ch5 ferrous metals

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Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid. ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved. Chapter 5 Ferrous Metals and Alloys: Production, General Properties, and Applications

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Page 1: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Chapter 5Ferrous Metals and Alloys: Production,

General Properties, and Applications

Page 2: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Blast Furnace

Figure 5.1 Schematic illustration of a blast furnace.

Page 3: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Electric Furnaces

Figure 5.2 Schematic illustrations of types of electric furnaces:(a) direct arc, (b) indirect arc, and (c) induction.

Page 4: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Basic-oxygen Process

Figure 5.3 Schematic illustration showing (a) charging, (b) melting,and (c) pouring of molten iron in a basic-oxygen process.

Page 5: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Casting

Figure 5.4 (a) Thecontinuous-castingprocess for steel.Typically, the solidifiedmetal descends at aspeed of 25 mm/s (1in./s). Note that theplatform is about 20m(65ft.) above groundlevel. Source:Metalcaster’sReference and Guide,AmericanFoundrymen’s Society.(b) Continuous stripcasting of nonferrousmetal strip. Source:Courtesy of Hazelett.

Page 6: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Carbon and Alloy Steel Applications

Page 7: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Mechanical Properties of Carbon and Alloy Steels

Page 8: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

AISI Designation of Steel

Page 9: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Properties and Applications of Annealed Stainless Steels

Page 10: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Tool and Die Steels

Page 11: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Tool and Die Steel Traits

Page 12: Ch5 ferrous metals

Manufacturing, Engineering & Technology, Fifth Edition, by Serope Kalpakjian and Steven R. Schmid.ISBN 0-13-148965-8. © 2006 Pearson Education, Inc., Upper Saddle River, NJ. All rights reserved.

Tool and DieMaterials