chemicals for maintenance and repair

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1 Genuine Volvo Penta oils, lubricants, coolants, sealants and more CHEMICALS FOR MAINTENANCE AND REPAIR

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1

Genuine Volvo Penta oils, lubricants, coolants, sealants and more

CHEMICALS FOR MAINTENANCE AND REPAIR

2 C O N T E N T

CONTENT

3 INTRODUCTION

3 Choose the right product

3 Safety data sheets

4 OILS

5 Engine oil

7 Transmission oil

7 Automatic Transmission Fluid (ATF)

7 Hydraulic oil

8 COOLANTS

9 Coolant VCS, Yellow

9 Coolant Green

9 Cleaning agent

10 PAINTS

11 Primer

11 Touch-up paint – Engine

11 Touch-up paint – Drives

12 LUBRICANTS

14 SEALANTS

16 ADHESIVE AND LOCKING FLUID

16 MISCELLANEOUS

18 EXPLANATIONS

COOLANTS PAGE 8

ENGINE OILS PAGE 5

PAINTS PAGE 10

OILS PAGE 4

Note! The products displayed in this catalogue are not available in the US.

3

Coolant VC

S ready mixed m

ix 40/60

22567314

SECTIO

N 3: C

omposition/inform

ation on ingredients

Product code

:22567314

CAS num

ber/other identifiers

EC num

ber

:M

ixture.

Substance/mixture

:M

ixture

Ingredient name

Identifiers

%

Regulation (EC

) No.

1272/2008 [CLP]

Classification

Type

ethanediol

REAC

H #:

01-2119456816-28

EC: 203-473-3

CAS: 107-21-1

30 - 60

Acute Tox. 4, H302

STOT R

E 2, H373

(kidneys) (oral) [1] [2]

Hexanoic acid, 2-ethyl-,

sodium salt

EC: 243-283-8

CAS: 19766-89-3

1 - < 3

Repr. 2, H

361fd (Fertility

and Unborn child)

[1]

Aversive agent

-

<100ppm

Acute Tox. 4, H302

[1]

See Section 16 for the

full text of the H

statements declared

above.

Type

[1] Substance classified with a health or environm

ental hazard

[2] Substance with a w

orkplace exposure limit

[3] Substance meets the criteria for PBT according to R

egulation (EC) N

o. 1907/2006, Annex XIII

[4] Substance meets the criteria for vPvB according to R

egulation (EC) N

o. 1907/2006, Annex XIII

There are no additional ingredients present which, w

ithin the current knowledge of the supplier and in the concentrations

applicable, are classified as hazardous to health or the environment and hence require reporting in this section.

Occupational exposure lim

its, if available, are listed in Section 8.

Wash out m

outh with w

ater. If affected person is conscious, give plenty of water to drink. (C

oolant.

Contains ethylene glycol) D

o not induce vomiting unless directed to do so by m

edical personnel.

In case of contact with eyes, rinse im

mediately w

ith plenty of water. G

et medical attention if

symptom

s occur.

Wash contam

inated skin with soap and w

ater. Get m

edical attention.

If inhaled, remove to fresh air. G

et medical attention if sym

ptoms occur.

SECTIO

N 4: First aid m

easures

Eye contact

Skin contact

Inhalation

Ingestion

:

:

:

:

Protection of first-aiders

:R

efer to protective measures listed in sections 7 and 8. N

o action shall be taken involving any

personal risk or without suitable training.

Notes to physician

:Treat sym

ptomatically.

Specific treatments

:Antidote inform

ation: Ethanol

Inhalation

:This product is not likely to volatilise rapidly into the air because of its low

vapour pressure.

Harm

ful if swallow

ed. Risk of intoxication.

:

Ingestion

Skin contact

:D

efatting to the skin.

May cause slight transient irritation.

:

Eye contact

Symptom

s related to the physical, chemical and toxicological characteristics

Skin

Ingestion

Inhalation

May cause slight transient irritation.

Exposure can cause stomach pains, vom

iting and diarrhoea.

Prolonged or repeated contact can defat the skin and lead to irritation, cracking and/or dermatitis.

:

:

:

Eyes

:M

ay cause slight transient irritation. ( redness )

Potential acute health effects

See toxicological information (Section 11)

4.1 Description of first aid m

easures

4.2 Most im

portant symptom

s and effects, both acute and delayed

4.3 Indication of any imm

ediate medical attention and special treatm

ent needed

Hazards from

the substance

or mixture

SECTIO

N 5: Firefighting m

easures

In a fire or if heated, a pressure increase will occur and the container m

ay burst.

Recom

mended:, alcohol-resistant foam

, CO�, pow

ders

:

Do not use w

ater jet.

Suitable

:

Not suitable

:

5.2 Special hazards arising from the substance or m

ixture

5.1 Extinguishing media

Date of issue

:2018-10-23

2/7

Coolant VCS ready mixed mix 40/60

22567314

SECTION 5: Firefighting measures

Promptly isolate the scene by removing all persons from the vicinity of the incident if there is a fire.

Fire-fighters should wear appropriate protective equipment and self-contained breathing

apparatus (SCBA) with a full face-piece operated in positive pressure mode.

Hazardous thermal decomposition products

Decomposition products may include the following materials:

metal oxide/oxidescarbon oxides

:

Special precautions for fire-fighters

:

5.3 Advice for firefighters

6.2 Environmental precautions

6.4 Reference to other sections

SECTION 6: Accidental release measures

:

: Avoid breathing vapour or mist. Provide adequate ventilation. Wear appropriate respirator when

ventilation is inadequate. Refer to protective measures listed in sections 7 and 8.

Avoid dispersal of spilt material and runoff and contact with soil, waterways, drains and sewers.

Inform the relevant authorities if the product has caused environmental pollution (sewers,

waterways, soil or air).

Stop leak if without risk. Contain and collect spillage with non-combustible, absorbent material e.

g. sand, earth, vermiculite or diatomaceous earth and place in container for disposal according to

local regulations.

Spill

:

For non-emergency personnel

If specialised clothing is required to deal with the spillage, take note of any information in Section

8 on suitable and unsuitable materials. See also the information in "For non-emergency

personnel".

:

For emergency responders

: See Section 1 for emergency contact information.

See Section 8 for information on appropriate personal protective equipment.

See Section 13 for additional waste treatment information.

6.3 Methods and material for containment and cleaning up

6.1 Personal precautions, protective equipment and emergency procedures

7.2 Conditions for safe storage, including any incompatibilities

SECTION 7: Handling and storageProtective measures

Put on appropriate personal protective equipment (see Section 8). Do not breathe vapour or mist.

Empty containers retain product residue and can be hazardous. Do not reuse container. Avoid

contact with eyes, skin and clothing. Do not ingest. Wash thoroughly after handling. Do not eat,

drink or smoke when using this product.

Do not store in unlabelled containers. Keep container tightly closed. Keep container in a cool,

well-ventilated area.

:

:

Advice on general occupational hygiene: Wash hands, forearms and face thoroughly after handling chemical products, before eating,

smoking and using the lavatory and at the end of the working period. Wash contaminated

clothing before reuse.

7.3 Specific end use(s)

:

RecommendationsIndustrial sector specific solutions : Not available.

Coolant and antifreeze.

7.1 Precautions for safe handling

SECTION 8: Exposure controls/personal protection

Occupational exposure limits Ingredient name

Occupational exposure limits

ethanediol

EU OEL (Europe, 4/2006). Absorbed through skin. Notes: Indicative

Limit value: 20 ppm 8 hour(s).

Limit value: 52 mg/m³ 8 hour(s).

Short term limit value: 40 ppm 15 minute(s).

Short term limit value: 104 mg/m³ 15 minute(s).

Appropriate engineering controls : Use only with adequate ventilation. Where reasonably practicable, this should be achieved by

the use of local exhaust ventilation and good general extraction. If workers are exposed to

concentrations above the exposure limit, they must use appropriate, certified respirators.

8.2 Exposure controls

Derived effect levels

Product/ingredient name

TypeExposure

No DELs available.

Predicted effect concentrationsNo PECs available.

8.1 Control parameters

Date of issue

: 2018-10-23

3/7

S A F E T Y DATA S H E E T

Formulated to perform and protectUsing high-quality chemicals is important to ensure maximum reliability, durability and performance. That’s why Volvo Penta offers a range of high-quality products, developed and tested to meet our specifications and stringent requirements – making them the best choice for maintenance and repair of Volvo Penta products.

Choose the right product

This catalog contains information about pack sizes, part numbers and general properties of our chemicals. To choose the right product for a specific task, please always follow the recommendations in Volvo Penta service and repair information.

Safety data sheets (SDS) contain information on chemicals such as health and environmental hazards, personal protection, composition, storage and emer-gency measures in the event of an accident.

Safety data sheets for Volvo Penta chemicals can be found at: www.volvo.com/sds

Note! All handling of chemicals entails health and environmental risk. Waste chemicals should be handled as en-vironmentally hazardous waste. They may contain substances such as lead, nickel and copper, that may cause cancer and impurities. Ensure that waste chemicals is disposed of responsibly and according to the local regulations.

Safety data sheets

AB Volvo

SE-405 08 Göteborg, Sweden

Coolant VCS ready mixed mix 40/60

Liquid.

Product name

Product type

SECTION 1: Identification of the substance/mixture and of the company/

undertaking

:

:

Product use Coolant and antifreeze.:

Coolant VCS ready mixed

mix 40/60

22567314SAFETY DATA

SHEET

DProduct no. : 22567314

Supplier's details :

Telephone no. : +46-31-66 67 50

:Emergency phone +46-31-66 67 50 (during office hours)

1.3 Details of the supplier of the safety data sheet

1.4 Emergency telephone number

websds.volvo.com

E-mail address : [email protected]

1.1 Product identifier

1.2 Relevant identified uses of the substance or mixture and uses advised against

Date of issue : 2018-10-23

Version : 2.04

Classification according to Regulation (EC) No. 1272/2008 [CLP/GHS]

SECTION 2: Hazards identification

Product definition : Mixture

Acute Tox. 4, H302

STOT RE 2, H373 (kidneys) (oral)

Hazard pictograms

Signal word

Hazard statements

Precautionary statements

:

:

:

Warning

Harmful if swallowed.

May cause damage to organs through prolonged or repeated exposure if swallowed. (kidneys)

Prevention

Response

Storage

Disposal

:

:

:

: Not applicable.

Not applicable.

IF SWALLOWED: Immediately call a POISON CENTER or doctor/physician.

Keep out of reach of children. If medical advice is needed, have product container or label at hand.

Wash hands thoroughly after handling. Do not eat, drink or smoke when using this product.

Hazardous ingredients : ethanediol

Supplemental label

elements

:

Other hazards which do

not result in classification

: Not available.

See section 11 for toxicological information and section 12 for ecotoxicological information.

2.1 Classification of the substance or mixture

2.2 Label elements

2.3 Other hazards

General : Not applicable.

Date of issue : 2018-10-23 1/7

4 VO LVO P E N TA O I LS

Oils

Volvo Penta oilsWe and the Volvo Group invest significant resources in developing high-performance oils. And the reason is simple. Oil quality plays a vital role to get the most out of the engine and keep the cost of ownership down. As engines continue to evolve, with increased efficiency and more precise technology, it placing greater demands on oil performance than ever before.

Genuine Volvo Penta oils are extensively tested and quality assured by Volvo Penta. They are formulated to meet the specific requirements of Volvo Penta marine and industrial engines. Genuine Volvo Penta oils include powerful additive technology which are individually selected to optimize performance, reduce fuel consumption and extend the life of the engine.

The benefits of Genuine Volvo Penta engine oils

• Meet the specific requirements of Volvo Penta engines

• Lower fuel and oil consumption due to low internal friction

• Outstanding wear protection to prolong engine life

• Effective oxidation resistance and thermal stability, even under severe conditions, to prevent sludge and deposit build

• Excellent protection against corrosion by controlling the acids formed as the fuel burns

• Improved engine cleanliness to maximize component life

Note! Please always refer to the operator’s manual for information on the recommended oil quality, oil viscosity, oil quantity and oil change interval for the specific product.

5VO LVO P E N TA E N G I N E O I L

Engine oil

Designation Part No. Volume Viscosity Quality

Engine oil 15W-40 VDS-3 23909453 1 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909454 5 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909456 20 liter SAE 15W-40 VDS-3

Engine oil 15W-40 VDS-3 23909457 209 liter SAE 15W-40 VDS-3

Engine oil VDS-3 VDS-3 covers even more stringent requirements on piston cleanliness and bore polish compared to VDS-2, ensuring the durability and reliability of the engine. The high quality of VDS-3 oils allows in certain cases an increase in drain intervals. Fits both diesel and gasoline engines, please refer to the operators manual.

Designation Part No. Volume Viscosity Quality

Engine oil 15W-40 VDS-4.5 23909459 1 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909460 5 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909461 20 liter SAE 15W-40 VDS-4.5

Engine oil 15W-40 VDS-4.5 23909462 209 liter SAE 15W-40 VDS-4.5

Engine oil VDS-4.5High-performance heavy-duty engine oil providing outstanding protection and fuel economy. VDS-4.5 delivers improved engine cleanliness and protection against piston deposits through the use of high-quality base oils and additive components. VDS-4.5 is available in two viscosities:

Designation Part No. Volume Viscosity Quality

Engine oil 10W-30 VDS-4.5 23068339 5 liter SAE 10W-30 VDS-4.5

Engine oil 10W-30 VDS-4.5 17488420 20 liter SAE 10W-30 VDS-4.5

Engine oil 10W-30 VDS-4.5 17488431 209 liter SAE 10W-30 VDS-4.5

Synthetic gasoline engine oilA fully synthetic oil specially developed for high performance gasoline engines. Its wide temperature range capability maximizes engine life. The additive system is designed to provide protection against wear and minimize deposit and sludge build-up. Particularly suitable for all engines equipped with catalyst but is also applicable to non-catalyst engines produced in model year 2008 and later.

Designation Part No. Volume Viscosity Quality

Petrol engine oil 5W-40 23211287 1 liter SAE 5W-40 ACEA, API SN

Petrol engine oil 5W-40 23211288 5 liter SAE 5W-40 ACEA, API SN

Petrol engine oil 5W-40 23211290 20 liter SAE 5W-40 ACEA, API SN

15W-40VDS-4.5 15W-40 is fully backward compatible with all older Volvo Penta diesel engines. It is also recommended for certain gasoline engines, please refer to the operators manual/service bulletin.

10W-30VDS-4.5 10W-30 is recommended for some newer engines (e.g. Stage V engines) to further improve durability and fuel economy. Always refer to the operators manual/service bulletin.

Compressor oil, see page 16

6 O I L A N A LYS I S

Oil analysis for better control

Volvo Penta oil analysis provide a comprehensive health check of the engine and transmission condition. Analysis results indicate the presence of potentially harmful substances, allowing you to plan maintenance or other measures, before major failure occurs.

The benefits of Volvo Penta oil analysis

• Analysis done by accredited laboratories using specified limits values defined by Volvo Penta • Increased control over engine and transmission condition – providing additional peace of mind• Regular use makes trends visible and provides early warnings for abnormal wear • Identify potential failures, before they occur.• Helps to plan preventive maintenance

Please contact your local Volvo Penta representative for information on availability of the Volvo Penta oil analysis program in your market and how to get started.

DETECT FAULTS BEFORE THEY BECOME

PROBLEMS

7

Marine synthetic transmission oils High-performance fully synthetic transmission oils, specifically designed to ensure excellent load-carrying capability over wide operating temperatures. Provides optimal shift performance and maximum protection against wear and corrosion. Advanced marine additive technology includes unique capabilities to minimize damage due to water contamination.

All this ensures significant advantages over conventional transmission oils and contributes to smooth operation and long-term health for the drive.

Transmission, ATF and hydraulic oil

Designation Part No. Volume

Synthetic transmission oil 22479650 1 liter

Synthetic transmission oil 22479648 5 liter

Synthetic transmission oil 22479647 20 liter

Synthetic transmission oil 22479660 Barrel 208 liter

For SX, SP-A2, SP-C (except ratio 2.15:1), DPS, FWD, DPI, DPH (except ratio 1.59:1), DPR, DPX, XDP, DP-A2 to DP-E, all IPS drives, S-drive 120S-E, reverse gear MS2A/L-E, MS4, MS5.

Designation Part No. Volume Viscosity

Synthetic transmission oil 75W-140 22574246 5 liter SAE 75W-140

For DPH ratio 1.59:1 (D6-400) and DPG drives (KAD300).

Synthetic transmission oil 75W-140

Designation Part No. Volume Viscosity Quality

Transmission oil 80W-90 3809445 5 liter SAE 80W-90 API GL-5

For AQ100, 280DP, 290DP, DP-A/A1 (except drives manufactured before 1986, for 30 or 40 series engine, and has previously used engine oil in the drive, continue to use engine oil).

Transmission oil 80W-90 Lubrication properties protect drive and transmission even under heavy load. Also provides excellent corrosion protection.

Grade: API GL-5

Designation Part No. Volume Type

Hydraulic oil 22618337 1 liter ISO VG 15

Hydraulic oil For hydraulic steering system. Protects against wear at high and low temperatures. Also provides excellent corrosion protection. Particularly suitable for marine use. Does not affect seal materials.

Designation Part No. Volume Type

Automatic Transmission Fluid 23909464 1 liter Dextron III

Automatic Transmission Fluid 23909465 5 liter Dextron III

Automatic Transmission Fluid (ATF) For power steering, power trim system and HS reverse gears. Protects against wear, even at high temperatures. Also provides a very good corrosion protection. Note! Must not be used where API-GL5 is recommended.

IPS and Aquamatic synthetic transmission oil 75W-90

VO LVO P E N TA T RA N S M I SS I O N O I L

8 VO LVO P E N TA C O O L A N T S

Volvo Penta coolantsGenuine Volvo Penta coolants prevent freezing and overheating while providing maximum component protection. They are specifically formulated to meet the exact specifications of Volvo Penta engines and in-clude powerful additive technology to prevent internal engine component degradation and thereby optimize engine life.

The benefits of Genuine Volvo Penta coolants:

• Optimal anti-freeze protection and thermal transfer capacity• High boiling point prevents overheating• Maximum protection against corrosion, cavitation, ageing, swelling and cracking• Compatible with and protects all materials in the engine’s cooling system• Does not leave any deposits in the cooling system • Less impact on the environment, does not contain any amines or phosphates

Coolants

Note! Volvo Penta provides two types of coolant: Volvo Penta coolant VCS (yellow) and Volvo Penta coolant (green). They are formulated for the specific requirements of different engine generations and contain unique additives that are not compatible. Therefore they should never be mixed. Always use the same type of Volvo Penta coolant that originally came with the engine.

Mixing data for concentrated coolants

Recommended mixture Anti-freeze protection

40% concentrated coolant -25° C

50% concentrated coolant -35° C

60% concentrated coolant -46° C

Note! Concentrated coolant should be mixed with pure distilled, deionized water or water which complies with Volvo STD 1285,1. Do not use tap water, it contains minerals that will form deposits inside the cooling system.

9VO LVO P E N TA C O O L A N T S

Coolants

Volvo Penta coolant VCS (Yellow) This coolant is yellow in color. It is an organic additive technology (OAT) type of coolant specifically developed for the material used in newer generation of Volvo Penta engines. It prevent freezing and overheating while providing maximum component protection. Does not contain any nitrite, amine, phosphate or silicate. Does not require coolant filter. 4-year change interval.

Note! The Volvo Penta coolant VCS (Yellow) must not be mixed with Volvo Penta coolant (Green), nor be used in combination with coolant filter. Please refer to the operators manual.

Designation Part No. Volume

Yellow ready Mixed 40% 22567314 5 liter (to –25°)

Yellow Ready Mixed 40% 22567335 20 liter (to –25°)

Yellow ready Mixed 40% 22567340 Barrel 210 liter (to –25°)

Yellow Concentrate 22567286 1 liter

Yellow Concentrate 22567295 5 liter

Yellow Concentrate 22567305 20 liter

Yellow Concentrate 22567307 Barrel 210 liter

Yellow Concentrate 85137067 IBC 1000 liter*

* Sold in quants of 1000 liters

Volvo Penta coolant (Green) This coolant is green in color. It is specifically developed for the material used in older generation of Volvo Penta engines. It prevents freezing and overheating while providing maximum component protection. Does not contain any nitrites, amine or phosphate. 2-year change interval. Change coolant in “out of step” with coolant filter if such is used.

Note! The Volvo Penta coolant (Green) must not be mixed with Volvo Penta coolant VCS (Yellow). Please refer to the operators manual.

Designation Part No. Volume

Green Ready Mixed 40% 22567233 5 liter (to –25°)

Green Ready Mixed 40% 22567259 20 liter (to –25°)

Green ready Mixed 40% 22567261 Barrel 210 liter (to –25°)

Green Concentrate 22567185 1 liter

Green Concentrate 22567206 5 liter

Green Concentrate 22567215 20 liter

Green Concentrate 22567217 Barrel 210 liter

Green Concentrate 1161991 IBC 1000 liter*

* Sold in quants of 1000 liters

Designation Part No. Volume

Radiator cleaner/Neutraliser 21467920 500 gr + 2 liter

Cleaning agent Cleaning agent for cooling systems where Volvo Penta coolant VCS (yellow) is used. 1 kit for 40 l coolant system.

Note! This cleaning agent is only to be used for cooling system with coolant VCS Yellow. For cleaning of cooling systems with green coolant, please see Service Bulletin 26-0 29 4.

10 VO LVO P E N TA PA I N T S

Volvo Penta paintsVolvo Penta spray and brush enamels are specially formulated to withstand elevated en-gine temperatures and to duplicate the original factory colors of Volvo Penta engines and drives. While helping to maintain the original appearance, these paints are intended to provide additional protection against rust and corrosion.

Volvo Penta spray enamels are environmentally friendly aerosol products, containing no chlorofluorocarbons (CFCs). Used in combination with the Volvo Penta spray enamel met-al primer, the products deliver smooth, dust-free finishes that dry quickly.

Paints

11VO LVO P E N TA PA I N T S

Touch-up paint – engine

Paints

Designation Part No. Volume Type

Green, gloss 22618341 1 liter Tin

Red 22618346 1 liter Tin

Green, matt 22618344 1 liter Tin

White 22618302 1 liter Tin

Green, matt 1141566 400 ml Spray can

Red 827501 400 ml Spray can

Dark grey 3851221 400 ml Spray can

Touch-up paint – drive

Designation Part No. Volume Type

Blue-grey 1141567 400 ml Spray can

Grey 1141575 400 ml Spray can

White 1141560 400 ml Spray can

Black, matt 1141568 400 ml Spray can

Silver, SX, DPS, FWD, IPS 1* 3851219 400 ml Spray can

Clear varnish 827502 400 ml Spray can

Silver + clear varnish, DPG, DPH, DPR, DPI, S-drives, IPS** 889968 2 x 400 ml Spray can, 2 pcs

Grey + clear varnish, DPX 3851220 2 x 400 ml Spray can, 2 pcs

* IPS 1 generation A, B, C (up to SN 3194009615) ** IPS 15, 2, 3, 30 and IPS 1 generation D and later (from SN 3194009616)

Primer

Designation Part No. Volume Type

Blue-grey 1141562 400 ml Spray can

12 VO LVO P E N TA LU B R I C A N T S

Lubricants

Designation Part No. Volume Colour Quality

Waterproof grease 828250 25 gr Blue NLGI 2

Waterproof grease 22618330 400 gr Blue NLGI 2

Water resistant greaseVolvo Penta water resistant grease is designed to provide excellent adhesion, water resistance and load-carrying properties, as well as long-term protection against corrosion. Itis a multi-purpose premium grease and is highly recommended for greasing joints and propeller shafts, folding propellers and all other propeller components.

Designation Part No. Volume Colour Quality

Propeller Shaft Grease 3809449 500 gr Yellow NLGI 3

Grease for traditional stuffing boxesWater resistant grease for traditional propeller shaft stuffing boxes fitted with a greasing cup. Lubricates, seals and protects against corrosion. Copes with prolonged loads without losing its protective characteristics.

Low-temperature grease A special grease recommended for low loads and low temperatures (–50°C to +100°C). This grease is especially suitable for use on controls, hinges, lock parts and for greasing electric contacts, switches, etc.

Note! Not for EVC components.

Designation Part No. Volume Quality

For electrical components 1161417 30 gr NLGI 1

Designation Part No. Volume Quality

Impeller lubricant 3862178 7 gr Glycerine

Impeller lubricant (Glycerine) Rubber lubricant for impellers, oil-sensitive O-rings or rubber components.

VaselineFor plastic and rubber parts.

Designation Part No. Volume

Plastic/Rubber lubricant 85145749 205 gr

13VO LVO P E N TA LU B R I C A N T S

Lubricants

Designation Part No. Volume Quality

Bearing Grease 1161251 400 gr NLGI 2

Bearing grease Bearing grease is a lithium complex mineral oil based grease with EP additives. The grease is recommended as a universal grease for all ball and roller bearings which are used at both high and low running temperatures.

Volvo Penta bearing grease has good thermal stability, which means that it can withstand the high temperature peaks which can occur in bearings during heavy, long-term braking. The grease also has good rust-prevention performance.

Designation Part No. Volume Colour

Assembly Compound 22618335 500 gr White

Lubricant for injectors Assembly compound for injectors, decreases risk of injectors getting stuck. Good corrosion protection and running-in of metallic components.

Note! Not for all engines. Please refer to workshop manual.

Designation Part No. Volume

Lubricant 3588347 25 gr

Lubricant for cylinderhead screws Lubricant for angle tightening tensile bolts. For cylinderhead screws.

Designation Part No. Volume

Rubber lubricant 22618333 100 ml

Rubber lubricant Diffusing rubber lubricant fluid. For IPS suspension rings and installation of propeller hubs.

Designation Part No. Volume Quality

PTFE, Silicone grease 1161687 12 ml PTFE Silicone

PTFE, Silicone grease 1161325 50 gr PTFE Silicone

Silicone grease for crankshaft seal Volvo Penta Silicone grease PTFE gives good resistance to oxidation, water and high relative humidity. The grease has a wide temperature range and is highly suitable for lubricating between plastic/plastic and plastic/metal. The grease should not be mixed with other greases.

14 VO LVO P E N TA LU B R I C A N T S A N D S E A L A N T S

Sealants

Designation Part No. Volume Colour

Sealing Compound 22618325 25 ml Red

Master gasket – Liquid sealing agent Replaces conventional paper gaskets and provides an immediate “custom made” gasket. Resistant to petrol, oil, anti-freeze, transmission oils and solvents. Operating temperature range: -50°C to +150°C.

Designation Part No. Volume

Chemical Gasket 22618326 50 ml

Chemical gasket Ideal for use on rigid flanges where high temperatures and chemical resistance are necessary at -50°C to 200°C.

Designation Part No. Volume

Sealant 1161099 125 ml

Gasket cement A viscous and slow drying cement intended primarily for gaskets and similar. Dries to a pliable film.

Designation Part No. Volume

Grease 23407763 50 gr

Grease for propeller shaft seal rings For DPH and DPI drives. Long-term and high-temperature lubricating grease resistant to oxidation and ageing and protects against corrosion. Improved sealing effect due to high adhesion.

GreaseWhite high pressure grease (lithium soap).

Designation Part No. Volume Colour Quality

Grease 85145748 50 gr White NLGI 2

Lubricants

15VO LVO P E N TA S E A L A N T S

Designation Part No. Volume Type

Silicone – Black sealing compound 1161231 310 ml Black

Silicone – Black sealing compound 1161277 20 gr Black

Silicone – Black sealing compound A single component black silicon adhesive that cures at room temperature. Suitable for both gluing and sealing operations where a strong elastic seam capable of withstanding temperatures from –65°C to +230°C is required. Excellent adhesion to metal, rubber, glass and most plastics. The silicon adhesive is resistant to oils, greases, solvents, etc.

Sealants

Sealant Silicone, high temperature resistance. Ideal for metal components such as cast iron components and pump housings.

Designation Part No. Volume

Liquid gasket 22618327 300 ml - 50°C – +150°C

Adhesive Sealant 21110325 310 ml Up to +350°C

Designation Part No. Volume

Sealant 1161929 1 kg

Sealant A graphite based black sealant and rust-proofing agent for pipe joints, flanges, threaded connections on, for example, the exhaust system. Will not damage gasket materials even at high temperatures.

Designation Part No. Volume

Sealant 85134750 8 ml

Sealant Graphite based lubricant and sealing paste. Anti-seize and thread sealant paste.

How to choose the right product?Some chemicals have similar properties and field of application. To choose the right product for the specific task, always refer to the recommendations in Volvo Penta service and repair information.

16 VO LVO P E N TA A D H ES I V E A N D LO C K I N G F LU I D, M I S C E L L A N EO U S

Adhesive and locking fluid

Designation Part No. Volume Type Quality

Glue 23223194 40 ml Adhesive -60°C - +200°C

Glue Excellent adhesive strength and resistance to oil. Ideal for applications involving large gaps. May be used on metal, plastic or painted components.

Designation Part No. Volume Type Quality

Metal adhesive (Green) 22618324 50 ml Adhesive -55°C till +150°C

Metal adhesive Maximum resistance against dynamic, axial and radial loads. Ideal for shafts, gears, blocks and similar cylindrical components.

Designation Part No. Volume Type Quality

Thread locking agent – medium strength (Blue) 23284156 10 ml Locking fluid -55°C - +150°C

Thread locking agent – extra strong (Green) 85145751 10 ml Locking fluid -55°C - +150°C

Thread locking agent – for hydraulics (Brown) 85145752 50 ml Locking fluid -55°C - +150°C

Thread locking agent Volvo Penta thread locking fluid secures fasteners from self-loosening and prevents loss of clamp load due to vibration and shock loads. They are easy-flowing liquids which fill the gaps between mating threads and prevent corrosion by creating a unitized assembly.

Miscellaneous

Designation Part No. Volume

Rapid rust loosener 1161928 400 ml

Rapid rust loosener A multi purpose spray with excellent penetration and contact properties. It loosens rust seized metal parts connections and other mechanisms withoutdestruction. It removes moisture in electric contacts, protects from corrosion and oxidation. It eliminates squeaking and reduces friction.

Synthetic compressor oilFully synthetic compressor oil that withstands both high and low temperatures. Protects compressor against corrosion.

Designation Part No. Volume

Compressor oil 85108974 250 ml

17VO LVO P E N TA M I S C E L L A N EO U S

Designation Part No. Volume

Anti-rust agent 85148526 500 ml

Anti-rust agent Thin ML rust prevention oil spray. A solvent-free rust prevention oil in spray can. The product is intended to be used in sills, beams and other box sections. A soft, waxy film is left after treatment. The rust prevention oil can be sprayed with the accompanying hose, without using any special nozzles.

Before use, clean surfaces to be treated with white spirit or degreaser

Designation Part No. Type

Marking ink 3807716 Paint

Marking ink Yellow pigment to be mixed with a very small amount of oil. To be used when checking contact pattern of gears.

Designation Part No. Volume

Urea Solution 85109697 10 liter

Urea solution AdBlue is required for most new diesel driven vehicles in Europe to reduce emissions of harmful particulates.

Designation Part No. Volume

Brake cleaner 85141044 500 ml

Cleaning agent To assist with cleaning in areas where high degree of cleanliness is required.

Miscellaneous

Designation Part No.

Sorbent boom 21699860

Bilge oil boom The Bilge Oil Boom is ideal for keeping the bilge safe and clean. Simply drop or anchor (with attached rope) in the bilge and the Bilge Oil Boom will efficiently absorb waste oil , fuel and hydraulic fluid. Does not absorb water and will stay afloat even when soaked with oil. Absorbs up to 4.5 l. Dimensions: 380 x 130 mm.

Designation Part No.

Sorbent pads 21699859 Roll of 4 pads

Oil & Water sorbent pads The Oil & Water Sorbent Pads can be used for all engine and driverelated spills and leaks. Absorbs petroleum products, cooling liquid, water etc. You can even use it to wipe off the bilge after the work is done. Absorbs up to 0.7 l per pad. Dimensions: 400 x 500 x 4.7 mm.

18 VO LVO P E N TA E X P L A N AT I O N S

ExplanationsACEAEuropean Automobile Manufacturers’ Association. Specifies oils for passenger cars, light duty and heavy duty vehicles.

API American Petroleum Institute. Specifies oil quality.

ATFAutomatic Transmission Fluid.

EP greaseGrease containing additives to prevent metals surfaces from seizing under extreme pressure conditions. EP stands for Extreme Pressure.

ISO VGViscosity classification of industrial oils. VG stands for Viscosity Grade.

NLGI gradeA scale for comparing consistency of lubricating greases. Number are in order of increasing consistency (hardness) with NLGI 0 being semifluid and NLGI 6 solid.

PTFEPolytetrafluoroethylene, also known as TEFLON®.

SAESociety of Automotive Engineers. Classification of lubricants depending on their viscosity. The lower the SAE-number, the thinner the oil.

SDSSafety Data Sheets. Volvo Penta safety data sheets can be found at: www.volvo.com/sds

VDSVolvo Drain Specification. The Volvo Groups own unique quality performance specification for oils. Developed to meet the specific requirements of Volvo/Volvo Penta engines.

VCSVolvo Coolant Specification. The Volvo Groups own quality performance specification for coolants.

TEFLON® is a registered trademark of Chemours.

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Please note that products illustrated may differ from production models. Not all products are available in all markets. Every effort has been made to ensure that facts and figures are correct at the time of publication. However, Volvo Penta reserves the right to make changes without prior notice at any time.

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