charging system kit / wire harness only list
TRANSCRIPT
![Page 1: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/1.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
Charging System Kit / Wire Harness Only List
PennTex Industries Charging System kit list followed by the harness part number included in that kit.Click on the Harness Part # to go to a photo of the harness and the connectors in the harness.
PX-212P: PX-2502-2
PX-212P2: PX-2502-2
PX-212R: PX-2502-2
PX-212T: PX-2502-2
PX-212TF: PX-2502-2
PX-220P2-5: PX-2502-2
PX-220P2D-5: PX-2502-2
PX-220P: PX-2502-2
PX-220R-5: PX-2502-2
PX-220R-5A: PX-2502-2
PX-220R-5T: PX-2502-2
PX-220RC-A: PX-7100
PX-220RC-T: PX-7100
PX-220RL-5T: PX-2502-2
PX-220RM-5: PX-7200
PX-220RM-5T: PX-7200
PX-220T3-5*: PX-2502-2
*Discontinued.PX-220T-5: PX-2502-2
PX-220TF-5: PX-2502-2PX-220TF-6.0: PX-2502-2
PX-220TFM-6.0: PX-7200
PX-317S: PX-3502-3
PX-320S: PX-3502-3
PX-320SW: PX-3502-3
PX-325S: PX-3502-3
PX-325SW: PX-3502-3
PX-328S: PX-3502-3
PX-330S: PX-3502-3
PX-412JM: PX-4502-MC
PX-412JM-1: PX-4120
PX-412JM-2: PX-4125
PX-412P2: PX-4502-MC
PX-412V: PX-4502-MC
PX-412V-MT: PX-4502-MC
PX420G-5: PX-4520
PX-421JM: PX-4502-MC
PX-421P: PX-4502-MC
PX-421P2: PX-4502-MC
PX-421PM: PX-4502-MC
PX-421SMD: PX-4502-MC
PX-421V**: PX-4502-MC
**Superseded by the PX-422V butstill available.PX-422V-2: PX-4295
PX-422V-4: PX-4295
PX-422VA-4: PX-4295-A
PX-422V-8: PX-4295
PX-422V-10: PX-4295
PX-422VA-10: PX-4295-A
PX-422VC-10: PX-4295-C
PX-512PDH-120: PX-5240
PX-512RDH: PX-5240
PX-512TFDH: PX-5240
PX-520GD: PX-4520
PX-520P2D: PX-2502-2
PX-520PD: PX-2502-2
PX-520RD: PX-2502-2
PX-520RDC: PX-7200
PX-520SD: PX-2502-2
PX-520SDP: PX-2502-2
PX-520TD: PX-2502-2
PX-520TD-0: PX-2502-2
PX-520TD-12: PX-2502-2
PX-520TD-6: PX-2502-2
PX-520TD-6C: PX-2502-2
PX-520TDM-12: PX-7200
PX-520TFD: PX-2502-2
PX-525GD: PX-4520
PX-525PD: PX-2502-2
PX-525P2D: PX-2502-2
PX-525RD: PX-2502-2
PX-525RDC: PX-7100
PX-525RDC-TSP: PX-7100
PX-525TD: PX-2502-2
PX-525TD-12: PX-2502-2
PX-525TD-6: PX-2502-2
PX-525TD-6C: PX-2502-2
PX-525TDM-12: PX-7200
PX-525TDM-6: PX-7200
PX-525TDM-6C: PX-7200
PX-525TFD: PX-2502-2
PX-614SH: PX-6522
PX-616S: PX-3502-3
PX-616T: PX-3502-3
PX-619S: PX-3502-3
PX-619Q: PX-3502-3
PX-619QF: PX-3502-3
PX-622Q: PX-3502-3
PX-622QF: PX-3502-3
PX-622S***: PX-3502-3
***Discontinued.PX-627Q: PX-3502-3
PX-627QF: PX-3502-3
PX-627S: PX-3502-3
PX-627SF: PX-3502-3
PX-627T: PX-3502-3
PX-635Q: PX-3502-3
PX-635S: PX-3502-3
PX-635T: PX-3502-3
PX-723RD: PX-2502-2
PX-723RDC: PX-7100
PX-725RD: PX-2502-2
PX-725RDC: PX-7100
PX-833: existing harness
PX-9125 alternator uses:
PX-3522
PX-9130 alternator uses:
PX-3522
PX-9131 alternator uses:
PX-3522
(Note: there are no PX-9 kits- thePX-3522 harness can be part of aPX-3525 kit that includes a PX-4000-8 regulator & a PX-3522harness.)
Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part # Kit # : Harness Part #
![Page 2: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/2.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
Common PennTex Harness Alternator and Regulator Connections
Red VoltageSense WireConnector
PX-2, PX-4G-5, PX-5 & PX-7
Brush Holder Connector
Firewall Pass-through Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
PX-7000 harness connector that plugs into the
OEM Ford alternator connector
5/16 Inch Hole 1/4 Inch
Hole
See Application Guide for specific applications, See Harness Guide for harness information
PX-4000, PX-5000 & PX-6000
4-Wire Voltage Regulator Connector
& Single Regulator Ground
Terminal Connector
14-16 Gauge
Barrel Connector
Brown WireCrimp
Connector
PX-4V-220 SeriesAlternator Pigtail
Connector
PX-6000 Harness: Plug in to the GM
OEM harness alternator connector
1/4 Inch
Hole
PX-3 & PX-6Field
Connector
PX-3 & PX-6Stator
Connector
1/4 Inch
Hole
scale: none
2” Large OD
1-1/8” Small OD
1-1/2” Between Holes
2-3/4” Overall Length
11/16” OD Conduit
PX-4-210 SeriesAlternatorConnector
Typical Harness Fuse Holder
Click here to go to PennTex Charging Systems page that lists the Alternator, Regulator & Harness part number in each kit.
![Page 3: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/3.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-2502-2 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse HolderRegulator
Stator CircuitFuse Holder
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector
1
67
6
3
2
4
8
8
10
9
9
9
14-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
14-16 Gauge
Barrel
Connector
![Page 4: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/4.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-3502-3 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
STATOR
12
34
Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Brush Holder Ground Wire
67
6
3
2
48
8
10
9
9
914-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
14-16 Gauge
Barrel
Connector
3
1/4”ID
1/4”ID
2
Mock-up of PX-3 & PX-6 Connections(Nothing connects on top of the brush holder)
12
![Page 5: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/5.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-3522 Wiring HarnessUsed with PX-9 Series 75-Volt Alternators
(See Application Guide for specific applications)Overall harness length: 36 inches
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
6
8
9
9
11 6
3
2
4
65
5/16”ID
4
11
1/4”ID
7
8NOTE THAT THE
BROWN & ORANGE WIRE
LOCATIONS ARESWITCHED IF
COMPARED TOMOST OTHER
PENNTEX REGULATORS
75-VOLT
REGULATOR
7
32
2 3
4
8
11
5
12-Volt
Battery
![Page 6: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/6.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4120 Wiring Harness (First Design)Used with a PX-4JM 24-Volt Alternator and a PX-4024 24-Volt Regulator
(see Application Guide for the specific application)Overall harness length: 48 inches/ Brown ignition-on lead: 72 inches
Scale: none
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
1
67
6
32
4
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
1
NOTE: Alternators and Regulators are designed for either
12-Volt use or 24-Volt use. They are not interchangeable.
1/4”ID
8
![Page 7: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/7.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4295 Wiring HarnessThis is the standard-length harness used with the PX-4V-220 Alternator
(see Application Guide for specific applications)Overall harness length: 72 inches
Scale: none
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense
1
67
6
3
24
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
RegulatorSense CircuitFuse Holder
12
12
13
![Page 8: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/8.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4295-A Wiring HarnessThe “A” indicates the harness is used with the PX-4V-220 Alternator on Arboc Buses
(see Application Guide for specific applications)Overall harness length: 84 inches (Arboc Specific)
Scale: none
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Pigtail Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) PennTex Harness Connector toO OEM GM alternator plug13) Gray / Field Sense
1
67
6
3
24
8
10
9
9
9
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
RegulatorSense CircuitFuse Holder
12
12
13
![Page 9: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/9.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4502-MC Wiring HarnessUsed with PX-4 Series 12-Volt and 24-Volt Alternators
(see Application Guide for specific applications)Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
Part ID List:1) 2-Wire Alternator Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Harness
Protector
1
67
6
3 2
48
8
10
9
9
9
14-16 GaugeBarrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
1
NOTE: Alternators and Regulators are designed for either
12-Volt use or 24-Volt use. They are not interchangeable.
![Page 10: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/10.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818 Toll Free: 817-590-7366
Fax: 817-590-0505 Tech Fax: 817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-4520 Wiring Harness(see Application Guide for specific applications)
Overall harness length: 72 inches
Scale: none
RegulatorSense CircuitFuse Holder
RegulatorStator CircuitFuse Holder
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) Firewall Pass-Through Tube11) 1/2” Split Loom Wire Protector12) Gray Field Sense Wire Connector
1
67
3
2
4
8
8
10
9
9
9
14-16 Gauge
Barrel
Connector
11
11
6
32
48
65
1/4”ID
All PennTex Harnessesuse GXL Wire and have
Machine-CrimpedTerminals
5/16”ID
4
7
1
14-16 Gauge
Barrel
Connector
6
12
12
Black Wireunderneath
14-16 Gauge
Barrel
Connector
14-16 Gauge
Barrel
Connector
The PX-4520 Harness is for GM applications using a (1)PX-4G-5, (2)PX-5GD-230 or (3)PX-5GD-250alternator in a (1)PX-420G-5, (2)PX-520GD, or (3)PX-525GD kit. The difference between this harnessand a PX-2502-2 harness is that the PX-4520 has a Gray Field Sense wire and the PX-2502-2 doesnot. The PX-4520 harness can be substituted for a PX-2502-2 harness by insulating and taping off theGray wire. Do not connect the Gray and the Brown wire together.
![Page 11: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/11.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-5240 12/24 Hybrid Wiring Harness (PX-5 Style)(Hybrid systems are used in very specialized applications- contact a Warehouse Distributor or PennTex for information)
Overall harness length: 72 inches
Scale: none
Part ID List:1) Brush Holder “T” Connector2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Yellow / 24-Volt Voltage Sensea Connection at Alternator12) Yellow / 24-Volt Voltage Sensea Connection at Regulator
678
9
14-16 Gauge
Barrel
Connector
10 6
32
48
5
1/4”ID
5/16”ID
4
14-16 Gauge
Barrel
Connector
12
12
126
9
11
7
1
1
23
4
10
5
8
FUSED ON-IN-RUN
IGNITION SOURCE
![Page 12: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/12.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717/266-8762
Fax: 717/266-7803
Manufacturing/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817/590-2818
Toll Free: 877/590-7366
Fax: 817/590-0505www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-6522 Hybrid Wiring Harness(Used with a PX-6-SH-140 Alternator and PX-4000-4 Regulator)
Overall harness length: 72 inches
Scale: none
12
3
Part ID List:1) Brush Holder (not included)2) Blue / Field3) Orange / Stator4) Red / 12-Volt Voltage Sense5) Voltage Regulator (not included)6) Black / Regulator Ground
Terminal Connection7) Harness Ground Connector8) Brown / Ignition-On Power9) Regulator 4-Wire Connector10) 1/2” Split Loom Wire Protector11) Brush Holder Ground Wire12) Yellow / 24-Volt Voltage Sensea Connection at Alternator13) Yellow / 24-Volt Voltage Sensea Connection at Regulator
67
8
9
14-16 Gauge
Barrel
Connector
10 6
32
48
5
1/4”ID
5/16”ID
4
14-16 Gauge
Barrel
Connector
Mock-up of PX-6SH-140 Connections(Nothing connects on top of the brush holder)
11
12
13
13
136
9
4
12
8
3
1/4”ID
1/4”ID
2
10
10
![Page 13: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/13.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818,Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax:817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-7100 Harness Connections For PX-2 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator
(see Application Guide for specific applications)
Large RedSense WireConnector
Brush Holder Connector
Firewall
Pass-through
Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
Scale: None
PennTex harness
connector that
plugs into the
OEM alternator
connector
5/16 Inch Hole 1/4 Inch
Hole
1
2
3 4
5
12
3
4
5
SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND
ONE NEGATIVE POST. A PX-5 HASTWO POSITIVE POSTS.
![Page 14: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/14.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/Sales/Tech/Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PX-7100 Harness Connections For PX-5 AlternatorsGenerally used on 2009-up PCM-Controlled Ford Gas Applications with a PX-7000 Regulator
(see Application Guide for specific applications)
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( % 1 �
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, ( 2 �
, ( % & 3
� $ % ( (
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, ( 2 � 4 �
� ) ' 2 ' ( �� � � � - �
� � � � � � � �
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� � � � � � � � � � � � � � � � � � �
� � � � � �
Large RedSense WireConnector
Brush Holder Connector
Firewall
Pass-through
Tube
PX-7000 Voltage Regulator Connector
GroundWire
Connector
Scale: None
PennTex harness
connector that
plugs into the
OEM alternator
connector
5/16 Inch Hole 1/4 Inch
Hole
1
2
3 4
5
1
2
3
4
5
SHOWN ARE PX-5 CONNECTIONS WITHTWO POSITIVE POSTS. A PX-2 HAS ONE
POSITIVE AND ONE NEGATIVE POST.
![Page 15: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/15.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PennTex PX-7200 Harness Connections For PX-2 AlternatorsUsed on PX-220RM-5, PX-220RM-T & PX-220TFM-6.0 Charging Systems
that are not PCM Controlled (see Application Guide for specific applications)
Large RedSense WireConnector
Brush Holder “T” Connector
Firewall
Pass-through
Tube
Voltage
Regulator
4-Wire
Connector
GroundWire
Connector
Scale: None
Blue PennTex Harness
Connector that is crimped
to an ignition-on power
source to turn the PennTex
regulator on. This is usually
connected to the same
OEM wire that turned on
the OEM alternator.
5/16 Inch Hole 1/4 Inch
Hole
1
3
45
1
23
4
5
SHOWN ARE PX-2 CONNECTIONSWITH ONE POSITIVE POST AND
ONE NEGATIVE POST.
2
Voltage
Regulator
Ground
Connector
![Page 16: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/16.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2013 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818, Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
PennTex PX-7200 Harness Connections For PX-5 Alternators
Large RedSense WireConnector
Brush Holder “T” Connector
Firewall
Pass-through
Tube
Voltage
Regulator
4-Wire
Connector
GroundWire
Connector
Scale: None
Blue PennTex Harness
Connector that is crimped
to an ignition-on power
source to turn the PennTex
regulator on. This is usually
attached to the same OEM
wire that turned on the
OEM alternator.
5/16 Inch Hole 1/4 Inch
Hole
1
3
45
1
2
3
4
5
2
Voltage
Regulator
Ground
Connector
Used on certain Ford PX-5 Charging Systems that are not PCM Controlled
(See Application Guide for specific applications)
![Page 17: Charging System Kit / Wire Harness Only List](https://reader030.vdocuments.site/reader030/viewer/2022012300/61e0ebad5cfb222041759d9a/html5/thumbnails/17.jpg)
PERFORMANCE, ENDURANCE AND SATISFACTIONPERFORMANCE, ENDURANCE AND SATISFACTION
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
Manufacturers of
High Efficiency Alternators and
Mobile Electronic Devices.
© 2012 PennTex Industries, Inc. All Rights Reserved.
Corporate:
202 Plaza Drive
Manchester, PA 17345
Ph: 717-266-8762
Fax: 717-266-7803
Manufacturing/ Sales/ Tech/ Warranty:
7620 Flagstone Drive
Fort Worth, TX 76118
Ph: 817-590-2818
Toll Free: 877-590-7366
Fax: 817-590-0505, Tech Fax: 817-590-0398
www.penntexusa.com
Email: [email protected]
AAddvvaann ttaaggee !!GGeett TThheePERFORMANCE, ENDURANCE AND SATISFA CTIONPERFORMANCE, ENDURANCE AND SATISFA CTION
A LIST OF PENNTEX CHARGING SYSTEM KIT PART NUMBERS
FOLLOWED BY THE ALTERNATOR PART NUMBER IN THE KIT
Note: Some part numbers have been superseded. Check with PennTex if you have any questions.
Complete Kit / Alternator OnlyPX-525TD6C / PX-5TD6C-250*
PX-525TDM12 / PX-5TD12-250*
PX-525TDM6 / PX-5TD6-250*
PX-525TDM6C / PX-5TD6C-250*
PX-525TDF / PX-5TDF-250
PX-614SH / PX-6SH-140
PX-616S / PX-6S-160
PX-616T / PX-6T-160
PX-619Q / PX-6Q-190
PX-619S / PX-6S-190
PX-622Q / PX-6Q-220
PX-622S / PX-6S-220
PX-627Q / PX-6Q-275
PX-627S / PX-6S-275
PX-627Q / PX-6Q-275
PX-627T / PX-6T-275
PX-635Q / PX-6Q-350
PX-635S / PX-6S-350
PX-635T / PX-6T-350
PX-723RD / PX-7RD-230
PX-723RDC / PX-7RDC-230
PX-725RDC / PX-7RDC-250
--- / PX-833 (alternator only)
PX-9125 & PX-3525** / PX-9125
PX-9125 & PX-3525**/ PX-9131
** The 2 above are 75-volt systems.
To get a complete kit, the alternator
and a PX-3525 regulator/harness kit
have to be purchased.
List last updated 09-10-2012
Complete Kit / Alternator OnlyPX-421SMD / PX-4P2
PX-421SPM / PX-4SPM
PX-421V / PX-4V-210
PX-422V-2 / PX-4V-220-2*
PX-422VA-2 / PX-4V-220-2*
PX-422V-4 / PX-4V-220-4*
PX-422VA-4 / PX-4V-220-4*
PX-422V-8 / PX-4V-220-8*
PX-422V-10 / PX-4V-220-10*
PX-422V-10WC / PX-4V-220-10*
PX-422VC-10 / PX-4V-220-10*
PX-512PDH / PX-5PDH-120
PX-512PD2H / PX-5PD2H-120
PX-512RDH / PX-5RDH-120
PX-520GD / PX-5GD-230
PX-520PD / PX-5PD-230
PX-520P2D / PX-5P2D-230
PX-520RD / PX-5RD-230
PX-520RDC / PX-5RDC-230
PX-520TD / PX-5TD-230
PX-520TD12 / PX-5TD12-230*
PX-520TD6 / PX-5TD6-230*
PX-520TD6C / PX-5TD6C-230*
PX-520TDM12 / PX-5TD12-230*
PX-520TDM6 / PX-5TD-230*
PX-520TDM6C / PX-5TDM6C*
PX-525GD / PX-5GD-250
PX-525P2D / PX-5P2D-250
PX-525PD / PX-5PD-250
PX-525RD / PX-5RD-250
PX-525TD / PX-5TD-250
PX-525TD12 / PX-5TD12-250*
PX-525TD6 / PX-5TD6-250*
Complete Kit / Alternator Only --- / PX-2P-MT (alternator only)
PX-212P / PX-2P-120
PX-212P2 / PX-2P2-120
PX-212T / PX-2T-120
PX-212TF / PX-2TF-120
PX-220P-5 / PX-2P-5
PX-220P2-5 / PX-2P2-5
PX-220P2D-5 / PX-2P2D-5
PX-220R-5 / PX-2R-5
PX-220R-5A / PX-2R-5A
PX-220R-5T / PX-2R-5T
PX-220RC-A / PX-2R-5A
PX-220RC-T / PX-2R-5T
PX-220RL-5T / PX-2RL-5T
PX-220RM-5 / PX-2R-5
PX-220RM-5T / PX-2R-5T
PX-220T-5 / PX-2T-5
PX-220TF-5 / PX-2TF-5
PX-220TF-6.0 / PX-2TF-6.0
PX-220TFM-6.0 / PX-2TFM-6.0
PX-317S / PX-3S-175
PX-320S / PX-3S-200
PX-320SW / PX-3SW-200
PX-325S / PX-3S-250
PX-325SW / PX-3SW-250
PX-328S / PX-3S-285
PX-330S / PX-3S-305
PX-412JM / PX-4JM-120
PX-412P2 / PX-4P2-120
PX-412V / PX-4V-120
PX-420G-5 / PX-4G-5
PX-420S (N/A) / PX-4S (N/A)
420S/4S superseded by
PX-421JM / PX-4JM
421P / PX-4P
PX-421P2 / PX-4P2
PX-421PM / PX-4PM
* 2/4/8/10 at the end of PX-4V-220 part numbers,
and 6 or 12 in PX-5TD part numbers relate to the
alternator output post clocking position.