ceramic brake

8/11/2019 ceramic brake

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RollNGuided by :Soora ,

PRESENTED BY

AJEESH SOMAN ,DEPT OF MECHANICALENGG.

YIT ,KANNANALLOOR

ERAMI DIS BRAKES


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CONTENTS

2

Brake systemConstructional featuresComparison

Manufacturing of ceramic brakeAdvantage disadvantages ! applications

Conclusion

Reference


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3

INDRODUCTION

Brake.

Brake system are required to stop the

Vehicle within the smallestpossible distance.


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STOPPING DISTANCE OF A VEHICAL DEPENDS

4

Condition of road surface"

Condition of tyre t#read"

Coefficient of friction b$% tyre t#read ! road surface"

Coefficient of friction b$% brake disc$drum ! brake pad"

Braking force applied by t#e driver


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&'(ES )* BRAKES

5

Purpose Construction Method ofactuation

Extrabrakingeffort

Service

brakes

Drum brakes echanical

brakes

Servo brakes

!arkin"brakes

Disc brakes #ydraulicbrakes

!oweroperatedbrake

$lectricbrakes

%ir brakes


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DISC BRAKE+ C),S&R-C&I),

&


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.)RKI,/

'


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C)M(ARIS), BE&.EE, A CERAMIC A,D A C),0E,&I),A1 DISCBRAKE

(

)rey cast iron disc is heavy whichreduces accelaralation* uses more +uel

and has hi"h "yroscopic e++ect

,DB "ood at wet conditions but

carbon- carbon disc +ails in wet

conditions.li"hter* reduces 2k"* apart we can save

the +uel* better milea"e. /mprove the

shock absorber and unsprun" masses.


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MA,-*AC&-RE )* CERAMIC DISC BRAKE

0

In earlier days disc brakes %ere made from conventional brittle ceramic material"

DIAM1ER C2R'S1ER made carbon fibre reinforce brake disc toavoid t#e brittle property" *irst t#ey used long carbon fibres t#e s#ort %#ic# increased t#e efficiency"

s#ort carbon fibres 3 carbon po%der 3 resin mi45at6777 c sint

ering8 9 stable carbon frame %ork"After cooling ground like %ood brake disc obtains its s#ape"Resins : t#ermo plastics resins and t#ermo setting resins "


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C)A&I,/ )* CERAMIC ), C),0E,&I),A1 BRAKE DISCS

1

*RE,) 1td+used metal matri4 composite for disc alloy of aluminum for lig#tness and silicon carbides for strengt#"

e ceramic additive made t#e disc #ig#ly abrasive and gave a lo% unstable coeff of friction"

S-1;ER ME&C) 1td+ special ceramic coating developed t#ermalspray tec#nology 3 manufacturing plasma surface"Ceramic p#asing re


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()RSC2E CERAMIC DISC BRAKES 5(CCB8

11

!orsche has developed new hi"h per+ormance disc brakes* !,,B. ,DB

with the involute coolin" ducts +or an e++icient coolin"


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12

(CCB ensures ma4imum decelerati

on from %it#out any particular pressure on t#e brake pedal"

,e% braking linings cannot absorb%ater" Cross drilled brake discs #elp to optimi=e response of t#e brak

es also in %et %eat#er"e process involves of carbon po

%der resins and carbon fibres in afurnace to about 6>77 c is a #ig# vacuum process


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AD0A,&A/ES

13

?7@ lig#ter t#an metal disc brakes reduces 7kg of car" Int#e case of train disc brakes saving amount to tons

2ig# frictional values in deceleration process (orsc#e+ 677 to 7 km in sec"

Dae%oos ,e4ia+ 677 to 7 km in sec"Still runs after 77777 km need not c#ange CDB",o %ear maintenance free and #eat and rust resistant ev

en under #ig# o4ygen concn"

2eavy commercial can be braked safely over long distance %it#out maintenance"


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DISAD0A,&A/ES

14

2ig# initial cost and #ig# cost of production"As t#e advantages listed above %e can #ope CDB %ill %o

rk out to be c#eaper in t#e future"


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A((1ICA&I),S

15

*)RM-1A6+ in mid F7s *renc# sports car specialist 0enturi"(orsc#e F66 turbo+ %it# a top speed of 7? km$# and accelerati

on from rest to 677 km$# in "s" Its engine " 1 %it# 7 #p ma4 tor


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C),C1-SI),

1&

CDB due to its advantages over the conventional brake disc are going to be the brake disc for cars in the future. With the success of Porsche turbo car, many other racing cars

and commercial vehicles are going to implement CDB in cars.


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1'

RE*ERE,CES

AUTOMOTIVE MECHANICS CROUSE/ANGLINwww.porsche.com

www.diamerchr!ser.com

www.mercedes"e#$.comwww.hows%&''wor(s.com
http://www.porsche.com/http://www.diamlerchrysler.com/http://www.mercedesbenz.com/http://www.howstuffworks.com/http://www.howstuffworks.com/http://www.mercedesbenz.com/http://www.diamlerchrysler.com/http://www.porsche.com/


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1(

AN) *UESTION

S+++


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10

THANK YOU FOR Y

OUR TIME

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