centro di progettazione design tecnologie dei materiali · centro di progettazione design &...
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Centro di progettazione design &
tecnologie dei materiali
Rocco Rametta
Centro Congressi “Cittadella delle Imprese”Taranto – May, 25th 2011
SCUOLA NAZIONALE SUI RIFIUTI
LA VALORIZZAZIONE DEI RIFIUTIRiciclo Materiali e Recupero Energetico
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CETMA
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CETMA is a private RTO Research and Technology Organization (according to Community Framework for State Aid for Research and Development and Innovation - 2006/C 323/01)
Shareholders :-Public companies
- ENEA- University of Salento – Lecce
-Private companies- D’Appolonia S.p.A. (engineering, consultancy and research)- Telcom S.p.A. (rotational and injection moulding production company)- InfoByte (software and virtual reality development )- IGEAM – Altran (engineering and environment consultancy)- CEMIT (engineering and realization of industrial plants and structures)
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CETMA is located in the area of “Cittadella della Ricerca” near Brindisi
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A well equipped laboratory of advanced materials tecnologies
One of the biggest Virtual Reality Center in Europe
A prototyping laboratory
Laboratories and offices take up about 5.000 sq.mt
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RTOs are a fundamental element to ignitethe “Virtuous Knowledge Circle”
PUBLIC RESEARCH:
KNOWLEDGEPRODUCTION
NEW KNOWLEDGEDEMAND
ECONOMICAL DEVELOPMENT
KNOWLEDGE INTENSIVE
BASED SERVICES
CREATION OF HIGH QUALIFICATION
JOB MARKET
RTOs:ENGINEERING
ANDCONTEXTUALIZING OF KNOWLEDGE
ENGINEERING SYSTEMS
EVOLUTION
RTOs
FUNCTIONS
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RTOs provide support to SMEs along the innovation process towards economic
outcomes
R&D
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Economic outcomes
Innovationprocess
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Basic researchInvention
New ideas
Capitals to transform ideas in innovationsThe importance of seizing funding opportunities
RTOs provide support to SMEs along the innovation process and the “Valley of
Death”
Applied researchInnovation
Product development
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Eco Innovation supports innovation and competitiveness.A dynamic gazelle means high growth enterprises which are the focus of the CIP.
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CIP Eco-Innovation will support projects:• Concerned with the first application or market replication of eco-innovativetechniques, products, processes or practices, which• have already been technically demonstrated, but• due to remaining risks need incentives to penetrate significantly the market.
Competitiveness and Innovation Framework Programme (CIP)
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Analysis of technical/economical needs of enterprises
Study of submission calls within framework and check of opportunities
Directing SMEs interests towards specific calls
Looking forward of SMEs Ideas
Find right partners
… which SMEs can rely on
CETMA’s activities as RTO
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… but before surfing the EC net …
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CETMA – A multidisciplinary center
• Materials and Structure engineering• Computer science and engineering• Industrial design
• Very broad range of applications• Effectiveness of innovation
processes, specially for SMEs
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Second level Software (data management, knowledge management)Second level Software (data management, knowledge management)
Competences Competences –– Department of Information Technologies Department of Information Technologies Third level Software (advanced visualization, UM interaction)Third level Software (advanced visualization, UM interaction)
First level Software (HW control and automation)First level Software (HW control and automation)
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Competences Competences –– Department of Industrial Design Department of Industrial Design Third level Third level –– Virtual Prototyping, Interaction and validationVirtual Prototyping, Interaction and validation
Second level Second level –– Physical prototyping and validationPhysical prototyping and validation
First level First level –– 3D modelling, concept design 3D modelling, concept design
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Second level – Modelling and simulation
RVE
Fibre
RVE
Laminate
RVE
Fibreglass + PP matrix
Tensile test simulationAbsorbed energy
comparison: Thermoplastic material
(Tw) Thermosetting material (Tm)
impact velocity [7Km/h]
(Tm)
First level – Characterization and testing of materials and components
10,2°C
18,2°C
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IR oven
PressCartesian robot for material moving
Conveyer belt
Department of Materials and Structures Engineering (MAST) – CompetencesThird level – Scaling-up, prototyping, process technologies
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CETMA aims at providing technical support to industrial companies involved in innovating and developing their processes and products, mainly in the field of composite material, by offering specialist engineering services.
• Research activities on materials and technologies
• Product design and development (CAD, FEM)
• Technology scouting & structured innovation
• Setting up of manufacturing processes
• Prototypes and small series production
• Assistance in the start-up stage and technical Training University & Academy
Equipments Supplier
Industrial user
MaterialSupplier
CETMA MAST department - Mission
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SIMModelling and Simulation
6 Engineers
TECTechnologies and Processes
9 Engineers + 2 Scientists + 2 Technician
ENCIVEnvironmental and Civil Engineering
7 Engineers
26 resources
- materials engineers
- civil engineers
- mechanical engineers
- aerospace engineers
- industrial chemist
technicians
students and fellows
FEM & CAD ToolsLAB
Laboratory of Materials Technologies
Dep
artm
ent o
f Mat
eria
ls a
ndSt
ruct
ures
Eng
inee
ring
… thanks to people and know-how …
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Technological Equipment
- Laboratory Scale
- Industrial pilot plants
Material characterization equipment
-Physical, mechanical and chemical tests
Laboratory of Materials Technologies… and to the available equipment
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Start: 1 July 2009 - End: 30 June 2012Budget: 1.275.556 €
Numix Project
Coordinator: Consorzio CETMAPartners:
• DFS Montenegro Engineering • ACCIONA INFRAESTRUCTURES S.A.• Centro Riciclo Vedelago S.r.l.• SGI Studio Galli Ingegneria S.p.A.
CIP Eco-innovationPilot and market replication projects
Call 2008
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Specific objectives of the project
A)To promote industrial processes for the use of scrap resulting from the sorting of waste plastics to produce:
1. expanded granules to be used as aggregate for lightened concrete, substituting the expanded clay;
2. densified flakes to be used as aggregate for mortar and as raw material for product 1.
B) To develop a sizeable European market.
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Mortar
Lightened concrete
Short extruder
(densifier)
Production process definition
expanded granules
densified flakes
Double screw
extruderblowing agent:
gypsum powder
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Expanded granules manufacturing:
Through previous R&D activities, CETMA developed a foaming/extrusion processes in laboratory and pilot scale.
Production process definition
The density reduction occurs at the exit of the extruder, where thermodynamic processes leads to bubbles formation in the plastic mixture.An in-line cutter provides for the granulation of the extruded material.
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Product characterisation(ongoing activities)
Initial trials have been made with mortar and concrete mix designs.
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Title: Efficient Utilisation of Plastic Waste through Product Design and Process Innovation
Start: 1 July 2010 - End: 30 June 2013
PROWASTE project
Coordinator: Consorzio CETMAPartners:
- Università del Salento - Masmec s.p.a.- Ogle S.r.l.- Inserplasa- Solteco- Cicloplast
CIP Eco-innovationPilot and market replication projects
Call 2009
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PROWASTE technical description
Traditional intrusion process to realize plastic lumbers:The extruder melts the heterogeneous polymer mixture and forces it into a mould, consisting of simple geometry cavities with a high aspect ratio, to produce beams. The process is carried out at low pressures.
Change introduced in the traditional intrusion process:Introduction of pultruded rods near the upper and lower surfaces of the beams. The rods are encapsulated in the plastic during intrusion without substantial modification of the existing production plant.
Method for the manufacturing of high performance recycled plastic lumber
PROWASTE
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To promote an innovative industrial process for the production of high performance recycled plastic lumber.
PROWASTE objective
J Enhancement of flexural stiffness and creep resistance of the beam
J Reduction of the thicknesses
J Lighter urban/outdoor products
J Greater aesthetic features than the recycled plastic furniture currently available
J Possibility to use the new plastic lumber for new applications where weight and bending properties are important issues (pallets and railway ties).
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“Innovative recycled plastic based panels for building field “
CIP Eco-innovation - Pilot and market replication projects Call 2010
Objective: To promote an innovative, eco-sustainable and more environmentally friendly recycled plastic-based panel for elevated floors and exterior coatings, using as raw material mixed plastic coming from domestic, commercial and industrial waste.
ECOPLASBRICK project
Coordinator: Consorzio CETMAPartners:
- Albanian Constructor Association - Pandora Group.- MOTULAB S.r.l.- Consorzio TRE- ACCIONA Spa
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The panel is obtained for compression molding of a mixed plastic waste core, and gres face-sheets.The process is very simple, is carried out without using of resins or glues and results in a final product more environmentally friendly with respect to the competitors. It allows a great product variability in terms of:-thickness, -Facesheets material, -aesthetical aspect, -durability,-applications,-eco-sustainability.
The product
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A pilot installation as ventilated facade was exhibited during the last Architectural Biennale in Venice.
The product
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CETMA
Cittadella della Ricerca - S.S. 7 – Km 706+030 --- 72100 Brindisi (Italy)
Tel. +39.0831.449111 --- Fax +39.0831.449120
www.cetma.it e-mail: [email protected]
Design CETMA - The present document is CETMA property. Can’t be copied and handout to others without permission - All rights are reserved
Centro di Progettazione, Design & Tecnologie dei MaterialiCentro di Progettazione, Design & Tecnologie dei Materiali
Materials and Structures Engineering DEPARTMENTMaterials and Structures Engineering DEPARTMENTTechnologies and Processes AREATechnologies and Processes AREA
Rocco RamettaRocco Rametta
… thank you for your attention