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Australian Centre for Energy and Process Training Challenger TAFE / ACEPT INSTRUMENTATION COURSE For IICA AGM 7 th April 2009 - Perth

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Page 1: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

Challenger TAFE /

ACEPT

INSTRUMENTATION

COURSE

For IICA AGM 7th

April 2009 - Perth

Page 2: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

ACEPT offers Instrumentation and Process Operations courses

Page 3: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

The ACEPT Process Plant

Oil and water separation facility

Feed Oil

Tank

Feed

H2O

Tank

Separator Oil Treatment

Water Treatment

•Hydrocyclone

•Tilted Plate Sep.

•Induced Gas

Flotation

•Filters

Recovered

Oil TankSlops

Tank

N2 Supply

Page 4: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

The ACEPT Process Plant

Page 5: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

ACEPT Equipment

The centre features:

– Process controllers supplied by Honeywell

– A full scale simulation of the process

train developed by Honeywell

– A Yokogawa simulation of a distillation tower,

instrument air, furnaces and heat exchanges

– Virtual Refinery Distillation simulation of a distillation

system with loop tuning features

– A fully operational closed loop methanol distillation

tower (2009)

Page 6: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

WT46 Certificate IV in Engineering

(Instrumentation) MEM40105

for

Australian Certified

Grade ‘A’ Electrician

and

Electrical Apprentices in stage 2, 3, or 4

Page 7: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

UNITS

Control

& Signals

MEM18060B

MEM18067B

MEM18062B

Transmitters

& Valves

PT

1234

PIC

1234

Foundation Principles MEM18054B & MEM18064B

Page 8: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

PRACTICALS

FUNDAMENTALSPRESSURE, SIGNALS, TEMPERATURE, LEVEL,

FLOW, DENSITY, CONTROL VALVES, CONTROL

LOOP PRINCIPLES, FAULT FINDING AND

ROUTINE MAINTENANCE ON ACEPT PROCESS

PLANT

Page 9: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

PRACTICALS

Page 10: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

PRACTICALS

Page 11: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

PRACTICALS

Page 12: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

Fume Cupboard

WORKSHOP / CLASSROOM

Page 13: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

Permit System

ACEPT PROCESS PLANT

Muster BoardControl Room

Page 14: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

IN DEVELOPMENTWEIGHTOMETER, VSD, HUMIDITY, WATER ANALYSIS, HAZARDOUS AREAS,

WIRELESS, SMOKE DETECTION, GAS DETECTION, VIBRATION

PRACTICALS

Page 15: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

FLOW LAB

Page 16: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

LEVEL LAB

Page 17: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

PRACTICALS

WHERE WE STILL NEED ASSISTANCEFIELDBUS, PROFIBUS, CONTROLLERS, FIELD EQUIPMENT, VARIOUS

VENDOR EQUIPMENT, TEST EQUIPMENT, NEW TECHNOLOGIES

WHERE TO FROM HERE?WE WANT FEEDBACK FROM INDUSTRY ON WHERE THEY WANT SKILLS

INCREASED, ALSO ASSIST WITH TECHNICAL INFORMATION

Page 20: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

THEORY

FOUNDATION PRINCIPLES PRINCIPLES - DWG & SPEC - ISOLATION - CAL & TEST - FAULT FINDING

TRANSMITTERS & VALVESTRANSMITTERS - LEGISLATION - INSTALLATION - VALVES - FLOW

CONTROL & SIGNAL HAZARDS & MEASUREMENT - CONTROLLER - PLANT - SYSTEMS -SIGNALS

Page 21: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

THEORY

Page 22: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

SIMULATOR by Simulation Solutions

Page 23: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

SIMULATOR

Plant Walk Around View

Page 24: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

WebCT

•Communication

•Issuing Files

•24/7 Access

•Identify Donations

•Fun Stuff

Page 25: Challenger TAFE / ACEPT INSTRUMENTATION COURSE · ACEPT Equipment The centre features: –Process controllers supplied by Honeywell –A full scale simulation of the process train

Australian Centre for Energy and Process Training

CONTACT INFORMATION

Main contact for information between hours of 8-3 is:

Judith Thorpe

Direct Line (08) 94948910

[email protected]

Additional contact (limited availability) is:

Olive MacKay

Instrumentation Lecturer

Direct Line (08) 9494 8924

[email protected]

ACEPT (Australian Centre for Energy and

Process Training)

Challenger TAFE WA

735 Rockingham Road

Munster WA 6166

Main (08) 9494 8900

Fax (08) 9437 4850

Web www.challengertafe.wa.edu.au