CIPTEC

Danmarks Mejeritekniske SelskabThursday the 06-12-2018

TORBEN GRUND PEDERSEN – SALES ENGINEER

ÅFFood & Pharma, Randers

Torben Grund Pedersen

Sales Engineer

torben.grund@afconsult.com

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ÅF at a glance

FOODTECH 2018 3

ÅF in Denmark

FOODTECH 2018 4

We are surrounded by data …

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PLANT CIP OPERATIONS ARE OVERWHELMED BY DATA

50-100Daily Washes

MultipleObjects

Production Variables

DataSources

CHALLENGES IN CIP

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TOO MUCH DATA

FEELING OF

OVER-CLEANING

UNFORESEEN

PROBLEMS

CHALLENGES IN CIP

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CIP Cleans are controlled by:

─ Temperature

─ Conductivity

─ Flow

─ Time

But when the cleaning starts, you put on a blindfold!

CHALLENGES IN CIP

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CIP Cycles are based on empirical averages

─ Average times are generally too long

─ Wasting valuable time and resources

─ But in some cases can also fall too short

─ Risking the safety of your product

CHALLENGES IN CIP

You need to ensure your equipment is clean, every time.

But you also need to ensure that you are not wasting valuable resources.

Diversey® CIPTEC™ allows you to remove the blindfold and visualise your

CIP cleans … to see the unseen!

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PART 2

How does CIPTEC work?

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HOW DOES CIPTEC WORK?

Spectophotometer

Measures soil in ppm levels

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HOW DOES CIPTEC WORK?

Measures light inside CIP line

UV

VIS

NIR

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Chemicals in rinses

Soil in liquids

Accuracy to 0.5 ppm

HOW DOES CIPTEC WORK?

Forward and return sensors measure the

soil in each line throughout the CIP clean

This data can be plotted to accurately

show the stages of the CIP clean

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Sensors areinstalled to

all forward and return

CIP lines on the CIP

center

Returnsensors

Forwardsensors

CIPflow

CIPflow

Disinfection Rinse Acid CausticData

Logging Unit

Object to becleaned

HOW DOES CIPTEC WORK?

Example of Intake Pipe CIP Cleaning

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HOW DOES CIPTEC WORK?

Example of Intake Pipe CIP Cleaning

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HOW DOES CIPTEC WORK?

Example of Intake Pipe CIP Cleaning

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HOW DOES CIPTEC WORK?

Example of Intake Pipe CIP Cleaning

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HOW DOES CIPTEC WORK?

Effectiveness of each CIP Phase

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HOW DOES CIPTEC WORK?

CIPTEC collects the data from multiple CIP runs to model the distribution of cleans

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HOW DOES CIPTEC WORK?

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Effective Safety Overwash

Time, water and energy wasted

Gräddpastör

— Intermediate rinse

— Intermediate rinse

fwd

— 9min 30s

— Recommendation

— 7 min

Gräddpastör

— Caustic

— Acid 18min 09s

— Recommendation

10min

Gräddpastör

— Final rinse

— Final rinse fwd

11min

— Recommendation

5min

Gräddpastör

— ~7 min margin

phase current 6 Σ Proposal savings

prerinse 5min 42s - 5min 42s -

caustic 28min 54s 11min 11s

15min 00s 13min 54s

intermediate

9min 30s 6min 59s 5min 30s 4min 00s

acid 18min 09s 0min 0s 10min 00s 8min 09s

final rinse 10min 59s 3min 40s 5min 00s 5min 59s

total 1h 29min 49s

57min 47s 32min 02s

PART 3

CIPTEC – Value delivered

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VALUE DELIVERED

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Plant Intake 100 mill litres 200 mill litres 300 mill litres 500 mill litres

Total Savings 310 k EUR 560 k EUR 780 k EUR 1.2 k EUR

Product Recovery(0.50 EUR/litres *)

200,000 litres 380,000 litres 540,000 litres 850,000 litres

Water & Effluent(2.50 EUR/m³ *)

20,000 m³ 33,000 m³ 43,000 m³ 63,000 m³

Energy & Electricity(45.00 EUR/MWh *)

1,000 MWh 1,900 MWh 2,600 MWh 3,900 MWh

Chemicals(0.45 EUR/kg *)

5,000 kg 13,000 kg 24,000 kg 60,000 kg

CIP Time(30.00 EUR/h *)

3,600 h 6,600 h 9,000 h 13,500 h

Note: Estimate values are based on data from over 200 factories

*Rounded average cost

PART 4

CIPTEC Implementation Process

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Example of Project Implementation Schedule

Project name

MonhtFebruary March April May June July August September October November December

Action ResponsibleCalendar Week

Cumulative week

5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

Project signed Both 5 -7

Delivery of the sensors Diversey 11 0

Mechanical assembly of the equipment Customer 12 1

Start up of the sensors Diversey 13 2

Data Collection Diversey 13 2

1st Changes of times meeting Both 19 8

1st Changes of times Customer 19 8

2nd Proposal for changes of times send customerDiversey

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2nd Changes of times Customer 28 17

Report meeting Both 37 26

Roadmap for next actions Diversey 37 26

CIPTEC helps to resolve the challenges in CIP

1. Harnessing data to improve performance

2. Eliminating over-cleaning without risking safety

3. Allowing for unforeseen problems

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Thank you for your attention!

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