centrifuge oilseperator manual
TRANSCRIPT
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Spare Parts Catalogue
Reservdelskatalog
Ersatzteilkatalog
Catalogue de pices derechange
Catalogue de piezas derecambio
Catalogo parti di ricambio
Catalogo de pecassobressalentes
Varaosaluettelo
Reserveonderdelen-catalogus
Reservedelskatalog
Product No. 1010039-01, 1010048-01, 1010049-01
Book No. 1810840-02 V 2
Separator Part No. 881203-03-01
Printed Sep 2003
Separation Unit 840
Spare Parts Catalogue
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Alfa Laval reserves the right to make changes at any time withoutprior notice.
Any comments regarding possible errors and omissions orsuggestions for improvement of this publication would begratefully appreciated.
Copies of this publication can be ordered from your localAlfa Laval company.
Published by: Alfa Laval Tumba ABMarine & Diesel EquipmentSE - 147 80 TumbaSweden
Copyright Alfa Laval Tumba AB 2003.
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Contents
1810840-02
1 Separator................................................... 8
1.1 Machine bottom part.......................8
1.2 Driving device vertical .................101.3 Separator bowl................................12
1.4 In- and outlet device .....................14
1.5 Belt driving device .........................16
1.6 Centrifugal clutch ..........................18
1.7 Set of plates.....................................20
1.8 Monitoring kit ..................................22
1.9 Set of tools .......................................24
1.10 Inspection kit ..................................26
1.11 Overhaul kit......................................28
1.12 Lifting tool ........................................301.13 Support kit ........................................32
1.14 Cover interlocking kit ...................34
2 Ancillary Equipment ....................... 36
2.1 General .............................................36
2.2 Frame assembly .............................36
2.3 Valve block oil ...............................38
2.4 Water transducer MT50, DN25...40
2.5 Valve assembly ..............................40
2.6 Pneumatic change-over valve ..40
2.7 Valve block water .........................42
2.8 Valve block air ...............................42
2.9 Sludge removal kit ........................44
2.10 Sludge pump ...................................46
2.11 Butterfly valve, DN50 ....................46
2.12 Butterfly valve, DN65 ....................46
2.13 Connection kit, water/air .............46
2.14 Connection kit, oil..........................48
2.15 Sludge outlet, DIN ..........................48
2.16 Sludge outlet, JIS...........................48
2.17 Unit overhaul kit.............................50
2.18 Control cabinet ...............................52
2.18.1 C ontrol cabinet, ki t for separator
2.54A .................................................. 52
2.18.2 C ontrol cabinet, ki t for separator
46.3A .................................................. 52
2.18.3 C ontrol cabinet, ki t for separator
6.310A ................................................ 53
2.18.4 C ontrol cabinet, ki t for separator
1016A ................................................. 53
2.18.5 C ontrol cabinet, ki t for separator
1620A ................................................. 53
2.18.6 C ontrol cabinet, ki t for feed pump
0.40.63A..............................................53
2.18.7 C ontrol cabinet, ki t for feed pump
0.631.0A..............................................53
2.18.8 C ontrol cabinet, ki t for feed pump
1.01.6A ................................................54
2.18.9 C ontrol cabinet, ki t for feed pump
1.62.5A ................................................54
2.18.10C ontrol cabinet, k it for feed pump
2.54.0A ................................................54
2.18.11C ontrol cabinet, k it for feed pump
4.06.3A ................................................54
2.18.12C ontrol cabinet, k it for feed pump
6.310A .................................................54
2.18.13C ontrol cabinet, k it for feed pump1016A ..................................................55
2.18.14R emote start interlock ... .... ... ... ... ... ... ... .55
2.18.15Sludge valve interlock..........................55
2.18.16Sludge handling ...... ..... ...... ..... ...... ...... 56
2.18.17Electric heat tracing ............................56
2.18.18Space heating ... ...... ..... ...... ..... ...... ...... 56
2.18.19Space heating, S ingle Supply ... ... ... ... .56
2.19 Heatpac EHM heater, 400 V
(24 V Operation)..............................58
2.20 Heatpac EHM heater, 440 V(24 V Operation)..............................58
2.21 Heatpac EHM heater,
460/480/500 V
(24 V Operation)..............................59
2.22 Heatpac EHM heater, 690 V
(24 V Operation)..............................60
2.23 Heatpac Power unit 024 kW,
400 V, 440 V,
and 480 V .........................................62
2.24 Heatpac Power unit, 72 kW,
400 V, 440 V,
and 480 V ..........................................64
2.25 Heatpac CBM heat
exchanger .........................................66
2.26 ACP Pump 025 .................................68
2.26.1 A C P P ump 025 Inspection kit
(optional) ..............................................68
2.26.2 A C P Pump 025 O verhaul kit (optional) .68
2.26.3 A C P P ump 025L R epair kit (optional) ..68
2.26.4 A C P P ump 025N Repair kit (optional) .68
2.26.5 Ball bearing k it for el. motor M 2AA 71
(optional) ..............................................68
2.26.6 Ball bearing k it for el. motor M 2VA 71
(optional) ..............................................68
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1810840-02
2.27 ACP Pump 032, 038 . . . . . .. . . . . . .. . . . . . .. . 70
2.27.1 A C P 032 Inspection kit (optional) ..... .. 70
2.27.2 A C P P ump 032 O verhaul kit (optional) 70
2.27.3 A C P 032L R epair kit (optional) ........... 70
2.27.4 A C P 032N R epair kit (optional) ........... 71
2.27.5 Ball bearing k it for el. motor M 2AA 90(optional) ............................................. 71
2.27.6 A C P P ump 038 O verhaul kit (optional) 71
2.27.7 A C P 038 Inspection kit (optional) ..... .. 71
2.27.8 A C P 038K Repair kit (optional) ........... 72
2.27.9 A C P 038N R epair kit (optional) ........... 72
2.27.10Ball bearing k it for el. motor M 2AA 90
(optional) ............................................. 72
3 Index .......................................................... 74
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1
Read this first
Read this first
Check the machine unit number on the name-plate before using this catalogue
Kontrollera maskinenhetens nummer p maskinskylten innan du anvnder katalogen
Das Typenschild - ein Hinweis zur korrekten Ersatzteilnummer
La plaque de la machine, un guide pour trouver le numro de pice de rechange correct
La placa-marca de la mquina - gua del nmero correcto del repuesto
La targhetta della macchina - guida al corretto numero dei ricambi
A placa do fabricante da mquina - um guia do nmero correto das partes sobressalentes
Konekilpi - opastin oikeaan varaosanumeroon
Het gegevensplaatje - een wegwijzer naar het juiste onderdeelnummer
Typeskiltet - en guide til det rette reservedelsnummer
S0023731
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2
Safeguard your commitment to quality by always using genuine AlfaLaval spare parts.
Remember, Alfa Laval cannot accept responsibility for the failure of aseparator equipped with non-original spare parts. We guarantee thequality and reliability of our products.
Flj ditt kvalitetstnkande genom att endast anvnda Alfa Lavaloriginalreservdelar.
Kom ihg att Alfa Laval inte tar ngot ansvar fr fel p en separator,som innehller icke-originaldelar. Vi garanterar kvaliteten ochdriftskerheten endast hos vra egna produkter.
Aus Rcksicht auf Ihr Bestreben um beste Qualitt sollten Sie nur AlfaLaval Originalersatzteile benutzen.
Vergessen Sie nicht, Alfa Laval kann keine Verantwortung fr dasVersagen eines Separators bernehmen, der nicht mitOriginalersatzteilen versehen ist. Wir garantieren Qualitt undZuverlssigkeit unserer Produkte.
Prservez la qualit de vos quipments en nemployant que despices de rechange Alfa Laval.
N'oubliez pas q'Alfa Laval dcline toute responsabilit en cas depanne d'un sparateur non quip de pices de rechange d'origine.Nous garantissons la qualit et la fiabilit de nos produits.
Mantenga su compromiso con la calidad, al usar siempre piezas de
repuesto Alfa Laval autnticas.
Recuerde que Alfa Laval no acepta responsabilidad por el fallo de unaseparadora equipada con piezas de repuesto no originales.Garantizamos la calidad y fiabilidad de nuestros productos.
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3
Read this first
Alfa Laval.
, Alfa Laval , . .
Salvaguardate la vostra garanzia di qualit facendo sempre uso diparti di ricambio Alfa Laval autentiche.
Tenete presente che la Alfa Laval non pu accettare responsabilitper avaria ad un separatore attrezzato con parti di ricambio nonoriginali. Noi garantiamo la qualit l'affidabilit dei nostri prodotti.
Proteja o seu cometimento a qualidade usando sempre peassobressalentes genuinas Alfa Laval.
No esquea que Alfa Laval no aceita responsabilidade por falha deuma separadora equipada com peas sobressalentes no genuinas.Ns garantimos a qualidade e a confiana dos nossos produtos.
Varmistakaa vastuunne laadusta kyttmll aina alkuperisi AlfaLaval varaosia.
Muistakaa, Alfa Laval ei voi hyvksy vastuuta ei-alkupersillvaraosilla varustetun separaattorin vaurioista. Me takaammetuotteidemme laadun ja kyttvarmuuden.
Alfa Laval.
Alfa Laval , . .
S0023621
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4
Streef naar een zo hoog mogelijke kwaliteit en gebruik uitsluitendoriginele Alfa Laval reserveonderdelen. Streef naar een zo hoog
mogelijke kwaliteit en gebruik uitsluitend originele Alfa Lavalreserveonderdelen.
Vergeet niet dat Alfa Laval niet verantwoordelijk is voor een defecteseparator die niet-originele onderdelen bevat. Wij garanderen dekwaliteit en betrouwbaarheid van onze eigen produkten.
Hold Dem til den kvalitet, De har valgt at satse p, ved altid atanvende gte Alfa Laval reservedele.
Husk, at Alfa Laval ikke kan ptage sig noget ansvar for fejl p enseparator, som indeholder uoriginale dele. Vi kan kun garanterekvalitet og driftsikkerhed p vore egne produkter.
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6
Translation list
Lista traduzioniLista para traduoKnnsluttelo
Part no. Nr.parte. Numero de peca Varaosanumero
Qty Quantita Quantidade Lukumr
Description Descrizione Descricao Nimitys
Notes Note Notas Huomautuksia
Machine type Tipo macchina Tipo de maquina Konetyyppi
Product no. Nr.produtto No. do produto Tuotteen no
Machine unitdescription
Nr. unita macchina Descricao da unidade da
maquina
Koneenosan nimitys
Machine unit no. Descrizione sottogruppo Numero de unidade da
maquina
Koneenosan no
Subassemblydescription
Descrizione unitamacchina
Descriao do subconjunto Alaryhmn nimitys
Subassembly no. Nr. sottogruppo. Nmero de subconjunto Alaryhmn no
See page . Vedi pagina Vase la pgina Ks sivu
Fig. ref. Rif. fig. Referencia de figura Kuvaviite
Product name Nome prodotto Nombre del producto Tuotteen nimi
Exchange necessitatesrebalancing of bowl
La sostituzione comporta
la iequilibratura del
tamburo
El racmbio requiere el
reequilibrado del rotor
Vaihdettaessa kuula
tasapainoitettava
uudelleen
See separate spareparts list
.
Vedi lista separata delle
parti di ricambio
Vase la lista de piezas
separada
Katso erillist
varaosaluetteloa
Not delivered as sparepart
Non fornito come parte di
ricambio
No se entrega como
pieza de recambio
Ei toimiteta varaosana
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7
Read this first
Translation list
VertaallijstOversttelseliste
Part no. Onderdeelnr. Reservedelsnummer
Qty Hoeveelheid Antal
Description Beschrijving Betegnelse
Notes Opmerkingen Bemaerkninger
Machine type Machinetype Maskintype
Product no. Produktnr. Produktnr.
Machine unitdescription
Machineblokbenaming Maskinbetegnelse
Machine unit no.
Machineblokbenamning Maskinnr.
Subassemblydescription
Subgroepbenamning Undergruppsbetegnelse
Subassembly no.
Subgroepnr. Undergruppenr.
See page Zie blz. Se side
Fig. ref. Afb. ref. Figurhenvisning
Product name Produktnaam Produktnavn
Exchange necessitatesrebalancing of bowl
Vervangning vereist
herbalanceren van de
kogel
Udskriftning kraever ny
afbalcering af kuglen
See separate spareparts list
Vervangning vereist van
de kogel
Se spaat reservedelsliste
Not delivered as sparepart
Niet geleverd als
reserveonderdeel
Levereres ikke som
reservedel
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8 1810840-02
1 SEPA RA TO R SEPAR AT IO N UN IT 840 SPARE PA RTS C ATA LO G U E
1 Separator
1.1 Machine bottom part
Machine unit number or
Subassembly description
562967
Ref Part No Description -01 NotesQuantity
1 562962 80 Frame bottom part 1
1 A 2522302 09 Square plug 2
2 560131 02 Frame support 4
3 70490 Washer 4
4 2210462 32 Screw 4
5 552766 07 Washer 2
6 526350 04 Plug 1
8 562999 01 Bottom bearing holder 1
9 2234121 38 O-ring 110 562091 01 Strainer 1
11 562092 02 Wing insert 1
12 221706 01 Screw 1
13 2234121 40 O-ring 1
14 562094 01 Labyrinth ring holder 1
15 562095 02 Labyrinth ring 1
16 223412 23 O-ring 1
17 221716 23 Screw 2
18 562991 80 Driving device vertical 1 See page 10
19 221721 25 Screw 3
20 561950 80 Neck bearing cover 1
20 A 221711 18 Screw 1
21 223412 48 O-ring 1
22 566788 01 Seal ring 1
23 565056 04 Deflector ring 124 223406 29 O-ring 2
25 560202 01 Pipe 1
26 223404 20 O-ring 1
27 539418 02 Elbow 1
28 526352 06 Bushing 1
29 564591 02 Operating water cover 1
30 41456 Washer 3
31 221040 46 Screw 3
32 566718 82 Monitoring kit 1
32 A 562902 80 Sensor with support 1
32 AA 562903 02 Sensor support 1
32 AB 552042 01 Inductive sensor 1
32 B 552870 41 Tube gland, angle 90 1
32 C 556416 12 Protective tube 1
32 D 566692 80 Junction box 133 223404 22 O-ring 1
34 221716 23 Screw 1
35 561773 03 Plug 1
36 74067 O-ring 1
37 221716 23 Screw 1
38 562099 02 Front casing 1
39 221716 02 Screw 4
49 566788 06 Seal ring 1
51 223404 05 O-ring 1
52 565378 01 Plug 1
53 565377 01 Oil pin 1
54 223412 48 O-ring 1
55 221040 08 Screw 2
56 17812 Screw 2
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SEPAR AT IO N U NIT 840 SPA RE PAR TS C A TALO G UE 1 SEPARA TO R
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10 1810840-02
1.2 Driving device vertical
Machine unit number or
Subassembly description
562991
Ref Part No Description -80 NotesQuantity1 561977 01 Bowl spindle 1
2 548747 10 Single row ball bearing 1
3 562116 80 Top bearing seat 1
4 223642 38 Snap ring 1
5 562023 02 Top bearing housing 1
6 562109 03 Helical spring 3
7 562110 02 Composite spring 6
8 560406 01 Plug 6
9 564149 01 Spindle pulley 1
10 548744 03 Self-alig. roller bearing 1
11 563677 02 Lubrication oil orifice 1
12 223404 20 O-ring 1
13 563212 01 Oil pump 1
14 565057 02 Fan 115 562998 01 Air deflector 1
16 221040 41 Screw 3
17 223406 29 O-ring 2
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12 1810840-02
1.3 Separator bowl
Machine unit number or
Subassembly description
561904
Ref Part No Description -04 NotesQuantity1 561824 80 Bowl body 1
1 A 560637 01 Guide lug 1
1 B 68564 Guide pin 1
2 560638 05 Rectangular ring 1
3 561831 01 Operating slide 1
4 545869 03 Nozzle 1
5 560638 05 Rectangular ring 1
6 565308 01 Valve plug 3
7 565451 01 Holder 1
8 221036 27 Screw 12
9 68011 O-ring 1
10 564626 02 Operating water ring 1
11 546095 77 O-ring 1
12 563918 02 Discharge slide 113 565295 02 Rectangular ring 1
14 561897 01 Nut 1
15 563352 80 Distributor 1
16 561804 83 Bowl disc 83
16.1 561804 83 Bowl disc 2
17 563114 02 Top disc 1
19 564405 01 Bowl hood 1
20 564406 01 Seal ring 1
21 546198 15 O-ring 1
22 561876 80 Lock ring 1
23 561724 01 Cap nut 1
24 566788 16 Seal ring 1
25 223403 63 O-ring 1
26 561804 02 Bowl disc 1
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14 1810840-02
1.4 In- and outlet device
Machine unit number or
Subassembly description
563094
Ref Part No Description -01 NotesQuantity1 563092 80 In-and outlet pipe with paring disc 1
3 223403 59 O-ring 2
4 566618 80 Paring tube 1
4 A 566618 02 Paring tube 1
4 B 566408 03 Plain bearing bushing 2
4 C 561386 01 Tolerance ring 1
5 561954 01 Axial support 1
6 260080 61 Set screw 1
7 563317 01 Splash sealing 1
8 566022 02 Support ring 1
9 561957 01 Height adjusting ring 3
10 567078 80 Frame hood 1
10 A 561208 01 Spring holder 1
10 B 561960 01 Support sleeve 110 C 221711 13 Screw 1
10 D 221716 09 Screw 1
11 221036 27 Screw 4
14 562844 80 Arm complete 1
15 566407 03 Spring 1
16 223406 30 O-ring 2
17 223406 20 O-ring 2
18 563457 80 Connecting housing complete 1
19 561962 01 Washer 1
20 562343 02 Locking nut 1
22 562848 01 Adjusting screw 1
23 561211 80 Locking device for adjust 1
24 561389 81 Purifier screw complete 1
25 260190 05 O-ring 1
26 223101 61 Washer 627 221041 01 Screw 6
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16 1810840-02
1.5 Belt driving device
Machine unit number or
Subassembly description
562107
Ref Part No Description -01 -02 NotesQuantity50 Hz
60 Hz
1 561114 01 Cover support 1 1
2 221721 37 Screw 4 4
3 564594 80 Centrifugal clutch 1 See page 18
3 564594 81 Centrifugal clutch 1 See page 18
4 221045 60 Screw 1 1
5 223107 35 Spring washer 1 1
6 547837 01 Washer 1 1
7 563468 01 Flat belt 1
7 563469 01 Flat belt 1
8 221040 58 Screw 4 4
9 41456 Washer 8 8
10 35120 Nut 4 411 562101 02 Clutch cover 1 1
12 221040 42 Screw 3 3
13 41456 Washer 3 3
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18 1810840-02
1.6 Centrifugal clutch
Machine unit number or
Subassembly description
564594
Ref Part No Description -80 -81 NotesQuantity50 Hz
60 Hz
1 564589 02 Motor belt pulley 1
1 564590 02 Motor belt pulley 1
2 548051 49 Ball bearing 2 2
3 547833 01 Spacing ring 1 1
4 66251 Snap ring 1 1
5 564102 80 Coupling hub 1
5 564103 80 Coupling hub 1
6 223641 18 Snap ring 1 1
8 564557 80 Friction block 5 3
9 549325 01 Cover 1 1
10 223641 20 Snap ring 1 1
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20 1810840-02
1.7 Set of plates
Machine unit number or
Subassembly description
549572
Ref Part No Description -64 NotesQuantity3 1270019 Set of safety labels 1
3 A 1270018 01 Safety label sv 1
3 B 1270018 02 Safety label en 1
3 C 1270018 03 Safety label de 1
3 D 1270018 04 Safety label fr 1
3 E 1270018 05 Safety label es 1
3 F 1270018 06 Safety label ru 1
3 G 1270018 07 Safety label it 1
3 H 1270018 08 Safety label pt 1
3 I 1270018 09 Safety label pl 1
3 J 1270018 10 Safety label el 1
3 K 1270018 11 Safety label fi 1
3 L 1270018 12 Safety label zh 1
3 M 1270018 13 Safety label da 13 N 1270018 14 Safety label ar 1
3 O 1270018 15 Safety label nl 1
3 P 1270018 16 Safety label cs 1
3 Q 1270018 17 Safety label ja 1
3 R 1270018 18 Safety label ko 1
3 S 1270018 19 Safety label no 1
6 553171 01 Label 50 Hz 1
6 553272 01 Label 60 Hz 1
7 555529 01 Plate with arrow 1
8 1270001 Lifting instruction 1
9 554214 02 Cable tie 1
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SEPAR AT IO N U NIT 840 SPA RE PAR TS C A TALO G UE 1 SEPARA TO R
1 2 3,3A-S
4 5 6
7 8 9
50 Hz
60 Hz
1270018-02 V2
Read
NG ER
If
1. 2.
FI GR
FR
SE
DK
NL
GB
DE
IT
ES
RU
Lsinstruktionsmanualen, inden separatorenlftesop.
Lue kyttohjeet ennen nostamista.Lue kyttohjeet ennen nostamista.
Art.No. 1270001 Rev.2
Lea el manual de instruccionesantesde levantarla separadora.
Prima di sollevare il separatore, leggere il ma-nuale distruzione.
Vor dem Heben immer erstAnleit ungen im Hand-buchlesen!
Read instructionmanua l before lifting. Lire le manuel d instructions avant de lever lesparateur.
Lsinstruktionsboken fre lyft.
Vordat het produktwordt opgetild, eerstde in-structihandleidinglezen.
PT
JP
Leia o manual de instruesantesde umaoperaode elevao.
Oeoednmdyekmk nomvhq qe hlpqoriuh .a
Diabaste to egceiridio me tiz odhgiez protouBgalete th suskeuh apo to kibwtio.
l m
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1 SEPA RA TO R SEPAR AT IO N UN IT 840 SPARE PA RTS C ATA LO G U E
22 1810840-02
1.8 Monitoring kit
Machine unit number or
Subassembly description
566727
Ref Part No Description -03 NotesQuantity1 570142 01 Inductive analogue sensor 1
2 561773 04 Sensor holder 1
4 552870 21 Tube gland, straight 1
6 556416 18 Protective tube 1
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24 1810840-02
1.9 Set of tools
Machine unit number or
Subassembly description
561614
Ref Part No Description -03 NotesQuantity1 562237 82 Pin spanner 1 Fan
2 561584 81 Puller 1 Bowl body
3 565679 80 Lifting tool 1 Distributor/Bowl spindle
4 562246 02 Spanner for nut 1 Nut/Discharge slide
5 562239 80 Puller 1 Spindle pulley/Neck bearing
5 A 561829 02 Screw 1
6 548457 80 Tool for belt pulley 1
6 A 223406 13 O-ring 1
7 564679 01 Key 1 Bottom bearing housing
8 561439 01 Drift 1 Bottom bearing
9 562286 80 Puller 1 Bowl hood
10 562160 81 Compressing tool 1 Disc stack
10 A 561551 01 Screw 2
11 563084 80 Puller 2 Neck bearing cover11 A 221040 05 Screw 1
11 B 221035 46 Screw 1
12 260154 01 Lifting eye bolt 2
13 561607 81 Puller 1 Discharge slide
13 A 562249 01 Support ring 1
13 B 221040 43 Screw 1
14 221706 05 Screw 6 Lock ring/Bowl body
15 548043 01 Mounting tool 1 Coupling bearing
17 527395 11 Hook spanner 1 Nut/In-and outlet pipe
18 565673 01 Pin 1 Distributor
19 66414 Hexagon socket head key 1 Lock ring/Bowl body
20 566441 01 Sleeve 1 Neck bearing
21 566606 01 Chisel 1 Seal ring
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1.10 Inspection kit
Machine unit number or
Subassembly description
564917
Ref Part No Description -01 NotesQuantity1 560638 05 Rectangular ring 1 Bowl body/Operating slide
2 560638 05 Rectangular ring 1 Operating slide/Holder
3 565308 01 Valve plug 3 Operating slide/Bowl body
4 68011 O-ring 1 Bowl body/Operating water ring
5 546095 77 O-ring 1 Bowl body/Discharge slide
6 565295 02 Rectangular ring 1 Discharge slide/Bowl body
7 564406 01 Seal ring 1 Bowl hood/Discharge slide
8 546198 15 O-ring 1 Bowl hood/Bowl body
9 223403 59 O-ring 2 Paring tube/Inlet and outlet pipe
10 223406 30 O-ring 2 Inlet and outlet pipe/connecting housing
11 223406 20 O-ring 2 Inlet and outlet pipe/connecting housing
12 260190 05 O-ring 1 Frame hood/Frame bottom part
13 552766 07 Washer 2 Frame bottom part/ Plug
14 537086 06 Lubricating paste 115 539474 03 Silicone grease 1
16 223404 05 O-ring 1 Oil pin/Plug
17 221706 05 Screw 6 Lock ring/Bowl body
18 66414 Hexagon socket head key 1 Lock ring/Bowl body
19 566408 03 Plain bearing bushing 2 Paring tube
20 563317 01 Splash sealing 1 Inlet pipe
21 566788 16 Seal ring 1 Operating Water Ring
22 223403 63 O-ring 1 Bowl Body/Holder
23 561386 01 Tolerance ring 1 Paring tube/Arm
24 260104 22 O-ring 4 Oil pipe/Connecting housing
25 223404 51 O-ring 2 Water pipe/Connecting housing
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1.11 Overhaul kit
Machine unit number or
Subassembly description
564919
Ref Part No Description -01 -02 NotesQuantity50 Hz
60 Hz
1 564917 01 Inspection kit 1 1 See page 26
2 2234121 38 O-ring 1 1 Strainer/Bottom bearing housing
3 2234121 40 O-ring 1 1 Bottom bearing housing/Frame bottom part
4 562095 02 Labyrinth ring 1 1 Labyrinth ring holder/Spindle pulley
5 223412 23 O-ring 1 1 Labyrinth ring holder/Frame bottom part
6 223412 48 O-ring 1 1 Neck bearing cover/Frame bottom part
7 566788 01 Seal ring 1 1 Neck bearing cover/Deflector ring
8 223406 29 O-ring 2 2 Deflector ring/Bowl spindle
9 223404 20 O-ring 1 1 Pipe/Operating water cover
10 223404 22 O-ring 1 1 Frame bottom part/Sensor support
11 74067 O-ring 1 1 Plug/Frame bottom part
12 566788 06 Seal ring 1 1 Bowl spindle/Operating water cover13 548747 10 Single row ball bearing 1 1 Bowl spindle/Top bearing seat
14 223642 38 Snap ring 1 1 Top bearing seat/Ball bearing
15 562109 03 Helical spring 3 3 Top bearing seat/Top bearing housing
16 562110 02 Composite spring 6 6 Top bearing seat/Plug
17 548744 03 Self-alig. roller bearing 1 1 Bowl spindle/Bottom bearing housing
18 223404 20 O-ring 1 1 Lubrication oil orifice/Oil pump
19 545869 03 Nozzle 1 1 Operating slide
20 221036 27 Screw 12 12 Bowl body/Operating water ring
21 566407 03 Spring 1 1 Arm
22 548051 49 Ball bearing 2 2 Coupling hub/Motor belt pulley
23 66251 Snap ring 1 1 Motor belt pulley/Ball bearing
24 223641 18 Snap ring 1 1 Coupling hub/Ball bearing
25 564557 80 Friction block 5 3 Coupling hub/Motor belt pulley
26 223641 20 Snap ring 1 1 Coupling hub/Cover
27 223107 35 Spring washer 1 1 Motor shaft/Screw28 563468 01 Flat belt 1 Motor belt pulley/Spindle pulley
28 563469 01 Flat belt 1 Motor belt pulley/Spindle pulley
29 544465 10 Locking liquid 1 1 Bottom bearing holder
30 223406 29 O-ring 2 2 Bowl spindle/Fan
31 223412 48 O-ring 1 1 Frame bottom part/Operating water cover
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1.12 Lifting tool
Machine unit number or
Subassembly description
563453
Ref Part No Description -80 NotesQuantity6 260236 03 Shackle 2
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1.13 Support kit
Machine unit number or
Subassembly description
564922
Ref Part No Description -01 NotesQuantity1 526350 04 Plug 1 Frame bottom part
2 221716 23 Screw 2 Labyrinth ring holder
3 221040 55 Screw 3 Top bearing housing/frame bottom part
4 221711 18 Screw 1 Neck bearing cover
5 565056 04 Deflector ring 1 Bowl spindle
6 41456 Washer 3 Screw/Operating water cover
7 221040 46 Screw 3 Operating water cover
8 562902 80 Sensor with support 1 Frame bottom part
8 A 562903 02 Sensor support 1
8 B 552042 01 Inductive sensor 1
9 221716 22 Screw 1 Frame bottom part/Sensor support
10 221716 22 Screw 1 Frame bottom part/Plug
13 221040 41 Screw 3 Top bearing housing/Air deflector
15 561876 80 Lock ring 1 Bowl body/Bowl hood16 561724 01 Cap nut 1 Bowl spindle/Bowl body
19 561954 01 Axial support 1 In-and outlet device/Pipe
20 260080 61 Set screw 1 In-and outlet device/Axial support
21 561957 01 Height adjusting ring 3 Frame hood/Height adjusting ring
22 561208 01 Spring holder 1 Frame hood
23 221036 27 Screw 4 Frame hood/Height adjusting ring
24 562844 80 Arm complete 1 Frame hood/Paring tube
25 561962 01 Washer 1 Inlet pipe/Connecting housing
26 562343 02 Locking nut 1 Inlet pipe/Connecting housing
27 223101 61 Washer 6 Frame hood/Frame bottom part
28 221041 01 Screw 6 Frame hood/Frame bottom part
29 547833 01 Spacing ring 1 Ball bearing/Ball bearing
30 41456 Washer 8 Motor/Frame bottom part
31 221040 58 Screw 4 Motor/Frame bottom part
32 35120 Nut 4 Motor/Frame bottom part33 565378 01 Plug 1 Frame bottom part
34 565377 01 Oil pin 1 Frame bottom part/plug
35 563677 02 Lubrication oil orifice 1 Oil pump
36 562246 02 Spanner for nut 1 Nut/Discharge slide
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1.14 Cover interlocking kit
Machine unit number or
Subassembly description
570819
Ref Part No Description -03 NotesQuantity1 552870 21 Tube gland, straight 1
2 566054 01 Limit switch 1
3 556416 25 Protective tube 1
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2 Ancillary Equipment
2.1 General
2.2 Frame assembly
Ref Part No. Description Notes
Quantity
2 Frame assembly 1 See page 36
3 1765927 01 Valve block water 1 See page 42
4 1765928 01 Valve block air 1 See page 42
5 Valve block oil 1 See page 38
6 Separator S830/S840 1 See page 8
7 1765978 80 Connection kit, water-air 1 See page 46
8 1765979 80 Connection kit, oil 1 See page 48
9 Control cabinet 1 See page 52
11 1767071 80 Non return valve kit 121 1766037 07 Flow valve 1 1.6 l/min (SV10)
22 1766037 02 Flow valve 1 11.0 l/min (SV15)
23 1766037 03 Flow valve 1 2.8 l/min (SV16)
28 Identification plate 1
31 1765984 01 Plug 2
34 1766157 01 Quick coupling 1
41 1766249 01 Cable support 1
42 1766301 80 Cable support 1
1761805 01 Safety valve 1 G1/2, 6 bar. For modules
S/T/H
1764629 01 Gasket for flange, CBM 26 4 For modules S/T/H
1761834 03 Washer 21x26x1.5 1 For modules S/T/H
Optional:
558533 81 Tool boxVentilation pipe
1766465 01 Steam shut-off kit Conn. 15 For modules
S/T/H
1766465 02 Steam shut-off kit Conn. 20 For modules
S/T/H
1766354 80 Flow regulation valve complete For modules S/T/H/E
Ref Part No. Description Notes
Quantity
3 1765930 01 Ball valve, operating water 1
4 1765931 01 Ball valve, air 1
5 1765932 01 Extension pipe 1 G1/2
6 1765933 01 Extension pipe 1 G1/4
8 956264 13 Name sign 1
9 1765943 01 Grooved rubber pad 1
10 1765934 01 Flexible connection, water 1
11 1765935 01 Flexible connection, air 1
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34
31
2
41 42X
0
1
7
2
2
7
A
X
0
18
30
2A
To be sealed withlocking liquid
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2.3 Valve block oil
Ref Part No. Description Notes
Quantity
1 Valve block 12 1764760 84 Water Transducer 1 MT50 Angle, DN 25 See
page 40.
3 1764621 01 Single-acting shut-off valve 1 V5. DN15, normally closed
4 1766444 01 Valve assembly 1 RV4, V4. See page 40.
5 1764733 81 Pneumatic change-over valve 1 V1 See page 40.
6 1765897 01 Pressure transmitter 3 PT1, PT4, PT5.
8 1766102 01 Non-return valve 2 Disco, DN 25
9 1763903 03 Needle valve 3 G 1/4
10 543054 05 Pressure indicator 2 G 1/4, 06 bar
14 1764439 80 Temperature sensor 1 2 x Pt 100 with spring
pocket
20 1764011 01 Silencer 1 G 1/8
33 1766811 03 Throttle washer, 1 For HFO and LO only
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*
* To be sealed with locking liquid.
*
*
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2.4 Water transducer MT50, DN25
2.5 Valve assembly
2.6 Pneumatic change-over valve
Ref Part No. Description 1764760-84 Notes
Quantity
1 223404 70 O-ring 1 7.3x2.4 AL 113 3038-772 260104 19 O-ring 1 44.3x3.0 AL 113 3038-70
(Viton)
1765216 82 Spare parts kit (optional) including: See2.17 Unit overhaul kit,
page 50.
1 223404 70 O-ring 1
2 260104 19 O-ring
3 318306406 1 Spare par ts kit including:
318304547 4 Circuit board 1
318304553 1 supply board 1
Ref Part No. Description 1766444-01 Notes
Quantity
1 1766446 01 Sealing kit 1 DN 25
Ref Part No. Description 1764733-81 Notes
Quantity
1764734 82 Spare parts repair kit including:
1 Diaphragm 1
2 Nut and stuffing box kit 1
3 Stem/disc kit 1
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X
01
83
21
A
X
0
18
33
2A
X
0
1
8
3
4
1A
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2.7 Valve block water
2.8 Valve block air
Ref Part No. Description 1765927-01 Notes
Quantity
1765993 80 Spare Parts Repair Kit including:1 Retaining clip 3
2 Spring core 1
3 Core assembly 1
4 Washer, spring 3
5 O-ring 3
6 Piston assembly 1
7 Disc, drain valve 1
8 Non return valve, complete 1
9 O-ring 4
10 O-ring 1
176599381 Spare Parts Coil Kit including:
11 Coil 24 V, 50/60 Hz 1
12 Washer, Adhesive tape 1
13 Indicator 1
Ref Part No. Description 1765928-01 Notes
Quantity1766004 80 Spare Parts Repair Kit including:
1 Retaining clip 3
2 Core assembly and spring 1
3 O-ring, plugnut/core tube 1
4 O-ring, MO 1
5 Screw M3x6 4
1766004 81 Spare Parts Coil Kit including:
6 Coil 24 V, 50/60 Hz 1
7 Washer, Adhesive tape 1
8 Indicator 1
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X
01
8
3
5
1A
X
0
18
3
6
1A
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2.9 Sludge removal kit
Ref Part No. Description 1766871-80 DIN LO
1766871-81 DIN HFO
1766871-82 JIS LO1766871-83 JIS HFO
Notes
Quantity
1 Tank 1
2 1766704 01 Level switch 1
3 1766699 01 Sludge pump 1 See 2.10 Sludge pump,
page 46
4 1765961 01 Solenoid valve 1
5 Nipple R1/8-R1/8 1
6 Flexible connection, air 1
7 Elbow pipe R1/8-R1/8 1
8 Nipple G3/4-G3/4 2
9 Flexible connection, sludge G3/4-G3/4 1
10 Non return valve conn. G3/4 1
11 Flange 112 Pipe clamp 1
13 Hexagon plug G1/2 1
14 Screw 2
15 Screw 4
16 Washer 2
17 Washer 4
18 Nut 2
19 Distance nipple G1/8-G1/8 1
20 Bushing R1/4-R1/8 1
21 Packing 1
22 Sludge handling kit 1 See page 56
23 Cover 1
24 Gasket 1
25 Inlet pipe 1
26 O-ring 127 Regulating valve 1
30 Plug G11/2 2
31 1766655 01 Electric heater, HFO only 1 230 V, 200 W
37 Ventilation pipe
Optional:equipment including:
1766702 80 Sludge pump T70 spare parts See 2.10 Sludge pump,
page 46
1766702 81 Spare parts kit See 2.10 Sludge pump,
page 46
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X
0
1
8
38
3A
To be connected to theplugged channel onthe right side of theValve Block Air.
*To be sealed with locking
liquid
Ventilation
Sludge from separator
Sludge
handling
ki t
DrainWater
HFO only
Sludge from separatorSludge outlet
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2.10Sludge pump
2.11Butterfly valve, DN50
2.12Butterfly valve, DN65
2.13Connection kit, water/air
Ref Part No. Description 1766699-01 Notes
Quantity
1766702 81 Spare parts kit including:1 O-ring/packing kit 4
2 Diaphagm 2
3 O-ring 6
1766702 80 Sludge pump spare parts
1 O-ring/packing kit 4
2 Diaphagm 2
3 O-ring 6
4 Air valve 1
5 Muffler 1
Ref Part No. Description 1766007-80 SU 830 Notes
Quantity
1 1766161 01 Seat (optional) 1
Ref Part No. Description 1766007-81 SU 840 Notes
Quantity
1 1766161 02 Seat (optional) 1
Ref Part No. Description 1765978-80 Notes
Quantity
1 1765936 01 Flexible connection (water seal water) 12 1765937 01 Flexible connection (operating water) 2
3 1763911 04 Flexible connection air 2 For V1, V4
4 1763911 02 Flexible connection air 1 For V5
5 1765934 01 Flexible connection water 1
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X
0
18
3
8
2
A
X
0
1
8
39
1A
X
0
1
8
40
1A
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2.14Connection kit, oil
2.15Sludge outlet, DIN
2.16Sludge outlet, JIS
Ref Part No. Description 1765979-80 Notes
Quantity
1 Connecting plate 1
2 Connecting plate 13 1765971 01 Flexible connection, oil inlet 1
4 1765972 01 Flexible connection, water 1
5 260104 22 O-ring 4 Viton
6 223404 51 O-ring 2 AL 113 3038-70
7 223641 14 Retaining ring 4
8 223641 03 Retaining ring 2
9 Hexagon screw M10x25 2
10 Hexagon socket head cup screw
M12x20
1
11 Washer 13x24x2.5 1
12 1765971 02 Flexible connection, oil outlet 1
13 1766356 02 Support washer 28x40x2.0 4
14 1766356 01 Support washer 22x30x2.0 2
Ref Part No. Description 1765980-80 SU 830
1765981-80 SU 840
Notes
Quantity
5 1766096 01 Plastic plug 1
Ref Part No. Description 1765980-81 SU 830
1765981-81 SU 840
Notes
Quantity
5 1766096 01 Plastic plug 1
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X
01
84
11
A
X
01
84
3
1
A
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2.17Unit overhaul kit
Ref Part No. Description 1766039-80 Notes
Quantity
1764734 82 Spare parts repair kit, pneumaticchange-over valve including:
1
Diaphragm 1
Nut and stuffing box kit 1
Stem/disc kit 1
1765216 82 Spare parts, water transducer MT50
including:
1
223404 70 O-ring 7.3x2.4 1
260104 19 O-ring 44.2x3.0 1
318306406 1 MT50 spare parts kit including: 1
318304547 4 Circuit board 1
318304553 1 supply board 1
1765993 81 Spare parts coil kit, valve block water
including:
1
Coil 24 V 50/60 Hz 1
Washer, Adhesive tape 1
Indicator 1
1766004 81 Spare parts coil kit, valve block air
including:
1
Coil 24 V 50/60 Hz 1
Washer, Adhesive tape 1
Indicator 1
1766040 80 O-ring kit, flow valve including: 1
1761482 15 o-ring 17.13x2.62 6
1766446 01 Sealing kit 1 V4, RV4
1766040 81 O-ring kit, conn. kit oil 1 Oil inlet and outlet1766040 82 O-ring kit, conn. kit 1 Water
1765993 84 Spare parts kit 1 For SV10, valve block water
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X
01
8
4
41
A
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2.18Control cabinet
2.18.1 Control cabinet, kit for separator 2.54A
2.18.2 Control cabinet, kit for separator 46.3A
Ref Part No. Description Notes
Quantity
Q1 1764712 05 Main switch, 80 A See Control Cabinetdrawing on page 57S21 53500462 01 Emergency stop pushbutton
H2/S2,
H3/S3
53500201 10 Sealing cap
H2/S2,
H3/S3
53500201 03 Illum. multi-function switch
H2, H3 53500201 11 LED bulb 24 VAC
SO 53500489 01 Selector switch body
SO 53500489 02 Selector switch actuator
SO 53500489 03 Selector switch legend plate
318304548 6 EPC 50 I/O board (optional)
318306241 1 EPC 50 transformer (optional)
318306372 1 EPC 50 I/O board mounting kit (optional)
318304549 2 Heater board (optional)
318304551 1 EPC50 vibration board (optional)
318306559 1 EPC50 Profibus board (optional)318304584 1 EPC 50 I/O expansion board (optional)
318306243 1 EPC 50 OP Unit (optional)
318306245 1 EPC 50 Front Module (optional)
4927202 02 EPC50 Sattbus board (optional. Included
in Remind Network Kit for desktop.)
318306409 1 Remind EPC50 Basic kit
1765865 70 Support kit (optional) including:
318306373 1 EPC50 Fuse kit 1
53500201 11 LED bulb 24 VAC 4
53500167 02 Fuse 10
Additional spare parts for Single
Supply version:
53500419 09 Transformer
53500098 36 Circuit breaker
F8 53500402 18 Fuse terminalF8 53500167 02 Fuse
53500202 04 Terminal
53500141 04 Earth terminal
Ref Part No. Description Notes
Quantity
Q2 53500098 28 Circuit breaker See Control Cabinet
diagram on page 57K2 53500461 01 Auxiliary contact block
K2 53500460 02 Contactor
P2 53500006 02 Ammeter
Ref Part No. Description Notes
Quantity
Q2 53500098 29 Circuit breaker See Control Cabinet
diagram on page 57K2 53500461 01 Auxiliary contact block
K2 53500460 02 Contactor
P2 53500006 02 Ammeter
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2.18.3 Control cabinet, kit for separator 6.310A
2.18.4 Control cabinet, kit for separator 1016A
2.18.5 Control cabinet, kit for separator 1620A
2.18.6 Control cabinet, kit for feed pump 0.40.63A
2.18.7 Control cabinet, kit for feed pump 0.631.0A
Ref Part No. Description Notes
Quantity
Q2 53500098 30 Circuit breaker See Control Cabinet
diagram on page 57K2 53500461 01 Auxi liary contact block
K2 53500460 02 Contactor 500 V
K2 53500460 04 Contactor > 500 V
P2 53500006 04 Ammeter
Ref Part No. Description Notes
Quantity
Q2 53500098 31 Circuit breaker See Control Cabinet
diagram on page 57K2 53500461 01 Auxi liary contact block
K2 53500460 04 Contactor 500 V
K2 53500460 05 Contactor > 500 V
P2 53500006 01 Ammeter
Ref Part No. Description Notes
Quantity
Q2 53500098 32 Circuit breaker See Control Cabinet
diagram on page 57K2 53500461 01 Auxi liary contact block
K2 53500460 04 Contactor 500 V
K2 53500460 06 Contactor > 500 V
P2 53500006 01 Ammeter
Ref Part No. Description Notes
Quantity
Q3 53500098 24 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxi liary contact block
K3 53500461 02 Auxi liary contact block
K3 53500460 02 Contactor
Ref Part No. Description Notes
Quantity
Q3 53500098 25 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxi liary contact block
K3 53500461 02 Auxi liary contact block
K3 53500460 02 Contactor
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2.18.8 Control cabinet, kit for feed pump 1.01.6A
2.18.9 Control cabinet, kit for feed pump 1.62.5A
2.18.10 Control cabinet, kit for feed pump 2.54.0A
2.18.11 Control cabinet, kit for feed pump 4.06.3A
2.18.12 Control cabinet, kit for feed pump 6.310A
Ref Part No. Description Notes
Quantity
Q3 53500098 26 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxiliary contact block
K3 53500461 02 Auxiliary contact block
K3 53500460 02 Contactor
Ref Part No. Description Notes
Quantity
Q3 53500098 27 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxiliary contact block
K3 53500461 02 Auxiliary contact block
K3 53500460 02 Contactor
Ref Part No. Description Notes
Quantity
Q3 53500098 28 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxiliary contact block
K3 53500461 02 Auxiliary contact block
K3 53500460 02 Contactor
Ref Part No. Description Notes
Quantity
Q3 53500098 29 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxiliary contact block
K3 53500461 02 Auxiliary contact block
K3 53500460 02 Contactor
Ref Part No. Description Notes
Quantity
Q3 53500098 30 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxiliary contact block
K3 53500461 02 Auxiliary contact block
K3 53500460 02 Contactor 500 V
K3 53500460 04 Contactor > 500 V
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SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
2.18.13 Control cabinet, kit for feed pump 1016A
2.18.14 Remote start interlock
2.18.15 Sludge valve interlock
Ref Part No. Description Notes
Quantity
Q3 53500098 31 Circuit breaker See Control Cabinet
diagram on page 57K3 53500461 01 Auxi liary contact block
K3 53500461 02 Auxi liary contact block
K3 53500460 04 Contactor 500 V (> 500 V not
applicable; See motor data.)
Ref Part No. Description Notes
Quantity
H7 53500451 02 Pilot lamp See circuit diagram in
System Reference/Installation Instructions
See Control Cabinet
diagram on page 57
H7 53500201 08 BulbK20, K21 53500028 07 Auxiliary relay
K20, K21 53500028 08 Relay socket
Ref Part No. Description Notes
Quantity
H8 53500451 02 Pilot lamp See circuit diagram in
System Reference/
Installation InstructionsSee Control Cabinet
diagram on page 57
H7 53500201 08 Bulb
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2.18.16 Sludge handling
2.18.17 Electric heat tracing
2.18.18 Space heating
2.18.19 Space heating, Single Supply
Ref Part No. Description Notes
Quantity
S4 53500298 06 Pushbutton See circuit diagram in
System Reference/
Installation Instructions.
See Control Cabinet
diagram on page 57
Ref Part No. Description Notes
Quantity
F6 53500302 01 Residual current circuit breaker See circuit diagram in
System Reference/
Installation Instructions.
See Control Cabinet
diagram on page 57
K6 53500028 07 Relay
K7 53500028 07 Relay
S6 53500201 05 Selector switch
K6, K7 53500028 08 Relay socket
Ref Part No. Description Notes
Quantity
Q8 53500098 36 Circuit breaker See circuit diagrams in
System Reference/
Installation Instructions.
See Control Cabinet
diagram on page 57
T8 53500419 06 Transformer
F8 53500167 02 Fuse
XE8 Earth terminal
XF8 Fuse terminalXT8 Isolating terminal
Ref Part No. Description Notes
Quantity
F9 53500167 02 Fuse See circuit diagrams in
System Reference/
Installation Instructions.
See Control Cabinet
diagram on page 57
53500402 18 Fuse terminal
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1810840-02 57
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
o
X
0
17
77
3
B
EPC cabinet section Starter cabinet section
E
PC
50
I/O
Separatorcurrentover
25A
Separatorcurrentup
to25A
EPC
50
O
P
Cable4(opt.*)
Cable14
Cable3
Cable73
(opt.)
Cable74
(opt.)
Cable71
(opt.)
Cable72
(opt.*)
(Cable20)(EMC)
Cable37
(opt.)
Cable45
(opt.)
Cable36
(opt.)
Spare,M
20
EPC
50
I/O
Cable40
(opt.*)
(Cable13)
Cable44
(opt.*)
Cable11
(Cable12)
Cable16
Cable15
Spare,M
25
Cable39
(opt.**)
Cable41
(opt.*)
Cable34
(opt.**)
Cable18
Cable32
(opt.**)
Cable22(**)
(Cable21)
Cable31
(opt.**)
Cable17
Cable23
Cable38
(opt.**)
(Cable19)
(EMC)
opt.=Optionalasperord
er
*=Modulemountedorcustomersupplied
**=Customersupplied
Cableglandswithoutmountedcablesaresealedwithplasticinserts
=Screw
plug(May
bereplacedbyoptionalgland)
Cable35
(opt.)
Spare,
M20
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58 1810840-02
2.19Heatpac EHMheater, 400 V (24 V Operation)1761632-91 to 1761636-91, 1761870-91 DIN 1761632-96 to 1761636-96, 1761870-96 JIS
2.20Heatpac EHMheater, 440 V (24 V Operation)1761632-92 to 1761636-92, 1761870-92 DIN 1761632-97 to 1761636-97, 1761870-97 JIS
Ref Description Heater type Output Included in
delivery
Qty For 3 year
operation
Qty
3 Heating element Type2 400 V 7 kW - 1761646 07 1
4 Heating element Type3 400 V 7 kW - 1761647 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 400 V 14 kW - 1762379 89 1
3 Heating element Type2 400 V 14 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 400 V 22 kW - 1762379 89 1
3 Heating element Type2 400 V 22 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 400 V 36 kW - 1762379 89 1
3 Heating element Type2 400 V 36 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 400 V 50 kW - 1762379 89 1
3 Heating element Type2 400 V 50 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 400 V 65 kW - 1762379 89 1
3 Heating element Type2 400 V 65 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
Ref Description Heater type Output Included in
delivery
Qty For 3 year
operation
Qty
3 Heating element Type2 440 V 8 kW - 1761646 02 1
4 Heating element Type3 440 V 8 kW - 1761647 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 440 V 16 kW - 1762379 81 1
3 Heating element Type2 440 V 16 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 440 V 24 kW - 1762379 81 1
3 Heating element Type2 440 V 24 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 440 V 40 kW - 1762379 81 1
3 Heating element Type2 440 V 40 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 440 V 56 kW - 1762379 81 1
3 Heating element Type2 440 V 56 kW - 1761646 02 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 440 V 16 kW - 1762379 81 1
3 Heating element Type2 440 V 16 kW - 1761646 02 15 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
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1810840-02 59
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
2.21Heatpac EHMheater, 460/480/500 V(24 V Operation)
1761632-93 to 1761636-93, 1761870-93 DIN 1761632-98 to 1761636-98, 1761870-98 JIS
Ref Description Heatertype
Output Included indelivery
Qty For 3 yearoperation
Qty
3 Heating element Type2 460/480/
500 V
8 kW - 1761646 08 1
4 Heating element Type3 460/480/
500 V
8 kW - 1761647 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 460/480/
500 V
16 kW - 1762379 90 1
3 Heating element Type2 460/480/
500 V
16 kW - 1761646 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 460/480/
500 V
16 kW - 1762379 90 1
3 Heating element Type2 460/480/
500 V
16 kW - 1761646 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 460/480/
500 V
16 kW - 1762379 90 1
3 Heating element Type2 460/480/
500 V
16 kW - 1761646 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 460/480/
500 V
16 kW - 1762379 90 1
3 Heating element Type2 460/480/
500 V
16 kW - 1761646 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 460/480/
500 V
16 kW - 1762379 90 1
3 Heating element Type2 460/480/
500 V
16 kW - 1761646 08 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
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2.22Heatpac EHMheater, 690 V (24 V Operation)
(400 V elements in Y-connection)
1761632-94 to 1761636-94, 1761870-94 DIN 1761632-99 to 1761636-99, 1761870-99 JIS
Ref Description Heatertype
Output Included indelivery
Qty For 3 yearoperation
Qty
3 Heating element Type2 400 V 7 kW - 1761646 07 1
4 Heating element Type3 400 V 7 kW - 1761647 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 07 6 1761851 07 6
23 Packing 6 6
2 Heating element Type1 400 V 14 kW - 1762379 89 1
3 Heating element Type2 400 V 14 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 08 12 1761851 08 12
23 Packing 12 12
2 Heating element Type1 400 V 24 kW - 1762379 89 1
3 Heating element Type2 400 V 24 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 09 18 1761851 09 18
23 Packing 18 18
2 Heating element Type1 400 V 40 kW - 1762379 89 1
3 Heating element Type2 400 V 40 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 10 30 1761851 10 30
23 Packing 30 30
2 Heating element Type1 400 V 56 kW - 1762379 89 1
3 Heating element Type2 400 V 56 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 1
22 O-ring 1761851 11 42 1761851 11 42
23 Packing 42 42
2 Heating element Type1 400 V 72 kW - 1762379 89 1
3 Heating element Type2 400 V 72 kW - 1761646 07 1
5 Gasket Kit No. 1 Kit No. 122 O-ring 1761851 12 54 1761851 12 54
23 Packing 54 54
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SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
2
34
3
4
3
23
22
5
G
0
5
4
37
2A
2xPT100 176439101
2xPT100 176439101
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62 1810840-02
2.23Heatpac Power unit 024 kW, 400 V, 440 V,and 480 V
Ref Part No. Description Notes
Quantity
A1, A2 318306286 1 Triac module
F11, F12 4900750 37 Overload protection, 1237 A, 3 phase
K11, K12 4900750 36 Contactor 24 VAC, 45 A (AC-1)
K11a 4900750 38 Aux. contact block
K14 4900696 26 Relay socket
K14a 4900696 33 Relay, 24 VAC
K14b 4900696 29 Relay hold down spring
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1810840-02 63
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
G
0
5
4
36
3
A
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64 1810840-02
2.24Heatpac Power unit, 72 kW, 400 V, 440 V,and 480 V
Ref Part No. Description Notes
Quantity
A1, A2 318306286 1 Triac control module 24 VAC
K11, K12 4900750 39 Contactor 24 VAC, 32A (AC-1)
K11a 4900750 41 Aux. contact block
K14 4900696 26 Relay socket
K14a 4900696 33 Relay, 24 VAC
K14b 4900696 29 Relay hold down spring
K16 4900750 39 Contactor 24 VAC, 32A (AC-1)
K17 4900750 40 Contactor 24 VAC, 63A (AC-1)
F11, F16 4900855 01 Fuse 25 A, Size 00
F12 4900855 04 Fuse 16 A, Size 00
F17 4900855 05 Fuse 63 A, Size 00
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1810840-02 65
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
G
0
5
43
8
2
A
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66 1810840-02
2.25HeatpacCBM heat exchanger
Spare Parts for HeatpacCBM 26
Spare Parts for HeatpacCBM 76
Ref Part No. Type Remarks Qty
included
in
delivery
Qty for 3 year
operation
1 1629289 01 Heater CBM 2620 excl. counter flanges
and insulation
- -
1629289 02 Heater CBM 2640 excl. counter flanges
and insulation
- -
1629289 03 Heater CBM 2660 excl. counter flanges
and insulation
- -
1629289 04 Heater CBM 2680 excl. counter flanges
and insulation
- -
1629289 05 Heater CBM 26100 excl. counter flangesand insulation
- -
2 1764629 01 Gasket for flange 8 24
Ref Part No. Type Remarks Qty
included
in
delivery
Qty for 3 year
operation
1 1629291 01 Heater CBM 7620 excl. counter flangesand insulation - -
1629291 02 Heater CBM 7640 excl. counter flanges
and insulation
- -
1629291 03 Heater CBM 7660 excl. counter flanges
and insulation
- -
1629291 04 Heater CBM 7680 excl. counter flanges
and insulation
- -
1629291 05 Heater CBM 76100 excl. counter flanges
and insulation
- -
2 1764628 01 Gasket for flange 8 24
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SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
G
05
2
8
93
A
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68 1810840-02
2.26ACP Pump 025
2.26.1 ACP Pump 025 Inspection kit (optional)
2.26.2 ACP Pump 025 Overhaul kit (optional)
2.26.3 ACP Pump 025L Repair kit (optional)
2.26.4 ACP Pump 025N Repair kit (optional)
2.26.5 Ball bearing kit for el. motor M2AA 71 (optional)
2.26.6 Ball bearing kit for el. motor M2VA 71 (optional)
Ref Part No. Description 571125-80 Notes
Quantity
2 571125 02 O-ring 1
3 571125 03 Gasket 1
5 571125 05 Washer 1
Ref Part No. Description 571125-81 Notes
Quantity
1 571125 01 Shaft seal 1
2 571125 80 Inspection kit 1 See page 68
4 571125 04 Valve spring 1
Ref Part No. Description 571125-82 Notes
Quantity
1 571125 81 Overhaul kit 1 See page 68
6 571125 06 Spring guide 1
13 571125 07 Rotor set 1 For ACP 025L
Ref Part No. Description 571125-83 NotesQuantity
1 571125 81 Overhaul kit 1 See page 68
6 571125 06 Spring guide 1
13 571125 08 Rotor set 1 For ACP 025N
Ref Part No. Description 571125-84 Notes
Quantity
15 548051 14 Ball bearing 1 D-end
16 548051 21 Ball bearing 1 N-end
Ref Part No. Description 571125-85 Notes
Quantity
15 548051 21 Ball bearing 1 D-end
16 548051 21 Ball bearing 1 N-end
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SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
5
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70 1810840-02
2.27ACP Pump 032, 038
2.27.1 ACP 032 Inspection kit (optional)
2.27.2 ACP Pump 032 Overhaul kit (optional)
2.27.3 ACP 032L Repair kit (optional)
Ref Part No. Description 571095-80 Notes
Quantity
1 571095 01 Washer 5
4 571095 03 O-ring 1
5 571095 04 Gasket 1
6 571095 06 Ball bearing 1
7 571095 08 Gasket 1
Ref Part No. Description 571095-81 Notes
Quantity
1 571095 80 Inspection kit 1 See page 70
2 571095 02 Shaft seal 1
Ref Part No. Description 571095-82 Notes
Quantity
1 571095 81 Overhaul kit 1 See page 70
12 571095 10 Valve trim 1
13 571095 11 Rotor set 1 For ACP 032L14 571095 15 Rubber element 1
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1810840-02 71
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 2 A NC ILLA R Y EQ U IPM ENT
2.27.4 ACP 032N Repair kit (optional)
2.27.5 Ball bearing kit for el. motor M2AA 90 (optional)
2.27.6 ACP Pump 038 Overhaul kit (optional)
2.27.7 ACP 038 Inspection kit (optional)
Ref Part No. Description 571095-83 Notes
Quantity
1 571095 81 Overhaul kit 1 See page 70
12 571095 10 Valve trim 1
13 571095 12 Rotor set 1 For ACP 032N
14 571095 15 Rubber element 1
Ref Part No. Description 571095-88 Notes
Quantity
15 548051 22 Ball bearing 1 D-end
16 548051 13 Ball bearing 1 N-end
Ref Part No. Description 571095-85 Notes
Quantity
1 571095 84 Inspection kit 1 See page 71
2 571095 02 Shaft seal 1
Ref Part No. Description 571095-84 Notes
Quantity
1 571095 01 Washer 5
4 571095 03 O-ring 1
5 571095 05 Gasket 1
6 571095 07 Ball bearing 1
7 571095 09 Gasket 1
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72 1810840-02
2.27.8 ACP 038K Repair kit (optional)
2.27.9 ACP 038N Repair kit (optional)
2.27.10 Ball bearing kit for el. motor M2AA 90 (optional)
Ref Part No. Description 571095-86 Notes
Quantity
1 571095 85 Overhaul kit 1 See page 71
12 571095 10 Valve trim 1
13 571095 13 Rotor set 1 For ACP 038K
14 571095 15 Rubber element 1
Ref Part No. Description 571095-87 Notes
Quantity
1 571095 85 Overhaul kit 1 See page 71
12 571095 10 Valve trim 1
13 571095 14 Rotor set 1 For ACP 038N
14 571095 15 Rubber element 1
Ref Part No. Description 571095-88 Notes
Quantity
15 548051 22 Ball bearing 1 D-end
16 548051 13 Ball bearing 1 N-end
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3 IND EX SEPAR AT IO N UN IT 840 SPARE PA RTS C ATA LO G U E
74 1810840-02
3 Index
41456 8
41456 16
41456 32
17812 8
35120 16
35120 32
41456 16
41456 32
548744 03 10
66251 18
66251 28
66414 26
66414 24
68011 12
68011 2668564 12
70490 8
74067 8
74067 28
223404 70 40
223641 14 48
548747 10 10
1270001 20
1270019 20
1766446 01 40
221040 55 32
221035 46 24
223406 13 24
223406 20 14
223641 18 18
526350 04 8
556416 18 22
546095 77 26
561724 01 12
561824 80 12
563468 01 28
565451 01 12
566054 01 34566408 03 14
571095 14 72
547837 01 16
548051 21 68
1270018 04 20
1761834 03 36
1764391 01 61
1766040 80 50
1764733 81 38
221036 27 12
221036 27 14
221036 27 28
221036 27 32
221040 05 24
221040 08 8
221040 41 32
221040 41 10
221040 42 16
221040 43 24
221040 46 8
221040 46 32
221040 58 16
221040 58 32
221041 01 14
221041 01 32
221045 60 16
221706 01 8
221706 05 24221706 05 26
221711 13 14
221711 18 8
221711 18 32
221716 02 8
221716 09 14
221716 22 32
221716 22 32
221716 23 8
221716 23 8
221716 23 8
221716 23 32
221721 25 8
221721 37 16
223101 61 14
223101 61 32
223107 35 16
223107 35 28
223403 59 14
223403 59 26
223403 63 12
223403 63 26
223404 05 8223404 05 26
223404 20 28
223404 20 10
223404 20 8
223404 20 28
223404 22 8
223404 22 28
223404 51 26
223404 51 48
223404 70 40
223404 70 50
223406 20 26
223406 29 8
223406 29 10
223406 29 28
223406 29 28
223406 30 26
223406 30 14
223412 23 8
223412 23 28
223412 48 28
223412 48 8
223412 48 8
223412 48 28
223641 03 48
223641 18 28
223641 20 18
223641 20 28223642 38 10
223642 38 28
260080 61 14
260080 61 32
260104 19 50
260104 19 40
260104 19 40
260104 22 26
260104 22 48
260154 01 24
260190 05 14
260190 05 26
260236 03 30
526350 04 32
526352 06 8
527395 11 24
537086 06 26
539418 02 8
539474 03 26
543054 05 38
544465 10 28
545869 03 12
545869 03 28546095 77 12
546198 15 12
546198 15 26
547833 01 18
547833 01 32
548043 01 24
548051 13 71
548051 13 72
548051 14 68
548051 21 68
548051 21 68
548051 22 72
548051 22 71
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1810840-02 75
SEPA RA TIO N U NIT 840 SPA RE PAR TS C A TALO G U E 3 IND EX
548051 49 28
548051 49 18
548457 80 24
548744 03 28
548747 10 28
549325 01 18
552042 01 8
552042 01 32
552766 07 8
552766 07 26
552870 21 22
552870 21 34
552870 41 8
553171 01 20
553272 01 20
554214 02 20
555529 01 20
556416 12 8556416 25 34
558533 81 36
560131 02 8
560202 01 8
560406 01 10
560637 01 12
560638 05 12
560638 05 12
560638 05 26
560638 05 26
561114 01 16
561208 01 14
561208 01 32
561211 80 14
561386 01 14
561386 01 26
561389 81 14
561439 01 24
561551 01 24
561584 81 24
561607 81 24
561724 01 32
561773 03 8561773 04 22
561804 02 12
561804 83 12
561804 83 12
561829 02 24
561831 01 12
561876 80 12
561876 80 32
561897 01 12
561950 80 8
561954 01 32
561954 01 14
561957 01 14
561957 01 32
561960 01 14
561962 01 14
561962 01 32
561977 01 10
562023 02 10
562091 01 8
562092 02 8
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956264 13 36
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1766004 81 421766004 81 50
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2210462 32 82234121 38 8
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2522302 09 8
31830 6409 1 52
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