chapter 4 improved psm dc-dc buck...

34
97 CHAPTER 4 IMPROVED PSM DC-DC BUCK CONVERTER Ripple content on the output voltage is an important performance parameter in switch mode power supplies. The load ripple voltage depends inversely on the switching frequency, and hence it should be as high as possible to reduce the ripple content. This also helps to reduce the component size and weight as well. Higher ripple content is a demerit in PSM buck converter and prevents the successful use of the converter in many applications in spite of its other advantages. Ripple content in output voltage is mainly due to charging and discharging current through the capacitor, which can be considered to be due entirely to inductor current ripple. The charging current raises and lowers the quantity of charge on the capacitor thus increasing or decreasing the level of the voltage when ESR of capacitor is not considered. When ESR of a capacitor is not negligible, then the voltage ripple is almost entirely the voltage drop across ESR due to capacitor current, which is wholly the inductor ripple current, especially when ESR is much less than the load resistance, which is mostly the case. 4.1 RIPPLE IN DC-DC BUCK CONVERTERS For a DC-DC buck converter operating under CCM output voltage ripple equation can be derived as shown below.

Upload: others

Post on 04-Jun-2020

32 views

Category:

Documents


2 download

TRANSCRIPT

97

CHAPTER 4

IMPROVED PSM DC-DC BUCK CONVERTER

Ripple content on the output voltage is an important performance

parameter in switch mode power supplies. The load ripple voltage depends

inversely on the switching frequency, and hence it should be as high as

possible to reduce the ripple content. This also helps to reduce the component

size and weight as well.

Higher ripple content is a demerit in PSM buck converter and

prevents the successful use of the converter in many applications in spite of

its other advantages.

Ripple content in output voltage is mainly due to charging and

discharging current through the capacitor, which can be considered to be due

entirely to inductor current ripple. The charging current raises and lowers the

quantity of charge on the capacitor thus increasing or decreasing the level of

the voltage when ESR of capacitor is not considered. When ESR of a

capacitor is not negligible, then the voltage ripple is almost entirely the

voltage drop across ESR due to capacitor current, which is wholly the

inductor ripple current, especially when ESR is much less than the load

resistance, which is mostly the case.

4.1 RIPPLE IN DC-DC BUCK CONVERTERS

For a DC-DC buck converter operating under CCM output voltage

ripple equation can be derived as shown below.

98

The output voltage vO includes the DC component VO and AC

component VO. This voltage vO is produced by the inductor current iL

flowing through the load R and output capacitor C. The converter is so

designed that the output capacitor provides a very low impedance path for

inductor current ripple at regulator switching frequency and hence almost all

of the inductor ripple current will flow through the output capacitor, C and the

DC component, which is the average inductor current, flows through the load.

Inductor current iL = I L avg + iL (4.1)

Output voltage v0 = V0 + v0 (4.2)

Inductor current DC component I Lavg = I0 = V/R (4.3)

Inductor current ripple can be derived from Figure 4.1.

Figure 4.1 Inductor current in buck converter

Let the current rise during ON time from a minimum value to a maximum value.

Let

Ip = maximum value of inductor current (4.4)

99

Iv = minimum value of inductor current (4.5)

During ON time

onin

vp TL

VVII 0 (4.6)

vp III (4.7)

onin

L TL

VVI 0 (4.8)

Similarly during OFF time

offL TL

VI 0 (4.9)

At steady state

0VV

D in (4.10)

From Equations (4.8) to (4.10) we get the inductor ripple current

sL TL

VDI 01 (4.11)

The output capacitor charging and discharging current is equal to

the inductor ripple current.

Considering linearly rising and falling current flowing in the output

capacitor.

iC rises during Ton: },0{ onTt

onL

LC T

tI

Ii

2 (4.12)

100

iC falls during Toff: },0{ offTt

offL

LC T

tIIi2

(4.13)

where IL is the total inductor current ripple.

Integrating Equations (4.12) and (4.13)

ttt

CI

CttI

CtIdttI

C on

L

onL

Lt

C

22

01 222

).(1 (4.14)

off

L

offL

Lt

C ttt

CI

CttI

CtIdttI

C

22

02 222

).(1 (4.15)

For the instant at which maximum point occurs:

Differentiating Equations (4.14) and (4.15)

02 on

LL

ttII (4.16)

Therefore2ontt

02 offt

tLILI

(4.17)

Therefore2offt

t

101

Substituting in Equations (4.16) and (4.17) and manipulating, the

voltage peak to peak ripple can be got as the difference between the

maximum and minimum values and is equal to:

CTI

TTCI

CTI

CTI

V sLoffon

LonLoffL

8888 (4.18)

Substituting Equation (4.11) the ripple voltage is given by

LCTVD

V s

81 2

0

(4.19)

Normalising with V0

Voltage ripple

LCTD

VVr s

81 2

0 (4.20)

LCfD

281 (4.21)

Here the effect of ESR is not considered. The ESR appears like a

resistor in series with the capacitor as shown in Figure 4.2. The ac inductor

current ripple no longer flows through C alone, but a combination of C and a

resistor in series, RESR.

Figure 4.2 Equivalent circuit of capacitor with ESR

C RESR

102

The drop due to this element is

ESRLESR RIV (4.22)

onin

L TL

VVI 0 (4.23)

ESRsin

ESR RDTL

VVV 0 (4.24)

sL TL

VDI 01 (4.25)

ESRs

ESR RLf

DVV 1

0 (4.26)

4.2 FACTORS AFFECTING RIPPLE IN BUCK CONVERTERS

For inductor-based switching regulators that include a buck

converter with an output LC filter, the factors that affect output voltage ripple

include switching frequency, duty cycle, output capacitor value and its ESR.

From Equation (4.21) it can be stated that the ripple depends on the

duty cycle D, switching frequency f, inductance L, and capacitance C when

ESR is negligible. When ESR of the filter capacitor is considerable then the

ripple would be mostly due to the drop across ESR and the ripple due to

capacitance would be much smaller in comparison with the dominating ESR

ripple (Abraham Pressman et al 2009).

The Effect of the parameters f, D, L, C on a DC/DC buck

Converter Output Voltage Ripple is shown in Figures 4.3 to 4.5, at various

frequencies (Analogic Tech Application note AN-215 2008) .

The ripple decreases as L is increased as seen from Figure 4.4. The

ripple decreases as D is increased as seen from Figure 4.5. The load current

103

does not affect the ripple in the case of buck converter under continuous

conduction mode as seen from Equation (4.21). The ripple decreases when

frequency is increased as seen from all the diagrams.

Figure 4.3 Output voltage ripple Vs frequency with C as parameter

The ripple decreases as C is increased as seen.

Figure 4.4 Output voltage ripple Vs frequency with L as parameter

104

Figure 4.5 Output voltage ripple Vs frequency with D as parameter

When ripple depends on ESR then based on the ripple requirement

the capacitor can be selected with a required ESR. The ESR if not known can

be roughly calculated from the capacitor value as the product of ESR and C is

generally in the range 50X10-6 to 80X10-6. Then minimising the inductor

current ripple would directly control voltage drop across ESR and hence the

output voltage ripple. It is also to be noted that the peak-to-peak value of

ripple voltage increases with increase in input voltage.

In the case of DCM the voltage ripple is given by

DR

LfCfDCR

LCRfV

Vr

L

s

sLLs 1

2112

132

0

0

(4.27)

Ripple decreases with the increase of RL or the decrease of input

voltage, Vi that would increase D. The minimum inductance to guarantee the

lowest ripple is the critical inductance of CCM under the highest input

voltage and the maximum load (Liu Shulin 44). With ESR considered, the

ripple, as it depends on the inductor current ripple, would be lower if the latter

is controlled.

105

Figure 4.6 Inductor current in DCM

The current ripple and hence the voltage ripple can be calculated

from Figure 4.6. The current rises from zero to Ip in D1Ts and falls to zero in

D2Ts. The portion of on time over which current is above the average value is

t1 and that during off time is t2.

Then

t1/(D1.Ts)=(Ip-Io)/Ip (4.28)

t2/(D2.Ts)=(Ip-Io)/Ip (4.29)

Since the charge increase is given by the product of voltage ripple

and C,

V0= 2(Ip-Io)(t1+t2)/C (4.30)

= (Ip-Io)(Ip-Io) (D1+D2)Ts/Ip C (4.31)

The extinction time Tx is given by

Tx = (D1+D2 )Ts = d1Vin / fsV0 (4.32)

If the ESR is considerable the ripple voltage would be the product

of ripple current and ESR and hence the ripple can be reduced by selecting a

low ESR capacitor or reduce the peak value of inductor current.

106

In the case of pulse skipping modulated buck converter under

continuous conduction mode the ripple is given by (Luo Ping et al 2006):

(4.33)

The Equation (4.33) does not consider ESR of filter capacitor. In a

practical converter with ESR considered the ripple could be determined from

inductor current ripple as ESR ripple usually dominates over the ripple due to

capacitance alone.

Figure 4.7 Inductor current and output voltage in PSM converter under CCM

In a typical PSM converter with p pulses applied under CCM the

current would rise to Ip from Iv as shown in Figure 4.7. Let in qTs seconds

the current drops to Iv.

Then during the charging cycle, consisting of p pulses, net rise in

current through the inductor can be expressed as

pLf

VVDIps

inpc

01

(4.34)

qpqDLC

TVV

r s1

2

0

0 18

0.2026 0.2028 0.203 0.2032 0.2034 0.2036 0.2038 0.204Time (s)

4

4.5

5

5.5

6

Ip

Iv

v0

Inductor current iL in A

Output voltage across capacitor in V

[0.202689 , 5.62476]

[0.20285 , 4.38816]

[0.203357 , 5.09381]

[0.203506 , 4.90955]

107

sin

pc pTL

VVDIp 01

(4.35)

In q cycles the fall in current would be by the same value at steady

state and given by

sqTL

VI 0

(4.36)

With

Ta = (p+q) Ts (4.37)

From Equations (4.35) to (4.37) Peak-to-peak inductor current

ripple is given by

L

VVD

V

TI ina

01

01

(4.38)

In a pulse-skipping converter under CCM, D1 is slightly greater

than V0/Vin to effect regulation of v0. If capacitance is large then the ripple

current would flow through the capacitor entirely and average current would

flow through the load. The average current from Figure 4.8 can be

determined as follows:

Figure 4.8 Inductor current in PSM converter under CCM

0.4996 0.4998 0.5Time (s)

2

3

4

5

6

7

8

Imax

IminpTs qTs

i L(A

)

108

The approximate total area

= minmaxmin 21 IIqTpTIqTpT ssss (4.39)

Therefore

)I(I21

II minmaxminavg (4.40)

sin pTL

VVD 01minmax II (4.41)

min01

2IpT

LVVD

I sin

avg (4.42)

min01

2Ip

LfVVD

Is

inavg (4.43)

The average current flows through load, and equals

min010

2Ip

LfVVD

RV

Is

inavg (4.44)

Equation (4.44) can be rearranged and can be used to find out the

inductance for a particular mode of operation. Assuming the charging cycle

has number of pulses greater than one with Imin not equal to zero, for an

inductor current peak-to-peak ripple of I,

ILfVV

D sin

011

(4.45)

The ripple voltage V0 is due to the charging capacitor current

which is equal to the inductor current ripple for a large capacitor and the

109

ripple can be calculated as the charge increase in capacitor divided by the

capacitance.

CQV0 (4.46)

From area under the charging current pulse the charge increase can

be written as

pItQ21 (4.47)

where

sTqpt21 (4.48)

From Equations (4.35), (4.47) and (4.48)

sin

s pTL

VVDTqpV

221

21 01

0 (4.49)

20

1

0

0

8

1

s

in

LCf

VVD

qppVV

r (4.50)

In a converter that uses a capacitor with considerable ESR the

ripple is given by

CtRIV ESR 20 (4.51)

First part of the equation represents the drop across RESR due to

charging current through the ESR, which is equal to inductor current ripple

110

when the capacitor is large enough. It is the peak-to-peak value of the ripple

current that is used.

ESR can be estimated from the ESR and C product, which is

usually in the range 50X10-6 to 80X10-6. Using the average value of 65X10-6

for a capacitor of 470 F ESR is 0.138 and the second part inside the braces of

Equation (4.51) is roughly 0.027. Hence the ESR effect dominates over that

of capacitance in ripple voltage normally. Hence the factors that affect output

voltage ripple include inductor current ripple, ESR, frequency fs, L, D1 and C

with ESR and inductor current ripple significant ones.

4.3 IMPROVED PSM DC-DC BUCK CONVERTER

Output voltage ripple in PSM converter, can be decreased by

decreasing the inductor current ripple. The Inductor Current Ripple (LIR) can

be controlled to be within a desired fraction of the load current by suitably

controlling the switch. In the PSM converter proposed the ripple current is

controlled to be within a desired maximum and minimum through pulse

skipping modulation.

Inductor current ripple LIR = Imax-Imin

In the PSM buck converter the inductor current is sensed and the

pulses are applied to the switch till the current reaches Imax. After the current

reaches Imax the pulses are skipped till the current reaches Imin. The

schematic is shown in Figure 4.9.

111

Figure 4.9 Improved PSM DC-DC buck converter-Schematic

Inductor Current Limit block (IND CURR LIMIT) generates a

HIGH at T3 if the inductor current is within Imax and Imin. This is given as

input to SKIP LOGIC which generates trigger pulses if output voltage is less

than vref and IL is towards Imax or less than Imin. Otherwise the pulses are

skipped. The sub circuit blocks are explained hereunder.

4.3.1 Skip Logic

The SKIP LOGIC accepts output voltage and inductor current as

inputs as shown in Figure 4.10 and generates HIGH or LOW output pulses as

per the conditions:

1. If inductor current is HIGH logic input to internal AND

gate is LOW.

2. If inductor current is LOW logic input to internal AND gate is

HIGH.

112

3. If output voltage is less than reference voltage, logic input to

internal D Flip-Flop is HIGH.

4. When input to D Flip-Flop is LOW skipping cycle starts and

pulses are blocked and not applied to switch.

5. When input to D Flip-Flop is HIGH the charging cycle starts

and pulses are applied to the switch.

6. During this period if Inductor current is high the input to

internal AND gate is low and hence the pulses are blocked,

limiting the inductor current.

In the schematic the logic is a sub circuit and implemented with

comparators, logic gates and D flip-flop, along with inductor current and

output voltage sensors.

Figure 4.10 Skip logic sub circuit

Q

Q

D

T3T1

&

Vref

CLK

113

4.3.2 Inductor Current Limit

The block accepts input from Inductor current and the skip logic

block T2 that is the result of whether v0 is less than Vref as shown in

Figure 4.11. Inductor current sensor output is at T1 and T2 is from skip logic.

1. If IL is greater than Imax the Flip Flop is reset and T3 goes

LOW.

2. If IL is less than Imin and if v0 is less than Vref the Flip Flop is

set and T3 goes HIGH.

Figure 4.11 Inductor current limit sub circuit

Even if Imax and Imin are carefully set it is seen that the inductor

current overshoots the limits due to delay of the circuit elements as can be

seen from the results

S

R

Q

Q

T1

T2

T3

&

Imax

Imin

114

Typical inductor current and output voltage waveforms are as

shown in Figure 4.12.

Figure 4.12 Typical output voltage and inductor current waveforms - improved converter

Inductor current dips to a low value when pulses are skipped to

regulate the voltage as seen in Figure 4.12. Corresponding CLK and pulses

applied to switch are shown in Figure 4.13.

Figure 4.13 CLK and pulses applied to switch

0.007 0.008 0.009Time (s)

0

2

4

6

8

0

0.2

0.4

0.6

0.8

1

Applied Pulses

0.007 0.008 0.009Time (s)

0

0.2

0.4

0.6

0.8

1

CLK

115

Simulation of the converter circuit is carried out with PSIM. The

following parameters are considered for simulation.

Table 4.1 Parameter values considered for the improved PSM buck converter

Parameter Value Unit Vin 12 to 35 VV0 5 VI0 1 AL 156 HRESR 50RDSON 0.05vd 0.4 VTs 25 SLIR 30% -Vref 5 V

Output voltage and current waveforms at nominal input voltage of

12V are shown in Figure 4.14. Initial capacitor voltage is 0V and the voltage

reached 5V in about 0.04S at 12V input with 1A load as shown in

Figure 4.15.

Figure 4.14 Output voltage and load current waveforms at nominal input voltage of 12V

4.8

5

5.2

0.024 0.026 0.028 0.03Time (s)

0.96

0.98

1

1.02

1.04

116

Figure 4.15 Starting output and capacitor voltages and inductor current – at 12V input voltage

The input voltage is increased from 12V to 20V and the output and

input voltage waveforms are shown in Figure 4.16. There is an increase in

ripple from 0.015V p-p to 0.0178V p-p as the input voltage increased from

12V to 20V.

Figure 4.16 Output voltage and applied input voltage – response to a step increase in input voltage from 12V to 20V

012345

Output Voltage in V

012345

Cap Voltage in V

0 0.01 0.02 0.03 0.04Time (s)

0

0.4

0.8

1.2

Ind Current i A

4.8

5

5.2

5.4

[0.0304738 , 5.00008]

[0.0307563 , 4.985]

[0.0328479 , 5.0003]

[0.0328826 , 4.9825]

0.03 0.031 0.032 0.033 0.034Time (s)

10

12

14

16

18

20

117

The load current is varied from 1A to 500mA and the output

voltage waveform is plotted as shown in Figure 4.17. The voltage ripple at

500mA is 0.019V p-p and at 1A the ripple is 0.018V p-p. The output voltage

inductor current portrait is shown in Figure 4.18. It is seen that there is

periodic inductor current discontinuity to regulate the voltage to 5V through

pulse skipping.

Figure 4.17 Output voltage and load current – response to a step decrease in load current from 1A to 0.5 A

Figure 4.18 Output voltage – Inductor current portrait. Average inductor current or load current is 1A. Pulses skipped result in periodical inductor current discontinuity

4.9

5

5.1

[0.0300471 , 4.98222]

[0.0303266 , 5.00019][0.026135 , 5.01244]

[0.0262308 , 4.99349]

0.026 0.028 0.03Time (s)

0.2

0.4

0.6

0.8

1

1.2

0 0.5 1 1.5I4

4.975

4.98

4.985

4.99

4.995

5

5.005

Inductor Current in A

118

4.4 APPLICATIONS OF PSM DC-DC BUCK CONVERTER

4.4.1 Regulated Power Supply

Most electronic circuits require constant DC voltage for their

operation. Supply voltage requirement is usually 3.3V, 5V, 6V, 9V or higher

at times. With line and battery voltages remaining the same buck converters

find increasing application in this area. Power supplies must be of low ripple,

low weight and volume, good efficiency, good response to load current and

supply voltage changes and input EMI performance. Switch mode power

supplies that use switching converters operate at high efficiency with

conversion ratio not an impediment mostly. They are light and the volume is

also lower as they work at high frequencies with the ripple component

slightly on the higher side.

The basic PSM converter has considerably higher ripple compared

to PWM converters and the improved converter discussed in section 4.3 is

considered. Linear regulators operate with very low ripple and efficiency

would not be a problem if conversion ratio were closer to unity. It is therefore

possible to combine the merits of switch mode converters and linear

regulators by cascading them (Scot Lester 2006) so that the demerit of PSM is

taken care of by low ripple conversion of linear regulator.

A hybrid power supply is proposed where the ripple performance

of a linear regulator is combined with PSM regulator’s high efficiency, low

weight and volume by cascading the two stages as shown in Figure 4.19.

119

Figure 4.19 Cascaded PSM and linear arrangement for power supply – Block schematic

PSM regulator with nominal input voltage of 12V and output

voltage of 7.5V is designed and cascaded with a linear regulator that can

convert a 7.5V to 5V. A three terminal IC 7805 was used but a series pass

PNP transistor or a MOSFET that can drop a voltage of I RDSON can be used

for lower input voltages that can further minimise the second stage

conversion ratio, which would improve the efficiency.

4.4.1.1 Simulation

The circuit schematic is shown in Fig.4.20, which was simulated

using SIMPLIS and the output voltage waveform of the first stage is shown in

Figure 4.21 along with the reference voltage. Input was at 12V and the

reference was at 7.5V with the help of a zener diode and potential divider

with a preset for adjusting the reference voltage. Unregulated input voltage is

used with a limiter for feeding the reference circuit. A 40kHz clock with a D

flip flop and AND gate is used for pulse skipping modulation. Power

Transistor gate is driven by a general purpose switching transistor 2N2222.

The reference voltage is compared with actual output voltage with a help of

LM741. The output voltage of the PSM converter stage had a ripple of 4%.

Switchmode Circuit

Linear Reg Circuit

V0Vin

120

Figure 4.20 SIMPLIS schematic of PSM Buck regulator and Linear regulator cascade

121

Figure 4.21 SIMPLIS simulation output showing reference and output

voltage of PSM stage

The output of PSM stage is connected to the linear regulator

consisting of a series pass transistor and a zener regulator where the voltage is

dropped to bring the desired output voltage of 5V with ripple reduced to well

below 1% as shown in Figure 4.22.

Figure 4.22 Output voltage of linear regulator. The ripple reduced from 4% to less than 1%

A transistor that can withstand a current of 1A may be replaced

with MOSFET or other power devices for higher loads. The MOSFET

IRF530 was used for the schematic as shown in Figure 4.23 and the output

122

waveforms of the two stages and the clock and gate pulses are shown in

Figure 4.24.

Figure 4.23 Schematic of PSM converter with MOSFET IRF530 cascaded with linear regulator

Figure 4.24 Simulation output showing voltage output of PSM converter, linear regulator and Inductor current along with clock and applied pulses

4.4.1.2 Experimental evaluation

The PSM-LDO buck regulator is constructed by cascading a PSM regulator designed to operate at 40 kHz with a nominal input voltage of 12V and output voltage of 7.5V. The linear regulator is simplified to be LM7805 that can regulate and provide a 5V output. The linear IC for regulation

BZX79-4V7D3

R16

R13

U3Period=25u width=20u delay=0

R11

R14

R12X1

D2

R9

D1R7R5C3

C1 C2

R3

R6

L1

R8

V1

R10

U2

R4

LS74U1D Q

QNRST

SET

BZX79-6V2D4

Q3

R15

E1

1

IRF530Q1

E1-CP

I(L1-

P)

/A

Y2

-0

0.5

1

1.5

2

2.5

3

U1-CLK

Time/mSecs 500uSecs/div

2.5 3 3.5 4 4.5 5 5.5 6

V

Y1

0

1

2

3

4

5

6

7

8

123

requires headroom of about 2.5V above the output voltage, which is provided by setting the reference voltage of first stage to be 7.5V. It is possible to design using other LDOs, which require much lesser headroom and may offer better ripple performance. The PCB is designed using ExpressPCB after schematic is done using ExpressSCH by linking the schematic to PC Board. The actual schematic, PC Board component layout and bottom copper track layout are shown in Figures 4.25 to 4.27.

The converter uses a transistor ZTX751 that can withstand a current of 1A. Output voltage signal of the converter is across R6, which is compared with the reference voltage generated by the zener reference circuit. Preset R10 is used to adjust the reference voltage. The reference voltage is set to be 3.75V with R5=R6.

The comparator output being HIGH or LOW is fed to the D flip-flop. If the D input to the flip-flop IC7475 is high, the next pulse generated by the clock will be passed. If D input to the flip-flop is low, the next pulse generated by the clock is blocked.

The clock generator generates a 40 kHz square wave using an IC555. It is also possible to use IC4060 with a 640kHz resonator or a relaxation oscillator using 7414 Schmitt NAND with suitable R&C. Eventhough IC4060 is stable with a resonator, oscillator with LM555 was found to be reliable and hence was preferred.

The output square wave is given as input to the 74LS123 which is a dual retriggerable monostable multivibrator, used here mainly to adjust the duty cycle with the help of the preset R15. AND gate passes the clock if D flip flop output is high and the transistor is switched on if the optocoupler output transistor is ON. The transistor can readily be replaced with a MOSFET, which can be driven by the optocoupler 4N25.

124

125

126

127

4.4.2 Chaos Free Operation with Mode Hopping

Power consumption is an important issue in systems that use

energy limited sources like battery or renewable energy especially when they

are mobile or remote. These applications demand high efficiency over wide

load range. A popular method to increase the efficiency over wide load range

is the hybrid mode composed of PWM and PFM (Jinwell Xiao et al 2004 and

Biranchinath Sahu and Gabriel Rincon-Mora 2005). Since PFM has demerits

such as varying frequency making the filter design difficult PWM/PSM dual

mode is being applied recently for sleep/wait mode in portable applications

(Ping Luo et al 2009).

In a dual mode converter during moderate to heavy load operation

PWM mode is adopted and during light loads operation is switched to PSM

mode. Pulse skipping mode maintains high efficiency during standby and idle

times in portable equipment thus increasing overall battery life and time

before next charging operation. The condition of light load is detected and

operation is switched to PSM mode with a suitable sensing and logic

circuitry. In a Programmable PWM/PSM control a logic circuit involves an

AND gate which blocks or passes PWM pulses or the circuit can select one of

the two signals available always.

Studies have shown that PWM dc-dc converters might exhibit

nonlinear phenomena under certain conditions (Chakrobarthy et al 1996,

Fossas and Olivar 1996). In a simple second order idealised buck converter

with voltage mode PWM control, subharmonics and chaos were uncovered

with evidence for a period doubling route to chaos. DC input voltage was the

parameter which when varied resulted in exhibition of bifurcation and in chaotic

operation for further increase in parameter value (Deane and Hamill 1990).

In a PWM converter the period doubling might occur at higher

values of input voltage and the converter would operate in discontinuous

128

conduction mode mostly. Since it has been shown that PSM converter under

discontinuous mode do not exhibit chaos, the operating mode can be switched

to PSM from PWM using a suitable logic. The scheme in Figure 4.28 is used

to verify that a converter which tends to be chaotic under PWM mode, operates free of chaos with PSM discontinuous mode.

In the scheme the PWM block accepts output voltage as the input and generates PWM signals at T5. PSM block accepts output voltage as input and generates PSM signal at its output T2. PWM/PSM SELECT block accepts PWM signal as input at T2 and PSM signal as input at T3. The SELECT block also accepts input voltage signal as input at T5. Mode change occurs when input voltage is compared to be greater than the set voltage beyond which the converter exhibits chaos. The selector switch connects either PWM or PSM output to power switch gate terminal and hence mode hopping occurs at the set voltage to avoid chaotic operation.

Figure 4.28 PWM/PSM Hybrid mode with mode select for chaos free operation

V

Vo

A B

V

Vin

V

T5

T3

T2

PWM/PSMSELECT

T2T1PSM

T5T4

T3

T2

PWM

129

Figure 4.29 Output voltage near transition to PSM from PWM at Vin of 30V

Figure 4.30 Bifurcation diagram - chaotic to non-chaotic transition at Vin = 30V

In the scheme suggested in Figure 4.28 PWM block generates

PWM pulses and PSM block generates PSM pulses. SELECT block switches

between PWM and PSM based on the input voltage and the knowledge of the

probable input voltage at which the converter may exhibit chaotic

phenomena. When input voltage goes higher than that critical value the mode

is hopped to PSM.

29.80 29.90 30.00 30.10 30.20V25

4.00

4.50

5.00

5.50

6.00

25.00 30.00 35.00V25

4.00

4.50

5.00

5.50

6.00

6.50

130

Figure 4.29 is a portion of the plot between output voltage and

input voltage as input voltage is varied from 24V to 34V The output voltage

waveform near 30 volt is erratic as seen from Fig.4.29 and as seen in the

bifurcation diagram in Figure 4.30, the converter is chaotic beyond at least

24V. The scheme is designed to switch over to PSM mode at 30V with the

help of a selector switch, which senses the input voltage and changes the

mode from PWM to PSM without any change in other parameters.

It is seen that the output voltage quickly regains order and as seen

in the bifurcation diagram the output voltage is periodic and nonchaotic. The

ripple on the output voltage is much less compared to that when the converter

is working in PWM mode nearby to an input voltage of 30V before mode

hopping.

4.5 CONCLUSION

It was found that the ripple depends on the ESR in cases where the

ESR is not negligible and by limiting the inductor current ripple in such cases

the ripple can be minimised. An improved PSM DC/DC converter with

inductor current limit with output voltage regulation was discussed. DC/DC

converters are widely used in power suppies. Low ripple, weight and volume

are among the important requirements of power supplies. Since PSM

converters operate in general with high ripple a PSM - Linear converter

cascade arrangement was discussed in this chapter with better ripple

performance. The circuit design along with PCB layout was presented.

The PSM mode is generally combined with PWM mode and dual

mode operation is usual. In such converters a mode hopping technique to

avoid chaotic operation of PWM converter was discussed to switch to PSM

forced discontinuous mode that is chaos free.