ch-wps-015 20-dec-15

8/19/2019 CH-WPS-015 20-Dec-15

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WELDING PROCEDURE SPECIFICATION

Applicable Code BS EN ISO 15609-1:2004 Examiner Examinin! Bod"

#eldin! $roced%re Speci&ica'ion No: C(-#$S-0152015 )e* 00 +e',od o& $repar'ion Cle

+an%&ac'%rer./ #$) No : C(-$)-0152015 )e* 00 $aren' +a'erial e/i!na'io

+an%&ac'%rer: C,almer/ En!ineerin! Co 33C +a'erial ,icne// mm7 :

+ode o& +e'al ran/&er NA O%'/ide iame'er mm7:

8oin' "pe and #eld "pe : . roo*e and B%'' #eld #eldin! $o/i'ion :

#eld $repara'ion e'ail/ Se'c,7 ;

8oin' e/i!n

Welding Details:

Run Current (A)

)oo' S+A# 25 60-90 20-24 C EN NA

<ill-=p S+A# 25 >0-95 20-24 C E$ NA

<ill-=p S+A# 25 >0-95 20-24 C E$ NA

<ill-=p S+A# 25 >0-95 20-24 C E$ NA

<ill-=p S+A# 25 >0-95 20-24 C E$ NA

<ill-=p S+A# 25 >0-95 20-24 C E$ NA

Cap S+A# 25 >0-95 20-24 C E$ NA

<iller +a'erial e/i!na'ion and +ae : E>01? and ESAB

An" Special Bain! and r"in! :

e/i!na'ion a/ <l%x : S,ieldin! : NA

Bacin! NA

a/ <lo@ )a'e S,ieldin! : NA

Bacin! NA

%n!/'en Elec'rode "peSie: NA

e'ail/ o& bac !o%!in! Bacin! NA

$re-,ea' empera'%re +in 20 C

In'erpa// 'empera'%re +ax 250C

$o/'-,ea'in! : NA

WeldingPr!ess

Si"e # Filler$aterial(%%)

&ltage (&)

T'e #Current

Plarit'

WireFeedSeed

>0

1

T/3 max

T

3 mm

8/19/2019 CH-WPS-015 20-Dec-15


$o/' ,ea' main'enenace 'empera'%re : NA

imeD empera'%reD +e',od7 : NA

(ea'in! Coolin! )a'e/;/ NA

$anu#a!turer E*a%inr r E*a%ining

Si!na'%re Si!na'%re

Name inod alparambil Name I/mail El/,'ai

a'e : 11122015 a'e : 11122015

8/19/2019 CH-WPS-015 20-Dec-15


C(-#$S-0152015 )e* 00

$a!e 1 o& 1

: N 3

anin!: rindin!Br%/,in!

: ro%p1 D S%b ro%p 12

- 24 ++

NA

All excep' $ 8- 30457

50-65 126 - 11

?0-100 110 - 0?

?0-100 110 - 0?

?0-100 110 - 0?

?0-100 110 - 0?

?0-100 110 - 0?

?0-100 110 - 0?

Tra,elSeed(%%%in)

-eat Inut ( ./%%)$a*

8/19/2019 CH-WPS-015 20-Dec-15


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8/19/2019 CH-WPS-015 20-Dec-15


WELDING PROCEDURE 0UALIFICATIO

Welding r!edure 0uali#i!atin1 Test Certi#i!ate

+an%&ac'%rer./ #$) No : C(-$)-0152015 )e* 00 Examiner Ex

+an%&ac'%rer: C,almer/ En!ineerin! Co 33C )e&erence No

Addre// $O Box 120>0D %bai

Codee/'in! S'andard : EN ISO 15614-1:2004A1:200?

a'e o& #eldin!: 2-No*-15

Range O# 0uali#i!atin:

#eldin! $roce//e/ : 111- S+A#

"pe o& 8oin' #eld : <%ll par'ial pene'ra'ion b%'' @eld @i',

$aren' +a'erial ro%p//7 and /%b !ro%p/7 ro%p 1 and S%b ro%p 12 Co*er/ ',

/'eel/ o& /ame !ro%p7

$aren' +a'erial ,icne// mm7 12

#eld +e'al ,icne// mm7 12

,roa' ,icne// mm7 No )e/'ric'ion

Sin!le r%n +%l'i r%n +%l'i r%n

O%'/ide $ipe iame'er mm7 NA

<iller +a'erial e/i!na'ion E >01?-1

<iller +a'erial +ae ESAB

<iller +a'erial Sie mm7 25

e/i!na'ion o& S,ieldin! a/ <l%x NA

e/i!na'ion o& Bacin! a/ NA

"pe o& #eldin! c%rren' and $olari'" C E

+ode o& +e'al ran/&er NA

(ea' Inp%' : 126 G8mm +ax

#eldin! $o/i'ion/ All Excep' $ 8-30457

$re,ea' empera'%re: +in 20C

In'erpa// empera'%re +ax 250C

$o/' (ea'in!: NA

$o/' #eld (ea' rea'men' NA

O',er In&orma'ion NA

8/19/2019 CH-WPS-015 20-Dec-15


$anu#a!turer E*a%inr r

Si!na'%re Si!na'%re

Name inod alparambil Name

a'e : 11122015 a'e :

Cer'i&ied ',a' 'e/' @eld/ preparedD @elded and 'e/'ed /a'i/&ac'oril" in accordance @i', ',e reF%irem/'andard Indiac'ed abo*e

8/19/2019 CH-WPS-015 20-Dec-15


C(-#$S-0152015 )e* 00

$a!e 1 o& 1

RECORD FOR$

minin! Bod" : N 3

: )epor'

@i',o%' bacin! or bo', /ide/ <ille' @eld

e eF%al or lo@er /peci&ied "ield /'ren!',

8/19/2019 CH-WPS-015 20-Dec-15


E*a%ining +d'

I/mail El/,'ai@i

11122015

n'/ o& code 'e/'in!

8/19/2019 CH-WPS-015 20-Dec-15


RECORD OF WELD TEST

Applicable Code BS EN ISO 15609-1:2004 Examiner Ex

3oca'ion: C(-#$S-0152015 )e* 00 +e',od o& $r

+an%&ac'%rer./ #$) No : C(-$)-0152015 )e* 00 $aren' +a'eri

+an%&ac'%rer: C,almer/ En!ineerin! Co 33C +a'erial ,ic

#elder Name: $$ 8oemon #elder I C(#-01 O%'/ide iam

8oin' "pe and #eld "pe : . roo*e and B%'' #eld #eldin! $o/i'

#eld $repara'ion e'ail/ Se'c,7 ; +ode o& +e'a

8oin' e/i!n

Welding Details:

Run Current (A)

)oo' S+A# 25 6> 21 C EN

<ill-=p S+A# 25 >4 22 C E$

<ill-=p S+A# 25 ? 21 C E$

<ill-=p S+A# 25 >9 21 C E$

<ill-=p S+A# 25 >? 22 C E$

<ill-=p S+A# 25 ?0 21 C E$

Cap S+A# 25 40 22 C E$

<iller +a'erial e/i!na'ion and +ae : E>01? and ESAB

An" Special Bain! and r"in! : 50C Bain! &o

e/i!na'ion a/ <l%x : S,ieldin! : NA O',er In&orma

Bacin! NA #ea*in! +a

a/ <lo@ )a'e S,ieldin! : NA O/cilla'ion:

Bacin! NA $%l/e #eldin

%n!/'en Elec'rode "peSie: NA i/'ance con'

e'ail/ o& bac !o%!in! Bacin! NA $la/ma #eldi

$re-,ea' empera'%re +in 20 C orc, an!le:

In'erpa// 'empera'%re +ax 250 C

$o/'-,ea'in! : NA

WeldingPr!ess

Si"e # Filler$aterial

&ltage (&)

T'e #Current

Plarit'

3mm

12 mm

3

mm

8/19/2019 CH-WPS-015 20-Dec-15


$o/' ,ea' main'enenace 'empera'%re : NA

imeD empera'%reD +e',od7 : NA

(ea'in! Coolin! )a'e/;/ NA

$anu#a!turer E*a%inr r

Si!na'%re Si!na'%re

Name inod alparambil Name

a'e : 11122015 a'e :

8/19/2019 CH-WPS-015 20-Dec-15


C(-#$S-0152015 )e* 00

$a!e 1 o& 1

minin! Bod" : N 3

par'ion Cleanin!: rindin!Br%/,in!

al Speci&ica'ion: BSEN10025 S558)A)

ne// mm7 : 12

e'er mm7: NA

ion : $< $C

l ran/&er NA

NA 6? 124

NA ?0 122

NA ?? 119

NA ?? 11

NA ?6 120

NA 11? 0?5

NA 122 04

r 2 ,r/ (oldin! a' 100C

'ion; e!:

im%m #id', o& )%n7: 'ime/ o& elec'rode dia

Ampli'%deD <reF%enc"D @ell 'ime : NA

de'ail/ : NA

ac' '%be #or $iece : NA

n! e'ail/ : NA

NA

WireFeedSeed

Tra,elSeed(%%%in)

-eat Inut ( ./%%)$a*

8/19/2019 CH-WPS-015 20-Dec-15


E*a%ining +d'

I/mail El/,'ai@i

11122015

8/19/2019 CH-WPS-015 20-Dec-15


C(-#$S-0152015

$a!e 1 o& 1

TEST RESULTS

+an%&ac'%rer./ #$) No : C(-$)-0152015 )e* 00 Examiner Examinin! Bod" : N 3

Applicable Code BS EN ISO 15609-1:2004 )e&erence No )epor' $)954

i/%al : Accep'ed )adio!rap,": N)641>5

$ene'ran' +a!ne'ic $ar'icle e/'in! N) 6414? =l'ra/onic NA

empera'%re 9 C

en/ile 'e/'/ : BSEN ISO416EN 15614-1 Sample No )epor' No $) 954>

Fra!ture L

-1 2496H11>0 2920 NA NA 160445 549 $aren' +a'

-2 2492H1156 2??0? NA NA 162006 562 $aren' +a'

Bend e/'/ a/ per EN910 Sample No )epor' No $) 954>

"peNo +andrel iame'er Bend An!le )e/%l'/ )emar/

<ace Bend-1 4' 1?0 $a//ed<ace Bend-2 4' 1?0 $a//ed

)oo' Bend-1 4' 1?0 $a//ed

)oo' Bend-2 4' 1?0 $a//ed

+acro/copic Examina'ion: +acro -01Accep'able Sample No +acro1 )epor' No $)954>

Impac' e/' Sie : 10 mmH 5 mm H 55 mm )eF%iremen' A*! : 48

emp C al%e/D 8

A*era!e 8 )eSpecimen A Specimen B Specimen C

#C3 -20 ?4 > 65 >5

(A: -20 10? 92 100 100

(ardne// e/'; "pe3oad7 : icer/ 3oca'ion o& mea/%remen'/Se'c,;7 A''ac,ed$aren' +e'al : 1?1(

(A: 220(

#eld +e'al : 224(

O',er e/'/ NA

)emar/:

e/' Carried o%' in accordance @i', ',e reF%iremen'/ o& EN ISO 15614-1:2004 A1:200?

3abora'or" )epor' )e&erence No: $)9550 Sample No

e/' Carried o%' in ',e pre/ence o& : I/mail El/,'ai@iD N 3 Senior S%r*e"or

$anu#a!turer E*a%inr r E*a%ining +d'

Si!na'%re Si!na'%re

Name inod alparambil Name I/mail El/,'ai@i

a'e : 11122015 a'e : 11122015

T'eN2

Di%ensin(%%)

Area(%%3)

4ieldLad 5 N

4ield Strengt65$a

Tensile Lad(.N)

Tensile Strengt6($a)

No'c, 3oca'ionirec'ion

e/' re/%l'/ @ere Accep'able No' Accep'able: A!!eta7le

8/19/2019 CH-WPS-015 20-Dec-15


ch-wps-015 20-dec-15

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