cii smart manufacturing conclave presentation - iot for smart manufacturing and industry 4.0
TRANSCRIPT
Best Practices of IoT for Smart Manufacturing using the Bimodal Strategy and its Influence on Industry 4.0
Introduction
• Two out of three enterprises worldwide are adopting a digitalization strategy, enhancing
the role of IT function from a service provider to value addition to business
• With the digitalization strategy, enterprises are increasing the investment towards their
IT function and treating it as a business function
• The increased investment drives the CIO to perform its role wearing the hat of a CEO
with added pressure of optimizing the business functions for increased productivity and
reduced costs
• Nitor Infotech, with a futuristic vision, recommends the ‘Bimodal IT’ strategy that
focuses on the 3As – Automation, Artificial Intelligence and Analytics to optimize
business functions
Bimodal IT
The term "Bimodal IT" was coined by Gartner. It refers to having two separate, coherentmodes of IT delivery – one focused on predictability and the other on exploration.
Mode 2Mode 1
New & Innovative
• Exploratory
• Agile
• Faster
• Minimum Viable Product (MVP) approach
• Traditional
• Predictable
• Accurate
• Stable
LegacyEvolution
Source: Gartner (June 2017)
Mode 1 vs. Mode 2
Mode 1 Mode 2
• Reliability and Stability• Broad Information reuse
Vision• Adaptability and agility• Customer experience and engagement
• Multiyear Timeframe• Broad-based participation
Strategy• Time frame in weeks (or even days)• Project-based participation
• Quantifies and supports long-term ROI
Metrics• Tracks execution of initiative• Supports sense and respond
• Approval-based• Planned
Governance• Process-based• Empirical
• Stable roles based on function People• Ad-hoc cross-functional teams• "Citizen" roles
• Information flows across business and processes
Process• High-value, rapidly depreciating• Value is relationship-based
• IT Budget• Strategic vendors, on-premises
Infrastructure• Business unit budget• Tactical vendors, cloud
Source: Gartner (June 2017)
Mode 2 is Influencing Industry 4.0
FirstIndustrial Revolution
Mechanical production driven by water and steam power
18th Century
ThirdIndustrial Revolution
Automated production using electronics and IT
70’s
SecondIndustrial Revolution
Mass production based on the division of labour and powered by electrical energy
20th Century
FourthIndustrial Revolution
Intelligent production incorporated with IoT, Cloud Technology and Big Data
Today
Mode 2Nitor’s industry expertise backed by prebuilt accelerators enables organizations to scale to Industry 4.0 while exceeding business targets
IoT for Industry 4.0
Industry 4.0
Internet of Things (IoT)
Mobile Devices
Cloud Computing
Blockchain Solutions
Smart Sensors
Robotics
Machine to Machine
Analytics
Big Data
Artificial Intelligence
Industry 4.0 is characterized by Internet of Things (IoT), which plays a major role amongstother technology stacks
Internet of Things (IoT)
IoT is changing the way manufacturers can do business, enabling critical data to be supplied in real time and allowing smarter and faster decision-making processes across the end-to-end value chain.
IoT in Smart Manufacturing
IoT applications for plant monitoring, safety and energy optimization
IoT applications for production automation and supply chain optimization
IoT applications for product feedback collection, smart maintenance & marketing actions
The 3 Ps – to optimize manufacturing processes, production and customer satisfaction
Smart Plants
3Ps
Smart Products
Smart Processes
Applications of IoT in Manufacturing
Value Opportunity Manufacturing Process Type/Style Type of Process and Required Data Connectivity
• NPDI• Quality and
Compliance• ETO, MTO, discrete assembly
• Automated/individualized Kanban replenishment across lines/sites/tiers
• Dynamic calibration/setting (such as, remote torque settings) of machines via RFID and equipment for right first-time production
• Closed-loop scheduling/job prioritization via machine learning and sensors
• Flexibility/Agility• Customer Service • Cycle-Time Reduction
• MTS, batch production runs (that is, packaging lines)
• Sensor and cloud-based remote monitoring, diagnostics and maintenance; also includes energy management
• Automated line changeovers based off SKU mix • Accelerated quality checks via PLC/ asset connectivity
ETO = engineer-to-order; MTO = made-to-order; MTS = make-to-stock; NPDI = new product development and introduction
Source: Gartner (July 2016)
Hype Cycle for the IoT, 2017
Source: Gartner (July 2017)
Nitor specializes in futuristic technologies that are at the brim of Innovation Trigger
• IoT Services• IoT Business Solutions• IoT Edge• Machine Learning• Digital Ethics
Contact Us
Headquarter
Nitor Infotech Private LimitedRhine, Block 1.5, Embassy Tech Zone, Rajiv Gandhi Infotech Park, Hinjewadi Phase - II, Pune, Maharashtra 411057Phone: +91-20-6694 0150Email: [email protected]
US
IllinoisNitor Infotech120 W Golf Rd Ste 210, Schaumburg IL 60195Phone: +1-224-265 7110Email: [email protected]
US
TexasNitor Infotech1910 Pacific Ave, Dallas, Texas 75201Phone: +1-224-265 7110Email: [email protected]
Talk to us to find out how we can help you with digitalization and value-addition byadopting the Bimodal IT strategy.
