centrifugal pump type slm nv to din en iso 2858 · pdf fileslm nv to din en iso 2858 ... it...

6
Klaus Union GmbH & Co. KG Blumenfeldstr. 18 44795 Bochum Germany KU_NV_E_11/13 Phone +49 234 45 95 - 0 Fax +49 234 45 95 - 7000 E-Mail info@klaus-union.com Internet www.klaus-union.com CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858 AND DIN EN ISO 15783 SEALLESS WITH MAGNET DRIVE Product Program Pumps: Pumps with Magnet Drive E Centrifugal Pumps acc. to DIN EN ISO 2858 & DIN EN ISO 15789, SLM NV E Centrifugal Pumps acc. to ANSI B73.3, SLM AVO E Centrifugal Pumps for Petrochemical Applications acc. to API 685, SLM AVP E Centrifugal Pumps for High Pressure Applications, SLM SV / SLM GV E Centrifugal Pumps for High Temperature Applications, SLM NHO E Centrifugal Pumps for Liquids Containing Solids, SLM NV OT E Self-Priming Centrifugal Pumps, SLM SV E Multistage Centrifugal Pumps, Tension-Rod or Barrel-Type Design, SLM GV E Submerged Centrifugal Pumps, SLM NVT E Double-Suction Centrifugal Pumps, SLM ZV Pumps with Shaft Sealing E Twin Screw Pumps, DSP E Centrifugal Pumps acc. to DIN EN ISO 2858 & DIN EN ISO 5199, NOV E Multistage Centrifugal Pumps, Tension-Rod or Barrel-Type Design, GOV / GOVT E Horizontal and Vertical Propeller Pumps, P E Bottom-Flange Propeller Pumps, UP E Submerged Centrifugal Pumps, TP NO E Double Suction Centrifugal Pumps, NZ Product Program Valves: E Globe Valves, T E Globe Valves, Y E Gate Valves, Isomorphous Construction Series E Gate Valves, Wedge or Wedge Plates E Relief Valves E Check Valves E Sight Glasses E Strainers E Filters E Bottom Valves E Safety Valves Klaus Union Service Performance: E Workshop / On-Site Repairs E Genuine Spare Part Delivery Worldwide E Spare Parts Storage E Customized Spare Parts Management E On-Site Maintenance E Installation E Retrofitting E On-Site Testing / Monitoring E Customer Advisory Service E Start Up & Commissioning E Individual 24 / 7-Service E Trouble-Shooting E In-House & On-Site Training E On-Site Assembly and Disassembly E Long-Term Maintenance Contracts E Maintenance Planning and Consulting E Diagnostics

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Page 1: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

SERV ICE

S E R V I C E

KU-Logo für farbigen HG

Klaus Union GmbH & Co. KG

Blumenfeldstr. 1844795 BochumGermany

KU_N

V_E_

11/1

3

Phone +49 234 45 95 - 0Fax +49 234 45 95 - 7000

E-Mail [email protected] www.klaus-union.com

CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858 AND DIN EN ISO 15783 SEALLESS WITH MAGNET DRIVE

Product Program Pumps:

Pumps with Magnet Drive

E Centrifugal Pumps acc. to DIN EN ISO 2858 & DIN EN ISO 15789, SLM NV

E Centrifugal Pumps acc. to ANSI B73.3, SLM AVOE Centrifugal Pumps for Petrochemical Applications

acc. to API 685, SLM AVPE Centrifugal Pumps for High Pressure

Applications, SLM SV / SLM GVE Centrifugal Pumps for High

Temperature Applications, SLM NHOE Centrifugal Pumps for Liquids

Containing Solids, SLM NV OTE Self-Priming Centrifugal Pumps, SLM SVE Multistage Centrifugal Pumps,

Tension-Rod or Barrel-Type Design, SLM GVE Submerged Centrifugal Pumps, SLM NVTE Double-Suction Centrifugal Pumps, SLM ZV

Pumps with Shaft Sealing

E Twin Screw Pumps, DSPE Centrifugal Pumps acc. to DIN EN ISO 2858 &

DIN EN ISO 5199, NOVE Multistage Centrifugal Pumps,

Tension-Rod or Barrel-Type Design, GOV / GOVTE Horizontal and Vertical Propeller Pumps, PE Bottom-Flange Propeller Pumps, UPE Submerged Centrifugal Pumps, TP NOE Double Suction Centrifugal Pumps, NZ

Product Program Valves:

E Globe Valves, TE Globe Valves, YE Gate Valves, Isomorphous Construction SeriesE Gate Valves, Wedge or Wedge PlatesE Relief ValvesE Check ValvesE Sight GlassesE StrainersE FiltersE Bottom ValvesE Safety Valves

Klaus Union Service Performance:

E Workshop / On-Site RepairsE Genuine Spare Part Delivery WorldwideE Spare Parts StorageE Customized Spare Parts ManagementE On-Site MaintenanceE InstallationE RetrofittingE On-Site Testing / MonitoringE Customer Advisory ServiceE Start Up & CommissioningE Individual 24 / 7-ServiceE Trouble-ShootingE In-House & On-Site TrainingE On-Site Assembly and DisassemblyE Long-Term Maintenance ContractsE Maintenance Planning and ConsultingE Diagnostics

Page 2: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

Operating Data

Flow Rate: Q = up to 3.500 m³ /hDelivery Head: H = up to 200 m L. C.Higher Flow Rates upon Request

Pressure Ratings/Temperature Ranges

Standard Construction: PN 16 at 120 °CTemperature Range: -120 °C up to +350 °C,

upon Request up to max. +450 °C

Pressure Rating: up to PN 400Higher Pressure Ratings upon Request

2

SLM NV - “V” stands for “variable” through modular design. Features and benefits of the modular “V-Concept” are:

E Few Individual Components – Multifunctional, Individual Application

E Greater Safety over the entire Construction RangeE Suitable for Serial Fabrication at Competitive PricesE Standard Modules offer many Design VariationsE Energy Efficient SystemsE Maximum Flexibility and Inter- ChangeabilityE Off-the-Shelf Availability of Parts, Components and Accessories

The construction series SLM NV covers the complete performance range of single-stage centrifugal pumps. Pumps for high system pressure applications are available upon request.

SLM NV – More than just a Standard Pump

This pump, to DIN EN ISO 2858, is very much more than just a standard pump. It is the current further development in our well-proven series of sealless magnet drive centrifugal pumps. With the SLM NV, Klaus Union has developed a pump design to address today‘s industry requirements and to offer new efficient and demand-driven solutions. Requirements have increased, become more complex, and more specific in recent years, particularly in the chemical and petrochemical industry where pumps handle aggressive, toxic and explosive liquids under highest safety requirements.

Klaus Union satisfies these requirements with over fifty years of experience in development, construction, manufacturing and in the appli-cation of magnet drive pumps.

3

Klaus Union GmbH & Co. KG Experience – Responsibility – Passion

Quality Assurance

A major component of the Klaus Union ethos is to ensure highest product qualities. Existingquality assurance procedures with Klaus Union suppliers are constantly monitored from order placement to goods receipt and final assembly. This quality assurance system, developed on latest technologies, complies with the require-ments of international regulations. Klaus Union is a DIN EN ISO 9001 certified company.

Products

E AcidsE LyesE HydrocarbonE Heat Transfer LiquidsE Liquid GasE Aggressive, Explosive and

Toxic Liquids Industries

E Chemical and Petrochemical IndustriesE Refrigeration and HeatE Liquid Gas PlantsE Galvanic EngineeringE Power StationsE Tank Installations

Page 3: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

Constructional Details SLM NV Basic Design to DIN EN ISO 2858

1. Pump CasingPN 16 at 120 °C

2. Outer Magnet CarrierTwo Piece with Rub Ring on the Intermediate Lantern

3. Journal BearingsDouble Bearing made of SSiC;Counter Centred Combination for Universal Utilisation over a Wide Temperature Range

4. Balancing HolesOptimized Thrust Loads over the entire Operating Range via Hydraulic Measures

5. Flushing SystemPressurised to Safely handle Liquids close to Boiling Point

6. Isolation ShellSelf-Venting and Fully Drainable;Vortex Breaker

7. Bearing SupportGrease-Lubricated Anti-Friction Bearings

8. Intermediate LanternWith Outer Magnet Carrier Rub Ring and Assembly/Disassembly Guidance

9. Inner Magnet CarrierWith Rub Ring on the Journal Bearing Bush

10. Static GasketsOnly two Static Gaskets at Isolation Shelland Casing, Gaskets acc. to TA-Luft

2.

1.

7.

8.

9.

10.

6.

3.

4.

4 5

5.

Page 4: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

The Modular System

Klaus Union´s modular pump system is consisting of three different elements:The combination of these elements allows a large operating envelope with less different parts.By usage of over 100 different pump sizes and magnet drives, operation parameters up to 3.500 m3/h and 400 bar are realized. Interchangeability, stock size and services become easy subjects.

SLM NVS ... ZL

E Grease-Lubricated Anti-Friction Bearings with increased Bearing Spacing

E Non-Metallic Isolation Shell “Z” (zirconium oxide)E Secondary Sealing between the Anti-Friction Bearings “L”

Options

“Z“ Isolation Shell made of Zirconium OxideThis isolation shell generates no Eddy Cur-rent losses in the magnet drive. This isolation shell offers maximum pump efficiency and is particularly beneficial where heat input into the pumped liquid is to be avoided.

“L“ Secondary Sealing between the Anti-Friction Bearings

The secondary sealing consists of a high-performance radial shaft seal ring, which ensures that there is no immediate leakage of

the liquid to the atmosphere in the drive shaft area in the event of an isolation shell failure.

“E1F“ External Recirculation via Discharge FilterThe self-cleaning discharge filter is used for applications where liquids with a moderate percentage of solids are handled. The flush flow is picked up externally from the discharge filter and re-introduced into the magnet coup-ling. The internal flush flow ports are closed.

SLM NVS ... E1F

E Grease-Lubricated Anti-Friction Bearings with Increased Bearing Spacing

E External Recirculation via Discharge Filter “E1F”

6 7

Construction Types

SLM NV – The Modular System forSealless Centrifugal Pumps

Fig. 1: Pump Hydraulic, 49 Sizes

Fig. 3: Bearing Bracket, 5 Sizes

Fig. 2: Magnet Coupling, 54 Sizes

Page 5: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

Options for every Requirement

8 9

SLM NVB ... WJ

E Close-Coupled ConstructionE Thermal Barrier with Secondary Sealing “W”E Inducer “J”

SLM NVB ... OTZW

E Close-Coupled ConstructionE Construction without Flush Flow “OT“E Non-Metallic Isolation Shell “Z” (Zirconium Oxide)E Thermal Barrier with Secondary Sealing “W”

“W“ Thermal Barrier with Secondary SealingThe thermal barrier reduces heat transfer from the pump end to the anti-friction bear- ings. By using the thermal barrier, the temperature at the anti-friction bearings is reduced by 20°C to 30°C. A high-performance radial shaft seal ring is integrated in the thermal barrier as a secondary sealing. The gasket prevents immediate liquid leakage in the event of isolation shell failure.

“J“ InducerThe inducer is fitted in front of the impeller and increases the suction pressure. It offers enhanced NPSH characteristics to the pump

and can often almost half the NPSH require-ments.

“OT“ Construction without Flush FlowThis construction type is used for applications where liquids with a high percentage of solids are handled. The casing cover is equipped with two external connections for feeding and draining of the isolation shell area. The spe-cially designed journal bearings prevent any solids within the pumped liquid from entering the magnet drive.

Construction Types

SLM NVO ... H12F

E Oil-Lubricated Anti-Friction Bearings with Thermal Barrier and Secondary Sealing

E Jacketed Hydraulic Casing “H1”E Jacketed Intermediate Lantern “H2”E Internal Filter “F“

SLM NVO ... C

E Oil-Lubricated Anti-Friction Bearings with Thermal Barrier and Secondary Sealing

E Plastic Isolation Shell CFRP/PTFE “C”

“H1“ Jacketed Hydraulic Casing for Heating“H2“ Jacketed Intermediate Lantern for HeatingThe heating jacket serves to heat the pump prior to starting or to maintain temperature.

“F“ Internal FilterThe self-cleaning internal filter is used for handling liquids with a low percentage of solids. The filter sits in front of the flush flow channel’s entry ports. It ensures that no solid matter that could damage the magnet drive or the journal bearing can enter the flush flow circuit.

“C“ Plastic Isolation Shell

The plastic isolation shell consists of two separate components – a carbon fibre rein-forced outer shell, and an inner PTFE liner. The shell eliminates Eddy Current losses and is used to maximise the pump’s over-all efficiency, or when a temperature rise of the internal flush flow must be avoided.

Construction Types

Page 6: CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858  · PDF fileSLM NV TO DIN EN ISO 2858 ... It is the current ... and can often almost half the NPSH require

Performance Curves SLM NV

14

040-025-125

040-025-160

040-025-200

080-050-200

050-032-250

200-150-250

065-040-315080-050-315

200-150-315

400-350-400

400-400-500(1180 1/min)

200-150-500

2 4 6 8 10 20 40 60 80 100 200 400 600 1000800 2000 4000

6

8

10

20

40

60

80

100

140

15

20

50

100

200

300

400450

125-100-400

Head

[ ft

]

Head

[ m

]

050-

032-

125

065-

040-

125

080-

050-

125

100-

065-

125

050-

032-

160

065-

040-

160

100-

065-

160

125-

080-

160

080-

050-

160

065-

040-

200

100-

065-

200 125-

100-

200

125-

080-

200

050-

032-

200

065-

040-

250

080-

050-

250

100-

065-

250

150-

125-

250

125-

100-

250

125-

080-

250

150-

125-

315

125-

100-

315

125-

080-

315

100-

065-

315300-

250-

315

250-

200-

315

150-

125-

400

200-

150-

400

250-

200-

400

300-

250-

400

350-

300-

400

300-

250-

500

250-

200-

500350-

300-

500 400-

350-

500

5 10 20 30 40 50 100 500 1000 5000 10000 20000

250-

200-

250

1750 1/min

Kennfeld Prospekt NOV 1750 U

Flowrate[ usgpm ]

Flowrate[ m³/h ]

Kennfeld Prospekt NOV 3500 U

1 600

250

10

040-025-125

050-032-125

065-040-125 080-050-125

100-065-125

040-025-160 050-032-160

065-040-160

080-050-160 100-065-160

125-080-160

040-025-200 050-032-200

065-040-200

080-050-200

100-065-200

125-080-200

125-100-200

050-032-250 065-040-250

080-050-250

100-065-250

125-080-250

125-100-250150-125-250

20

40

60

80

100

150

200

2 4 6 8 10 20 40 60 80 100 200 400

50

40

100

200

400

150

300

600

800

5 1010 20 30 40 50 100 200 500 1000 2000 2500

065-040-315

080-050-315

100-065-315

125-080-315

125-100-315

Head

[ ft

]

Head

[ m

]

3500 1/min

Flowrate[ usgpm ]

Flowrate[ m³/h ]

040-025-125

1 5005

150

050-032-125 065-040-125 080-050-125

100-065-125

040-025-160050-032-160

065-040-160

080-050-160 100-065-160

125-080-160

040-025-200050-032-200

065-040-200

080-050-200

100-065-200

125-080-200

125-100-200

050-032-250

065-040-250

080-050-250

100-065-250

125-080-250

125-100-250

150-125-250

065-040-315080-050-315

100-065-315125-080-315

125-100-315

150-125-315

2 4 6 8 10 20 40 60 80 100 200 400

6

8

10

20

40

60

80

100

120

5 10 20 30 40 50 100 200 500 1000 20001500

20

25

30

50

40

100

200

400

500

300

Head

[ ft

]

Head

[ m

]

2900 1/min

Kennfeld Prospekt NOV 2900 U

Flowrate[ usgpm ]

Flowrate[ m³/h ]

14

4000

040-025-125

050-032-125

065-040-125

080-050-125

100-065-125

040-025-160

050-032-160

065-040-160

080-050-160

100-065-160

125-080-160

040-025-200

050-032-200

065-040-200

080-050-200

100-065-200

125-080-200

125-100-200

050-032-250

065-040-250

080-050-250

100-065-250

125-080-250

125-100-250

150-125-250

200-150-250

250-200-250

065-040-315

080-050-315

100-065-315

125-080-315

125-100-315150-125-315

200-150-315

250-200-315

300-250-315

200-150-400

250-200-400

300-250-400

350-300-400

400-400-500( 980 1/min )

400-350-400

200-150-500

250-200-500

300-250-500

350-300-500

400-350-500

2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000

6

8

10

20

40

60

80

100

15

20

50

100

200

300

360

5 10 20 30 5040 100 500 1000 5000 10000 20000

125-100-400150-125-400

Head

[ ft

]

Head

[ m

]

Kennfeld Prospekt NOV 1450 U

1450 1/min

Flowrate[ usgpm ]

Flowrate[ m³/h ]

Performance Curve 60 Hz

Performance Curve 60 Hz

Performance Curve 50 Hz

Performance Curve 50 Hz

10 11