centum cs3000 roadmap

2006 User Conference& Technology Fair

CENTUM CS 3000 Roadmap

Steve LazokMgr Technical Solutions Support

Yokogawa Corporation of AmericaDec 1, 2006

CS 3000 RoadmapNov/Dec 2006

Yokogawa Technology Innovations Fair & User ConferenceTopics

- Yokogawa and DCS

- Latest CENTUM CS 3000 evolution

- CENTUM CS 3000 roadmap


Yokogawa Technology Innovations Fair & User ConferenceCentum Generation

CENTUM CS3000HIS

PFCS

KFCSLFCS1998

CENTUM-XL

EOPS

CFCS EFCD

ENGS

1988

31 years IA market experience in conception, manufacturing, and Engineering for DCS

A full guarantee of upward compatibility

COPS2

CENTUM V

CFCS2

COPSV

CFCD2

HF-Bus

1MBPSDual Redundant

Token Pass

1983CFFS

CENTUM

CFCDCFCS

COPSF-Bus

250 KBPSDual Redundant

Token Pass

1975

BCV

CENTUM CSICSEWS PICS

Vnet

10 MBPSDual Redundant

Token Pass1993


Yokogawa Technology Innovations Fair & User ConferenceCENTUM CS 3000 Revision history

2000 2001 2003

WindowsXP

2002 2004 2005 2007

R3.02R3.03

R3.01

R3.04R3.05

R3.06

Windows2000

2000/3

2000 Server2002/1 2003/5

2003 Server

R2.20Windows NT EOS

2004/6

2002/9

2003/92004/9

2001/9

2001/1

2005/2

2000/6

R3.072006/1

Vista

R3.08

2006

2006/11


Yokogawa Technology Innovations Fair & User ConferenceCENTUM Evolution

R1 CS3000Dec.’97

Oct.’98

May.’01

Jan.’02

Jan.’04

CS1000

R2R3.01

R3.02

R3.03

R3.04

R3.05

R3.06Apr. ‘05

• New FCS • HART• FDA support

• Windows2000• New I/O• Asset Management• Redundant FF• FF HIST Compliant

•Windows XP •Remote HMI•Enhanced I/O solution.•SEM•LCD Solid Console•Large capacity

•FFCS•GSGW•FIO Profibus-DP V1

•New control highway•TSE based HMI•Tag based OPC Client•HMI Improvements

•Integrated Safety System•New OPC Client Station (SIOS)•Total CS 1000 integration•SEM support by Vnet/IP system•INTools© data exchange

Jan.’03

SW – Nov. ‘04 HW - Feb. ‘05

R3.07

•PRM Integration with HIS•HMI Enhancements•SEM Enhancements•Keycode Acquisition Tool•StoryView Enhancements

Dec. ‘05

R3.08Nov. ‘06

•SIOS/Stardom Enhancement•Control Drawing Smart Parts•CAMS•FM Approval for FIO & Vnet/IP


Yokogawa Technology Innovations Fair & User ConferenceDevelopments and priorities

• New control network (R3.05 – Vnet/IP)• Remote HMI (R3.05 – HIS-TS)• System integration (R3.06 – GSGW, SIOS)• Scalability (R3.06 – AFV10D, CS 1000 integration)• Improvement in field network tools (R3.06 – Device

Panel)• Remote engineering (R3.06 VTSPortal)• Operational Enhancements (R3.07 - IOP, Aut/Man)• Look and Feel and Alarm Management (R3.08 and

beyond)


Yokogawa Technology Innovations Fair & User ConferenceCENTUM Improvements

ControllerController

Control Network

Field Devices

HMIHMI

Enterprise Connectivity

Field• Connectivity• Visibility• Predictibility

Control Network• High-speed Ethernet Era• Wide Geographical Areas• Connectivity• Security

Operation• Remote Operation

- Full-time- Part-time

• Operation Assistance

Industry oriented Solutions

I/O SubsystemI/O Subsystem

R3.01 Win2KR3.03 R3.03 WinXPWinXPR3.08 CAMSR3.08 CAMS

R3.04 FFCS

R3.01 FIO

R3.01 Red. FF, PRMR3.02 HARTR3.04 DeviceNet, Profibus

R3.06 Integrated R3.06 Integrated Safety SystemSafety System

R3.05 GB Network


Yokogawa Technology Innovations Fair & User ConferenceYokogawa Solutions – the DCS Platform

Network IEEE 802.3z gigabit EthernetTopology Star NetworkControl Protocol UDP/IP (V-Net)Open Protocol TCP/IPCable Spec. 1000BaseTX, SX, LX, ZXDistance 100 m to 5 Km (typical)

100,000 m (maximum)Trans. Speed 1 Gbps

100 Mbps for Ethernet NICsWAN COTS routersTime Synch. 1 msec (within domain)

Bus 1

Bus 2

L2 Router

Redundant PowerSupplies

Maximum FIO Nodes / FCU15 (includes the FCU node)

Maximum Local FIO Nodes10

Maximum Remote FIO Nodes

14/FCU - 8/remote bus line

Maximum Remote Bus Lines4 redundant lines/ FCU

Field Control Unit (FCU)

Local FIO Node (FIO)

Local FIO Node (FIO)

Vnet/IP Data Highway –1 Gbps

Redundant Controllers & Vnet/IP Communications

Local I/O Bus – 128 Mbps

Redundant Node Interface Units

Remote I/O Bus – 2 km max


Yokogawa Technology Innovations Fair & User ConferenceR3.05 Major new features (1)

• Network Upgrade– Vnet/IP – 1 GB Control and Information Network– New Controller (ADV10D – like FFCS but with capacity for 15

nodes)

• Integration capability improvement– Terminal Services Support for Remote HMI

• Look&Feel Improvements – Right-click context menu

• Facilitates calling windows when the operator keyboard cannot be used, such as in HIS TS environments. Right-clicking activates the context menu which users can define and from which desired windows can be opened quickly.

– Function (Fn) keys can be configured as function keys of operation keyboard.

• System View icons



• CS3000 Entry Class License• Redundant GSGW• Enhanced FF Functions

– The maximum number of the ALF111 modules installed to a FFCS has been greatly increased from 8 to 30.

– Software download• Official support of downloading firmware of Yokogawa’s

FOUNDATION Fieldbus devices

– Parallel processing for ALF111• Greatly reducing the time period required to access parameters

from PRM

– PRM Plug-In Application (PIA)• PRM’s support of Dresser’s PIA product (ValVue)



• Integration capability improvement– New safety system (ProSafe-RS) integration– New interface station for non-Yokogawa control systems

SIOS (OPC Client station for system integration) – SmartPlant® Instrumentation (INtools®) engineering

data exchange– FF Enhancement (DevicePanel)– Vnet/IP Controller support for Sequence of Events

(SEM)– Total CS 1000 Integration– Remote Operation and Monitoring - VTSPortal (HIS-

TSE)



• HMI improvements– Full-color bitmap display– New background color for standard and control drawing windows– Flexible trend pen assignment

• New device maintenance tool – Device Panel– Online FOUNDATION Fieldbus (FF) commissioning and

maintenance support tool• Can detect and configure FF devices.• Block Instantiation (BI) can be executed without calling the FF builder. • For device replacement the previous device’s parameters can be

downloaded to the new device by simple operation. • For device software revision firmware upgrade is supported by software

download– Device status information display– FF device parameters setting– Easy data equalization function between device itself and CS 3000

builder database.


Yokogawa Technology Innovations Fair & User ConferenceMajor new features R3.07 (1)

• PRM Integration with HIS– Display a maintenance alarms from PRM on an HIS to utilize real-

time diagnostic information from field devices.– Call Device Viewer from an operation guidance message in order to

refer to detailed field device information• HMI Enhancements

– Tool chip hint on Tuning window– Selective Block Mode Change Method (Aut/Man dialog or pulldown)– Selective Confirmation Dialog Design– System View Enhancement - Context Sensitive Menu– Improvement to Tag Search window– Trend pen assign on HIS (standardization)– Displaying a I/O related builder from control drawing– Tuning Parameter file conversion tool to CSV file– Increased number of ID for Graphic Data Bind (x10)


Yokogawa Technology Innovations Fair & User ConferenceMajor new features R3.07 (2)

• SEM Enhancements– Support “First in Trigger” type on Trip Report– Support SQL Server 2000 SP4, and MSDE– GUI for Database Back up and Restore

• Keycode Acquisition Tool– Installed software and ID information for each HIS is

collectable from the "package acquisition" button of the Software Configuration Viewer in the ENG station.

– Facilitates software updates• StoryView Document Enhancements

– Search from Search results– Search multiple document files (PDF).


Yokogawa Technology Innovations Fair & User ConferenceLatest release R3.08

• Control Drawing Link Parts– Standard Builder software integrate a Library for

Typical ( generic) • SIOS ( OPC gateway) enhancement

– specific software to connect Stardom FCN/FCJ to Centum CS 3000

• Consolidated Alarm Management System (CAMS)– Based on EEMUA 191 – Help the operator to Monitor a plant through a

dedicated customized windows


Yokogawa Technology Innovations Fair & User ConferenceWhat’s on SIOS?

• ‘System Integration OPC Client Station’– Reciprocal interaction to other systems

PLC_D

PLC_A

DCS_B

DCS_C

OPC interface

Vnet/ IP

SIOS

Other networks

FCSHIS

FCS

FCS

CS 3000 Tag Name Space OPC Space Outer Space


Yokogawa Technology Innovations Fair & User ConferenceMain objective

• To incorporate other systems with CS 3000, similar manner regarding the operation is required.– Achieved with shadowing function.


Yokogawa Technology Innovations Fair & User ConferenceEnhancement (Solution)

• No more extra tag consumption• Seamless connectivity with STARDOM

All associated DA assembled into a group as Tag

SIOS Enhanced100,000Tag

STARDOM 100,000Tag


Yokogawa Technology Innovations Fair & User ConferenceExample on new SIOS Integration

Central Control Room

Vnet/IP (1Gb) Bus-1 TCP/IP (100Mb)

Backbone Network: 1Gbps Ethernet

Vnet/IP (1Gb) Bus-2 TCP/IP (100Mb)

Layer 2 Switch100Mbps Switching HUB

Wireless

High speed controlGeographically distributed control

SIOS

HIS

FCN

CS3000

Stardom

FFCS


Yokogawa Technology Innovations Fair & User ConferenceSmartParts?

• To register the drawing part– As a component, comprised of functional blocks.

• To instance the component– By simple Drag and Drop to control drawings.

• To keep concurrency thru a Project– Between repository and instances mutually.

• Built in std. builder function, Not option.– Whoever wants, can use it.


Yokogawa Technology Innovations Fair & User ConferenceSmartParts Consists Of:

1. Typical Manager Window– It is window to manage all Typical (SmartParts).– All Typical registered are shown in a list.

2. Typical Update Dialog box– Typical update searches necessary Typical objects

and update automatically in the control drawing.

3. Typical Editor– Editor function for details of each Typical and

Typical object.• Typical editor sets real tag name, SH/SL, etc


Yokogawa Technology Innovations Fair & User ConferenceWhat we see regarding SmartParts?

Typical Manager Window

Typical Update Dialogue box

Typical Editor


Yokogawa Technology Innovations Fair & User ConferenceWorkflows (1)

• Reposit Typical– Draw loops on a

control drawing.

– Drag and Dropa targeted parts and links on Typical manager.

– Set Typical name and attribute on property window.

Typical list area



• Instance Typical– Pick up ‘Typical’

from the list on Typical manager.

– Drag and Drop on control drawing.

– Configure Typical object by Typical editor.

– Generation



• Revise Typical composition– Pick up Typical from

Typical manager (repository).

– Edit the loop on temporary control drawing.

– Drag and Drop again to Typical manager window.

– Configure again ‘Typical’ accordingly.



• Bulk Update – Call Typical

manager window.

– As per a list of Typical in use, choose target Typical.

– Invoke updating and Generation.


Yokogawa Technology Innovations Fair & User ConferenceCAMS - Key innovative features

• The world’s first consolidated real-time alarm system is developed.– Adopting guidelines from EEMUA No.191

• Various alarm and event sources are integrated– CS 3000, ProSafe-RS (except SOE) from Vnet and Vnet/IP– PRM, STARDOM from OPC A&E

• Inductive interface for operator is introduced.– Showing what was on the plant or shall be done by operator.– No more changing other than this, simply to facilitate.

• Alarm testing function is equipped.– to debug for additional alarm configuration, not design.


Yokogawa Technology Innovations Fair & User ConferenceWindow integration

Before After

Single display provides all

<HIS1>�New alarm displayMessy windows,

flooding alarms

<HIS1><HIS2>…�System alarm�Process alarm�Ope-guide

:

<PRM client>�Maintenance alarm

Refined!


Yokogawa Technology Innovations Fair & User Conference

2006R3.08

2009-2010HMI• Function Enhancement by Horizontal and

Vertical Integration •Intelligent Alarm Management•Enhancement of Trending •Direct Interface to third party equipment

• New display design for better user friendly operation and on line help

CONTROLLERS • Enhance the scope of process automation

• Fast controller, Enhanced CPU performance• 1st step of wireless communication

Engineering & Field-Network • Integrated Engineering workshop• More flexible I/O system with

enhancement of wireless communication

Production Management •Simple and standard interface with real time Management System

•based on XML ,MIMOSA , OPC UA

Innovation + Integration the way for Operational excellence

2007-2008

2008-2009

CENTUM CS 3000 and the future


Yokogawa Technology Innovations Fair & User ConferenceFuture architecture

Vnet/IP

HIS PRMEWS Control Room

H1

LANWireless

IntelligentLinking Device

Plant Floor

LAN

Profibus-DP

OpticalSensor

HART

SCADA Control Control Safety

HIS-TS

RemoteHMI


Yokogawa Technology Innovations Fair & User Conference

Sustainable ArchitectureContinuous Improvement

centum cs3000 roadmap

Documents