chris leigh-lancaster_inside 3d printing melbourne

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The World’s First Commercial 3D Bioprinter Chris Leigh-Lancaster

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Page 1: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

The World’s First Commercial 3D Bioprinter

Chris Leigh-Lancaster

Page 2: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Introducing Invetech

A synergistic mix of biomedical, automation, high

precision, fluid handling and user experience ...

All the right ingredients for bioprinting!

More than 30 years of product realization

Page 2

Diagnostics Cell Therapy Point of Care

Consumer

& Industrial

Page 3: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Introducing Invetech A diverse project mix

Page 3

Page 4: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Making Human Tissue The community need – Organ/tissue replacement

Page 4

Page 5: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Making Human Tissue The community need – Tissue for drug discovery

Page 5

Page 6: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Printing Human Tissue Science fiction becomes reality

Page 6

Page 7: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Making Human Tissue Step 1 – Cells are harvested aggregates and loaded into cartridges

Page 7

Page 8: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Page 8

Making Human Tissue Step 2 – The Bioprinter prints layers of Cell aggregates and BioGel

Extruded BioGel

lines

Cartridge with BioGel

or cell aggregates

3D print

nozzle

Page 9: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Page 9

Making Human Tissue Step 3 – Construct is placed into a bioreactor and incubated

Page 10: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

The NovoGen MMX Bioprinter™ Key features

Page 10

• 3 high-precision motion

axes

• Dual print heads for

BioGel and cell layers

• Thermal control of the

BioGel

• Semi-automated loading

of print cartridges

• An intuitive GUI for rapid

vessel/tissue design

Page 11: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

The NovoGen MMX Bioprinter™ Initial blood vessel printing on the Bioprinter

Page 11

500 μm glass

cartridge

dispense tip

BioGel structure

containing BioGel and

cell lines

Blood vessel

geometry within the

BioGel structure

Page 12: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Simple Operation Intuitive graphical user interface (GUI)

Page 12

WPF-based flexible GUI - customisable for future applications

Key focus is easy translation of simple tissue designs into real tissue

“mine sweeper” style designer for developing 2D geometric forms

Built-in scripting language for design of more complex 3D constructs

Page 13: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Simple Operation Cartridge loading & alignment

Page 13

Before the Bioprinter …

Blood vessel printing took 8 hours or more

With the Bioprinter – less than an hour

Cartridge loading & alignment took up to 45 mins

With the Bioprinter - less than 1 minute

Thanks to ...

Intuitive cartridge loading with precision

alignment

Automatic positive displacement dispense

Automatic laser calibration of cartridge tip

position

Page 14: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Precision Printing What’s needed for successful printing?

Page 14

Positional precision of better than ± 20 microns

Re-calibration of tip positions for each cartridge

Smooth dispense of cells and BioGel

Bio-compatible operation

100 µm human hair

Page 15: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Precision Printing How it’s done …

Page 15

Optical-grade robotic axes with single micron precision

Novel 3D laser tip calibration using custom interpolation algorithms

Closed loop micro-stepping motor control to minimize vibration

Designed for the bio-safety cabinet

Page 16: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

From Science to Application A timeline from the first blood vessel

Page 16

December 2010

First human blood vessel

Time Magazine’s Best Inventions of 2010

Mar 2011

Partnerships with big pharma

Nov 2011

Australian Engineering Innovation Award.

Dec 2012

Autodesk partnership

Feb 2013

Refined Bioprinters delivered to Organovo

Page 17: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

From Science to Application A timeline from the first blood vessel

Page 17

Apr 2013

First 3D liver tissue. Life span increases from 5 to 40 days

Apr 2014

Contracting for 3D liver tissue toxicity testing

The Near Future

3D tissue constructs replace existing pre-clinical trial methods for drug screening.

Simple tissues start being used for direct surgical therapy

Page 18: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Alternate Blood Vessel Manufacturing

Page 18

“Off the shelf” human veins for use in life-saving vascular surgery

Humacyte Artificial Vascular Graft (HAVGTM)

Page 19: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Regenerative Medicine SCORE center at Scripps Clinic- Cartilage printing

Page 19

Page 20: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Consumer Products Modern Meadow - Cow-less leather and meat

Page 20

Page 21: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Cell Therapies

Innovacell - ICES 13 and ICEF 15

Page 21

Argos Therapeutics - ArcelisTM

Treating incontinence and cancer

Page 22: Chris Leigh-Lancaster_Inside 3D Printing Melbourne

Page 22 Invetech confindential file: A3_3D Bioprinter - Inside 3D Printing Conference.pptx

www.invetech.us

www.linkedin.com/company/invetech

https://twitter.com/Invetech

Photo: Timothy Hogan