centrifugal pump type slm nv to din en iso 2858 · pdf fileslm nv to din en iso 2858 ... it...
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SERV ICE
S E R V I C E
KU-Logo für farbigen HG
Klaus Union GmbH & Co. KG
Blumenfeldstr. 1844795 BochumGermany
KU_N
V_E_
11/1
3
Phone +49 234 45 95 - 0Fax +49 234 45 95 - 7000
E-Mail [email protected] www.klaus-union.com
CENTRIFUGAL PUMP TYPE SLM NV TO DIN EN ISO 2858 AND DIN EN ISO 15783 SEALLESS WITH MAGNET DRIVE
Product Program Pumps:
Pumps with Magnet Drive
E Centrifugal Pumps acc. to DIN EN ISO 2858 & DIN EN ISO 15789, SLM NV
E Centrifugal Pumps acc. to ANSI B73.3, SLM AVOE Centrifugal Pumps for Petrochemical Applications
acc. to API 685, SLM AVPE Centrifugal Pumps for High Pressure
Applications, SLM SV / SLM GVE Centrifugal Pumps for High
Temperature Applications, SLM NHOE Centrifugal Pumps for Liquids
Containing Solids, SLM NV OTE Self-Priming Centrifugal Pumps, SLM SVE Multistage Centrifugal Pumps,
Tension-Rod or Barrel-Type Design, SLM GVE Submerged Centrifugal Pumps, SLM NVTE Double-Suction Centrifugal Pumps, SLM ZV
Pumps with Shaft Sealing
E Twin Screw Pumps, DSPE Centrifugal Pumps acc. to DIN EN ISO 2858 &
DIN EN ISO 5199, NOVE Multistage Centrifugal Pumps,
Tension-Rod or Barrel-Type Design, GOV / GOVTE Horizontal and Vertical Propeller Pumps, PE Bottom-Flange Propeller Pumps, UPE Submerged Centrifugal Pumps, TP NOE Double Suction Centrifugal Pumps, NZ
Product Program Valves:
E Globe Valves, TE Globe Valves, YE Gate Valves, Isomorphous Construction SeriesE Gate Valves, Wedge or Wedge PlatesE Relief ValvesE Check ValvesE Sight GlassesE StrainersE FiltersE Bottom ValvesE Safety Valves
Klaus Union Service Performance:
E Workshop / On-Site RepairsE Genuine Spare Part Delivery WorldwideE Spare Parts StorageE Customized Spare Parts ManagementE On-Site MaintenanceE InstallationE RetrofittingE On-Site Testing / MonitoringE Customer Advisory ServiceE Start Up & CommissioningE Individual 24 / 7-ServiceE Trouble-ShootingE In-House & On-Site TrainingE On-Site Assembly and DisassemblyE Long-Term Maintenance ContractsE Maintenance Planning and ConsultingE Diagnostics
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Operating Data
Flow Rate: Q = up to 3.500 m³ /hDelivery Head: H = up to 200 m L. C.Higher Flow Rates upon Request
Pressure Ratings/Temperature Ranges
Standard Construction: PN 16 at 120 °CTemperature Range: -120 °C up to +350 °C,
upon Request up to max. +450 °C
Pressure Rating: up to PN 400Higher Pressure Ratings upon Request
2
SLM NV - “V” stands for “variable” through modular design. Features and benefits of the modular “V-Concept” are:
E Few Individual Components – Multifunctional, Individual Application
E Greater Safety over the entire Construction RangeE Suitable for Serial Fabrication at Competitive PricesE Standard Modules offer many Design VariationsE Energy Efficient SystemsE Maximum Flexibility and Inter- ChangeabilityE Off-the-Shelf Availability of Parts, Components and Accessories
The construction series SLM NV covers the complete performance range of single-stage centrifugal pumps. Pumps for high system pressure applications are available upon request.
SLM NV – More than just a Standard Pump
This pump, to DIN EN ISO 2858, is very much more than just a standard pump. It is the current further development in our well-proven series of sealless magnet drive centrifugal pumps. With the SLM NV, Klaus Union has developed a pump design to address today‘s industry requirements and to offer new efficient and demand-driven solutions. Requirements have increased, become more complex, and more specific in recent years, particularly in the chemical and petrochemical industry where pumps handle aggressive, toxic and explosive liquids under highest safety requirements.
Klaus Union satisfies these requirements with over fifty years of experience in development, construction, manufacturing and in the appli-cation of magnet drive pumps.
3
Klaus Union GmbH & Co. KG Experience – Responsibility – Passion
Quality Assurance
A major component of the Klaus Union ethos is to ensure highest product qualities. Existingquality assurance procedures with Klaus Union suppliers are constantly monitored from order placement to goods receipt and final assembly. This quality assurance system, developed on latest technologies, complies with the require-ments of international regulations. Klaus Union is a DIN EN ISO 9001 certified company.
Products
E AcidsE LyesE HydrocarbonE Heat Transfer LiquidsE Liquid GasE Aggressive, Explosive and
Toxic Liquids Industries
E Chemical and Petrochemical IndustriesE Refrigeration and HeatE Liquid Gas PlantsE Galvanic EngineeringE Power StationsE Tank Installations
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Constructional Details SLM NV Basic Design to DIN EN ISO 2858
1. Pump CasingPN 16 at 120 °C
2. Outer Magnet CarrierTwo Piece with Rub Ring on the Intermediate Lantern
3. Journal BearingsDouble Bearing made of SSiC;Counter Centred Combination for Universal Utilisation over a Wide Temperature Range
4. Balancing HolesOptimized Thrust Loads over the entire Operating Range via Hydraulic Measures
5. Flushing SystemPressurised to Safely handle Liquids close to Boiling Point
6. Isolation ShellSelf-Venting and Fully Drainable;Vortex Breaker
7. Bearing SupportGrease-Lubricated Anti-Friction Bearings
8. Intermediate LanternWith Outer Magnet Carrier Rub Ring and Assembly/Disassembly Guidance
9. Inner Magnet CarrierWith Rub Ring on the Journal Bearing Bush
10. Static GasketsOnly two Static Gaskets at Isolation Shelland Casing, Gaskets acc. to TA-Luft
2.
1.
7.
8.
9.
10.
6.
3.
4.
4 5
5.
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The Modular System
Klaus Union´s modular pump system is consisting of three different elements:The combination of these elements allows a large operating envelope with less different parts.By usage of over 100 different pump sizes and magnet drives, operation parameters up to 3.500 m3/h and 400 bar are realized. Interchangeability, stock size and services become easy subjects.
SLM NVS ... ZL
E Grease-Lubricated Anti-Friction Bearings with increased Bearing Spacing
E Non-Metallic Isolation Shell “Z” (zirconium oxide)E Secondary Sealing between the Anti-Friction Bearings “L”
Options
“Z“ Isolation Shell made of Zirconium OxideThis isolation shell generates no Eddy Cur-rent losses in the magnet drive. This isolation shell offers maximum pump efficiency and is particularly beneficial where heat input into the pumped liquid is to be avoided.
“L“ Secondary Sealing between the Anti-Friction Bearings
The secondary sealing consists of a high-performance radial shaft seal ring, which ensures that there is no immediate leakage of
the liquid to the atmosphere in the drive shaft area in the event of an isolation shell failure.
“E1F“ External Recirculation via Discharge FilterThe self-cleaning discharge filter is used for applications where liquids with a moderate percentage of solids are handled. The flush flow is picked up externally from the discharge filter and re-introduced into the magnet coup-ling. The internal flush flow ports are closed.
SLM NVS ... E1F
E Grease-Lubricated Anti-Friction Bearings with Increased Bearing Spacing
E External Recirculation via Discharge Filter “E1F”
6 7
Construction Types
SLM NV – The Modular System forSealless Centrifugal Pumps
Fig. 1: Pump Hydraulic, 49 Sizes
Fig. 3: Bearing Bracket, 5 Sizes
Fig. 2: Magnet Coupling, 54 Sizes
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Options for every Requirement
8 9
SLM NVB ... WJ
E Close-Coupled ConstructionE Thermal Barrier with Secondary Sealing “W”E Inducer “J”
SLM NVB ... OTZW
E Close-Coupled ConstructionE Construction without Flush Flow “OT“E Non-Metallic Isolation Shell “Z” (Zirconium Oxide)E Thermal Barrier with Secondary Sealing “W”
“W“ Thermal Barrier with Secondary SealingThe thermal barrier reduces heat transfer from the pump end to the anti-friction bear- ings. By using the thermal barrier, the temperature at the anti-friction bearings is reduced by 20°C to 30°C. A high-performance radial shaft seal ring is integrated in the thermal barrier as a secondary sealing. The gasket prevents immediate liquid leakage in the event of isolation shell failure.
“J“ InducerThe inducer is fitted in front of the impeller and increases the suction pressure. It offers enhanced NPSH characteristics to the pump
and can often almost half the NPSH require-ments.
“OT“ Construction without Flush FlowThis construction type is used for applications where liquids with a high percentage of solids are handled. The casing cover is equipped with two external connections for feeding and draining of the isolation shell area. The spe-cially designed journal bearings prevent any solids within the pumped liquid from entering the magnet drive.
Construction Types
SLM NVO ... H12F
E Oil-Lubricated Anti-Friction Bearings with Thermal Barrier and Secondary Sealing
E Jacketed Hydraulic Casing “H1”E Jacketed Intermediate Lantern “H2”E Internal Filter “F“
SLM NVO ... C
E Oil-Lubricated Anti-Friction Bearings with Thermal Barrier and Secondary Sealing
E Plastic Isolation Shell CFRP/PTFE “C”
“H1“ Jacketed Hydraulic Casing for Heating“H2“ Jacketed Intermediate Lantern for HeatingThe heating jacket serves to heat the pump prior to starting or to maintain temperature.
“F“ Internal FilterThe self-cleaning internal filter is used for handling liquids with a low percentage of solids. The filter sits in front of the flush flow channel’s entry ports. It ensures that no solid matter that could damage the magnet drive or the journal bearing can enter the flush flow circuit.
“C“ Plastic Isolation Shell
The plastic isolation shell consists of two separate components – a carbon fibre rein-forced outer shell, and an inner PTFE liner. The shell eliminates Eddy Current losses and is used to maximise the pump’s over-all efficiency, or when a temperature rise of the internal flush flow must be avoided.
Construction Types
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Performance Curves SLM NV
14
040-025-125
040-025-160
040-025-200
080-050-200
050-032-250
200-150-250
065-040-315080-050-315
200-150-315
400-350-400
400-400-500(1180 1/min)
200-150-500
2 4 6 8 10 20 40 60 80 100 200 400 600 1000800 2000 4000
6
8
10
20
40
60
80
100
140
15
20
50
100
200
300
400450
125-100-400
Head
[ ft
]
Head
[ m
]
050-
032-
125
065-
040-
125
080-
050-
125
100-
065-
125
050-
032-
160
065-
040-
160
100-
065-
160
125-
080-
160
080-
050-
160
065-
040-
200
100-
065-
200 125-
100-
200
125-
080-
200
050-
032-
200
065-
040-
250
080-
050-
250
100-
065-
250
150-
125-
250
125-
100-
250
125-
080-
250
150-
125-
315
125-
100-
315
125-
080-
315
100-
065-
315300-
250-
315
250-
200-
315
150-
125-
400
200-
150-
400
250-
200-
400
300-
250-
400
350-
300-
400
300-
250-
500
250-
200-
500350-
300-
500 400-
350-
500
5 10 20 30 40 50 100 500 1000 5000 10000 20000
250-
200-
250
1750 1/min
Kennfeld Prospekt NOV 1750 U
Flowrate[ usgpm ]
Flowrate[ m³/h ]
Kennfeld Prospekt NOV 3500 U
1 600
250
10
040-025-125
050-032-125
065-040-125 080-050-125
100-065-125
040-025-160 050-032-160
065-040-160
080-050-160 100-065-160
125-080-160
040-025-200 050-032-200
065-040-200
080-050-200
100-065-200
125-080-200
125-100-200
050-032-250 065-040-250
080-050-250
100-065-250
125-080-250
125-100-250150-125-250
20
40
60
80
100
150
200
2 4 6 8 10 20 40 60 80 100 200 400
50
40
100
200
400
150
300
600
800
5 1010 20 30 40 50 100 200 500 1000 2000 2500
065-040-315
080-050-315
100-065-315
125-080-315
125-100-315
Head
[ ft
]
Head
[ m
]
3500 1/min
Flowrate[ usgpm ]
Flowrate[ m³/h ]
040-025-125
1 5005
150
050-032-125 065-040-125 080-050-125
100-065-125
040-025-160050-032-160
065-040-160
080-050-160 100-065-160
125-080-160
040-025-200050-032-200
065-040-200
080-050-200
100-065-200
125-080-200
125-100-200
050-032-250
065-040-250
080-050-250
100-065-250
125-080-250
125-100-250
150-125-250
065-040-315080-050-315
100-065-315125-080-315
125-100-315
150-125-315
2 4 6 8 10 20 40 60 80 100 200 400
6
8
10
20
40
60
80
100
120
5 10 20 30 40 50 100 200 500 1000 20001500
20
25
30
50
40
100
200
400
500
300
Head
[ ft
]
Head
[ m
]
2900 1/min
Kennfeld Prospekt NOV 2900 U
Flowrate[ usgpm ]
Flowrate[ m³/h ]
14
4000
040-025-125
050-032-125
065-040-125
080-050-125
100-065-125
040-025-160
050-032-160
065-040-160
080-050-160
100-065-160
125-080-160
040-025-200
050-032-200
065-040-200
080-050-200
100-065-200
125-080-200
125-100-200
050-032-250
065-040-250
080-050-250
100-065-250
125-080-250
125-100-250
150-125-250
200-150-250
250-200-250
065-040-315
080-050-315
100-065-315
125-080-315
125-100-315150-125-315
200-150-315
250-200-315
300-250-315
200-150-400
250-200-400
300-250-400
350-300-400
400-400-500( 980 1/min )
400-350-400
200-150-500
250-200-500
300-250-500
350-300-500
400-350-500
2 4 6 8 10 20 40 60 80 100 200 400 600 800 1000 2000
6
8
10
20
40
60
80
100
15
20
50
100
200
300
360
5 10 20 30 5040 100 500 1000 5000 10000 20000
125-100-400150-125-400
Head
[ ft
]
Head
[ m
]
Kennfeld Prospekt NOV 1450 U
1450 1/min
Flowrate[ usgpm ]
Flowrate[ m³/h ]
Performance Curve 60 Hz
Performance Curve 60 Hz
Performance Curve 50 Hz
Performance Curve 50 Hz
10 11