chapter 7 ac 800m hardware
DESCRIPTION
Chapter 7 AC 800M Hardware. Course T314. AC 800M Hardware. Overview. Objectives After this chapter you should be able to : Describe the AC 800M hardware components Check the hardware configuration Download and test hardware in online mode Reference Documentation - PowerPoint PPT PresentationTRANSCRIPT
© A
BB
Uni
vers
ity -
1R
evis
ion
C
E x t e n d e d A u t o m a t i o n S y s t e m 8 0 0 x A
Chapter 7AC 800M Hardware
Course T314
© A
BB
Uni
vers
ity -
2R
evis
ion
C
Overview
ObjectivesAfter this chapter you should be able to: Describe the AC 800M hardware components Check the hardware configuration Download and test hardware in online mode
Reference Documentation 3BSE036351 IndustrialIT 800xA – Control and I/O
AC 800M Controller - Hardware and Operation 3BSE035980 IndustrialIT 800xA – Control and I/O
Basic Control Software – Introduction and Configuration
3BSE020923 IndustrialIT 800xA – Control and I/OS800 I/O – General Information and Installation
3BSE020924 IndustrialIT 800xA – Control and I/OS800 I/O – Modules and Termination Units
AC 800M Hardware
© A
BB
Uni
vers
ity -
3R
evis
ion
C
AC 800M Controller Hardware
RS-232 channels
Optional up to 12 Communication modules
Redundant Ethernet
CPU S800 I/O
Overview
© A
BB
Uni
vers
ity -
4R
evis
ion
C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
5R
evis
ion
C
CPU PM8xx
CPU Baseplate
Fuses for Modulebus and CEX-bus
CPU
Compact Flash Card
© A
BB
Uni
vers
ity -
6R
evis
ion
C
Choosing the Right CPU
PM856
8MB24 MHz
Choice of speed, memory and availability
PM851
8MB24 MHz
PM865Redundant
32MB96 MHz
SIL2
PM864Redundant
32MB96 MHz
PM861Redundant
16MB48 MHz
PM860
8MB48 MHz
CPU
© A
BB
Uni
vers
ity -
7R
evis
ion
C
Different Processor UnitsCPU
Unit Description On-line replacement
Redundancy
PM851 48 MHz / 8 Mbytes RAM 1 Ethernet port, 1 Serial port and 1 tool port. Application speed is half of PM860. Maximum one CEX bus module.
No No
PM856 48 MHz / 8 Mbytes RAM2 Ethernet ports, 1 Serial port and 1 tool port. Application speed is half of PM860.
No No
PM860 48 MHz / 8 Mbytes RAM 2 Ethernet ports, 1 Serial port and 1 tool port.
No No
PM861 48 Mhz / 16 Mbytes RAM 2 Ethernet ports, 1 Serial port and 1 tool port. Singular or redundant.
Yes Yes
PM861A Same as PM861 but can use redundant communication unit CI854A, CI860 and BC810.
Yes Yes
PM864 96 Mhz / 32 Mbytes RAM 2 Ethernet ports, 1 Serial port and 1 tool port. Singular or redundant. PM864 is 50% faster than PM861 in executing an application.
Yes Yes
PM864A Same as PM864 but can use redundant communication unit CI854A, CI860 and BC810.
Yes Yes
PM865 (PA/HI) 96 Mhz / 32 Mbytes RAM 2 Ethernet ports, 1 Serial port and 1 tool port. PM865 can be used in an AC 800M High Integrity system.
Yes Yes
© A
BB
Uni
vers
ity -
8R
evis
ion
C
Start ModesCPU
Warm restart Power Off/On with a battery backed up CPU
Applications restart with retain values
Cold restart Press Init < 2.5 s
Applications restart with cold retain values
Reset Press Init > 3 s or until Run LED flashes
Applications are deleted !!!
© A
BB
Uni
vers
ity -
9R
evis
ion
C
Battery
Internal External
CPU
Compact Flash card available for non-volatile storage (application and data)
© A
BB
Uni
vers
ity -
10
Rev
isio
n C
AC 800M Ports
RCU linkconnection
Communication Expansion CEX-bus
CPU
S800I/O’s on the Electrical ModuleBus
Ethernet ports COM 3-4 ports
Fiber opticaleModuleBus
CPU
© A
BB
Uni
vers
ity -
11
Rev
isio
n C
AC 800M High Integrity Controller
Added functionality on PM865 includes: Double over voltage protection on
internal voltages Additional watchdog timer updated with
data from SM810 Increased oscillator supervision Support for S800 I/O High Integrity
system Support for SM810 Increased system diagnostic and online
self tests
CPU
© A
BB
Uni
vers
ity -
12
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
13
Rev
isio
n C
RS
23
2C
I85
3
PR
OF
IBU
S D
PC
I85
4A
MB
30
0C
I85
5
S1
00
I/O
CI8
56
INS
UM
CI8
57
Driv
eB
us
CI8
58
FF
HS
EC
I86
0
PM
8x
x
TR
IO I
/OC
I86
2
Sa
tt I
/OC
I86
5
Communication Interface Units Overview
Mo
db
us
TC
PC
I86
7
© A
BB
Uni
vers
ity -
14
Rev
isio
n C
Refer to Manuals for DetailsCommunication Interface Units
Unit Description On-line replacement
Redundancy
CI851 PROFIBUS DP-V0 communication interface unit. Only to use with S200 I/O.
No No
CI853 RS-232C serial No No
CI854 PROFIBUS DP-V1 communication interface unit. Redundant Profibus cabling possible.
No No
CI854A PROFIBUS DP-V1 communication interface unit. Redundant Profibus cabling and redundant interface cards.
Yes Yes
CI855 MasterBus 300 communication interface unit for the AC 800M. Yes No
CI856 S100 I/O system communication interface unit.Up to five S100 I/O racks can be connected to one CI856 where each I/O rack can hold up to 20 I/O boards.
Yes No
CI857 INSUM communication interface unit. Yes No
CI858 Communication interface for ABB Drives using DriveBus No No
CI860 Fieldbus Foundation HSE communication interface unit.Not possible to use in AC800M HI.
Yes No
CI865 Communication interface unit for older Satt I/O systems. Yes No
CI867 Provides communication with Modbus TCP via Ethernet. Yes No
© A
BB
Uni
vers
ity -
15
Rev
isio
n C
Communication Exchange Bus - CEX Bus
TB850
TK850 with DB25P
and TB851 or
CommunicationInterfaces
© A
BB
Uni
vers
ity -
16
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
17
Rev
isio
n C
Range of ABB I/O UnitsI/O
Connections
© A
BB
Uni
vers
ity -
18
Rev
isio
n C
I/O Connection PossibilitiesI/O
Connections
© A
BB
Uni
vers
ity -
19
Rev
isio
n C
S800 I/O Connected with ModuleBus
Base cluster
ModuleBus extension
max. 2.5 meters
I/O cluster 1TB820
Optical modem
TerminationTB807
max. 15 or 200m
I/O cluster 2
Simplex
I/O cluster 3
Duplex
I/O cluster 4
max. 15 or 200m
I/O Connections
© A
BB
Uni
vers
ity -
20
Rev
isio
n C
S800 I/O Connected with Profibus
Base cluster
CI801Profibus slave
CI854Profibus master
Max. 2.5 meters
I/O cluster 1
withTB810
I/O cluster 2
Simplex
I/O cluster 3
max 15 or 200m
Duplex
I/O cluster 4
max 15 or 200m
I/O Connections
TB820Optical modem
© A
BB
Uni
vers
ity -
21
Rev
isio
n C
Limitations of CI801I/O
Connections
Due to the PROFIBUS-DPV1 specification it is not possible to always connect 24 I/O modules.
The reason is that the S800 I/O system includes more data and user parameters than PROFIBUS-DPV1 can handle.
© A
BB
Uni
vers
ity -
22
Rev
isio
n C
Module Termination Units
Compact Extended
I/O Connections
© A
BB
Uni
vers
ity -
23
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
24
Rev
isio
n C
Redundant Processor UnitHardware
Redundancy
© A
BB
Uni
vers
ity -
25
Rev
isio
n C
Controller and I/O RedundancyHardware
Redundancy
Optical ModuleBus Cable
Redundancy Link Cable
CEX -bus splitter BC810
Redundant PROFIBUS CI CI854A
Redundant or Singular S800 I/O
Redundant S800 I/O as direct I/O
© A
BB
Uni
vers
ity -
26
Rev
isio
n C
ModuleBus I/O RedundancyHardware
Redundancy
© A
BB
Uni
vers
ity -
27
Rev
isio
n C
PROFIBUS I/O RedundancyHardware
Redundancy
TU846 or TU847
© A
BB
Uni
vers
ity -
28
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
29
Rev
isio
n C
Adding a CPUHardware
Configuration
can be set in the range 0...100 ms default setting is 0 (as fast as possible) and can load the CPU significantly minimum scan time in practice will be 6 ms
ModuleBus Scan Cycle Time
© A
BB
Uni
vers
ity -
30
Rev
isio
n C
Adding Communication InterfaceHardware
Configuration
© A
BB
Uni
vers
ity -
31
Rev
isio
n C
Hardware LibrariesHardware
Configuration
© A
BB
Uni
vers
ity -
32
Rev
isio
n C
Adding S800 I/O on ModuleBus Hardware
Configuration
© A
BB
Uni
vers
ity -
33
Rev
isio
n C
Adding S800 I/O on PROFIBUS Hardware
Configuration
© A
BB
Uni
vers
ity -
34
Rev
isio
n C
Hierarchical Dot Notation Hardware
Configuration
position number for the CI851 is the physical location on the CEX-bus
position for the CI830 is the PROFIBUS node number (set by switches)
Controller_1.0.11.3.1
Channel 1
© A
BB
Uni
vers
ity -
35
Rev
isio
n C
Settings of I/O Units Hardware
Configuration
© A
BB
Uni
vers
ity -
36
Rev
isio
n C
Adding Compact Flash Hardware
Configuration
© A
BB
Uni
vers
ity -
37
Rev
isio
n C
Changing the IP address
System identity should normally correspond to the setting for Ethernet 1
HardwareConfiguration
© A
BB
Uni
vers
ity -
38
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
39
Rev
isio
n C
Download ApplicationDownload
© A
BB
Uni
vers
ity -
40
Rev
isio
n C
Difference Report ApplicationDownload
© A
BB
Uni
vers
ity -
41
Rev
isio
n C
Re-Authentication ApplicationDownload
© A
BB
Uni
vers
ity -
42
Rev
isio
n C
CPU Communication Interfaces I/O Connections Hardware Redundancy Hardware Configuration Application Download Online Functions
AC 800M HardwareAC 800M
Hardware
© A
BB
Uni
vers
ity -
43
Rev
isio
n C
Status of I/O-SignalsOnline
Functions
© A
BB
Uni
vers
ity -
44
Rev
isio
n C
Forcing Online
Functions
© A
BB
Uni
vers
ity -
45
Rev
isio
n C
SoftController Online
Functions
© A
BB
Uni
vers
ity -
46
Rev
isio
n C