chapter-ii review of literature -...
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CHAPTER-II
REVIEW OF LITERATURE
Several inhibitors have been used for cooling water systems. Many
chemical compounds singly or in formulations can be used as corrosion
inhibitors, particularly for steel in near neutral, aqueous solutions. Such
compounds include chromates, nitrites, phosphates phosphonates and
carboxylates of various molecular structures.
The principles and practice of corrosion inhibition in recent years have
become conscious to health and safety considerations. These relate to all aspects
of inhibitor practice i.e., handling, storage, use and disposal. The use of
hazardous chemicals has been restricted to limited use with no contact with
environment. The use of chromates and phosphates is restricted due to the
environmental health hazard. Hence there is a need for the use of non-toxic,
ecofriendly corrosion inhibitors. Carboxylic acids, their salts and their derivatives
have recently emerged as a new and potential class of corrosion inhibitors. Many
carboxylates such as salicylate1, cinnamate2, phenyl acetate,3 anthranilates4, thio
divalerate5, adipate6,7 and their derivatives have been used as inhibitors. Their
inhibitive action results from the bonding of the anion to the metal surface
through the excess e-s on the O- ion. Inhibitive anions such as benzoate, phthalate
and other carboxylates stabilize the oxide film on iron surface8,9,10. Review of
carboxylates as corrosion inhibitors have appeared from time to time.11-14
Mercer15 reviewed carboxylates that provide protection to cast iron and
non –ferrous metals in 1980.
Review of literature reveals the use of many organic acids, their salts or
their derivatives as corrosion inhibitors to various metals and alloys like Cu, Al
carbon steel, stainless steel etc., in various aqueous media (acids, alkaline and
neutral).
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II.1: Amino acids and their derivatives as corrosion inhibitors:
Bereket and Yurt16 have studied the inhibition effect of amino acids and
hydroxy carboxylic acids on pitting corrosion of Al alloy in NaCl solution at
various pH levels by potentiostatic methods. Amino acids shift the Epit values to
noble direction in acidic solutions, while hydroxy carboxylic acids are effective
in neutral and basic solutions.
Yurt and Bereket17 have correlated the experimentally obtained inhibition
efficiencies of six amino acids and six hydroxy carboxylic acids for the corrosion
of Al alloy 7075 in NaCl with parameters such as electronic charge on active
centers, dipole moment, highest occupied and lowest unoccupied molecular
orbital energies etc based on quantum chemical calculations. Aksut and Bilgic18
have examined the inhibitive effect of amino acids on the passivity of Ni in
H2SO4
According to Pech and Bartolo19 the inhibitive effect of N-
phosphonomethyl glycine-Zn2+ mixture on corrosion of steel in neutral medium
is due to the retardation of anodic and cathodic processes due to the film, Fe-
inhibitor complex and ZnO. Zerfaoui et al20 have reported the corrosion behavior
of pure iron in citric acid in the presence of glycine, leucine, aspartic acid,
arginine, and methionine and they were found to act as cathodic inhibitors.
Abd-El-Nabey et al21 have investigated the influence of amino acids such as
cysteine, cystine, and methionine as corrosion inhibitors on the corrosion of
carbon steel in acid medium. Both anodic and cathodic polarization curves were
found to be affected. Amino carboxylic acids and their N-phosphonomethyl
derivatives with or without additives (Zn or metavanadate ion) have been studied
in neutral solution by Kalman et al22 Ashassi et al have investigated the
inhibitive action of alanine, glycine and leucine by potentiodynamic and
polarization methods towards the corrosion of steel23 and Al24 in acid medium.
Gamal and Mostaf125 have elucidated the effect of temperature and the molecular
30
structure of amino acids on the inhibition efficiency for the corrosion inhibition
of Cu electrode in 1M HCl solution.
II.2.Poly carboxylic acids and their derivatives as corrosion inhibitors :
Polymer having COOH group is one of the effective polymer based system.
There are several carboxylic acids of low molecular weight, which are used as
corrosion inhibitor to many inhibitor formulations. Rajendran et al26 Aramaki27
and Yuasa et al28 have studied the inhibitive effect of polyacrylate, polymaleic
and polymethacrylate along with other inhibitors. According to Yuasa et al29 the
inhibitive effect of polyacrylic acid –polyacrylamide is due to the formation of
polymer-polymer complex.
Bodo Muller et al30 have studied the corrosion inhibition of polymethacrylic
acid and styrene maleic acid co-polymer on zinc pigments in aqueous alkaline
medium. Abd El Rehim et al31 have discussed that the amino polycarboxylic
acids such as Ethylene glycol-bis (1-aminoethylether-N, N)tetraacetic acid,
diethylene triaminepentaacetic acid, ethylene diaminetetraacetic acid and nitrilo
acetic acid inhibit corrosion of steel in sulphate solutions at low pH and promote
corrosion above certain pH. An alkaline cooling water treatment program with
ATMP and sodium polyacrylate has been reported.32 The performance of HEDP
and acrylic acid base terpolymer have been evaluated.33
Bodo Muller34 has studied the corrosion inhibition of Al by various
polymers such as polyacrylic acid, styrene-maleic acid, styrene-acrylate co-
polymer, phenolic resins and polyvinyl alcohol (PVA). According to him ionic
interactions between the metal and inhibitor are essential for corrosion
inhibition.The behaviour of corrosion inhibition by various cationic polymers
such as polyethyleneimine derivative, polyacrylamide derivative,
polydicyanodiamide derivative and anionic polymers such as polymaleic acid
derivative, polyacrylic acid derivative and polyacrylic acid was investigated by
31
Sekine et al35. Shah et al 36 have discussed the use of antifoulants such as sodium
acrylate, sodium salt of polymaleic acid, carboxymethyl cellulose (CMC) and
tannin for clay and CaCO3 dispersion.
II.3. Substituted acids and their derivatives as corrosion inhibitors:
Nathalie Ochoa37 et al have studied the influence of fatty amines in
association with phosphono carboxylic acid salts on the corrosion of carbon steel.
Electrochemical studies38 of the corrosion inhibition of methionine ethyl ester of
iron in citric chloride solution has revealed that it is a mixed type indicator and it
acts on the cathodic reactions without changing the mechanism of hydrogen
evolution. Hydrazides of carboxylic acids39 were found to act as inhibitors, for
the corrosion of steel in acidic medium.
Ethoxylated fatty acids were found to act as corrosion inhibitor for carbon
steel in formation water40, for zinc in acidic medium41, Al in acidic medium42
and mild steel in acidic medium.43 Three long chain fatty acids 44 namely 2-
undecane-5-mercapto-1-oxa-3,4-diazole (UMOD), 2-heptadecene-5-mercapto-1-
oxa-3,4-diazole (HMOD) and 2-decene-5-mercapto-1-oxa-3,4-diazole (DMOD)
were found to act as mixed type of inhibitors for mild steel in acidic medium.
Adsorption mechanism was proposed.
Electrochemical studies were carried out on the influence of [(2-pyridine-4-
ylethyl) thio] acetic acid and pyridine on the corrosion of steel in H2SO4 solution
by Bouklah et al.45 The influence of diethyl pyrazine-2,3-dicarboxylate on the
corrosion of steel in 0.5 M H2SO4 solution was studied by Bouklah et al46 using
mass-loss and electrochemical methods .It is reported that the inhibitors act
essentially as a cathodic inhibitor.
Agarwal and Landolt47 have concluded that the inhibition efficiency of N-
ethyl-morpholine salts of a & amp; omega; - benzoyl alcanoic acid and benzoic
acid is the result of the passivation of the electrode due to the capacity of these
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inhibitors to act as a buffer in the anodic diffusion layer, thus blocking the
surface sites for anodic dissolution. Radusev48 et al have studied the inhibitive
effect of hydrazides of fatty carboxylic acids on the corrosion of steel in HCl,
H2S and actual oil field water.
A comparative study of the inhibitive effect of amp; omega; benzoyl
alcanoic acid with benzoic acid for the corrosion of steel in different electrolyte
was carried out by Agarwal and Landolt.49 The inhibition of corrosion of mild
steel in H2SO4 by commercial surfactants alkyl phenyl ethoxide-2000 and alkyl
phenyl ethoxylate-400 has been studied50 and they are found to be mixed
inhibitors. Seliman et al51 have studied the inhibitive action of sodium
ethoxylates of soya bean oil towards the corrosion of zinc in 2M H2SO4 using
thermometric methods. The results show that the retardation of metal dissolution
is due to chemisorption.
Karthikeyan et al52 have studied the influence of anions such as chlorides
and sulphates in the performance of thiomalic acid as an inhibitor for the
corrosion of mild steel in HCl and H2SO4 and in their studies they have reported
that thiomalic acid brings down the hydrogen permeation through mild steel in
both acids. Milan Bartus et al53 have investigated the corrosion inhibition of mild
steel in CO2 saturated synthetic brine by low molecular weight organic acids
containing sulphur in their molecular structure such as thioglycollic acid.
Phosphonates terminated carboxylate –based telomers have been used as
scale/corrosion inhibitors and /or fouling agents in aqueous system54. Corrosion
inhibition of carbon steel by 2-phosphonobutane-1,2,4-tricarboxylic acid is based
on the formation of an inhibiting film.55
It has been reported that corrosion of carbon steel can be inhibited by the
addition of organic phosphono carboxylic acid (e.g., 2-phosphonobutane-1, 2,4-
tricarboxylic acid and/or phosphino carboxylic acid and manganese56. Corrosion
inhibiting compositions containing carboxylated phosphonic acid (hydroxy
33
phosphonoacetic acid or 2- phosphonobutane- 1, 2,4-tricarboxylic acid) and a
sequesterant selected from tartaric acid, citric acid, and gluconic acid have been
studied57.
A corrosion inhibitor for iron based alloys in an aqueous system (tap water)
comprises of hydroxy phosphonoacetic acid or its water soluble ammonium or
alkali metal salt and co-polymer formed from 2-acrylamido-2-methylpropane
sulphonic acid and acrylic acid or methacryllic acid has been developed.58
Aramaki59, 60 has reported that the film of 1, 2-bis(triethoxysilyl)ether polymer
containing sodium octylthiopropionate (NaOTP) prevented corrosion of iron at
scratched surface in aerated NaCl solutions. X-ray, photo electron spectroscopy
and electron probe micro analysis of the surface have revealed that the corrosion
at scratch was suppressed by the formation of iron oxide layer containing a small
amount of complex formed by NaOTP with Fe3+.
Malik61 has investigated the effect of pH on the performance of tertiary
amines possessing a single carboxylic acid group for the corrosion of mild steel
in CO2 saturated brine solution. It is reported that at pH 6.5, the inhibition is
primarily due to the attachment of O- at anodic site while at pH 3.9, corrosion
rate decreases as a result of the inhibitor loosely lying flat at the metal solution
interface. Malik62 has reported that negatively charged species exhibit better
inhibition efficiencies at pH 6.5 while positively charged species show better
inhibition efficiencies at pH 3.9.
According to Kunitsugu Aramaki63 the inhibition effect of organic
inhibitors such as sodium benzoate, sodium N-dodecanoyl sarcosinate, sodium
S-octyl-3-thiopropionate and 1,2,3-benzotriazole are due to the formation of film
containing zinc salts or complexes together with Zn(OH)2.The film was analysed
by X-ray, photoelectron and Fourier transform infrared reflection spectroscopy.
Sakthivel et al64 have evaluated the corrosion inhibition properties of ethyl-1,2-
N-diphsophonomethylamino diethanoic acid for mild steel in cooling water.
34
Based on gravimetric, cathodic Tafel plots, linear polarization resistance and EIS
methods, Chetouani et al65 have concluded that the inhibiting effects of
N,N-bis[(3,5-dimethyl-1H-pyrazol-1-yl)methyl]-N-(4-methylphenyl)amine (P1)
and methyl-1-[((methylphenyl){[3-(methoxycarbonyl)-5-methyl-1H-pyrazole-1-
yl] methyl} amino)methyl]-5-methyl-1H-pyrazole-3-carboxylate (P2) on
corrosion of pure iron in 1M HCl are due to adsorption of the inhibitor on the
metal surface which obeys Langmuir adsorption isotherm and they act as mixed
inhibitors.
Nathalie et al66 have reported that the inhibition efficiency of the inhibitor
system consisting of fatty amines and phosphonocarboxylic acid salts are due to
the formation of the chelates between the phosphonocarboxylic acid salts and Fe
oxide / hydroxide.
II.4. Simple Aromatic carboxylic acids and their derivatives as corrosion inhibitors :
Bilgic67 has reported that benzoic acid acts as a better inhibitor for the
corrosion of steel in sulphuric acid, compared to salicylic acid with the same
concentration. Both the inhibitors obey Langmuir isotherm. Maria Forsyth et al68
have established the existence of synergism between Ce3+ ion and salicylate
anion, in their study on corrosion inhibition of mild steel surfaces by cerium
salicylate. Blustein et al69,70 have proposed adsorption mechanism for the
inhibitive properties of calcium benzoate for steel corrosion in NaNO3 solutions.
Faidi and Scantlebury71 have studied the corrosion behaviour of mild steel in
single-phase glycol–ether-water mixture on the addition of NaNO2, sodium
benzoate and benzylamine.
Turgoose72 in his article on the influence of sodium benzoate on corrosion
of steel has concluded that too low or too high content of benzoate leads to
corrosion. The influence of aggressive ions on the corrosion of iron in the
presence of benzoate anion has been reported73-86
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The effects of polyhydroxy carboxylates, and benzoate on pitting corrosion
of steel were studied using cyclic anodic polarization measurements in chloride
solutions.87 Fouda et al88 have studied the effects of phthalimide derivatives on
the corrosion behaviour of Cu in nitric acid.
The inhibitive action of benzoic acid and its derivatives on dissolution of
Al89and Cu90 in HNO3 is studied by Agrawal et al. Moussa et al91 have explained
that the inhibition efficiency of aromatic acids depends on the number and
position of the carboxylic group and other substituents in the benzene ring;
Inhibition efficiency is higher in NaOH than HCl. For aliphatic carboxylic acids,
the increase in chain length increases the inhibitive power. Fokin et al92 have
related the effect of the structural parameters of aliphatic and aromatic carboxylic
acids, dicarboxylic acids, their anhydrides, imides and nitro compounds on their
inhibition efficiency for the corrosion of steel in hydrocarbon /electrolyte system.
According to Dinnappa and Mayanna93 the corrosion inhibition of benzoic
acid, p-toluic acid, p-nitro benzoic acid and terephthalic acid for Cu in perchloric
acid is due to the adsorption of inhibitor molecules at the metal –solution
interface. Bilgic and Yilmaz94 have reported that the inhibition efficiency of
benzoic acid for steel corrosion in 0.5 M H2SO4 was found to increase by the
addition of NaCl, NaBr and NaI. However potassium salts of the same halides
are less effective than sodium salts.
Based on ATR and FTIR spectra, Frederic et al95 have explained that the
protection mechanism of cerium and lanthanum cinnamate based corrosion
inhibitors on the corrosion of steel in neutral chloride solution is due to the
adsorption of the rare earth metal cinnamate complex followed by the hydrolysis
of the REM (Rare Earth Metal) to form a barrier oxide on the steel surface.
Abd -El Kadher et al96 have evaluated the corrosion inhibition effect of sodium
benzoate, calcium gluconate and sodium glycerophosphate as co-inhibitors with
sodium tungstate in distilled water and in 10-3 M NaCl. Tungstate –carboxylate
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combinations have also been reported for corrosion and scale inhibition.97 A
volatile rust prevention paper has been developed based on the synergistic effect
of tungstate, hexamine and sodium benzoate, which can be used in rust
prevention of steel, Al and Cu etc.98
Nagaraju et al99 have studied the corrosion inhibition of potassium
hydrogen phthalate, phthalic acid and salicylic acid on the corrosion of brass in
sulphuric acid. Bilgic and Sahin 100 have investigated the corrosion inhibition of
steel by salicylic acid in acid media. A new inhibitor formulation with synergistic
property containing cinnamate and substituted cinnamate with rare earth metals
has been designed and they have been noted to perform better than benzoate
anion.101
Granata et al102 have studied the inhibitive action of many aromatic and
aliphatic monocarboxylates and reported that carboxylates, oxidants and
controlled pH yields corrosion free environment for steel in chloride containing
aqueous solutions. Cinnamylidene acetate provides excellent protection for steel
for a long period and it also controls crevice corrosion.
Stefanova 103 has studied the inhibitor and biocidal efficiency of three
chemical compounds – potassium permanganate, sodium benzoate and
cetylpyridinium bromide (CPB) as additives to cooling water systems for
corrosion protection of the metal equipment and against microbiological
contamination. Phthalic anhydride, ATMP, zinc ions as a three components
inhibitor has good adsorption and corrosion inhibiting properties.104 Adsorption
of bromine labelled aromatic carboxylic acid corrosion inhibitor on iron
polarized in the active region was studied with EQCM, EIS and XPS.105
Pavlovi et al106 have studied the effect of benzoic acid on the corrosion and
stabilization of electrodeposited copper powder. Eurof Davies and Slaiman107
have discussed the role of dissolved oxygen in decreasing the corrosion of iron
by the inhibitor sodium benzoate.
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II.5. Aliphatic Monocarboxylic acids and their Derivatives as corrosion inhibitors :
Szauer and Brandt108 have related the inhibition efficiency of amines and
fatty acids for iron
with the amount of complexes formed
on the spatial and chemical structure of individual compounds and their
complexes
the adsorption forces involved and
the interaction within the adsorption layer.
Lykov et al109 have reported that synthetic unsaturated fatty acids give good
corrosion protection to carbon steel in jet fuels. Rocca and Steinmetz110 have
evaluated the inhibition efficiency of sodium mono carboxylates in aqueous
solutions for Pb using electrochemical methods and have shown that the longest
carbon chain provides maximum efficiency and inhibition due to passivation of
metals. Szauer has investigated the inhibition efficiency of salts of amines and
unsaturated fatty acids present in organic coatings in acid111 and neutral media.112
Lahodney and Popov113 have examined the inhibitive action of sodium
gluconate and sodium tetra borate on mild steel using potentiodynamic
polarization and weight –loss measurements and reported that the role of sodium
tetra borate is to stabilize the protective film formed on the surface of mild steel.
According to Szauer and Brandt114 the corrosion inhibition of iron by
triethylamine salts of 18C unsaturated fatty acids in 0.5M deaerated H2SO4
solutions is due to the preferential adsorption of fatty acids on the metal surface.
The main role of amine is to cross-link the acid chains adsorbed on the iron
surface.
Reinaldo Sim es Goncalves et al115 have studied the inhibitive action of
acetate ions for the corrosion processes of low carbon steel in hydrated ethanol
38
by potentiodynamic, conductance and mass-loss measurements and reported that
the anodic oxidation of electrode decreases with increase in the concentration of
acetate ions. Singh and Singh116 have reported that copper metal exhibited active
passive behaviour in the concentration range of 30-70 mol/o of acetic acid in the
solution mixture containing both formic and acetic acid.
II.6. Aliphatic Di and Tricarboxylic acids as corrosion inhibitors :
Gunasekaran et al117 have established the synergistic effect of tartrate with
organophosphonic acid and zinc metal ions in neutral environment on the
corrosion inhibition of steel. Muthumani et al118 have examined the inhibition
efficiency of sodium potassium tartrate in controlling the corrosion of carbon
steel immersed in ground water in the absence and presence of Zn2+. According
to Baah & Baah119 the inhibition effect of oxalic acid on the corrosion of Cu in
concentrated propionic acid and dil.citric acid is due to the formation of oxide
layer on the surface of the sample. Shao et al120 reported that calcium ions form
complex with tartrate ions and this complex acts as interface inhibitor for the
corrosion of Al in an alkaline solution. Almeida and Giannetti121 have examined
the protective film growth on tin in perchlorate and citric acid and reported that
pitting inhibition may be due to the formation of the mixed layer of tin oxide and
tin-citrate complex on the electrode surface.
Muller et al122 have reported that soluble zinc (II) Al(III) or cerium (III)
chelates of citric acid exhibits excellent inhibiting effect for zinc pigments in
aqueous alkaline media.
Singh and Archana123, 124 have studied the corrosion characteristics of Al
alloys in oxalic acid. Giacomelli et al125 have reported that oxalic acid is found to
be a good corrosion inhibitor for carbon steel in acid medium for pH greater than
3. Mercer and William126 have compared the corrosion inhibition of aliphatic
dibasic acid such as 1,10-decanedioic acid and mono basic acid such as octanoic
acid with the traditional inhibitor like benzoic acid in automotive cooling systems
39
According to Giacomelli et al127 the inhibitive effect of succinic acid on the
corrosion resistance of mild steel is due to the decrease in the anodic and
cathodic reactions up to pH 3. Above pH 4, no inhibitive effect is observed.
Sagoe et al128 have studied the corrosion inhibition of steel in concrete by
malonic acid. The study report of Spathis et al129 on the corrosion and stress
corrosion cracking behavior of Al alloy in acid medium, in the presence of
various carboxylic acids (saturated or not, with different number of carboxylic,
methyl or hydroxyl groups) has revealed that
Malonic acid exhibits better protective property due to adsorption on the
metal surface,
Saturated dicarboxylic acid provides better protection against stress
cracking corrosion,
The presence of methyl group improves the protective property of the
oxide.
Muller130 has reported that the corrosion inhibition of Al pigment in
aqueous alkaline medium by citric acid is due to the
i) Formation of aluminium- citrate complex
ii) Agaric acid, a surfactant inhibits the corrosion of Al pigments better
than citric acid. Abd El- Maksoud et al131 have examined the electrochemical
behaviour of carbon steel in a wide range of concentration of gluconate and
tartrate by potentiodynamic and open circuit measurements and reported that
corrosivity of carbon steel in tartrate is higher than in gluconate. Pemberton
et al132 have observed a synergistic effect between sodium sebaccate and
benzotriazole for the corrosion inhibition of cast iron, galvanized steel and mild
steel in distilled water and dilute salt solutions.
40
Butler and Mercer133 have reported that disodium sebaccate when used with
benzotriazole provides effective inhibition of the corrosion of carbon steel, cast
iron, Al alloy, Pb and tin solder, Cu and brass in engine coolants containing 50%
ethanediol. Beale et al134 have evaluated a novel engine coolant formulations
containing ethanediol, disodium sebaccate and benzotriazole. John Amal Raj et
al135,136 have reported the influence of dihydroxy dicarboxylic acid on the
inhibition efficiency of a phophonate-Zn2+ system in controlling the corrosion of
carbon steel in an aqueous environment containing Cl- ion. Thangavelu et al137
have evaluated the synergistic effect of citrate and Zn2+ on the corrosion of
carbon in dil. salt solutions.
Dong-Jin Choi et al138 have reported that the new all-organic
multicomponent inhibitor blend composed of citric acid/phosphonates/acrylate
copolymer/ isothiazolone effectively decreases the corrosion, scale built up and
microbial growth for carbon steel in open recirculating cooling water system. It is
reported that the inhibition effect are due to the formation of a protective film.
Ruba Helen Florence et al139 have studied the corrosion inhibition of carbon steel
in ground water by adipic acid and Zn2+ system.
Felicia Rajammal Selvarani et al140 have reported the existence of
synergism between succinic acid and Zn2+ in controlling the corrosion of carbon
steel in well water. Arichandran et al141 have reported that the protective film
formed on the carbon steel immersed in well water containing citrate-Zn2+ system
consists of iron –citrate complex and Zn(OH)2.Vigant et al142 have observed that
alkenyl succinic acid, calcium alkyl benzolsulphonate, urea and alkyl
succinimide replaces , displaces HBr, HCl, H2SO4 and acetic acid which are
found on the surface of the steel in industrial and sea atmospheres and provide
protection due to chemical or physical adsorption.
The influence of the inhibitive system consisting of ATMP, oxalic acid or
phthalic anhydride and zinc sulphate on the rate of corrosion of steel in simulated
41
industrial water of variable chemical composition and in water being chlorinated
has been studied by gravimetric method. This formulation is considered as a
perspective inhibitor for the corrosion protection of industrial cooling and heating
water installation.143 Kubicki et al144 have investigated the inhibitive property of
amino(trimethylene phosphoric acid) (ATMP) in preventing the corrosion of iron
in neutral , aqueous solution in combination with carboxylic acid and Zn2+ salts .
Greatest protective effectiveness was obtained for tricomponent composition
containing ATMP, phthalic acid or oxalic acid and Zn2+. Sodium dodecyl
succinate and sodium nitrite show synergistic effect in controlling the corrosion
of steel in simulated cooling water circulates145
II.7. Zinc ions as corrosion inhibitors:
Zinc ions have long been considered as valuable corrosion inhibitors for
carbon steel in aerated water because of the protection afforded by a cathodic
polarization mechanism.146,147 However due to the problem of toxicity of Zn2+
ions ,it is necessary to reduce the concentration of Zn2+ by introducing a synergist
which is environmentally friendly. Several organic inhibitors were evaluated as
excellent co-inhibitors with Zn2+ for carbon steel substrate. According to Pech
and Bartolo19 the inhibitive effect of N-phosphonomethyl glycine-Zn2+ mixture
on corrosion of steel in neutral medium is due to the retardation of anodic and
cathodic process due to the film Fe- inhibitor complex and ZnO. Amino
carboxylic acids and their N-phosphonomethyl derivatives with or without
additives (Zn or metavanadate ion) have been studied in neutral solution by
Kalman et al.22
Gunasekaran et al117 have established the synergistic effect of tartrate with
organophosphonic acid and zinc metal ions in neutral environment on the
corrosion of steel. Muthumani et al118 have examined the inhibition efficiency of
sodium potassium tartrate in controlling the corrosion of carbon steel immersed
in ground water in the absence and presence of Zn2+. John Amal Raj et al135,136
42
have reported the synergistic effect of dihydroxy dicarboxylic acid on the
inhibition efficiency of a phophonate-Zn2+ system in controlling the corrosion of
carbon steel in an aqueous environment containing Cl- ion.
Thangavelu et al137 have evaluated the synergistic effect of citrate and Zn2+
on the corrosion of carbon in dil.salt solutions. Ruba Helen Florence et al139 have
studied the corrosion inhibition of carbon steel in groundwater by adipic acid and
Zn2+ system. Felicia Rajammal Selvarani et al140 have reported the existence of
synergism between Succinic acid and Zn2+ in controlling corrosion of carbon
steel in well water. Aarichandran et al141 have reported that the protective film
formed on the carbon steel immersed in well water containing citrate-Zn2+ system
consists of iron –citrate complex and Zn(OH)2.The influence of the inhibitive
system consisting of ATMP, oxalic acid or phthalic anhydride and zinc sulphate
on the rate of corrosion of steel in simulated industrial water of variable chemical
composition and in water being chlorinated has been studied by gravimetric
method. This formulation is considered as a perspective inhibitor for the
corrosion protection of industrial cooling and heating water installation.143
Kubicki et al 144 have investigated the inhibitive property of amino(trimethylene
phosphoric acid) (ATMP) in preventing the corrosion of iron in neutral , aqueous
solution in combination with carboxylic acid and Zn2+ salts . Greatest protective
effectiveness was obtained for tricomponent composition containing ATMP,
phthalic acid or oxalic acid and Zn2+. Susai Rajendran et al have studied the role
of Zn2+ in the inhibition of corrosion of mild steel in neutral, aqueous
environment, containing 60 ppm of Cl- by the inhibitors-molybdate, 148 HEDP149
and HEDP-molybdate.150 Rajendran et al151 have reported that
phenylphosphonate acts synergistically with low concentration of Zn2+ in
inhibiting the corrosion of mild steel in a neutral aqueous chloride environment .
However at higher concentrations of Zn2+ decrease in inhibition efficiency is
observed due to the formation of a insoluble Zn2+ -PPA complex The presence of
Zn2+ions facilitate the transport of these inhibitors from the bulk to the metal
43
surface. Both cathodic and anodic reactions are controlled. Corrosion of iron-
based alloys in a circulating water is decreased by a synergistic inhibitor mixture
containing HEDP, hydroxy phosphonoacetic acid and sodium tolyltriazole 152
2-phosphonobutane-1, 2,4-tricarboxylic acid (pBTCA) shows synergistic effect
with Zn2+ ions153 , Zn2+-HEDP combination 154 and MnCl2.4H2O56. When
pBTCA is used along with Zn2+ in the corrosion inhibition of mild steel in tap
water, Zn(Ca)-PBTCA-Fe(III) sequestering film deposited on the surface of mild
steel inhibits corrosion effectively.153
Yang Zhang et al155 have reported that iminodimethylene phosphonic acid
when used in combination with Zn2+ and polyacrylate shows synergistic effect
and act as multifunctional inhibitor for cooling water. Venugopalan et al156 have
developed the inhibitor formulation consisting of zinc ions, HEDP and an organic
additive zinc gluconate for corrosion inhibition of mild steel in neutral aqueous
medium containing 60 ppm of Cl- ions. It is reported that it acts as a mixed
inhibitor. Complexes of HEDP and gluconate ions and Zn(OH)2 were found on
the metal surface.
Studies on ascorbate as second synergist along with Zn2+ and phosphonates
in the corrosion inhibition of carbon steel in low chloride environment were
reported by Apparao and Srinivas Rao157. Wrubl et al 158 have appraised the
efficiency of Zn basic gluconate as a corrosion inhibitor for mild steel in sodium
chloride solution. According to them, the inhibition is due to Zn2+ ions, Zn
(C6H11O7)+ and (C6H11O7)
- ion. Susai Rajendran et al159 have reported the
synergistic and antagonistic effect existing among polyacrylamide, phenyl
phosphonates and Zn2+ on the inhibition of corrosion of mild steel in an aqueous
neutral environment. Meena et al160, 161 have investigated the influence of Zn2+ on
the corrosion rate of carbon steel immersed in an aqueous environment
containing 60 ppm of Cl- and carboxymethyl cellulose (CMC). A synergistic
effect is noticed between CMC and Zn2+. Manjula et al162 have studied the
corrosion behavior of carbon steel in aqueous medium in the presence of
44
N-cetyl-N,N,N-trimethyl ammonium bromide (CTAB) , Zn2+ and calcium
gluconate.
The existence of synergism between molybdate and Zn2+ ions has been
reported163-166. Corrosion inhibition efficiency of HEDP synergistically was
improved by adding Zn2+ions165,167-169. The synergistic effect of Zn2+and HEDP
in decreasing the corrosion rates of steel in seawater was observed 168. The
protective cathodic film on the steel consists of Mg (predominant), P and Zn.
Gonzales et al170 have carried out electrochemical measurements and used
analytical techniques (XPS, Reflection absorption spectroscopy) to investigate
the inhibition of corrosion of carbon steel by a mixture of zinc salt and
phosphonic acid. They have reported the formation of a homogeneous thin film
on the surface of the metal.
II.8.Biocides
Cooling water systems are extremely vulnerable to microbial
contamination. Problems occur when microbes begin to proliferate and attach to
system surfaces. For example, in the case of cooling coil systems microbes can
easily congest the system, restricting water flow and ultimately, reduce heat
exchange. The result is increased operating costs in the form of poor heat
dissipation, overall system inefficiency, and system clean up, including any
downtime that may be necessary. Corrosion can also result from unchecked
microbial growth. Microorganisms such as bacteria, fungi and algae can combine
with organic compounds to form biofilms. The microbes in these films produce
products of metabolism that are corrosive in nature. The result is pitting and
corrosion of metal components. Wooden system support structures are also
vulnerable, as wood-destroying fungi can cause significant damage as well.
45
To eliminate the threat of such potential problems and achieve optimum
system efficiency, microbiological activity within a system must be properly
controlled. Though a seemingly straightforward goal, cost concerns, system
operating guidelines, and additive compatibility all greatly influence treatment
choice. Environmental, health and safety considerations also have a great impact.
To be considered a viable option, a biocide must successfully control a broad
spectrum of microbial contamination, provide cost-effective performance and
prove compatible with other system components, while at the same time meeting
stringent environmental, health and safety standards. Literature survey has shown
a number of biocides which were used along with corrosion inhibitors.
Ramesh et al171 have investigated the inhibition efficiency of
triazolephosphonates compounds namely 3-benzyledene-amino-1,2,4-
triazolephosphonates, 3-cinnamyledene-amino-1,2,4-triazolephosphonates and
3-anisalidene-amino-1,2,4-triazolephosphonates,along with biocide action on
corrosion of mild steel. They have also evaluated the biocidal action of the
inhibitors on the corrosion control of Cu172 in neutral aqueous environment.
Stefanova103 has studied the biocidal efficiency of cetylpyridinium bromide,
(CPB), potassium permanganate and sodium benzoate. He has reported that the
CPB has a wide range of effect for microorganisms typical for water media. Its
high biocide efficiency is a prerequisite for its use as additive to cooling water.
Sodium benzoate and potassium permanganate acts selectively to particular
representative of the microorganism’s characteristic for the water media.
Dong-Jin Choi et al138 have reported that the new all-organic inhibitor blend
composed of citric acid/phosphonates/acrylate copolymer/ isothiazolone
effectively decreases the corrosion, scale built up and microbial growth for
carbon steel in open recirculating cooling water system. It is reported that the
inhibition effect are due to the formation of a protective film. Rajendran
et al 173-175 have studied the influence of biocide on corrosion inhibition of mild
steel by ATMP-Zn2+ system. The formulation consisting of 200 ppm of ATMP,
46
100 ppm CTAB has shown 99% corrosion inhibition efficiency and 100%
biocidal efficiency. It is reported that CTAB acts as an excellent biocide as
monomer and also as micelle176. Bernard et al177 have evaluated the bacterial
efficiencies of the four bacteriocides – organosulphur, mixed aldehyde-organo
sulphur, mixed aldehyde-quaternary ammonium and organo brome compounds
on the polluted water from sulphuric acid manufacturing plants. Manimegalai et
al178 have examined the inhibitive property as well as the biocidal properties of
the leaf extracts of Azadiracta Indica and reported that the inhibitor has very
effective biocidal property as well as inhibitive property for mild steel in fresh
water environment. It is reported that most of the biofilms are sensitive to the
detergent biocide SDS179,180.
Iwalokun et al181 have suggested to use urea and SDS in the laboratory to
reduce the risk of infection with virulent proteus strains. Richard et al182 have
investigated the effect of the surfactants alcohol ethoxylates, amine ethoxylates,
amine oxide and SDS on bacterial cell membranes using EPR spectroscopy.
Lin et al 183 have reported that CPC a quaternary ammonium salt and a
cationic surfactant has been used as a biocide in personal hygiene products. It is
reported that CPC acts as an antifungal agent,184 and as a biocide251 for
cosmetics, toiletries and pharmaceuticals activity.
II.9. Biocides as corrosion inhibitors:
The major problems in industrial use of the cooling water system are
corrosion of the metal equipment, contamination of the circulating water system
with microorganisms, and deposit formation that worsens the heat exchange. To
solve the above problems complex treatment of the water is required including
the use of the metal corrosion and antideposit additives. In view of the large
water losses in the systems resulting from evaporation and leakages, the
application of these chemicals, which are economically expedient, if they behave
efficiently at low concentrations are sought. The compatibility of the different
47
additives in the system also matters as very often a good biocide exhibits strong
corrosion effect on the metal equipment and reduces the effect of inhibitors used,
that is why it is of interest to find out chemical compounds which when added to
water will have more than one function or at least will not negatively affect the
action of the other additives.
Many surfactants function as biocides. Several surfactants have also been
used as corrosion inhibitors.186-190 Review of literature reveals that sodium
dodecyl sulphate and many quaternary ammonium salts such as CTAB and CPC
functions as excellent corrosion inhibitors in different environment for various
metals. According to Bereket and Yurt191 quaternary ammonium salts behave as
mixed inhibitors on the corrosion of low carbon steel in acidic solutions and the
inhibition efficiency is maximum around and above the critical micellar
concentrations.
The studies on the corrosion inhibition of iron in acidic solutions by alkyl
quaternary ammonium halides by Lin Niu et al192 reveal that the structure of
alkyl group and the type of halide ions of these inhibitors greatly influence the
inhibition efficiency. Saeed and Ali193 have synthesized a variety of
bisquaternary ammonium salts and they exhibit excellent inhibition for the
corrosion of carbon steel. Bernard et al194 have reported that the inhibition
efficiency increases with increase in the polar head group size and also the length
of the carbon chain of quaternary ammonium salts due to the formation of a close
packed layer. According to Hoar and Holliday195, the inhibiting action of CTAB
is due to the adsorption of cetyl ammonium cations on the most active anodic
sites, which interfere with the anodic reactions by hindering the escape of Fe2+
ions from the metal surface into the solution. Rajendran et al have investigated
the influence of the cationic surfactant N-cetyl,N,N,N-trimethyl ammonium
bromide (CTAB) on the Zn2+-ATMP174, Zn2+-HEDP175 and the calcium
gluconate-Zn2+ 196 in controlling the corrosion of carbon steel in aqueous
environment. Manjula et al 197 have studied the corrosion behaviour of carbon
48
steel in the presence of N-cetyl, N,N,N-trimethylammonium bromide , Zn2+ and
calcium gluconate. Houyi Ma et al198 have investigated the inhibitive action of
CTAB, SDS, sodium oleate and polyoxyethylene sorbitan monooleate on the
corrosion behaviour of Cu by electron impedance spectroscopy. CTAB was
found to be the most efficient inhibitor due to the synergistic effect between
bromide anions and the positive quaternary ammonium ions. Karpagavalli and
Rajeswari199 have reported the application of CTAB as inhibitor for the corrosion
of brass in ground water. Soror and El-Ziady 200 have studied the effect of CTAB
on the corrosion of carbon steel in acid. Lalitha et al201 have shown the existence
of synergistic effect between SDS, CTAB with triazoles for the corrosion
inhibitions of copper in acid medium. Michael.L.Free202 has related the corrosion
inhibition of mild steel in acidic medium by surfactant molecules cetyl
pyridinium chloride and cetyltrimethylammonium bromide to the surfactant’s
ability to aggregate at interfaces and in solution. Lin Wang et al203 have shown
that both 2-mercaptothiazoline and cetylpyridinium chloride functions as
effective inhibitors for low carbon steel over a wide concentration range of
aqueous phosphoric acid solution.
According to Abd-El-Maksoud 204 hexadecylpyridinium bromide and
hexadecyltrimethyl ammonium bromide, act as mixed inhibitors for iron and Cu
in HCl and H2SO4 due to the potential of the zero charge of the metal and due to
the adsorption ability of chloride and sulfate ions on the metal surfaces.
Suguna et al205 have determined the corrosion rates of carbon steel in the
absence and presence of sodium dodecyl sulfate and Zn2+ in aqueous solutions.
Rong Guo et al206 have studied the effects of sodium dodecyl sulphate (SDS) and
some alcohols (ethanol/n-butanol) on the inhibition of the corrosion of Ni.
Abd-El-Rehim et al207 have reported that the inhibition of corrosion of Al alloy in
1 M HCl in the temperature range 10-60 C occurs through the adsorption of the
anionic surfactant SDS on the metal surface without modifying the mechanism of
the corrosion process. The effect of SDS and Cu corrosion has been studied in
49
the absence and presence of benzotriazole using electrochemical impedance and
surface tension measurements.208, 209 Susai Rajendran et al210 have evaluated the
inhibition efficiency of SDS in controlling the corrosion of carbon steel
immersed in 60 ppm of NaCl in the absence and presence of Zn2+. FTIR
spectrum has revealed the presence of a film containing iron-SDS complex and
Zn(OH)2.
Monticelli et al211 have investigated the corrosion inhibition of Al alloy
(AA 6351) in 0.01 M NaCl using inhibitors such as sodium salts of
N-dodecanoyl-N-methylglycine (NLS), dodecyl sulfate (LS), N-dodecanoyl-N-
methyltaurine (NLT) and dodecylbenzene sulfonate (DBS).
The existence of synergism and antagonism in mild steel corrosion
inhibition by sodium dodecylbenzene sulfonate and hexamethylenetetramine has
been ascribed to the formation of hemi-micellar aggregation that provoke
inhibitor desorption from the metal/solution interface at higher concentration.212
Susai Rajendran et al213 have reported the mutual influence of HEDP and
SDS on the corrosion inhibition of carbon steel immersed in rain water in the
presence of Zn2+. Rajendran et al214 have studied the influence of sodium sulfate,
SDS, pH and duration of immersion on the inhibition efficiency of polyvinyl
alcohol –Zn2+ system. They have noted the existence of synergistic effect
between PVA-Zn2+ and SDS
The literature survey suggests that corrosion inhibitors based on carboxylic
acids remain a fruitful field of investigation. Literature survey also clearly has
shown the importance of Zn2+ ions as corrosion inhibitor. Zn2+ was also
successfully employed as a co-inhibitor with many organic inhibitors. In this
context, the objective of the present set of studies was framed to investigate in
detail, the mutual influence of Zn2+ and few dicarboxylic acids using different
techniques under different experimental conditions and the compatibility of the
inhibitor systems with few biocides.
50
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