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Economizer GmbH, 11/2019 Change Biogas Generation Sustainable Biomethane from Organic Residues

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Page 1: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

Economizer GmbH, 11/2019

Change Biogas GenerationSustainable Biomethane from Organic Residues

Page 2: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

The Mission: Change from Energy Crops to more sustainable organic Residues

straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

Millions of Tons of such residues are burned, compost or rot without any use

Problem: Residues are rich in energy, but indigestible due to strong structures

Change Biogas Generation

Page 3: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

Pre-Treatment of Lignocellulosis: combination of Thermo-Pressure-Hydrolysis and Steam Explosion

(big Steam Cooker)

ECONOMIZER SE-Technology

Page 4: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

ECONOMIZER SE

changes hard-fibered, indigestible straw

into sweet and easy digestible slurry

ECONOMIZER SE-Technology

Page 5: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

ECONOMIZER SE-Technology

1 Feed

2 Wetting

3 Steaming

4 Steam-Recycling

7 Steam Explosion

8 Substrate Cooling

6 Steam Cooker 9 Substrate Discharge

5 Pressure Gate

pre-chopping of straw < 50 mm discontinuous feedstock intake step-wise wetting (30 %DM) and steaming continuous steam cooking, discontinuous SE indirect heating with CHP-exhaust heat continuous substrate feed to digester

Page 6: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

type ECONOMIZER SE 2.5 fits for biogas plants sized 250 m3 biomethane / h: modular, standardised construction easy integration into any biogas plant concept no change of fermenter operation

System Integration

Page 7: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

ECONOMIZER SE today worldwide only technology for biogas plants for a complete feedstock change to residues

own experience since 2010 International Patent Family, 37 granted patents 3 - 5 years ahead of the field

key features

unbeatable energy balance only 15 % own energy demand

multi-feedstock capable

semi-dry process saving 85 % water demand

IP

Page 8: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

projects realised so far7 ECONOMIZER SE 2.5 for biogas/biomethane plants in Europe

actual projects under execution6 ECONOMIZER SE 2.5 for straw at Europe’s largest agricultural AD plant (16 MW) 2 ECONOMIZER SE 2.5 for straw at new 2 MW plant in Poland Anlagen 2 ECONOMIZER SE 2.5 for sustainable cellulose fibre production (Germany) 1 ECONOMIZER SE prototype for biomethane from green waste (EU-LIFE-Programm)

Status 2019

Page 9: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

new challengestrategic partnership with iES BIOGAS for China: 4 MW pilot project from corn straw

Outlook 2020

Page 10: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

ECONOMIZER SE 2.5 for straw and digestate

Biogas Plant „Reepham Road“

Page 11: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

Biogas Plant „Heath Farm“

Page 12: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

ECONOMIZER SE 2.5 for straw and digestate

Biogas Plant „Redstowe“

Page 13: Change Biogas Generation · The Mission: Change from Energy Crops to more sustainable organic Residues straw (wheat, rice, maize), green waste, bagasse (sugar cane), EFB (palmoil-waste)…

Change Biogas Generation

ECONOMIZER GmbH

Gewerbestr. 2 5201 SeekirchenAustriaTel. +43.(0)6212.31602Email [email protected] www.economizer.systemsHermann Dauser (CTO)