chemical flood design - university of wyoming · •ongoing fresh waterflooding have changed...
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E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Chemical Flood
V L A D I M I R A LV A R A D O
C H E M I C A L A N D P E T R O L E U M E N G I N E E R I N G
J A N U A R Y 2 0 1 2
Design
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
• Project objective
• Fluid characterization
• Design challenge
• ASP Evaluation
• First Attempt
• Second Attempt
• Closing remarks
Outline
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Project Objective
• To develop an effective alkaline-surfactant-polymer (ASP) blend for the DC field based on based behavior studies in the lab and coreflooding experiments.
• No rock samples from this field were available
• Fluid samples and data on the reservoir were collected by UW-PETE team
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Brine Analysis
• Calcium: 456 mg/L
• Magnesium: 63 mg/L
• Sodium: 1315 mg/L
• Potassium: 71 mg/L
• Bicarbonate: 509 mg/L
• Chloride: 360 mg/L
• Sulfate: 3400 mg/L
• TDS: 6094 mg/L
• Calcium: 433mg/L
• Magnesium: 72 mg/L
• Sodium: 1459 mg/L
• Potassium: 79 mg/L
• Bicarbonate: 505 mg/L
• Chloride: 860 mg/L
• Sulfate: 3700 mg/L
• TDS: 6730 mg/L
Reservoir Brine Synthetic Reservoir Brine
Synthetic brine optimized for sulfate and bicarbonate concentrations
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Brine Analysis
• Calcium: 6.3 mg/L
• Magnesium: 1.7 mg/L
• Sodium: 556 mg/L
• Potassium: 2.6 mg/L
• Bicarbonate: 298 mg/L
• Chloride: 12 mg/L
• Sulfate: 720 mg/L
• TDS: 1600 mg/L
• Calcium: 13 mg/L
• Magnesium: 2 mg/L
• Sodium: 486 mg/L
• Potassium: 0.5 mg/L
• Bicarbonate: 362 mg/L
• Chloride: 13 mg/L
• Sulfate: 780 mg/L
• TDS: 1500 mg/L
Injection Water Synthetic Injection Water
Synthetic brine optimized for sulfate and bicarbonate concentrations
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Interfacial Tension
• IFT measured with pendant drop = 26 dynes/cm
0
5
10
15
20
25
30
35
40
45
50
0 20 40 60 80 100 120
IFT
(dyn
es/
cm)
Time (s)
Deadman Creek Oil with Deadman Creek Injection Water at 25°C
IFT
IFT = 26 dynes/cm
drop released
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
• Ongoing fresh waterflooding have changed
current reservoir water chemistry. The
challenge is to find surfactant blends that reach
optimum salinity at a TDS < 12,000 ppm.
• Solution: Use of surfactants with PO groups
and blend them with the main surfactant
Design Challenge
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
SUBOPTIMUM DESIGN (ONE SURF.) First Attempt
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection
• Prepared solutions with:
– 1 wt% surfactant
– 1 wt% Alkali • NaOH
• Na2CO3
– NaCl salinity varying from 1 wt% to 7 wt%
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection
• Flame seal pipettes
• Inject Alkali-Surfactant solutions with each salinity
• Combine with DC Oil
• Cap pipettes and purge with argon gas
• Placed in oven at 120°F, mixed gently
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection • Record initial
oil/water interface
• Measure the volume of oil and water in microemulsion
• Determine optimum salinity by plotting solubilization ratio vs salinity
0
10
20
30
40
50
60
70
80
90
1 2 3 4 5 6 7SR
cc/
cc
[NaCl] (wt%)
P S-13 B
SRw
SRo
Optimum Salinity = 5 wt%
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection Surfactant Activity (%) Yes No Maybe
P S-13 B 89.51 X
P S-13 C 84.32 X
P S1-HA 89.96 X
P M-2 59.29 X
P S-13D HA X
P A-6 X
P C-2 46 X
A-F X
P C-1 39.11 X
P S-12 67.06 X
Yes = Optimum Salinity below brine salinity, less than 2 days to achieve
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Surfactant Selection • Tested P S-13B and P S-
13C with synthetic field brines
• Tested P S-13C for critical micellar concentration (CMC)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding – ASP # 1(NaOH) • Core: Minnelusa Core W R741 D7215’ • D=3.735 cm • L=7.364 cm • A=10.9565 cm2
• Φ=22.99 % • Kg=516.6 md • PV=18.5491 cm3
• Wt dry=161.528 g • Wt wet=180.110 g • Diff=18.582 g
Core was initially cleaned with toluene and methanol, then dried in the oven
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding – ASP #1 (NaOH)
• Test for reduction in residual oil saturation
• Core aged in synthetic DC reservoir brine
• Flooded with DC oil to Swi and aged
• 10 PV waterflood with synthetic DC injection brine
• 3 PV ASP flood – 500 ppm P S-13C – 2000 ppm Floppam 3330S
polymer – 1 wt% NaOH – 1L synthetic DC injection brine
• 10 PV chase waterflood with synthetic DC injection brine
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding #1 – (NaOH)
0
0.2
0.4
0.6
0.8
1
0
2
4
6
8
10
12
14
16
0 5 10 15 20 25
ΔP
(p
si)
PV Injected
ASP Experiment # 1
DP
Oil Recovered
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding – ASP # 2 (Na2CO3) • Core: Minnelusa Core W R741 D7212.5’ • D=3.728 cm • L=7.557 cm • A=10.9155 cm2
• Φ=22.73 % • Kg=510.1 md • PV=18.7495 cm3
• Wt dry=166.482 g • Wt wet=185.271 g • Diff=18.789 g
Core was initially cleaned with toluene and methanol, then dried in the oven
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding – ASP #2 (Na2CO3)
• Test for reduction in residual oil saturation
• Core aged in synthetic DC reservoir brine
• Flooded with DC oil to Swi and aged
• 10 PV waterflood with synthetic DC injection brine
• 3 PV ASP flood – 500 ppm P S-13C – 2000 ppm Floppam 3330S
polymer – 1 wt% Na2CO3
– 1L synthetic DC injection brine
• 10 PV chase waterflood with synthetic DC injection brine
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding #2 – (Na2CO3)
0
0.2
0.4
0.6
0.8
1
0
1
2
3
4
5
6
7
8
9
0 5 10 15 20 25
ΔP
(p
si)
PV Inj
ASP Experiment # 2 (Na2CO3)
DP
Oil Production
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Core Flooding Comparison
Test φ K (md) Swi (%)
Waterflood Recovery (%OOIP)
Tertiary ASP
Recovery (%OOIP)
Pressure Drop Return to
Waterflooding
ASP#1 (NaOH) 22.99 516.6 19.67 67.35 20.96 Yes
ASP#2 (Na2CO3) 22.73 510.1 23.2 62.66 12.92 No
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
ASP #1 – Relative Permeability Curves
0.00
0.20
0.40
0.60
0.80
1.00
kr
- re
lative p
erm
eabili
ty
0.00 0.20 0.40 0.60 0.80 1.00Sw
krw vs Sw krow vs Sw
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
ASP #1 (NaOH) History Match (WF)
0
10
20
30
40
50
60
70
80
0 2 4 6 8 10 12
OO
IP%
Inj. PV
CMG-STARS
Measured
-0.2
0
0.2
0.4
0.6
0.8
1
1.2
0 5 10 15
Oil
Cu
t
Inj. PV
CMG-STARS
Measured
0
0.5
1
1.5
2
2.5
3
3.5
4
0 5 10 15
Pre
ssu
re d
rop
(p
si)
Inj. PV
CMG-STARS
Measured
0
2
4
6
8
10
12
0 5 10 15
Cu
mu
lati
ve o
il p
rod
uce
d (
ml)
Inj. PV
CMG-STARS
Measured
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
OPTIMUM DESIGN (+1 SURF.) Second Attempt
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
• Connate brine
• Injection brine
Just 1600 ppm NaCl
Component Wt (gr)
MgSO4 0.313
KCl 0.136
CaCl2.2H2O 1.676
NaCl 0.697
Na2SO4 4.661
TDS 7100 ppm
Materials and Methods
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Dead man Creek Crude Oil Viscosity at 48oC = 83 cP
Surfactant 0.75wt%PS13-D + 0.25wt%PS3B
Polymer
Flopaam-3330s
2000 ppm (ASP) 1000 ppm (P)
Alkali 1wt% NaOH
Core
Berea: (ASP 1)
L= 7.904 cm
D= 3.73 cm
PV= 22.12 cc
Φ= 25.62%
Kair= 366.9 md
Minnelusa: (ASP 2)
L= 7.017 cm
D= 3.728 cm
PV= 16.41 cc
Φ= 21.43%
Kair= 808.2 md
Materials and Methods
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Parameter
• Salinity
• Surfactant blend ratio
• Soap/surfactant ratio
Optimal parameter
Winsor
Type - I
Winsor
Type - II
Varying parameter
Winsor
Type - III
mic
ro
mic
ro
Pipette
(bottom sealed)
Brine +
surfactant
Oil
Initial
interface
24 hr
Winsor
Type - I
Winsor
Type - II
Winsor
Type - III
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Salinity (NaCl ppm) increases
5000 10000 125000 15000 17500 20000 22500 25000 30000 35000
Only 1wt% Surfactant
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
29
1wt% Surf. + 1wt% Na2CO3 Salinity (NaCl ppm) increases
1500 2500 3500 5000 7500 10000 15000 20000
11500 12500 13500 25000 15000 17500 20000 30000
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
1wt% Surfactant + 1wt% NaOH Salinity (NaCl ppm) increases
1500 2500 3500 5000 7500 10000 15000
11500 12500 13500 25000 15000 17500 20000
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Only 1wt% Surfactant
Opt_Sal > 35000 ppm Opt_Sal ~ 11500 ppm Opt_Sal ~ 30000 ppm
1wt% Surfactant + 1wt% NaOH 1wt% Surfactant + 1wt% Na2CO3
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
).().()( 21_ surfactntinjectedofsalinityoptLogxsoapinsituofsalinityoptLogxsalinityoptimalLog blendASP
Theory:
.
1
)()(surfactofnumbern
i
iiblend salinityoptimalLogxsalinityoptimalLog
),,( cationsoftypepHacidsorganicoftypeF
),,,( alkaliofionconcentratpHamountasphalteneTANF
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Only 1wt% Na2CO3
Salinity (NaCl ppm) increases
5000 10000 12500 17500 20000 22500 25000 30000
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Only 1wt% NaOH Salinity (NaCl ppm) increases
5000 10000 12500 17500 20000 22500 25000 30000
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Results (ASP#1)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
(sec-1)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
2
4
6
8
10
12
14
0 5 10 15
pH
Inj. PV
pH at effluent
Inlet pH
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
0
10
20
30
40
50
60
0
5
10
15
20
25
30
0 2 4 6 8 10 12 14 16
Wat
er
visc
. (c
P)
Inj. PV
Water viscosity
Inlet viscosity
Emulsion
Em
uls
ion
vis
c.
(cP
)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Stage Permeability (md)
Initial air permeability 366
Initial brine permeability
(Sw=1)
55.5
Oil permeability at Swi 218.75
Brine permeability at Sor 24.11
Brine permeability at the end
of chemical flood
27.43
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
40
WF ASP P WF
Results (ASP#2)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
41
pH and surfactant concentration at effluent:
Mostly stable W/O emulsion
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
Observed precipitation at effluent samples:
ClKSi
ClCa
K
Ca
KS
O
Na
Cl
Ca
0 1 2 3 4 5 6 7 8 9 10
keVFull Scale 4240 cts Cursor: -0.031 (82 cts)
Spectrum 1
ClKSi Cl
KCa
CaS
K O
Na
Cl
Ca
0 1 2 3 4 5 6 7 8 9 10 11
keVFull Scale 5549 cts Cursor: -0.009 (361 cts)
Spectrum 4
As we expected some secondary minerals was produced (here calcite, also some sulfur was produced which is a really evidence for anhydrite dissolution)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
43
Results (ASP#2) (cont’d)
Permeability Changes (Minn.)
Stage Permeability (md)
Initial air permeability 808.2
Initial brine permeability
(Sw=1)
152
Oil permeability at Swi 428.9
Brine permeability at Sor 42.5
Brine permeability at the end
of chemical flood
78.75
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
44
Results (ASP#3)
E N H A N C E D O I L R E C O V E R Y I N S T I T U T E
45
Why does NaOH work better?