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Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 1: Executive Summary
M/s ARL Infratech Ltd. (earlier, Ankit Roofing Ltd.), with operations at village Dahami
Khurd, Tehsil Sanganer, District Jaipur (Raj) is an existing unit, manufacturing AC sheets and
pipes. The Company proposes to enhance its production capacity by Manufacturing Asbestos &
Non Asbestos Cement Sheets and Pressure Pipes from 1,60,000 MTPA to 2,40,000 MTPA.
Currently, the Company is proposing to switch a significant part of its product to the non-asbestos
variety, which also has a good export potential. This change to non asbestos fibre will not affect
the manufacturing process significantly and the same machinery installed can be used with other
fibres as well. The total investment for the project is estimated as Rs 58 Crores (existing +
Proposed).
The project has been granted previous environmental clearance for production of Asbestos
Cement Sheets and Pressure Pipes to the tune of 1,60,000 MTPA at village Dahami Khurd,
Tehsil Sanganer, District Jaipur vide letter No. J-11011/343/2007-IA II (I) Dated 27.09.2007.
The project falls under category A of schedule 4(c) for Asbestos milling and asbestos based
products.
There is no forest, wild life sanctuary, eco sensitive area present within 10 km area from the
project site.
There shall be no process emission from the proposed expansion as unit has all the required
pollution control measures and every effort will be made to mitigate the emissions from the
proposed expansion. ARL Infratech Ltd technology is based on minimum of air emissions and
zero liquid & solid waste philosophy.
The project details are summarized as under:
S. No. Particulars Existing Proposed Total
1. Plot area (sq. m.) 35,100 37,163 72,263
2. Address/ Location/ land
details (Khasra no.)
719,720,721 717(part),718,
885/722
719,720,721,718,
717(part),885/722
3. Production capacity 160,000* 80,000 240,000
4. Water requirement(KLD) &
Source
75 KLD
(Bore Well)
-- 75 KLD
(Bore Well)
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 2
5. Power requirement 1500 kVA -- 1500 kVA
6. Back up source 600 kVA (3nos.) 330 kVA (1nos.) 600 kVA (3nos.)
330 kVA (1nos.)
7. Employment generation 350 persons 100 persons 450 persons
*Asbestos and Non Asbestos Cement Sheets and Pressure Pipes
Water Requirement (Ground water):
S. No Water Requirement
(As Per EC)
Ground Water
Requirement
(As per CGWA NOC)
Change in water demand
after proposed expansion
1. 84 KLD 75 KLD No change (75 KLD)
The fresh water requirement will be met through from existing borewells located within project
premises. Domestic effluent shall be disposed in to existing STP. Industrial effluent will be
reused in process again and again in closed loop circuit. Use of water efficient techniques such
as changing curing mode (of sprinkling for 21days) to wrapping of stacked sheets with flexible
poly films has resulted in significant saving; further STP Treated water is being used in process
and in green belt development.
The project site is well connected with adequate infrastructure like National Highway, Railway,
Airport, telephone, internet, fax, post, etc.
**********
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
For ARL Infratech Limited 1
Chapter 2: Introduction to the Project/Background information
2.1 Identification of Project and Project Proponent:
M/s ARL Infratech Ltd. (earlier, Ankit Roofing Ltd.) at village Dahami Khurd, Tehsil
Sanganer, District Jaipur is an existing unit, manufacturing AC sheets and pipes. It
proposes to enhance its production capacity by Manufacturing Asbestos & Non Asbestos
Cement Sheets and Pressure Pipes from 1,60,000 MTPA to 2,40,000 MTPA.
For this proposed expansion added land will be 37,163 sq. m. mainly to be used for
stacking of products. With existing land of 35,100 sq. m, total land will be 72,263 Sq.m.
after expansion. The project technology is based on minimum of air emissions and zero
liquid & solid waste philosophy’.
PROJECT PROPONENT
ARL, headquartered in Jaipur, is a leading conglomerate engaged in serving the critical
infrastructure needs like roofing, water supply, sewerage, sustainable building construction
etc. The organization was established in 1995-96 with a vision to provide highest quality
products and services at the best price for the people of the nation. About two decades later
the group still stands committed to the vision of its founders and has been expanding its
base at a brisk pace.
ARL is one of the largest manufacturers of AC Pressure Pipes in North India and has to its
credit the first ever Asbestos Cement Sheet plant in Rajasthan.
2.2 Nature of the Project
The project in consideration is an existing Asbestos Cement Sheets and Pressure Pipes
manufacturing unit. The proposal involves expansion in the production capacity along with
phased replacement of asbestos fibre (partially) with non-asbestos fibre in pipes and
cement sheets manufacturing. The proposed activity is listed at Item 4 (c) of schedule of
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 2
Gazette Notification dated Sep 14th, 2006 and subsequent amendments {Asbestos milling
and asbestos based products}.
2.3 Need for the Project
Due to market demand and the latent export potential of non asbestos pipes and sheets,
ARL proposes to enhance the production capacity by expansion of existing unit. Asbestos
& Non Asbestos Cement Sheets and Pressure Pipes are very important elements of the
infrastructure development in the country. The sheets provide an excellent, lightweight,
durable and cost effective means of coverage especially for industries, sheds & go-downs.
The AC pressure pipes are used for conveying water, (potable, raw and wastewaters)
worldwide, because of their low cost, smooth surface, providing low resistance to flow and
anti corrosive nature.
2.4 Demand and Supply Gap
The asbestos cement sheeting industry is growing at a healthy rate of 10-12 per cent a year.
Even as the real estate sector has taken a hit due to the slowdown and subsequent reduction
in demand, the asbestos cement (AC) sheet industry, which provides roofing material for
about 50 per cent of the rural population, is relatively untouched. Driven by steady demand
from the rural markets, the industry is growing at a healthy 10-12% a year.
2.5 Imports versus Indigenous Production
AC Sheets have been used in India for over 70 years. Being weather-proof and corrosion
resistant, these sheets are practically ageless and maintenance free, whereas metal sheets
corrode and deteriorate with age and exposure.
AC Sheets have also proven to be the most cost effective, easy-to-install, strong and
durable roofing material for warehouses, factories, low-cost housing, and practically any
structure needing a roof. Apart from India, Russia, China, Thailand, Brazil are some of the
largest users of AC Sheets.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 3
This industry sector is thriving on the import of about 3,50,000 tonnes of chrysotile
asbestos a year mainly from Brazil, Russia, Zimbabwe and Kazakhstan for production of
AC sheets and pipes. Asbestos was also mined in India. Mainly Blue asbestos (crocidolite)
was also being mined in Rajasthan, but the mining has gradually been phased out. Because
of the poor quality, it has never been used for manufacturing pressure pipes & sheets.
ARL has never used the indigenous variety because of the poor quality, environmental
hazard and legislative prescriptions.
2.6 Export Possibility
ARL is marking its presence in international markets as well with material dispatches to
Nepal, Lebanon, Angola and Canada etc. By introduction of non asbestos pipes and sheets,
export possibility to other countries is also under consideration.
2.7 Domestic/Export Market
With Quality and Integrity as its pillars, the group has grown its market base with more
than 700 Channel Partners in the states of Rajasthan, Gujarat, Punjab, Haryana, Madhya
Pradesh, Uttar Pradesh and Uttarakhand. It is already exporting small quantities but
expects that there could be a significant increase in its exports with introduction of the new
varieties.
2.8 Employment Generation
Due to expansion of existing unit, employment will be increased. The unit will hire local
people to the extent possible. Due to expansion, employment generation will be about 100
people. There are already 350 employees working at the existing plant. Therefore total
employment after this expansion will be about 450 people (350 existing + 100 proposed).
The expansion will also increase indirect employment opportunities to several ancillary
service providers.
*********
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
Chapter 3: Project Description
3.1 Type of Project
M/s ARL Infratech Ltd. Bagru is an existing unit, manufacturing AC sheets and pipes. It
proposes to enhance its production capacity by manufacturing Asbestos & Non Asbestos
Cement Sheets and Pressure Pipes from 1,60,000 MTPA to 2,40,000 MTPA.
The Proposed Expansion is covered under the Schedule of EIA Notification at S. No. 4(c)
(Asbestos milling and asbestos based products) of Gazette Notification dated Sep 14th
,
2006 and subsequent amendments and thus requires prior Environmental Clearance. The
project is categorized as “A” category.
3.2 Location
The project is located at village Dahami Khurd, Bagru, Tehsil Sanganer, District Jaipur
(Raj). The latitude and longitude of the project site are between 26°49'4.04 "N to
26°48'58.06 "N and 75°34'26.78 "E to 75°34'16.59 "E respectively.
Figure-3.1: General Location Map (Road)
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 2
Figure 3.2: Google Map
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 3
3.3 Details of Alternate Sites
Not applicable, since the proposed expansion is coming up on the adjacent land in
possession with ARL.
3.4 Size / Magnitude of Operation
ARL, Unit Bagru proposes to harness an additional area of 37,163 sq. m. for its expanded
operations that will mainly be used for stacking purposes (both products and raw material),
asbestos and non asbestos pipe unit. The proposed expansion will enhance manufacturing
of asbestos cement sheets and Pipes to the tune of 2,40,000 MTPA. The same is tabulated
as under:
Table 3.1: Details of proposed expansion
Particulars Existing Proposed Total
Plot area (sq. m.) 35,100 37,163 72,263
Production capacity (MTPA) 160,000 80,000 240,000
3.5 Project Description with Process Details
The proposed expansion will enhance manufacturing of asbestos cement sheets and Pipes
to the tune of 2,40,000 MTPA (including the non-asbestos sheets and pipes)from 1,60,000
MTPA AC sheets and pipes.
Details of raw materials, product specifications and manufacturing process are tabulated as
under:
Table 3.2: Details of Raw Material, Product Sizes & Manufacturing Process
Particulars Cements Sheets Cements pipes
Raw-material for
Asbestos
Products
1. Naturally mined (imported)
Asbestos Chrysotile Fibre.
2. Ordinary Portland Cement.
3. Fly Ash
4. Pulp of Cotton/ Paper
5. Ground Waste if available
6. Viscose/ PVA / Rayons etc.
1. Naturally mined(imported)
Asbestos Chrysotile Fibre.
2. Ordinary Portland Cement.
3. Fly Ash
4. Ground Waste if available
5. Viscose/ PVA / Rayons etc.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 4
Raw-material for
Non-Asbestos
Products
1. PVA Fiber
2. Ordinary Portland Cement.
3. Fly Ash
4. Pulp of Wood/ Cotton/ Paper
5. Ground Waste if available
6. Performance enhancers
1. PVA Fiber
2. Ordinary Portland Cement.
3. Fly Ash
4. Ground Waste if available
5. Performance enhancers
Product Sizes Length: 3.6 m, 3.00 m, 2.88 m, 2.75m,
2.50 m, 2.25 m, 2.00 m, 1.75 m, 1.50 m
Standard width: 1.05
80 mm to 600mm (in 4 and 5 mtr
length)
Manufacturing
Process
(Pipes)
Mazza Process also known as
"Lamination Process": involves
forming of thin layer of film of above
raw materials and wrapping over a
drum to form required thickness of the
sheet before corrugating. Complete
processing is done in a closed circuit.
Nothing will be done manually. The
unit have the following manufacturing
process:-
1. Raw material preparation
2. Slurry preparation
3. Sheet forming
4. Conveyor system
5. Waste recycling
6. Corrugation
7. Pre-Curing
8. Destacking
9. Final Curing (Wrapping)
10. Storage and Dispatch
Modified Magnani Process:
Using Kollargang, hydro
disintegrator, turbo mixer/ hydro
pulper machines, vertical mixer are
provided with electrically controlled
system for controlling the thickness
of layers around the mandrel of pipe
formation & having semi-automatic
machines for pipe finishing e.g.
Cutting, turning, chamfering
operations and provided with
mechanical handling system. The
unit has the following manufacturing
process:-
1. Raw material preparation
2. Slurry preparation
3. Pipe forming
4. Calendaring system
5. Pipe Extraction
6. Pre-Curing
7. Final Curing
8. Finishing
9. Storage and Dispatch
The schematic flow sheet for sheets manufacture is given below. It also shows the positions
of the air pollution control equipment another water circuit showing how the status of
“Zero Discharge” is proposed to be achieved.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 5
Figure 3.3: Manufacturing process for Asbestos Cement Sheets
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 6
Figure 3.4: Manufacturing process for Asbestos Cement Pipes
Note:- The main equipment and process remains the same for non asbestos products also.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 7
3.6 Raw material with required quantity, source, marketing area of final
products, mode of transport of raw material and finished product
The major raw materials used for the manufacturing of Sheets and Pipes are:-
S.
No.
Raw
Material
Source Mode of Transport
1 ASBESTOS
FIBRE
Asbestos Fibre is mostly imported directly from
Countries like Russia, Brazil and Kazakhstan, etc.
By ship to the port and
by Road from Port.
2 CEMENT Cement is purchased directly from manufacturers
majorly from Rajasthan only like Wonder, Lafarge
& Ultra-tech cement.
By Road
3 FLY ASH Fly Ash is obtained from Thermal Power Plants in
Kota, Suratgarh and Dadri.
By Road
4 PVA Fiber Imported from China By ship to the port and
by Road from Port.
Market Area
With Quality and Integrity as its pillars, the group has grown its market base with more
than 800 Channel Partners in the states of Rajasthan, Gujarat, Punjab, Haryana, Madhya
Pradesh, Uttar Pradesh and Uttarakhand. ARL has also marked its presence in
international markets like Nepal, Africa, and North America etc.
3.7 Resource Optimization / Recycling and Reuse
The project, planned and based on the “Zero discharge philosophy”, involves expanding
capacities for manufacture of asbestos cement pipe and sheets conforming to IS 1592 and
sheets to IS 459 respectively.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 8
Figure 3.5: Photographs showing sheet wrapping
The cut fiber bags are shredded in the automatic bag shredder attached to the bag opening
device and fed to slurry mixer for use in the process. The wet AC sheets coming out of the
curing/heating chamber are quickly wrapped all around with thin poly sheets to prevent
any further moisture evaporation. This has resulted in saving of curing water to the tune
of about 25 KLD.
REUSE OF WASTE:
Proposed Installed capacity = 2,40,000 MTPA
Total breakage = 1.2%
i.e. = 1.2 x 2,40,000/100
= 2880MTPA
It shall be ground/ pulverized and recycled in AC sheet manufacture.
3.8 Availability of Water, Its Source, Energy / Power Requirement and
Source
3.8.1 Water Availability & Its Source
Source of Water: Bore wells
Water demand: As under:
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 9
WATER CONSUMPTION
S. No. Existing Proposed Total
a. Industrial
Fresh
Recycled (STP treated)
43 KLD
35 KLD
8 KLD
21 KLD
18 KLD
3 KLD
64 KLD
53 KLD
11 KLD
b. Domestic
Fresh
Recycled (STP treated)
15 KLD
15 KLD
--
5 KLD
5 KLD
--
20 KLD
20 KLD
--
c. Green belt (Recycled- STP treated) 3 KLD 3 KLD 6 KLD
Total
Fresh
Recycled
61 KLD
50 KLD
11 KLD
30 KLD
23 KLD
7 KLD
90 KLD
73 KLD
17 KLD
3.8.2 Energy / Power Requirement & Its Source
There is no additional electric power requirement beyond the contract demand for
proposed expansion.
Particulars Existing Proposed Total
Source of supply 33 kV JVVNL GSS
Contract demand 1500 kVA No change 1500 kVA
DG Sets
Number 3 nos. 1 nos. 3 nos,
Capacity 600 kVA each 330 kVA 600 kVA
Fuel HSD: 80 l/ hr/ DG set HSD: 36 l/ h HSD: 80 l/ hr/ DG set(3
nos,600 kVA each)
HSD: 36 l/ h(1nos. 330
kVA
3.9 Quantity of wastes to be generated (Liquid and Solid) and scheme for
their management / disposal
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 10
(A) Quantity of Liquid Waste to be Generated & Its Management / Disposal:
The quantity of domestic wastewater generated will be around 18 KLD.The domestic
wastewater will be treated through STP. Approximately 11 KLD for process water and 6
KLD for green belt development shall be catered to by the treated domestic wastewater.
(B) Quantity of Solid Waste to be Generated & Its Management / Disposal:
All the broken material generated in testing/manufacture pipes & sheets is being recycled
after crushing/grinding in sheet manufacture. More crushed ACP/ACS material can be
mixed after pulverisation without compromising sheet quality.
1. Process solid Waste: 2880 TPA (Broken sheets & pipes)
(Existing: 1950TPA + Proposed: 930 TPA)
Hazardous waste as per HOWR, 2016. Asbestos containing residues
The same are being and will be pulverized and recycled in the closed circuit process.
2. Municipal Solid waste: 68 kg/day
(Existing: 53 kg/day + Proposed: 15 kg/day)
The same is being and will be disposed of as per SWMR, 2016
3. Approximately 0.5 MT/Month of dry waste collected from the dust collector system
will be mixed with water to form slurry, which will be recycled into the process. Also
the filter bags are periodically washed before re-installation and the wash water Slurry
utilized in the process.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 11
Figure 3.6: Flow chart showing recycling of waste
3.10 Schematic representations of the feasibility drawing which give
information of EIA purpose:
The project layout showing various features along with the existing as well as proposed
land is given as under:
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 12
Figure 3.7: Plant Layout
******
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 4: Site Analysis
4.1 Connectivity:
The project site is well connected with all infrastructure like National Highway,
Railway, Airport, telephone, internet, fax, post, etc.
Nearest town, city, district headquarters is Jaipur located at distance of approx. 30.00
km from the project site.
National Highway No. 8 is at a distance of about 1.5 km towards North and NH-11 C
is at a distance of -3.0 km towards west.
Nearest railway station is Sanganer R.S.at a distance of 20 km towards E and Jaipur
Junction RS at a distance 24 kms towards NE from the project site.
Nearest airport is Jaipur International Airport located at a distance of about 23.2 km
towards E direction from the project site.
4.2 Land Form, Land Use and Land Ownership:
The Unit is located in close proximity to notified RIICO Industrial Area, Phase-II at
Dhami Khurd, Bagru, Tehsil Sanganer, Jaipur (Raj.)
Land use: The entire area is designated for Industrial area as per the Master Plan of
Jaipur. No new creation of land use is envisaged.
The total land area after expansion will be 72,263 sq. m. The ownership of the land is
with ARL itself.
4.3 Topography:
The topography of the land is flat terrain. No change in topography is envisaged due to
proposed expansion project.
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 2
4.4 Existing Land Use Pattern, Shortest Distance from the Periphery of the
Project to Periphery of the Forest, National Park, Wild Life Sanctuary,
Eco Sensitive Area, Water Bodies (Distance from the HFL of the River),
CRZ:
The project is located in an area designed for industrial use as per the Master Plan of
Jaipur. The existing land use is industrial and no change in land use in envisaged.
There are no Wild life Sanctuary, National Park, Notified eco sensitive areas within 10
km from the project site.
The details of water bodies and P.F/RF within 15 kms area are mentioned below:
1. Sadariya nadi ~1.4 km towards S direction seasonal in nature; runs for about 10
days in monsoon season.
2. Nevata talav ~10.6 km towards E direction
3. Hingoliya Sagar Dam ~11.36 km towards WSW direction
4. Bandi River ~13.07 km towards WSW direction; also seasonal
5. Muhana R.F ~13.1 km towards E direction
4.5 Existing Infrastructure:
The existing unit already has all the basic amenities like adequate industrial sheds
sanitation facilities, drinking water arrangements, Restrooms, Canteen, Storage area,
transformers, DG sets (for power back up), etc.
4.6 Soil Classification:
Soils in the region are mostly silty sand. The soil is slightly alkaline in nature & having
low nutrients
4.7 Climatic Data From Secondary Sources:
The only meteorological observatory in the district is at Sanganer Airport, Jaipur city. The
period from March to June is one of continuous rise in temperature, May and the first half
of June being the hottest time of the year. The mean daily maximum temperature in May
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 3
is 40.6° C and the mean daily minimum is 25.8° C. The night temperature in June is a little
higher than in May. In May and June the maximum temperature some-times reaches 47°C.
The setting-in of the southwest monsoon after the middle of June lowers the temperature
but the relief from the heat is not marked because of the added discomfort from the
increase in humidity. After the withdrawal of the monsoon by mid-September, days
become hotter and in October, a secondary maximum in day temperature is reached. The
nights become progressively cooler. After mid-November both day and night temperatures
drop rapidly till January which is the coldest month with the mean daily maximum
temperature at 22.0° C and the mean daily minimum at 8.3° C. During the brief southwest
monsoon period the relative humidity is generally over 60%. Rest of the year the air is dry
and during summer season, afternoon humidity may be as low as 15-20%. The average
relative humidity in 2009 was 47%.
Climatic data from the secondary sources available from IMD, Jaipur is summarized in the
below table:
Table 4.1: IMD Data of Jaipur (Saganer Airport)
S.
No.
Month Average
Minimum
Temperatures
(in 0C)
Average
Maximum
Temperature
(in 0C)
Average
Rainfall/
Precipitation
(mm)
Relative Humidity %
Avg. at 08.30
Hrs.
Avg. at 17.30
Hrs.
1. January 7.8 22.5 7.9 52 58
2. February 10.7 25.7 11.7 32 24
3. March 15.8 31.5 6.1 17 73
4. April 21.4 37.0 4.1 20 9
5. May 25.4 40.3 16.2 19 23
6. June 27.2 39.3 66.0 21 22
7. July 25.5 33.9 216.3 64 120
8. August 24.3 32.0 231.2 44 70
9. Sept. 22.9 33.2 80.3 78 33
10. October 18.6 33.4 22.6 30 33
11. November 13.1 29.0 3.2 24 36
12. December 9.1 24.4 3.3 49 56
Source: IMD station, Jaipur
Winds
Winds are generally light to moderate, but in summer and early southwest monsoon
season, winds may strengthen for some days. Westerly to southwesterly winds prevail in
the southwest monsoon season. In the post-monsoon and winter months, winds are mostly
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 4
from west and north directions. In the summer season, winds blow from southwest and
northwest. Wind speed is generally light during the post monsoon and winter months. The
wind speed increases during the summer and monsoons. Except during the monsoon
months of July, August, and September, the dominant wind direction is from the west and
northwest directions. During the monsoon months, the wind blows from the east and
southeast. Calms are reported at an annual average of 9%.
4.8 Social Infrastructure Available:
The project surroundings has well developed social infrastructure within 5 kms radius,
though the 1 kms radius is predominantly industrial.
Sanganer Tehsil of Jaipur district has a few colleges offering courses in professional
disciplines such as management, computer applications, etc apart from the conventional
courses.
Sanganer hosts a number of Engineering, Medical, Nursing, ayurvedic, and physiotherapy
Colleges and Industrial Training Institutes.
Sanganer Tehsil of Jaipur district has several hospitals for providing a comprehensive
range of medical services backed by modern technology and trained clinicians.
A well established post collection centre, telephone network, road network and banking
etc. are available in area surrounding the project.
*********
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
For ARL Infratech Limited 1
Chapter 5: Planning Brief
5.1 Planning Concept:
The proposed expansion is coming within the existing land premises owned by the
company.The additional land will mainly be used for stacking purposes (both products and
raw material) and asbestos and non asbestos pipe unit. The plan showing the proposed
expansion is detailed at Chapter 3 (Fig. 3.7)
5.2 Population Projection
Due to expansion of existing unit, employment will be increased. The unit will hire local
people from the nearby villages. Due expansion, employment generation will be about
100 people. There are already 350 employees working at existing plant. The expansion
will also generate indirect employment opportunities.
5.3 Land Use Planning:
The land use break up (internal) is summarized as under:
Table 5.1: Land use break up
S.
No.
Particulars Existing
(Sq.m)
Proposed
(Sq.m)
Total (Sq.m) Remarks
1 Plant area (includes
areas for industrial
sheds, stacking area)
15,093 12,367 27460 (38%) Area mainly for stacking
of finished goods, raw
material. (Existing sheds
in the new land, already
owned by ARL)
2 Paved area (includes
Parking and road )
8,424 12,532 20,956 (29%) --
3 Green area 11,583 12,264 23,847 (33%) --
Total 35,100 37,163 72,263 --
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
For ARL Infratech Limited 2
5.4 Assessment of Infrastructure Demand (Physical & Social)
The project site is well connected with all the infrastructure facilities. No major new
infrastructure will be required. Local people will be hired for expansion and they will be
trained within unit. Thus, no social infrastructure will be required.
5.5 Amenities / Facilities
All the basic facilities like sanitation & drinking water, dining areas are provided within
premises.
First aid box, free medicines & professional medical assistance/ service (on call basis) is
provided.
Adequate PPE’s are provided to all workers.
********
Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 6: Proposed Infrastructure
1. Industrial Area
(Processing Area)
Existing -15,093Sq.m
Proposed-12,367Sq.m
Total- 21,592 Sq.m
2. Residential Area
(Non Processing Area)
Not envisaged
3. Green Belt Existing -11,583Sq.m
Proposed-12,264Sq.m
Total- 23,847 Sq.m
4. Social Infrastructure Social infrastructure available within 10-15 km from
project site.
5. Connectivity Existing infrastructure is adequate. No new
transportation infrastructure is required.
6. Drinking Water
Management
Adequate drinking water facilities are provided.
Source of water is ground water
7. Sewerage System Domestic effluent shall be disposed in existing STP and
treated effluent recycled, reused.
8. Industrial Waste
Management
All the broken material generated in
testing/manufacture is being recycled after crushing and
grinding in sheet manufacture. Ground and crushed
ACP/ACS material can be mixed without
compromising sheet quality.
9. Solid Waste Management
10. Power Requirement &
Supply / Source
Existing Energy details:
Source: Jaipur Vidyut Vitran Nigam Limited.
Contract load: 1500 kVA
For power back up: 3 nos. D.G.Sets of 600 kVA
capacity each.
Proposed Power back up:
One DG sets of capacity 330 kVA
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Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 7: Rehabilitation and Resettlement (R & R) Plan
There are no R&R implications of proposed expansion.
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Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 8: Project Schedule & Cost Estimates
8.1 Likely Date of Start of Construction and Likely Date of Completion
Enhanced Production shall be started within one year of getting Environment Clearance
from MoEFCC and consents from RSPCB.
8.2 Project Cost Estimation
The total investment for the project is estimated as Rs 58 Crores (existing + proposed).
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Project : Expansion of existing AC sheets & pipes unit PFR
Promoter : ARL Infratech Limited
ARL Infratech Limited 1
Chapter 9: Analysis of Proposal
9.1 Financial and Social Benefits with Special Emphasis on theBenefit to
the Local People Including Tribal Population, if any, in the Area
Due to proposed project, it is expected that employment will increase for people who
reside nearby project area. Approx. 100 persons will get employment directly.
Due to increase in raw material and product transportation activity, indirect employment
will be generated.
As local people will get job, their living status will increase.
Due to rain water harvesting system, coupled with conservation measures adopted by the
company,water table level in project area will increase which is beneficial to surrounding
farmers.
Due to green belt development, aesthetic value of local environment will improve.
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