chp 20. ar and inventory management

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    Billy Leon P. |Hesty Oktariza | Trinh Quang Tan (Neww)

    ACCOUNTS RECEIVABLE ANDACCOUNTS RECEIVABLE ANDINVENTORY MANAGEMENTINVENTORY MANAGEMENT

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    Percent of Credit Sales to Total Sales

    Level of Sales

    Credit and collection policies;

    Terms of Sale

    Quality of Customer

    Collection Efforts

    Size of Investment inAccountReceivables

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    Annualized opportunity cost of foregoing a

    discount:

    Opportunity cost of foregoing 3/30 net 60:

    = 37.11%

    Term of Sale

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    The numerical credit evaluation of each candidate

    Credit Scoring

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    EdwardAltman model

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    The key to maintaining control over the

    collection of accounts receivable is the fact

    that the probability of default increase withthe age of the account

    Collection Effort

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    One common way of evaluating the current situation

    is ratio analysisratio analysis.

    Examining the average collection period

    Ratio of receivables to assets

    Ratio of credit sales to receivables (accounts

    receivable turnover ratio) Amount of bad debts relative to sales over time

    Aging of accounts receivable schedule

    Collection Effort

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    Credit Policy Changes

    When is it appropriate for a firm to change its credit

    policy?

    Three categories of changes in credit policy that afirm can consider:

    A change in the risk class of the customer

    A change in the collection process

    A change in the discount terms

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    How to evaluate the situation?

    Four steps for performing marginal analysis on achange in credit policy:

    Step 1: Estimate the change in profitStep 2: Estimate the cost of additional

    investment in accounts receivable andinvetory

    Step 3: Estimate the cost of discountStep 4: Compare the incremental revenues

    with the incremental costs

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    Credit Policy Changes and Profit

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    INVENTORY M

    ANAGE

    MENT

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    The purpose ofcarrying inventories

    is to uncouple the

    operations of the

    firm.

    Types ofInventory

    RawMaterialsInventory

    Work-In-Process

    Inventory

    FinishedGoods

    Inventory

    Stock ofCash

    Inventory Management

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    Trade-Off in Investment Inventory

    Too much inventoryis expensive and

    wasteful.

    Not enough inventorycan result in lost sales

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    Inventory Management Techniques

    y In order to effectively manage the investment in inventory,

    there are two problems must be dealt with:

    a) Order Quantity Problem

    b) Order Point Problem

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    TotalOrdering

    Cost

    TotalCarrying

    Cost

    TotalInventory

    Cost

    Economic Order Quantity (EOQ) ModelEconomic Order Quantity (EOQ) Model

    Determining Optimal Inventory (where total costs are

    minimized)

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    Carrying CostsCarrying Costsy Warehouse rent

    y Insurance

    y Security costs

    y Utility costs

    y Maintenance costs

    y Property taxes

    y Move and re-arrange,

    obsolescence, andy Opportunity cost, i.e.,

    using cash for profitable

    projects rather than being

    tied up in inventory

    Av r g

    I v t ry

    C rryi g

    C st p rU it

    Q

    2

    Q

    2

    C

    Wh r :

    Q = th i v t ry siz (i u it)

    C = C rryi g c st p r u it

    Inventory Cost

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    TimeTime

    OrderQuantity

    Q

    InventoryInventoryLevelLevel

    (units)(units)

    The EOQModelassumes the firm orders

    a fixed amount (Q) at

    equal intervals.

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    TimeTime

    OrderQuantity

    Q

    InventoryInventoryLevelLevel

    (units)(units)

    Average inventory = Order Quantity2

    The EOQ ModelThe EOQ Model

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    Carrying Costs

    Order Size (units)Order Size (units)

    CostCost($)($)

    Carrying costs increase

    as the size of the

    inventory increases.

    The EOQ ModelThe EOQ Model

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    OrderingOrdering CostsCostsy Clerical expense

    y Telephone

    y

    Material ResourcePlanning (MRP)

    system

    y Receiving cost

    Number

    ofOrders

    Ordering

    Cost perorder

    S

    Q

    S

    Q

    O

    Where :

    Q= the inventory size (in unit)

    S = total demand in units over planning

    period

    Inventory Cost

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    Order Size (units)Order Size (units)

    CostCost($)($) Ordering Costs,Ordering Costs, per unitper unit

    Ordering costs per unitgo down as order size

    increases. Assumes ordering

    costs are relatively fixed.

    The EOQ ModelThe EOQ Model

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    TotalTotal Cost =Cost = QQ x Cx C ++ SS xx OO22 QQ

    Order Size (units)Order Size (units)

    CostCost($)($)

    Carrying Costs = ( ) CQ2

    = ( ) OSQ

    Ordering CostsX

    Y

    The economic order quantity is the

    intersection of the X and Y points

    where total inventory cost is

    minimized

    The EOQ ModelThe EOQ Model

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    a. Order Quantity Problem (contd)

    y The ordering quantity that minimizes the totalcosts of inventory.

    Determining Optimal Inventory

    Q* =2 SO

    C

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    Example:Example:Awesome Autos expects to sell 1,560 new automobiles in thenext year. It currently costs $40 per order placed with themanufacturer. Carrying costs amount to $50 per auto.a. How many autos should they order each time they place an

    order?

    =

    = 49.96 } 50 cars

    2(1560)4050

    b. How many orders per year? How much does it cost?

    Q = autos in each order Order/year= S/Q = 1,560/ 50 = 31.2 orders eachyear Ordering cost = 31.2 x $40 = $1,248

    a. Order Quantity Problem (contd)

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    Basic Assumptions in EOQ

    1. Constant unit price regardless of amountordered.

    2. Constantc

    arryingc

    osts per unit.3. Constant ordering costs per order regardless of

    the size of the order.

    4. Instantaneous delivery.

    5. Constant or uniform demand

    6. Independent orders.

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    TimeTime

    OrderQuantity

    Q

    InventoryInventoryLevelLevel

    (units)(units)

    The EOQModelassumes the firm orders

    a fixed amount (Q) at

    equal intervals.

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    b. Order Point Problem

    Order PointOrder Point

    The quantity to which inventory must fall in order to

    signal that an order must be placed to replenish an

    item.

    How low inventory should be depleted before it isHow low inventory should be depleted before it is

    reordered?reordered?

    When to order?When to order?

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    b. Order Point Problem (contd)

    y Safety Stock

    Inventory held to accommodate anyunsually large and unexpected usage during

    delivery time.

    y Delivery Time Stock

    The inventory needed between the orderdate and the receipt of the inventoryneeded.

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    b. Order Point Problem (contd)

    Order newinventory when

    the level ofinventory falls

    to this level

    SafetystockDelivery-time stock

    *Delivery*Delivery--time stocktime stock = Delivery Time= Delivery Time X Daily usageX Daily usage

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    b. Order Point Problem (contd)

    AverageAverage EOQEOQInventoryInventory 22= + safety stocksafety stock

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    Inventory Management with Safety Stock-

    Order

    EOQ

    Depleted Stock

    During Delivery

    Inventory Order PointInventory Order Point

    Actual Delivery Time

    SafetyStock

    TimeTime

    InventoryInventoryLevelLevel

    (units)(units)

    20

    50

    70

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    What is the proper amount of safety stock?What is the proper amount of safety stock?

    y Amount of uncertainty in inventory demand

    y Amount of uncertainty in the delivery time

    y Eficiency of inventory replenishment system

    y Cost of running out of inventory

    y Cost of carrying inventory

    DependsDepends on the:on the:

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    Objectives

    Determining Optimal Inventory

    to determine the order size that will minimize total

    inventory costs.

    where Q*= the optimal order quantity in units

    O = ordering cost per order

    S = total demand in units over the planning

    period

    C = cost of carrying 1 unit in inventory

    2SO

    C

    Q* =

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    Just-In-Time Inventory Control

    y JIT System is one link in Supply Chain Management

    (SCM)

    y The objective of JIT System is to cut down the

    inventory at the minimum level, and the time and

    physical distance between the various production

    operations also minimizedy How about Just-In-Case System?

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    TOTAL QUALITY MANAGEMENT

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    Total Quality Management (TQM)

    yy What is TQM?What is TQM?

    yy Why TQM are needed?Why TQM are needed?

    yy The Financial Consequences of QualityThe Financial Consequences of Quality--TheTheTraditional ViewTraditional View

    yy The Financial Consequences of QualityThe Financial Consequences of Quality-- TheThe

    TQM ViewTQM View

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    The Financial Consequences ofQuality-The Traditional View

    Preventive Cost

    Cost resulting from design and production efforts on the part of

    the firm to reduce or eliminate defects

    Appraisal Cost

    Cost of testing , measuring, and analyzing to safeguard againstpossible defects going unnoticed

    Internal Failure Cost

    Cost associated with discovering poor-quality products prior to

    delivery (reworking the product, downtime cost, discounts)

    External Failure Cost

    Cost resulting from a poor-quality product reaching the

    customers hand (warranty product, recall product, lost sales

    cost)

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    The Financial Consequences ofQuality- The TQM View

    y The TQM view argues that higher quality will result in

    increased sales and market share

    y In fact, by use TQM model it can drop manufacturing

    cost significantly

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