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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Product Costing and Cost

    Accumulation in a Batch

    Production Environment

    Product Costing and CostAccumulation in a Batch

    Production Environment

    Chapter 3

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective

    1

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    Product and Service CostingProduct and Service Costing

    FinancialAccounting

    Product costs are usedto value inventor andto compute cost o!

    goods sold"

    #anagerialAccounting and

    Cost #anagement

    Product costs are used!or planning$ control$

    directing$ andmanagement decision

    ma%ing"

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective

    &

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    Flo' o! Costs in #anu!acturing Firm

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    Used for production of large, unique, high-cost items.Built to order rather than mass produced.

    Many costs can be directly traced to each job.

    TWO T!"#$

    %ob-shop operations

    !roducts manufactured in &ery lo' &olumes or oneat a time.

    Batch-production operations

    Multiple products in batches of relati&ely smallquantity.

    Process

    Costing

    (ob)Order

    Costing

    *pes o! Product)Costing Sstems

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    Typical job-order cost applications$#pecial-order printing

    Building construction(lso used in ser&ice industry)ospitals

    *a' firms

    Process

    Costing

    (ob)Order

    Costing

    *pes o! Product)Costing Sstems*pes o! Product)Costing Sstems

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    Process

    Costing

    (ob)Order

    Costing

    Used for production of small, identical, lo' costitems.

    Mass produced in automated continuous

    production process.+osts cannot be directly traced to each unit ofproduct.

    Typical process cost applications$!etrochemical refinery

    !aint manufacturer

    !aper mill

    *pes o! Product)Costing*pes o! Product)CostingSstemsSstems

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    *he primar document!or trac%ing the costs

    associated 'ith a

    given job is thejob)cost record"

    *ets in&estigate usingthe (B +ompany

    Accumulating Costs in aAccumulating Costs in a

    (ob)Order Costing Sstem(ob)Order Costing Sstem

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    *ets see one

    ( materials requisitionformis used to

    authorie the use of

    materials on a job.

    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    TimothyWilliams

    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    (ccumulatedirect labor

    costs bymeans of a'or/ record,

    such as a timetic/et, for each

    employee.

    *ets see one

    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    Emploee *ime *ic%etEmploee *ime *ic%et

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    (pply manufacturing o&erhead to jobs using apredetermined o&erhead ratebased on direct

    labor hours 01*)2.*ets do it

    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    (ob)Order Cost Accounting(ob)Order Cost Accounting

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    Learning

    Objective

    +

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    Overhead is applied to jobs using a predeterminedoverhead rate ,PO-./ based on estimates made at

    the beginning o! the accounting period"

    !O)3 4 Budgeted manufacturing o&erhead costBudgeted amount of cost dri&er 0or acti&ity base2

    O&erhead applied 4 !O)3 5 (ctual acti&ity

    Based on estimates, anddetermined before the

    period begins

    (ctualamount of the allocationbase, such as direct labor hours,

    incurred during the period

    6

    7

    #anu!acturing Overhead Costs#anu!acturing Overhead Costs

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    O&erhead is applied to jobs using apredetermined o&erhead rate 0!O)32 based on

    estimates made at the beginning of theaccounting period.

    !O)3 4 Budgeted manufacturing o&erhead costBudgeted amount of cost dri&er 0or acti&ity base2

    O&erhead applied 4 !O)3 5 (ctual acti&ity

    3ecall the (luminum Boat e8ample 'here$O&erhead applied 4 9:; per 1*) 5

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective

    0

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    *ets summariethe documentflo' 'e ha&e

    been discussingin a job-ordercosting system.

    (ob)Order Costing

    ocument Flo' Summar

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    !roductionOrder for %ob

    *he materials re2uisition indicates the cost o!

    direct materialto charge to jobs and the cost o!

    indirect materialindirect material to charge to overhead"Material

    3equisition

    *he production order !or the job authories the start

    o! the production process"

    *abor Time 3ecords

    Emploee time tic%ets indicate the cost o!directlabor to charge to jobs and the cost o!indirectindirect

    laborlabor to charge to overhead"

    (ctual +ost 1ri&er 0or (cti&ity Base2

    >Predetermined Overhead .ate

    (pply Manufacturing O&erhead

    (ob)Order Costing(ob)Order Costing

    ocument Flo' Summarocument Flo' Summar

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    *ets e8amine thecost flo's in a

    job-order costingsystem. We 'illuse T-accountsand start 'ith

    materials.

    (ob)Order Sstem Cost Flo's

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    3a' Materials

    4Material!urchases

    41irectMaterial

    41irectMaterial

    Mfg. O&erhead

    4?ndirectMaterial

    4?ndirect

    Material

    Wor/ in !rocess0%ob-+ost 3ecord2

    (ob)Order Sstem Cost Flo's

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    @e8t lets addlabor costs and

    appliedmanufacturing

    o&erhead to thejob-order costflo's. (re you

    'ith meA

    (ob)Order Sstem Cost Flo's

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    41irect*abor

    Mfg. O&erhead

    4?ndirectMaterial

    41irect Material

    4?ndirect*abor

    41irect

    *abor

    4?ndirect

    *abor

    Wages !ayableWor/ in !rocess

    0%ob-+ost 3ecord2

    (ob)Order Sstem Cost Flo's

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    41irect*abor

    Mfg. O&erhead

    4?ndirectMaterial

    41irect Material

    4O&erhead(pplied to

    Wor/ in!rocess

    ?f actual and applied

    manufacturing o&erhead arenot equal, a year-end

    adjustment is required. We'ill loo/ at the procedure to

    accomplish this later.

    4?ndirect*abor

    41irect

    *abor4O&erhead(pplied

    4?ndirect

    *abor

    Wages !ayableWor/ in !rocess

    0%ob-+ost 3ecord2

    (ob)Order Sstem Cost Flo's

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    @o' letscomplete the

    goods and sell

    them. #till 'ithmeA

    (ob)Order Sstem Cost Flo's

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    4+ost ofoods

    Mfd.

    inished oods

    4+ost ofoods#old

    4+ost ofoods

    Mfd.

    +ost of oods #old

    4+ost ofoods

    #old

    41irect Material

    41irect

    *abor4O&erhead(pplied

    Wor/ in !rocess0%ob-+ost 3ecord2

    (ob)Order Sstem Cost Flo's

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    *ets return to(B +ompany

    and see 'hat 'e'ill do if actual

    and appliedo&erhead are not

    equal.

    (ob)Order Sstem Cost Flo's

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    (ctual O&erhead costs for the year$ 9C,;C;,;;;

    (ctual direct labor hours 'or/ed for the year$ 6D;,;;;

    (pplied O&erhead 4 !O)3 5 (ctual 1irect *abor )ours

    (pplied O&erhead 4 9:;.;; per 1*) 5 6D;,;;; 1*) 4 9C,6;;,;;;

    (pplied o&erhead e8ceeds actual o&erhead by 9C;,;;;

    This difference is called o&erapplied o&erhead.

    Overhead Application E5ampleOverhead Application E5ample

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    Wor/ in!rocess

    inishedoods

    +ost ofoods #old

    9C;,;;;may be allocated

    to these accounts.

    9C;,;;; may beclosed directly to

    cost of goods sold.

    +ost ofoods #old

    (B +ompanysMethod

    O3

    Overapplied and 6nderappliedOverapplied and 6nderapplied

    #anu!acturing Overhead#anu!acturing Overhead

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    (ctualo&erhead

    costs

    9C,;C;,;;;

    9C;,;;;o&erapplied

    UnadjustedBalance

    9C;,;;;

    9C;,;;;

    (djustedBalance

    O&erhead(ppliedto jobs

    9C,6;;,;;;

    (BsMfg. O&erhead

    for the year

    (Bs +ostof oods #old

    for the year

    Overapplied and 6nderappliedOverapplied and 6nderapplied

    #anu!acturing Overhead#anu!acturing Overhead

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    (lternati&e 6 (lternati&e 7

    ?f Manufacturing +lose to +ost

    O&erhead is . . . (llocation of Boods #old

    U@1"3(!!*?"1 ?@+3"(#" ?@+3"(#"

    Wor/ in !rocess +ost of Boods #old

    0(pplied O) is less -inished Boods

    than actual O)2 +ost of Boods #old

    OE"3(!!*?"1 1"+3"(#" 1"+3"(#"

    Wor/ in !rocess +ost of Boods #old

    0(pplied O) is greater -inished Boods

    than actual O)2 +ost of Boods #old

    Overapplied and 6nderappliedOverapplied and 6nderapplied

    #anu!acturing Overhead )#anu!acturing Overhead )

    SummarSummar

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective7

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    Schedule o! Cost o! 8oods #anu!acturedSchedule o! Cost o! 8oods #anu!actured

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    Schedule o! Cost o! 8oods SoldSchedule o! Cost o! 8oods Sold

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    Actual direct material

    and direct labor

    combined 'ithactualoverhead"

    Actual direct material

    and direct labor

    combined 'ithpredeterminedoverhead"

    6sing a predetermined rate ma%es it6sing a predetermined rate ma%es it

    possible topossible to estimateestimatetotal job costs sooner"total job costs sooner"

    Actual overhead !or the period is notActual overhead !or the period is not%no'n until the end o! the period"%no'n until the end o! the period"

    Actual and 9ormal CostingActual and 9ormal Costing

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective:

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    +ost pools

    #tage One$+osts assignedto pools

    ;ndirect

    Labor

    ;ndirect

    #aterials

    Other

    Overhead

    epartment

    1

    epartment

    &

    epartment

    3

    *'o)Stage Cost Allocation*'o)Stage Cost Allocation

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    epartmental Overhead .atesepartmental Overhead .ates

    epartment

    1

    epartment

    &

    epartment

    3

    !roducts

    +ost pools

    irect

    Labor

    -ours

    #achine

    -ours

    .a'

    #aterials

    Cost

    #tage One$#tage One$

    +osts assigned+osts assigned

    to poolsto pools

    #tage T'o$

    +osts appliedto products

    1epartmental (llocation Bases

    ;ndirect

    #aterials

    Other

    Overhead

    ;ndirect

    Labor

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    Copyright 2009 by The McGraw-Hill Companies, Inc. llMcGraw-Hill#Irwin

    Learning

    Objective