chemical kinetics in unit processes

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Page 1: Chemical Kinetics in Unit Processes

Kinetics in UP

Made by:

Rahul Gaur

Page 2: Chemical Kinetics in Unit Processes

Chemical Kinetics

Thermodynamics – does a reaction take place?

Kinetics – how fast does a reaction proceed?

It’s the study of rates of chemical reactions and the effect that process conditions have on these rates.(such as T, P, & Reactant Concentration).

Reaction rate is the change in the concentration of a reactant or a product with time (M/s).

A B

rate = -

D[A]

Dt

rate = D[B]

Dt

D[A] = change in concentration of A overtime period Dt

D[B] = change in concentration of B overtime period Dt

Because [A] decreases with time, D[A] is negative.

Page 3: Chemical Kinetics in Unit Processes

A B

rate = -D[A]

Dt

rate = D[B]

Dt

time

Page 4: Chemical Kinetics in Unit Processes

First-Order Reactions

A product rate = -D[A]

Dtrate = k [A]

k = rate

[A]= 1/s or s-1

M/s

M=

D[A]

Dt= k [A]-

[A] is the concentration of A at any time t

[A]0 is the concentration of A at time t=0

[A] = [A]0exp(-kt) ln[A] = ln[A]0 - kt

Page 5: Chemical Kinetics in Unit Processes

Second-Order Reactions

A product rate = -D[A]

Dtrate = k [A]2

k = rate

[A]2= 1/M*s

M/s

M2=

D[A]

Dt= k [A]2-

[A] is the concentration of A at any time t

[A]0 is the concentration of A at time t=0

1

[A]=

1

[A]0

+ kt

t½ = t when [A] = [A]0/2

t½ =1

k[A]0

Page 6: Chemical Kinetics in Unit Processes

Zero-Order Reactions

A product rate = -D[A]

Dtrate = k [A]0 = k

k = rate

[A]0= M/s

D[A]

Dt= k-

[A] is the concentration of A at any time t

[A]0 is the concentration of A at time t=0

t½ = t when [A] = [A]0/2

t½ =[A]0

2k

[A] = [A]0 - kt

Page 7: Chemical Kinetics in Unit Processes
Page 8: Chemical Kinetics in Unit Processes

• The method used to determine the order of the reaction:

1.) Plotting CA/t versus concentration.

2.) Calculation of k and taking the order giving most nearly constant value of k.

3.) Plotting the proper integral function for each order and selecting the one which gives a straight line.

• The effect of temperature appears only in the variation of k.(given by Arrhenius equation)

time

Page 9: Chemical Kinetics in Unit Processes

Temperature Dependence of the Rate Constant

k = A * exp( -Ea/RT )

Ea is the activation energy (J/mol)

R is the gas constant (8.314 J/K•mol)

T is the absolute temperature

A is the frequency factor

(Arrhenius equation)

Page 10: Chemical Kinetics in Unit Processes

A + B C + D

Exothermic Reaction Endothermic Reaction

The activation energy (Ea) is the minimum amount of energy required to initiate a chemical reaction.

Page 11: Chemical Kinetics in Unit Processes

Criteria used for classifying Reactions:

1. Heterogeneous or Homogeneous.

2. Mechanism of a Reaction.

3. Catalytic or Non-Catalytic Reaction.

4. Method of Operating the Reactor.

5. The Stoichiometric Chemical Equation.

Page 12: Chemical Kinetics in Unit Processes

Types of Reactions:

1. Simple: Only one reaction taking place.(Ex: Isomerization of Butane)

2. Parallel: More than one product formed by separate reactions.(Ex:

Nitration of Toluene)

3. Series: The product goes on to react further.(Ex: Liq-phase

Chlorination of Benzene)

4. Complex Series: Both series and parallel reactions taking place

simultaneously.(Ex: Chlorination of Propane)

5. Reversible: Forward and backward reactions taking place

simultaneously.(Ex: Alkylation of Benzene)

Page 13: Chemical Kinetics in Unit Processes

Reactor Size:

• The most important use of kinetics for a chemical engineer is in the calculation of reactor size.

• We can calculate the reactor volume if we are provided with the feed rate(F), and the desired conversion(X).

• Plot 1/-rA vs X, and find the area under the curve, this will provide us with the volume of the reactor required by multiplying it with the feed rate F.

Page 14: Chemical Kinetics in Unit Processes

TYPES OF REACTORS

Page 15: Chemical Kinetics in Unit Processes

BATCH REACTOR

Page 16: Chemical Kinetics in Unit Processes

Design equation for batch:

X

A

AVr

dXNt

0

0

Conversion

Volume (ft3)Moles of A (t=0)

Rate of reaction

(lbmol A)/[(h)*(ft3)]

Reaction time (h)

Page 17: Chemical Kinetics in Unit Processes

Continuous stirred tank reactors

Page 18: Chemical Kinetics in Unit Processes

Design equation for CSTR:

A

A

r

XFV

0

ConversionMolar flow of A (t=0)

Rate of reaction

(lbmol A)/[(h)*(ft3)]

Page 19: Chemical Kinetics in Unit Processes

Plug Flow Reactors

Page 20: Chemical Kinetics in Unit Processes

Design equation for PFR:

X

A

Ar

dXFV

0

0

Conversion

Molar flow of A (t=0)

Rate of reaction

(lbmol A)/[(h)*(ft3)]

Volume of

reactor (ft3)

Page 21: Chemical Kinetics in Unit Processes

Packed Bed Reactors

Page 22: Chemical Kinetics in Unit Processes

Design equation for PBR:

X

A

Ar

dXFW

0

0'

Conversion

Molar flow of A (t=0)

Rate of reaction

(lbmol A)/[(h)*(lb of catalyst)]

Weight of catalyst (lb)

Page 23: Chemical Kinetics in Unit Processes

Physical factors affecting Chemical Reactions:

• Chemical process kinetics is the study of the influence of all the physical factors that affect the chemical reactions. It may seem arbitrary but is extremely helpful in REACTOR design. The factors are listed below:

1. The type(tube, tower, or tank) and shape of reactor used.

2. The method of Operation(batch, continuous, recycle, or once-through).

3. Temperature control(Isothermal or Adiabatic).*

4. Batch/Flow process.

5. Back-mixing.-Extremely imp phenomena.

6. Fixed/Fluidized bed(in case of catalytic reactions).

*Depends on the type of reaction involved.

Page 24: Chemical Kinetics in Unit Processes

How serious is this Back-mixing?

• It can be seen that for the extreme case of 99% conversion(Mole rate 1:1), the reactor volume required for CSTR is 100 times great as for either a longitudinal or a batch reactor.

• Disadvantages due to this:

1. Amount of catalyst and reactor size required much greater.

2. Ultimate yield of desired product is not that great.

Page 25: Chemical Kinetics in Unit Processes

A catalyst is a substance that increases the rate of a chemical reaction without itself being consumed.

k = A * exp( -Ea/RT ) Eak

uncatalyzed catalyzed

ratecatalyzed > rateuncatalyzed

Ea < Ea‘

EFFECT OF CATALYST

Page 26: Chemical Kinetics in Unit Processes

In heterogeneous catalysis, the reactants and the catalysts are in different phases.

In homogeneous catalysis, the reactants and the catalysts are dispersed in a single phase, usually liquid.

• Haber synthesis of ammonia

• Ostwald process for the production of nitric acid

• Catalytic converters

• Acid catalysis

• Base catalysis

Page 27: Chemical Kinetics in Unit Processes

• After talking about the basics, lets get into some examples related to chemical kinetics of unit processes!

Page 28: Chemical Kinetics in Unit Processes

HALOGENATION

(The Chlorination of Methane)

CH4 + Cl2 HCl + CH3Cl

(+ CH2Cl2 + CHCl3 + CCl4)

• This reaction does not occur at room temperature in absence of light.

• The most effective light for the reaction is BLUE and is absorbed by Cl2.

• The light initiated reaction has a high quantum yield..

We will be talking about the FREE-RADICAL Chlorination of Methane, which proceeds by a chain reaction.

• Following the steps which are?

∆ or hν

Page 29: Chemical Kinetics in Unit Processes

MECHANISM

• Initiation: Generation of a free radical. With either heat (∆) or the appropriate wavelength of light (hν), Cl2

undergoes homolytic cleavage, one electron in the bond going to each of the Cl atoms:

Page 30: Chemical Kinetics in Unit Processes

MECHANISM

• Propagation: Propagation refers to the steps in the reaction that generate the

products and regenerate the reactive intermediates.

step 1

step 2

reactive intermediates

Page 31: Chemical Kinetics in Unit Processes

MECHANISM

• Termination:o Propagation continues until

a reactant is used up, or

the reactive intermediates get depleted by nonproductive reactions.

These are some of the termination reactions.

Page 32: Chemical Kinetics in Unit Processes

Thermodynamics of the Free-Radical Chlorination of

Methane?

• Thermodynamics tell a lot about a system at equilibrium.

• ∆G°(25°C) = -108.6 kJ*

• KP = e-∆G°/RT = e108600/2477.7=e43.83=1.1x1019

CH4 + Cl2HCl + CH3Cl*A reaction proceeds to completion(>99%) in general if ∆G is < -12kJ.

Enthalpy=-105kJ(-ve) and Entropy=12.16 J/K(+ve) favoring the product.

24

3

ClCH

ClCHHCl

PPP

PPK

Page 33: Chemical Kinetics in Unit Processes

Ea, the activation energy

ΔE, the energy

change for the

reaction

Reaction-Energy Diagram for a Single-Step Reaction

transition state

Page 34: Chemical Kinetics in Unit Processes

Reaction-Energy Diagram for the Two Propagation Steps of the Chlorination of Methane

rate equation for step 1:

rate=k1[CH4][Cl▪]

Page 35: Chemical Kinetics in Unit Processes

Temperature Dependence of the Rate Constant

• k increases with T.• At a higher temperature, more reactant molecules will have kinetic

energies ≥ Ea.• Estimation: Rate doubles for every 10°C the temperature increases.

Activation

energy

Ea

Page 36: Chemical Kinetics in Unit Processes

Chlorination of Other Alkanes

• For ethane and the cycloalkanes, the mechanism is very similar to that of methane.

Initiation

Propagation step 1

Page 37: Chemical Kinetics in Unit Processes

Chlorination of Ethane

Termination

Propagation step 2

Overall Reaction

Page 38: Chemical Kinetics in Unit Processes

HYDROLYSIS

• Hydrolysis is applied to reactions of both organic and inorganic chemistry wherein water effects a double decomposition with another compound.

• H going to one component and OH to another.

• Ex: the inversion of sugars, breaking down of proteins, saponification of fats and other esters.

• TYPES:

1. Pure hydrolysis.

2. With aqueous acid(dil or conc).

3. With aqueous alkali(dil or conc).

4. Alkali fusion, with little water but at high temperatures.

5. With enzymes as catalysts.

Page 39: Chemical Kinetics in Unit Processes

Factors affecting Rate of Hydrolysis:

1. Temperature: Hydrolytic reactions, like most others, follow the rule that the rate doubles approximately for every 10 degree rise in temp.

2. Concentration: Increase in concentration of the hydrolyzing reagent would naturally be expected to speed up the reaction, but a high concentration sometimes leads to undesirable by-products. Ex: In hydrolysis of allylchloride, high alkalinity leads to an increase in the side reaction( diallylether), and a lower yield of desired product( Allyl Alcohol).

3. Pressure: According to the transition-state theory:𝑑 𝑙𝑛𝑘

𝑑𝑝=−∆𝑉

𝑅𝑇

where ΔV is the change in volume between the reactants and the activated complex.

Ex: For saponification of ethyl acetate over a pressure range 250-500 atm, the calculated value for ΔV is -11. Thus the rate increases with increase in pressure.

Page 40: Chemical Kinetics in Unit Processes

Ester - Hydrolysis• Reaction: ester + HOH --> alcohol + acid

HO

H

CCH3

O

OH3C

+

H3C O

H

CCH3

O

OH

Page 41: Chemical Kinetics in Unit Processes

Ester - Basic Hydrolysis• Reaction: ester + HOH (NaOH) --> alcohol + salt• 2nd step: NaOH + acid --> salt + HOH

HO

H

CCH3

O

OH3C

+

H3C O

H

CCH3

O

OH

+ Na-OH

HO

HCCH3

O

O

_Na+

Page 42: Chemical Kinetics in Unit Processes

Base Hydrolysis(Saponification)

• In base hydrolysis or saponification, the ester reacts with a strong base to produce the salt of the carboxylic acid and an alcohol.

Page 43: Chemical Kinetics in Unit Processes

Hydrolysis of fatty acids produces Soap!

Page 44: Chemical Kinetics in Unit Processes

NITRATION OF BENZENE

• The source of the nitronium n is through the protonation of nitric acid by sulfuric acid, which causes the loss of a water molecule and formation of a nitronium ion.

Page 45: Chemical Kinetics in Unit Processes

Sulfuric Acid Activation of Nitric Acid

• The first step in the nitration of benzene is to activate HNO3with sulfuric acid to produce a stronger electrophile, the nitronium

ion.

Page 46: Chemical Kinetics in Unit Processes

MECHANISM

Page 47: Chemical Kinetics in Unit Processes

SULFONATION OF BENZENE

• Sulfonation is a reversible reaction that produces benzenesulfonic acid byadding sulfur trioxide and fuming sulfuric acid. The reaction is reversed byadding hot aqueous acid to benzene sulfonic acid to produce benzene.

Page 48: Chemical Kinetics in Unit Processes

MECHANISM

• To produce benzenesulfonic acid from benzene, fuming sulfuric acid andsulfur trioxide are added. Fuming sulfuric acid, also refered to asoleum, isa concentrated solution of dissolved sulfur trioxide in sulfuric acid. Thesulfur in sulfur trioxide is electrophilic because the oxygens pull electronsaway from it because oxygen is very electronegative. The benzeneattacks the sulfur (and subsequent proton transfers occur) to producebenzenesulfonic acid.

Page 49: Chemical Kinetics in Unit Processes

REVERSE SULFONATION

• Sulfonation of benzene is a reversible reaction. Sulfur trioxide readilyreacts with water to produce sulfuric acid and heat. Therefore, byadding heat to benzenesulfonic acid in diluted aqueous sulfuric acid thereaction is reversed.

Page 50: Chemical Kinetics in Unit Processes

Further Applications of Nitration and Sulfonation

• Nitration is used to add nitrogen to a benzene ring, which can be usedfurther in substitution reactions. The nitro group acts as a ring deactivator.Having nitrogen present in a ring is very useful because it can be used as adirecting group as well as a masked amino group. The products of aromaticnitrations are very important intermediates in industrial chemistry.

• Because sulfonation is a reversible reaction, it can also be used in furthersubstitution reactions in the form of a directing blocking group because itcan be easily removed. The sulfonic group blocks the carbon from beingattacked by other substituents and after the reaction is completed it can beremoved by reverse sulfonation. Benzenesulfonic acids are also used in thesynthesis of detergents, dyes, and sulfa drugs. Bezenesulfonyl Chloride is aprecursor to sulfonamides, which are used in chemotherapy.

Page 51: Chemical Kinetics in Unit Processes