centrifugal chiller - daikin applied · centrifugal chiller; pe126, peh126, pe550-1200 rev. ac...

Replacement Parts List No. 57113700Revision AC 01/2020

McQuayWestinghouse

Centrifugal Chiller

PE, PEH126 PE

550-1200

Last Manufactured: 2002

To find your Daikin Applied parts distributor, call 1-800-377-2787 or visit www.DaikinApplied.com

Centrifugal Chiller; PE126, PEH126, PE550-1200 Rev. AC 01/2020 RPL 571137 /

Parts List Revision History.................................................................................................................................. 3Nomenclature ...............................................................................................................................................5 - 11Unit Assembly Components Vessel Insulation ........................................................................................................................................ 12Unit Assembly Components 1988- 2002 End View- Vessel Connection End............................................................................................................. 13 End View- Vessel Return End .................................................................................................................... 14 Expansion Valve Piping- Units With Hot Gas Bypass ......................................................................... 15 - 16 Expansion Valve Piping- Units Without Hot Gas Bypass .................................................................... 17 - 18 Front View- Main Components........................................................................................................... 19 - 22Unit Assembly Components 1988- 1996: Shell & Tube Oil Cooler Components ............................................. 23Unit Assembly Components 1988- 2002: Motor Cooling Filter Drier Assembly- Parts Detail ........................... 24Unit Assembly Components 1988- 1996: Front View- Part Two; Insulation, Brackets, Hardware .................... 25Unit Assembly Components 1988- 2002: Oil Pump Piping .............................................................................. 26Unit Assembly Components 1988- 1996: Refrig Cooled Oil Circuit Piping; Shell & Tube Oil Cooler ........ 27 - 28Unit Assembly Components 1996- 2002: Refrig Cooled Oil Circuit Piping; Plate to Plate Oil Cooler .............. 29Unit Assembly Components 1988- 1996: Water Cooled Oil Cooler Piping- Shell & Tube Oil Cooler ........ 30 - 31Unit Assembly Components 1988- 1996 Water Cooled Oil Cooler Piping- Plate to Plate Oil Cooler ............... 32Unit Assembly Components 1988- 1996: Hot Gas Bypass- Units with Shell & Tube Oil Cooler ............... 33 - 34Unit Assembly Components 1996- 2002: Hot Gas Bypass- Units with Plate- To- Plate Oil Cooler .................. 35Unit Assembly Components 1988- 2002 Liquid Injection Assembly Components ..................................................................................................... 36 Expansion Valve- Parts Detail .................................................................................................................... 37Unit Assembly Components- 1979 - 1988: Side Mounted Compressor .................................................... 38 - 39Factory Mounted Starter ........................................................................................................................... 40 - 41Surge Capacitor, Power Correction Capacitor, 50 Hz Capacitor Modification, Flow Switch Option ................. 42Mounting Brackets ............................................................................................................................................ 43Control Box- Model 180 (1987-94) ............................................................................................................ 44 - 51Control Box- Series 200 ........................................................................................................................... 52 - 57Lube Box-Used With MicroTech Series 200 Panels .................................................................................. 58 - 59Lube Box- 1982-1994 ................................................................................................................................ 60 - 61Control Box- Electromechanical Controls 1982-1987................................................................................ 62 - 65Control Box- Electromechanical Controls 1979 - 1981.............................................................................. 66 - 72Evaporator ................................................................................................................................................. 73 - 75Condenser ................................................................................................................................................ 76 - 78Differential Water Pressure Switch ............................................................................................................ 79 - 80Compressor Gears ......................................................................................................................................................... 81 Inlet Guide Vane Assy ................................................................................................................................ 82 Front End Components- Impeller Assembly ....................................................................................... 83 - 84 Front End ............................................................................................................................................ 85 - 86 High Speed Assembly ......................................................................................................................... 87 - 88 Gear Train Assembly ........................................................................................................................... 89 - 90 Terminals and Terminal Boxes ............................................................................................................ 91 - 94 Motor Housing Components ............................................................................................................... 95 - 96 Motor Replacement Notes ......................................................................................................................... 97 Motors ............................................................................................................................................... 98 - 102Oil Pump- 1987 to 2002......................................................................................................................... 103 - 108Valve Caps ..................................................................................................................................................... 109Paint ............................................................................................................................................................... 109Oil ................................................................................................................................................................. 109

Contents


Parts List Revision History

Revision Date Description

A thru Y Revision history details archived. Z 05/12 Page 4 - Added page for information on "Other Centrifugal Model Numbers". Page 90 - Added part number for Victaulic Coupling, 14" to Ref. 153. Page 100 - Corrected part number for Ref. 461 Valve, was 735033947. Page 101 - Added page for "Compressor- Motor Replacement Notes". Pages 102 thru 106 - Updated notes to "See Compressor-Motor Replacement Notes" page. AA 02/2016 Page 59 - Corrected description and part # for T.D. Adjustable OTD, was Label 735074521; and T.D. Adjustable PLT, was Label 735074520. Pages 69-73 - Removed all Evaporator Heads (4 pages). Added note to contact Daikin Applied. Pages 77-81 - Removed all Condenser Heads (4 pages). Added note to contact Daikin Applied. Page 101 - Added part #s for O-Ring Kit and Gerotor Assy Kit. AB 04/2016 Pages 8-11: Added 4 pages for Complete Model Nomenclature- McQuay Units. AC 01/2020 Pages 92 & 94: Removed Ref 620 Motor Housing. Part is obsolete. Added description for Ref. 631.

Daikin Applied, 13600 Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN 55440 (763) 553-5330


This Replacement Parts List can be used to identify components for the Compressor, Control Panel, Oil Pump, Condenser, and Evaporator on the following unit models:

Open Drive Chillers: PG, PEA*, PEL, PLA

Heat Recovery Chillers: PH, PHH, PJ, PJH, PHA, PLH

Condensing Units: SE, SEH, SEA*

Templifiers: TPE, TEH, TEA, TFH, TPF, THH, TPH, THA, TPJ, TJH

* For models PEA/SEA 050-100 also see RPL 552298.

Consult Daikin Applied for identification of other components on these models.

Other Centrifugal Models


NomenclatureWestinghouse Units: 1979- 1982

Serial Numbers 1979 - 1982 AU 1234

KB870Condenser Model Number

Year and Month of Manufacture: Month YearA= Jan. M= 1968 Y=1980 B= Feb. N= 1969 Z=1981C= Mar. O= 1970 A=1982D= Apr. P= 1971E= May Q= 1972F= Jun R= 1973G= Jul S= 1974H= Aug T= 1975I= Sep. U= 1976J= Oct. V= 1977K= Nov. W= 1978L= Dec. X= 1979

Serial Number

Unit Style Number ex. 359A777G10The Style Number was a 10 digit number that appeared on the unit data plate of units built in the Westinghouse era's later years . This number is the high-est level bill-of material number for the specific unit.

Model NumberSee Condenser Tube Count Table

Unit Shop Order Number ex. PE4023The Shop Order Number (called the "style number" in earlier years) was a 6 digit number that appeared on the unit data plate of all units built during the Westinghouse era. This number is the one number that allows Daikin Applied access to the original job file and Bill-of-Material. It is crucial that the field supply this number when inquiring about parts identification or when original unit data information is required. The Shop Order number is also key when requesting R134a retrofit information.

TC742

Model NumberSee Evaporator Tube Count Table

Evaporator Model Number

CE 126 J BK 18 R

Motor HP (X10)

Impeller Type: J or K

Gear Ratio (see Compressor Gear Tables)

Compressor Model Number

Compressor Type: CE= Centrifugal Hermetic

PE 460Unit Model Number

Unit Type: PE- Centrifugal Chiller, Single Compressor

Nominal Tonnage

Unit VoltageN=200/60/3B=208/60/3P=220/60/3V=230/60/3W=240/60/3U=380/60/3A=440/60/3R=460/60/3S=480/60/3D=575/60/3

M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

Impeller Size: 126= 12.6"


NomenclatureSerial Number and Style Number- McQuay Units- 1982- 2002

Serial Numbers (on all data plates) 1982-19945 ZA 12345 00

Factory5= Staunton,VA

Serial Number

Year and Month of Manufacture: Year MonthS= 1987 A= Jan.T= 1988 B= Feb.U= 1989 C= Mar.V= 1990 D= Apr.W= 1991 E= MayX= 1992 F= JunY= 1993 G= JulZ= 1994 H= Aug

Engineering Revision

Serial Numbers (on all data plates) 1995- February, 19995 5A 12345 00

Factory5= Staunton,VA

Serial Number

Year and Month of Manufacture: Year Month5= 1995 A= Jan.6= 1996 B= Feb.7= 1997 C= Mar. D= Apr. E= May F= Jun

Engineering Revision

J= Sep. K= Oct. L= Nov. M= Dec.

Unit Style Number - 1983- 2002(On all Unit Data Plates): 0923456010

6 digit G. O. NumberG. O. Item Number

G= Jul H= Aug J= Sep. K= Oct. L= Nov. M= Dec.

Unit Style Number - 19821PE6655G01

Shop Order Number

STN C 99 05 048

Plant Identification AbbreviationSTN = Staunton

Serial Number (build sequence)

C= Compressor

Serial Numbers (on all data plates) February, 1999 and later

Year of Manufacture99= 199900= 200001= 2001

etc.

Month of Manufacture01= January02= February03= March04= April05= May06= June 07= July08= August09= September10= October11= November12= December


E 3016 3C 2RA

Tube Count-Tower CondenserTube Type-Tower Condenser

Tube Type-HR Condenser

C 3016 3CYY 2RACondenser Model Number

Vessel Type: C= CondenserDiameter (in inches)

Length (in feet)

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Head PassesWater Connection End

Tube Count-HR Condenser

PEH 126 J BK 18 R

Motor HP (X10)

Impeller Type: J, K,L,M

Unit Type: PEH= Water Cooled Centrifugal Chiller-Single Compressor- Hermetic

Gear Ratio (See Compressor Gear Tables)

Unit Model Number

Compressor Size: 126= 12.6" Impeller Dia.


M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

CE 126 J BK 18 R

Motor HP (X10)

Impeller Type: J,K,L,M

Impeller Size:126= 12.6"

Gear Ratio (See Compressor Gear Tables)

Compressor Type: CE= Centrifugal Hermetic

Compressor Model Number

Nozzle ConfigurationA= Victaulic B= FlangedC/D= Water Boxes- VictaulicE/F= Water Boxes- Flanged

Diameter (in inches)Length (in feet)

Tube TypeHead PassesWater Connection End

Tube Count

Vessel Type:E= Evaporator

Evaporator Model Number

NomenclatureUnit, Compressor, Condenser and Evaporator Model Number

4= 400/60/3Q= 416/60/33= 2300/60/3T= 4600/60/32= 6600/60/3Z= 500/50/36= 3000/50/38= 6000/50/39= 6600/50/3


M=2400/60/3C=3300/60/3L=4160/60/3E=220/50/3Y=346/50/3F=380/50/3G=400/50/3K=415/50/3H=440/50/3J=3300/50/3

4= 400/60/3Q= 416/60/33= 2300/60/3T= 4600/60/32= 6600/60/3Z= 500/50/36= 3000/50/38= 6000/50/39= 6600/50/3


1. Model TypePEH= Water Cooled Single Compressor Centrifugal ChillerPFH= Water Cooled Dual Compressor Centrifugal Chiller

2. Compressor Size/Impeller Typefirst 3 digits= Impeller Diameter 126 (12.6" impeller)fourth digit= Impeller Width G= .112"; H= .143"; J= .179"; K= .224"; M=.242"

3. Gear Ratio Code (speed code)BB, BC, BD, BE, BF, BG, BH, BJ, BK, BL, BM, BN, BP, BQ, BR, BS, BT, BU, BV

4. Motor Horsepower/Voltagefirst 2 digits= horsepower60 Hz. Codes 61= 610HP 72= 720HP 84= 840HP 95= 950HP N0= 990HP N1= 1090HP N2= 1190HP N3= 1290HP M4= 1400HP50 Hz. Codes 71= 710HP 83= 830HP N0= 990HP N1= 1090HP N2= 1190HP third digit= voltage60 Hz. Codes N= 200V B= 208V P= 220V V= 230V W= 240V U= 380V A= 440V R= 460V R= 460V S= 480V D= 575V Q= 416V M= 2400V C= 3300V L= 4160V 50 Hz. Codes E= 220V Y= 346V F= 380V G= 400V K= 415V H= 440V J= 3300V

5. Open Drive Motor DescriptionYY= Hermetic Motor or no motor provided

6. Sound ControlL= Liquid InjectionY= None

7. Compressor Revision LevelA= Rev. Level A B= Rev. Level B C= Rev. Level C

8. Evaporator DescriptionE= Standard Evaporatordigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1816, 2008, 2012, 2014, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4820, 4824Example: E2008= Standard Evaporator, 20" Diameter, 8' Long

9. Evaporator Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

10. Evaporator Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear Flanged

PEH 126K BH 95R YY Y B E2612 3B 2RA A1 0450 CC Y A C2212 3CYY Code: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

2RAYYY B1 1400 CCYY YY A A 134 082 HA MYEYSA 2FYY2YYY 0191 H 11 Y 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

1 1 A Y W 1 1 U A 0250 U B C Y Y Y Y Y Y 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

NomenclatureComplete Model Number- McQuay Units


11. Evaporator Design Pressuresfirst digit= Refrigerant Side Pressure: B= 180 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME

12. Evaporator Leaving Water TemperatureCode is listed in tenths of °F(example 0450= 45.0 °F)

13. Evaporator Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel second digit= Head Material: C= Carbon Steel

14. Evaporator Tube Cleaning SystemY= None

15. Evaporator Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

16. Condenser DescriptionE= Standard Condenserdigits 2 and 3= Diameter (inches); digits 4 and 5= Length (feet)1608, 1612, 1808, 1812, 1814, 1816, 2008, 2012, 2016, 2208, 2212, 2214, 2216, 2412, 2416, 2612, 2614, 2616, 3012, 3014, 3016, 3616, 4216, 4220, 4224, 4816, 4820, 4824Example: C2008= Standard Condenser, 20” Diameter, 8’ Long 17. Condenser Tube Descriptionfirst digit= Tube Count- Contact Daikin Appliedsecond digit= Tube Type- Tubes have changed over the years. Listed below are the most recent and common tubes. E= Turbo EFP .025 Wall; F= Turbo EFP .028 Wall; Q= Turbo EFP .035 Wall

18. Condenser Head Descriptionfirst digit= Number of Water Passes: 1, 2, 3second digit= Inlet Nozzle Location: L= Left R= Rightthird digit= Nozzle Type: A= Victaulic (std.); B= Flanged; C= Marine Box- Front Victaulic; D= Marine Box- Rear Victaulic; E= Marine Box- Front Flanged; F= Marine Box- Rear FlangedIf there is no Heat Recovery Condenser digits 4, 5 & 6= YYY

19. Condenser Design Pressuresfirst digit= Refrigerant Side Pressure: D= 225 PSIG; E= 250 PSIG; F= 275 PSIG; G= 300 PSIGsecond digit= Waterside Pressure: 1= 150 PSIG ASME; 2= 250 PSIG ASME; 3= 350 PSIG ASME; 4= 150 PSIG Non-ASME (std.)

20. Maximum Condenser Leaving Water TemperatureCode is listed in tenths of °F (example 1370= 137.0 °F)

21. Condenser Tube Sheet & Head Materialfirst digit= Tube Sheet Material: C= Carbon Steel (std.)second digit= Head Material: C= Carbon Steel (std.)If there is no Heat Recovery Condenser digits 3 & 4= YY

22. Condenser Tube Cleaning SystemYY= None

23. Condenser Model RevisionA= Rev. Level A B= Rev. Level B C= Rev. Level C

24. Pressure Vessel CodeA= ASME (standard)

25. Refrigerant Type134= Refrigerant 134a



26. Refrigerant WeightTotal weight divided by 10 rounded to next whole number (example: 1712/10= 172)

27. Main Expansion Valve/ Pilot Valvefirst digit= Main Expansion Valve: F= 125 ton; G= 150 ton; H= 180 ton; I= 250 ton; J= 300 ton; K= 350 ton; L= 375 ton; O= 1400 ton; P= 800 ton; Q= 550 ton; R=1100 tonsecond digit= Pilot Valve: A= 4 ton; B= 9 ton; C= 10 ton

28. Controller OptionsM= MicroTech 200second digit= Sensor Functions: A= Outdoor Air (OA) Thermistor S20; B= OA and HR; H= Heat Recovery (HR) Thermistors S21/S22third digit= Language: E= English Language/English Units; M= English Language/Metric Unitsfourth digit= Instruments: M= Modem; Y= Nonefifth digit= Special Functions: A= Analog Outputs; B= Analog Outputs & Signal Converter; S= Signal Converter; Y= Nonesixth digit= Enclosure: A= NEMA 1

29. Starter Optionsfirst digit= Starter Type: 1= Star-Delta Open; 2= Star-Delta Closed; 3= Across-The-Line; 4= Auto Transformer; 5= Primary Reactor; 6= Solid Statesecond digit= Enclosure: C= NEMA 1 Compact; D= NEMA 1 Double Door Compact; F= NEMA 1 Full Size; K= Evap brackets only; S= NEMA 1 Shelf-Mounted; Y= Nonethird digit= Meters: 1= Voltmeter; Y= Nonefourth digit= Disconnect: A= Circuit Breaker; B= MCP Motor Circuit Protector; C= Non-fused Disconnect Switch; Y= Nonefifth digit= Surge Protection Capacitor: 1= P.F. Correction; 2= Surge Protection; 3= P.F. and Surge Protection; Y= Nonesixth digit= Phase Loss/Rotation Protection: A= PVR Relay Under; B= PVR Relay Over and Under; Y= Noneseventh digit= Ground Fault Protection: 1= with Groundgard; Y= Noneeighth digit= Load Balance: 2= 2 Machine load balance; 3= 3 Machine load balance; 4= 4 Machine load balance; Y= None

30. Rated Load AmpsActual RLA

31. Hot Gas BypassH= Hot Gas BypassY= None

32. Insulationfirst digit= Condenser & Evaporator Shell Insulation: H= 3/4" Closed Cell Foam Insulation on Evaporator Shell, Suction Piping, Compressor Inlet, Motor Barrel + High Humidity 2= 3/4" Closed Cell Foam Insulation on Condenser Shell Only 3= 1-½" Closed Cell Foam Insulation on Evap. Shell, ¾" Insulation on Suction Piping, Comp. Inlet, Motor Barrel + High Humidity 5= Code H + Code 2 6= Sound Insulation on Condenser & Discharge Line 7= Sound Insulation on Discharge Line Only M= Code H + Code 7 N= Code 3 + Code 7 S= Code H + Code 6 T= Code 3 + Code 6 Y= Nonesecond digit= Condenser & Evaporator Head Insulation: 1= Return Heads Only; 2= Return & Connection Heads; Y= None

33. Water Pressure Differential SwitchE= Evaporator C= Condenser B= Both Evaporator & Condenser Y= None

34. Paint1= Standard Painting

35. Packaging1= Standard Wood Skid; 2= Open Export Crate; 3= Totally Enclosed Export Crate; 4= Shipping Bag w/Wood Skid5= Shipping Bag Only; 6= Shipping Bag w/ Totally Enclosed Export Crate; 7= Shipping Bag w/Open Export Crate; Y= None

36. Refrigerant TagA= Full Factory Charge B= Holding Charge

37. MiscellaneousY= None X= Special (specials not covered in the normal code string)



38. Oil CoolerR= Refrigerant; W= Water; S= Water Cooled w/Factory Solenoid; Y-None

39. RebateY= None; R= Rebate

40. Testing1= Standard Factory Performance Test2, 9, A, B, C, D, E, F, G, H, J, Q, S= Various Witness Tests3, 4, 5, 6, 7, 8, K, L, M, N, P, R, T= Various Certified Performance TestsY= None

41. Approval ListingA= ARI Approval U= UL C= Canadian ULV= ARI + UL D= Canadian ARI + UL Y= None

42. Latest Unit Model Revision A= Rev. Level A B= Rev. Level B C= Rev. Level C

43. TonsActual Tons

44. StartupY= Export- No StartupU= Domestic Startup7= Canadian Startup

45. Labor WarrantyY= Export Order, no labor warrantyB= Domestic Order, 1st year labor warranty7= Canadian Order, 1st year labor warranty

46. Extended WarrantiesY= NoneC= Extended 1 year parts; D= Extended 1 year parts + labor; E= Extended 2 year parts; F= Extended 2 year parts + labor;G= Extended 3 year parts; H= Extended 3 year parts + labor; J= Extended 4 year parts; K= Extended 4 year parts + labor

47, 48, 49, 50, 51, 52 Always Y



CondenserThe Condenser may be ordered with standard 3/4" foam insulation, or with a Sound Insulation pack-age for the Condenser Vessel and Discharge Line. The Condenser Vessel nomenclature is as follows: 3616

Vessel Diameter Vessel Length

Vessel Application Quantity -------------------------------Part Number3016 No Sound 128 square feet -----------------------0476620503616 No Sound 153 square feet -----------------------0476620504216 No Sound 178 square feet -----------------------0476620503016 Sound 205 square feet -----------------------047662050 175 square feet -----------------------0707154013616 Sound 200 square feet -----------------------047662050 185 square feet -----------------------0707154014216 Sound 235 square feet -----------------------047662050 205 square feet -----------------------070715401

Unit Assembly Components Vessel Insulation

EvaporatorThe Evaporator may be ordered with 3/4" or 1 1/2" insulation on the vessel and piping. The part num-bers are the same and the 3/4" insulation is double-layered on units using the 1 1/2" application. The Evaporator Vessel nomenclature is as follows:

3616

Vessel Diameter Vessel LengthVessel Application Quantity ---------------------------------------Part Number3016 3/4" 148 square feet ------------------------------0476620503616 3/4" 172 square feet ------------------------------0476620504216 3/4" 198 square feet ------------------------------0476620503016 1 1/2" 290 square feet ------------------------------0476620503616 1 1/2" 341 square feet ------------------------------0476620504216 1 1/2" 392 square feet ------------------------------047662050

Evaporator/Condenser HeadsThe Insulation used on the Evaporator and Condenser Heads is the same. As with the Evaporator Vessel each head may have 3/4" or 1 1/2" insulation.

Diameter Application Quantity ----------------------------- Part Number30 3/4" 12 square feet ---------------------- 04766205036 3/4" 15 square feet ---------------------- 04766205042 3/4" 21 square feet ---------------------- 04766205030 1 1/2" 25 square feet ---------------------- 04766205036 1 1/2" 33 square feet ---------------------- 04766205042 1 1/2" 44 square feet ---------------------- 047662050


Unit Assembly Components 1988- 2002End View- Vessel Connection End

30" Condenser

36" & 42" Condenser

Common PartsRef # Qty. Description ----------------Part Number21 10 Washer ------------------------ 04050031122 10 Lock Washer ----------------- 04816481423 4 Screw -------------------------- 73503384524 8 Screw -------------------------- 73503384725 2 Oil Pump Bracket Thru 12/96 ---------------- 070014405 1/97 and later- Right --- 071530811 1/97 and later- Left ----- 07153091135 8 Screw -------------------------- 00008610036 8 Washer ------------------------ 04050031637 8 Lock Washer ----------------- 04816481240 2 Bracket ------------------------ 07019210143 8 Screw -------------------------- 73503387857 12 Nut ----------------------------- 735029608


Unit Assembly Components 1988- 2002End View- Vessel Return End

30" Condenser(illustration is of older style Shell & Tube Oil Cooler unit)

36" & 42" Condenser(illustration is of older style Shell & Tube Oil Cooler unit)

30" CondenserRef # Qty. Description ---------------------- Part Number55 16 Screw ------------------------------ 735033878216 1 Flange ----------------------------- 735031833217 1 Pipe Cond. Ref. Press= 225 (std) 070277301 Cond. Ref. Press.= 250-300 070269601218 1 Reducer Flange High Pressure Units Only --- 070400607 1 O'Ring- all units ----------------- 735073649219 1 Pipe--------------------------------- 070740801221 12 Nut ---------------------------------- 735029609223 1 Screw- Discharge Check Valve Cond. Ref. Press.= 225 (std) 735034153 Cond. Ref. Press.= 250-300 735034151224 1 Discharge Check Valve Cond. Ref. Press.= 225 (std) 735040342 Cond. Ref. Press.= 250-300 735040343225 2 Gasket- Disch. Check Valve - 070199019265 1 Flange- Evap. Inlet ------------- 070359501266 1 O'Ring ----------------------------- 735073630274 1 Tube- Shell & Tube Oil Cooler 30" Evaporator --------- 070208252 36" Evaporator --------- 070208278 Tube- Plate to Plate Oil Cooler All Sizes ------------------- 074797501275 1 Tube- Shell & Tube Oil Cooler 30" Evaporator --------- 070208220 36" Evaporator --------- 070208246 Tube- Plate to Plate Oil Cooler All Sizes ------------------- 074797601

36" & 42" CondenserRef # Qty. Description ---------------------- Part Number55 16 Screw ------------------------------ 735033878216 1 Flange ----------------------------- 735031833217 1 Pipe Cond. Ref. Press= 225 (std) 072909401 Cond. Ref. Press.= 250-300 070264201218 1 Reducer Flange High Pressure Units Only --- 070400607 1 O'Ring- all units ----------------- 735073649219 1 Pipe- 36" Condenser ----------- 070740901 42" Condenser ----------- 070741001221 12 Nut ---------------------------------- 735029609223 1 Screw- Discharge Check Valve Cond. Ref. Press= 225 (std) 735034153 Cond. Ref. Press.= 250-300 735034151224 1 Discharge Check Valve Cond. Ref. Press= 225 (std) 735040342 Cond. Ref. Press = 250-300 735040343225 2 Gasket- Disch. Check Valve - 070199019265 1 Flange- Evap. Inlet ------------- 047139505266 1 O'Ring ----------------------------- 735073630274 1 Tube- Shell & Tube Oil Cooler 30" Evaporator --------- 070208278 36" Evaporator --------- 070208316 Tube- Plate to Plate Oil Cooler All Sizes ------------------- 074797501275 1 Tube- Shell & Tube Oil Cooler 30" Evaporator --------- 070208246 36" Evaporator --------- 070208284 Tube- Plate to Plate Oil Cooler All Sizes ------------------- 074797601


Unit Assembly Components 1988- 2002Expansion Valve Piping- Units With Hot Gas Bypass

Diagrams

30" Condenser

269

36" & 42" Condenser

269

280

These components only pertain to units with Shell & Tube Oil Coolers


070847502Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 6 1 Valve Core ------------ 026541100 7 1 Valve Cap ------------- 032943500

*Liquid Tube Components- Detail

Unit Assembly Components 1988- 2002Expansion Valve Piping- Units With Hot Gas Bypass

Components

Expansion Valve PipingRef # Qty. Description -----------------------------------------------Part Number55 16 Screw -------------------------------------------------------735033878205 1 Shut Off Valve --------------------------------------------735039929210 1 Flare Cap- after 3/95 ------------------------------------000140300 Flare Nut- before 3/95 ----------------------------------073243901265 1 Flange- Evaporator Inlet -------------------------------047139505269 1 Weld Ring --------------------------------------------------735031342271 1 Coupling Adapter ----------------------------------------071562001272 1 Main TXV 1400 Ton (C27-1= O) ---------------------------------070848001 900 Ton (C27-1= R) -----------------------------------070848011273 1 Strainer Assembly ---------------------------------------070977802277 1 Liquid Tube Ass'y Stack 3030 ---------------------------------------------072102306* Stack 3630 ---------------------------------------------072102305* Stack 3636 ---------------------------------------------072102304* Stack 4236 ---------------------------------------------072102303* Stack 4242 ---------------------------------------------072102302*278 1 Pilot Expansion Valve -----------------------------------735048667279 1 Tube- Pilot Valve Stack 3030/3630 --------------------------------------074818101 Stack 3636/4236/4242 ------------------------------074807901280 1 Ball Valve --------------------------------------------------036562904281 1 Tube- Pilot Valve Stack 3030/3630 --------------------------------------074818201 Stack 3636/4236/4242 -------------------------------074808001282 1 Tube- Pilot Valve -----------------------------------------070140131283 1 Reducer ----------------------------------------------------041116611312 1 Tube- Pilot Valve Stack 3030 ---------------------------------------------074818401 Stack 3630 ---------------------------------------------074818301 Stack 3636 ---------------------------------------------070208030 Stack 4236/4242 --------------------------------------070208035313 1 Strainer -----------------------------------------------------735030501314 1 Bushing -----------------------------------------------------041116716315 2 T --------------------------------------------------------------071996102316 1 Tube ---------------------------------------------------------070978811317 2 Flange- 4" --------------------------------------------------071992102318 1 Coupling Adapter ----------------------------------------071901601319 4 Screw -------------------------------------------------------735033967320 1 Flange ------------------------------------------------------071269601321 1 O'Ring ------------------------------------------------------735073695334 1 Gasket ------------------------------------------------------735073403340 1 O'Ring ------------------------------------------------------735073633341 1 Coupling Adapter ----------------------------------------071900701 The following parts pertain only to units with shell & tube oil coolers)712 1 Hot Gas Bypass Expansion Valve -------------------070848005713 1 Coupling ----------------------------------------------------070194801714 1 T --------------------------------------------------------------735031349715 1 Reducer ----------------------------------------------------735031365716 1 T --------------------------------------------------------------041117803717 1 T Assembly ------------------------------------------------735061480718 1 Gasket ------------------------------------------------------735073403719 1 Flange ------------------------------------------------------071992102722 2 Weld Ring- 4" ---------------------------------------------735031319727 4 Screw -------------------------------------------------------735033968


Unit Assembly Components 1988- 2002Expansion Valve Piping- Units Without Hot Gas Bypass

Diagrams

30" Condenser

36" & 42" Condenser

283282

283282


070847502Ref # Qty. Description ---------- Part Number 2 1 Sight Glass Saddle - 071901901 3 1 Sight Glass ------------ 022427700 6 1 Valve Core ------------ 026541100 7 1 Valve Cap ------------- 032943500

*Liquid Tube Components- Detail

Unit Assembly Components 1988- 2002Expansion Valve Piping- Units With Out Hot Gas Bypass

Components

Expansion Valve PipingRef # Qty. Description -----------------------------------------------Part Number55 16 Screw -------------------------------------------------------735033878205 1 Shut Off Valve --------------------------------------------735039929210 1 Flare Cap- after 3/95 ------------------------------------000140300 Flare Nut- before 3/95 ----------------------------------073243901265 1 Flange- Evaporator Inlet -------------------------------047139505269 1 Weld Ring --------------------------------------------------735031342270 1 Elbow -------------------------------------------------------735031343271 1 Coupling Adapter ----------------------------------------071562001272 1 Main TXV 1400 Ton (C27-1= O) ---------------------------------070848001 900 Ton (C27-1= R) -----------------------------------070848011273 1 Strainer Assembly ---------------------------------------070977802277 1 Liquid Tube Ass'y Stack 3030 ---------------------------------------------072102306* Stack 3630 ---------------------------------------------072102305* Stack 3636 ---------------------------------------------072102304* Stack 4236 ---------------------------------------------072102303* Stack 4242 ---------------------------------------------072102302*278 1 Pilot Expansion Valve -----------------------------------735048667279 1 Tube- Pilot Valve Stack 3030/3630 --------------------------------------074818101 Stack 3636/4236/4242 ------------------------------074807901280 1 Ball Valve --------------------------------------------------036562904281 1 Tube- Pilot Valve Stack 3030/3630 --------------------------------------074818201 Stack 3636/4236/4242 -----------------------------074808001282 1 Tube- Pilot Valve -----------------------------------------070140131283 1 Reducer ----------------------------------------------------041116611312 1 Tube- Pilot Valve Stack 3030 ---------------------------------------------074818401 Stack 3630 ---------------------------------------------074818301 Stack 3636 ---------------------------------------------070208030 Stack 4236/4242 --------------------------------------070208035313 1 Strainer -----------------------------------------------------735030501314 1 Bushing -----------------------------------------------------041116716315 2 Tee -----------------------------------------------------------071992102316 1 Tube ---------------------------------------------------------070978811317 2 Flange- 4" --------------------------------------------------071992102318 1 Coupling Adapter ----------------------------------------071901601319 4 Screw -------------------------------------------------------735033967320 1 Flange ------------------------------------------------------071269601321 1 O'Ring ------------------------------------------------------735073695334 1 Gasket ------------------------------------------------------735073403341 1 Coupling Adapter ----------------------------------------071900701


Unit Assembly Components 1988- 2002Front View- Main Components

30" Condenser

952951950

Expansion Valve PipingRef # Qty. Description -----------------------------------------------Part Number17 8 Screw -------------------------------------------------------00016450018 11 Nut -----------------------------------------------------------04049990119 11 Lock Washer ----------------------------------------------048164808207 1 Condenser 3- Way Valve ------------------------------735039964208 1 Condenser Pipe Nipple with Sound Insulation -------------------------------071935501 without Sound Insulation ---------------------------735031797209 2 Evaporator Relief Valve --------------------------------See Relief Valve Tables213 2 Condenser Relief Valve --------------------------------See Relief Valve Tables226 1 Pipe----------------------------------------------------------P028UDBEAA227 1 Pipe 30" Evaporator ---------------------------------------P028UDBEAA 36" Evaporator ---------------------------------------P032UDBEAA228 1 Elbow -------------------------------------------------------073222101229 2 Weld Ring --------------------------------------------------735031339231 1 Coupling- 12" ---------------------------------------------070193901 Coupling Gasket- 12" -----------------------------------070194001232 2 Drier Strap- through 9/96 ------------------------------735057284 Drier Clamp- 10/96 to 2002 ---------------------------074674101233 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----072223501 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------072223501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------072220901235 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----072223901 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------074500701 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------072223801



30" Condenser, Continued236 1 Flange- thru 6/97 -----------------------------------------070290301 Flange- 7/97 to 2002 ------------------------------------074614801237 1 O'Ring ------------------------------------------------------735073629238 2 Screw -------------------------------------------------------735033851239 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----070269401 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------070264501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------070206050240 1 Tube 30" Condenser ---------------------------------------070369301 36" Condenser ---------------------------------------070367301 42" Condenser ---------------------------------------070363701241 1 Filter Drier Assembly 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----070024501* 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------070024501* 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------070024502*243 1 Motor Cooling Flange 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----744341501 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------744341501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------775226601244 2 Gasket ------------------------------------------------------070199014246 4 Screw -------------------------------------------------------735017319249 1 Tube Units with Shell & Tube Oil Cooler --------------070365101 Units with Plate to Plate Oil Cooler -------------074778301250 1 Liquid Injection Assembly ------------------------------070023801 (for components see Liquid Injection Detail)251 2 Screw -------------------------------------------------------735033846253 1 Tube- 30" Evaporator -----------------------------------070368301 36" Evaporator ----------------------------------070367101254 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) ----072126602 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ---------072126601 27" Motors (HP: 850, 1000, 1100, 1200, 1400) -----------------072126601257 2 Check Valve -----------------------------------------------735040326259 1 Tube- w/hot gas only ------------------------------------070208097260 1 Tube ---------------------------------------------------------070083601261 1 Tube ---------------------------------------------------------070373301262 1 Tube ---------------------------------------------------------070208035263 4 Elbow -------------------------------------------------------041117106282 1 Tube- Pilot Valve -----------------------------------------070140131283 1 Reducer ----------------------------------------------------041116611290 1 Line- Motor Drain ----------------------------------------744425301292 1 T Assembly ------------------------------------------------735061444326 3 Screw -------------------------------------------------------735032732327 3 Nut -----------------------------------------------------------040499805350 4 Relief Valve Elbow- Condenser & Evaporator ----735031239950 1 Main Liquid (King) Valve -------------------------------735039809951 1 King Valve Gasket ---------------------------------------070199106952 1 Motor Cooling Shut Off Valve -------------------------735039929

*For Filter Drier Assembly Components see Motor Cooling Filter Drier Assembly Components Section



36" & 42" Condenser

Expansion Valve PipingRef # Qty. Description --------------------------------------------Part Number17 8 Screw ----------------------------------------------------00016450018 11 Nut --------------------------------------------------------04049990119 11 Lock Washer -------------------------------------------048164808207 2 Condenser 3- Way Valve ---------------------------735039964208 2 Condenser Pipe Nipple with Sound Insulation ----------------------------071935501 without Sound Insulation -----------------------735031797209 2 Evaporator Relief Valve -----------------------------See Relief Valve Tables213 4 Condenser Relief Valve -----------------------------See Relief Valve Tables226 1 Pipe ------------------------------------------------------P028UDBEAA227 1 Pipe- 36" Evaporator ---------------------------------P032UDBEAA Pipe- 42" Evaporator ---------------------------------P036UDBEAA228 1 Elbow ----------------------------------------------------073222101229 2 Weld Ring-----------------------------------------------735031339231 1 Coupling- 12" ------------------------------------------070193901 Coupling Gasket- 12" --------------------------------070194001232 2 Strap -----------------------------------------------------735057284233 1 Tube- Motor Cooling- 36" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -072221201 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------072221201 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------072220901 Tube- Motor Cooling- 42" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -072223501 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------072223501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------072220901

259 952951950

213350



36" & 42" Condenser, Continued

Ref # Qty. Description --------------------------------------------Part No.235 1 Tube- Motor Cooling- 36" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -072221301 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------072221301 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------072221001 Tube- Motor Cooling- 42" Evaporator 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -072223601 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------072223601 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------072220701236 1 Flange thru 6/97 -------------------------------------------070290301 7/97 to 2002 ---------------------------------------074614801237 1 O'Ring ---------------------------------------------------735073629238 2 Screw ----------------------------------------------------735033851239 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -070269401 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------070264501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------070206050240 1 Tube ------------------------------------------------------070369301241 1 Filter Drier Assembly 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -070024501* 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------070024501* 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------070024502*243 1 Motor Cooling Flange 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -744341501 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------744341501 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------775226601244 2 Gasket ---------------------------------------------------070199014246 4 Screw ----------------------------------------------------735017319249 1 Tube- units with shell & tube oil cooler ----------070365101 Tube- units with plate-to-plate oil cooler --------074778301250 1 Liquid Injection Assembly ---------------------------070023821 (for components see Liquid Injection Detail)251 2 Screw ----------------------------------------------------735033846253 1 Tube- 36" Evaporator --------------------------------070367101 36" Evaporator -------------------------------072244101254 1 Tube- Motor Cooling 18" Motors (HP: 280, 350, 400, 450, 500, 550, 600, 650) -072126602 22" Motors (HP: 600, 650, 700, 750, 800, 950, 1300) ------072126601 27" Motors (HP: 850, 1000, 1100, 1200, 1400) --------------072126601257 2 Check Valve --------------------------------------------735040326259 1 Tube- w/hot gas only ---------------------------------070208097260 1 Tube ------------------------------------------------------070083601261 1 Tube- units with shell & tube oil cooler ----------070373301261 1 Tube- units w/plate-to-plate oil cooler 074778101

262 3 Tube 070208035263 5 Elbow 041117106282 1 Tube- Pilot Valve 070140131283 1 Reducer 041116611290 1 Line- Motor Drain 744425301292 1 T Assembly 735061444326 3 Screw 735032732327 3 Nut 040499805350 6 Relief Valve Elbow- Cond. & Evap. 735031239950 1 Main Liquid (King) Valve 735039809951 1 King Valve Gasket 070199106952 1 Motor Cooling Shut Off Valve 735039929

*For Filter Drier Assembly Components see Motor Cooling Filter Drier Components Section

Cond Size Ref. Press. Relief ValveAll 225 PSI (Std) 735045829All 250 PSI 735045824All 275 PSI 735045826All 300 PSI 735045834

Evaporator Relief ValveSize Ref. Pressure Water Press. Relief ValveAll 180 PSI (Std) 150 PSI (Std.) 735045811 All 225 PSI 250 PSI 735045840

Condenser Relief Valve


Unit Assembly Components 1988- 1996Shell & Tube Oil Cooler Components

Ref # Qty. Description --------------------------------------Part Number14 2 Adapter --------------------------------------------07029660116 2 Sealing Ring --------------------------------------736017604

Complete Ass'y -------------------------------------------------------072102201Connection Head -------------------------------------------------------070083101Return Head -------------------------------------------------------070083201Head Gasket (2) -------------------------------------------------------070199401


Unit Assembly Components 1988- 2002Ref# 241: Motor Cooling Filter Drier Assembly- Parts Detail

18" & 22" MotorsHP: 280, 350, 400, 450, 500, 550, 600, 650,

700, 750, 800, 950, 1300

27" MotorsHP: 850, 1000, 1100, 1200, 1400

Ref # Qty. Description ------------------Part Number1 1 Ball Valve ----------------------0365629042 1 Tube ----------------------------0702080203 1 Tube through 9/99 --------------070208035 10/99 to 2002 ------------350144201 4 2 T ---------------------------------0411179255 4 Filter Drier Line --------------7359021016 1 Reducer -----------------------0411166117 2 Filter Drier --------------------- through 9/99 --------------021057417 10/99 to 2002 ------------7350288278 1 Check Valve ------------------ through 9/99 --------------735040326 10/99 to 2002 ------------735040332

Ref # Qty. Description ------------------Part Number9 1 Tube through 9/99 --------------070206020 10/99 to 2002 ------------07020603710 1 Tee ------------------------------041117929 The following no longer used as of 9/99:11 1 Valve Core --------------------02654110012 1 Valve Fitting ------------------07110080113 1 Valve Cap ---------------------032943500


Unit Assembly Components 1988- 1996Front View- Part Two

Shell & Tube Oil Cooler Units Insulation, Brackets, Hardware

Ref # Qty. Description ------------------------------Part Number4 1 Complete Oil Pump Assembly -------07001925511 2 Oil Cooler Bracket ----------------------07046610114 4 Strap- Oil Cooler ------------------------73505728115 1 Oil Cooler ---------------------------------07210220117 8 Screw --------------------------------------00016450018 11 Nut ------------------------------------------04049990119 11 Lockwasher ------------------------------04816480820 8 Washer ------------------------------------73504323021 10 Washer ------------------------------------04050031122 10 Lock Washer -----------------------------04816481424 8 Screw --------------------------------------73503384728 1 Clamp --------------------------------------04097130829 1 Screw --------------------------------------73503272735 8 Screw --------------------------------------00086100036 8 Washer ------------------------------------04050031637 4 Washer ------------------------------------04816481238 4 Nut ------------------------------------------04049990649 4 Vibration Mount--------------------------73597080554 12 Washer ------------------------------------73504321155 16 Screw --------------------------------------73503387856 4 Lock Washer ----------------------------04816481657 12 Nut ------------------------------------------735029608190 Insulation Adhesive ---------------------000986000195 42 sq. ft. Insulation- Suction Line ---------------047662050196 10.3 ft. Insulation- Tube -------------------------026218800198 6.5 ft. Insulation- Tube -------------------------047351700199 10.5 ft. Insulation- Tube -------------------------047352000


Unit Assembly Components 1988- 2002Oil Pump Piping

Ref # Qty. Description ------------------Part Number206 2 Screw ---------------------------735033846214 1 O'Ring --------------------------735073649215 1 Flange --------------------------735055290247 1 Tube ----------------------------070359601257 2 Check Valve ------------------735040326262 1 Tube ----------------------------070208035285 1 Tube ---------------------------- Until 5/98 ------------------070211060 6/98 and later ------------070211065286 1 Elbow ---------------------------041117110287 1 Tube- Vent Drain ------------070365601288 1 Tube- Vent Drain ------------070962701289 1 Coupling -----------------------735044222293 1 Reducer ------------------------041116528 296 1 Tube- Drain 30" Condenser ------------070837402 36" & 42" Condenser ----070837401

247

257262

Top View

Front ViewOil Pump


Unit Assembly Components 1988- 1996Refrigerant Cooled Oil Circuit Piping (optional)

Shell & Tube Oil CoolerDiagrams

672



Shell & Tube Oil CoolerComponents

Refrigerant-Cooled Oil CoolerRef # Qty. Description ----------------------------Part Number268 1 Pipe Assembly -------------------------072102404655 1 Tube- Refrigerant Return -----------072204301656 2 Ball Valve -------------------------------036562904657 1 Tube- Refrigerant Return -----------072204401659 1 Strainer ----------------------------------735030501660 2 Tube --------------------------------------070208078661 1 Oil Temp. Control Ass'y --------------070023701*662 2 Adapter ----------------------------------735044361663 1 Elbow ------------------------------------041117106664 2 Tube --------------------------------------070208020665 2 Seal Ring -------------------------------736017604670 1 Tube- Refrigerant Return -----------071160601671 1 Tube --------------------------------------070208102672 1 Tube --------------------------------------070208206673 1 T -------------------------------------------041117984674 1 Tube- Refrigerant Supply -----------071294101

* Oil Temperature Control Ass'y Detail

Ref # Qty. Description ---------- Part Number1 1 TXV- 12 Ton ---------- 0703015012 1 TXV Tube ------------- 0707258013 2 T ------------------------- 0411178094 1 Tube -------------------- 0702060525 1 Orifice ------------------ 0702631016 2 Reducer --------------- 0411166117 1 Tube -------------------- 070263001



Plate to Plate Oil Cooler

Ref # Qty. Description -------------------------------------------Part Number551 1 Tube- Oil Cooler 30" & 36" Condenser ---------------------------074789601 42" Condenser -----------------------------------074789701655 1 Tube- Refrigerant Return 30" Evaporator -----------------------------------074794301 36" EVaporator -----------------------------------074791201 42" Evaporator -----------------------------------074796801656 1 Shut Off Valve- Refrigerant ------------------------036562904657 1 Tube- Refrigerant Return 30" Evaporator -----------------------------------074794401 36" Evaporator -----------------------------------074791301 42" Evaporator -----------------------------------074796901659 1 Strainer -------------------------------------------------735030501660 2 Tube -----------------------------------------------------070208078661 1 Oil Temp Control Assembly------------------------070023701*671 1 Tube -----------------------------------------------------070208102672 1 Tube- Refrigerant Supply 30" Evaporator -----------------------------------074794101 36" & 42" Evaporator ---------------------------070208585673 1 Tee -------------------------------------------------------041117809674 1 Tube- Refrigerant Supply 30" Evaporator -----------------------------------074794201 36" Evaporator -----------------------------------074791401 42" Evaporator -----------------------------------074797001

* Oil Temperature Control Ass'y DetailRef # Qty. Description ---------- Part Number1 1 TXV- 12 Ton ---------- 0703015012 1 TXV Tube ------------- 0707258013 2 T ------------------------- 0411178094 1 Tube -------------------- 0702060525 1 Orifice ------------------ 0702631016 2 Reducer --------------- 0411166117 1 Tube -------------------- 070263001

657

551

660

659

660 656

655674

661 656 671 672 673

7 1

6

3 6 4 5

2

3


Unit Assembly Components 1988- 1996Water Cooled Oil Cooler Piping- Shell & Tube Oil Cooler

30" & 36" Evaporator

Ref # Qty. Description ----------------------------------------- Part Number222 4 Connector -------------------------------------------- 735043914 247 1 Tube --------------------------------------------------- 070359601248 1 Tube --------------------------------------------------- 070365201255 1 Tube --------------------------------------------------- 070373401256 1 T -------------------------------------------------------- 041117809257 2 Check Valve ----------------------------------------- 735040326258 1 Tube Units with factory mounted solenoid ------ 070208254 Units without factory mounted solenoid -- 070208370262 3 Tube --------------------------------------------------- 070208035263 5 Elbow ------------------------------------------------- 041117106264 4 Adapter ----------------------------------------------- 735044358276 1 Water Regulating Valve Std. Evaporator Water-Side Pressure ---- 735075404 High Evaporator Water-Side Pressure --- 759945101284 1 Elbow ------------------------------------------------- 041117306295 4 Bushing ----------------------------------------------- 735031406297 1 Solenoid Valve- Factory Mounted (optional) 735048445322 1 Tube- Water ----------------------------------------- 070851002329 1 Well ---------------------------------------------------- 070809046N/S 1 Cable- Solenoid Valve ---------------------------- 070840001

Water-Cooled Oil Cooler- 30" & 36" Evaporator

Factory Mounted Solenoid Piping


Ref # Qty. Description ----------------------------------------- Part Number222 4 Connector -------------------------------------------- 735043914 247 1 Tube --------------------------------------------------- 070359601248 1 Tube --------------------------------------------------- 070365201255 1 Tube --------------------------------------------------- 070373401256 1 T -------------------------------------------------------- 041117809257 2 Check Valve ----------------------------------------- 735040326258 1 Tube Units with factory mounted solenoid ------ 070208254 Units without factory mounted solenoid -- 070208370262 3 Tube --------------------------------------------------- 070208035263 5 Elbow ------------------------------------------------- 041117106264 4 Adapter ----------------------------------------------- 735044358276 1 Water Regulating Valve Std. Evaporator Water-Side Pressure ---- 735075404 High Evaporator Water-Side Pressure --- 759945101284 1 Elbow ------------------------------------------------- 041117306295 4 Bushing ----------------------------------------------- 735031406297 1 Solenoid Valve- Factory Mounted (optional) 735048445322 1 Tube- Water ----------------------------------------- 070851002329 1 Well ---------------------------------------------------- 070809046N/S 1 Cable- Solenoid Valve ---------------------------- 070840001

Water-Cooled Oil Cooler- 42" Evaporator

Factory Mounted So-lenoid Piping

Unit Assembly Components 1988- 1996Water Cooled Oil Cooler Piping- Shell & Tube Oil Cooler

42" Evaporator


Ref # Qty. Description ----------------------------------------- Part Number222 4 Connector -------------------------------------------- 735043914242 2 Tube --------------------------------------------------- 070402311245 1 Tube- Thrust ---------------------------------------- 074778501248 1 Tube --------------------------------------------------- 070208740249 1 Tube- Supply ---------------------------------------- 074778301255 1 Tube --------------------------------------------------- 070208605256 1 Tee ----------------------------------------------------- 041117809257 2 Check Valve ----------------------------------------- 735040326258 1 Tube --------------------------------------------------- 070208130259 1 Tube --------------------------------------------------- 070208097260 1 Tube --------------------------------------------------- 070083601261 1 Tube- Return ---------------------------------------- 074778101262 1 Tube --------------------------------------------------- 070208035263 4 Elbow ------------------------------------------------- 041117106264 4 Adapter ----------------------------------------------- 735044361267 4 Sealing Ring ---------------------------------------- 736017604274 1 Tube- Supply ---------------------------------------- 074797501275 1 Tube- Return ---------------------------------------- 074797601276 1 Water Regulating Valve- 150 psi --------------- 735075404 1 Water Regulating Valve- 151- 350 psi -------- 759945101284 1 Elbow ------------------------------------------------- 041117306294 2 Elbow- 90º ------------------------------------------- 041117106295 4 Bushing ----------------------------------------------- 735031406297 1 Solenoid Valve -------------------------------------- 735048445322 2 Tube --------------------------------------------------- 074177705329 1 Sensor Well ----------------------------------------- 070809046332 1 Union -------------------------------------------------- 735044231551 1 Tube- 30" & 36" Evaporator --------------------- 074789601 Tube- 42" Evaporator ----------------------------- 074789701566 1 Tube --------------------------------------------------- 070208042999 1 Tube --------------------------------------------------- 735063023

Unit Assembly Components 1988- 1996Water Cooled Oil Cooler Piping- Plate to Plate Oil Cooler

297

222

295

322

279263

551

264

267

245

255

257262 261 260

249

999

242

263

248329

256284

332

274

566263

322295

276222

259

294

258


Hot Gas Bypass Components- 30" Condenser

Ref # Qty. Description -------------------- Part Number700 1 Flange Kit ----------------------- 735016404701 1 Adapter -------------------------- 735049707702 1 Elbow ---------------------------- 041117312703 1 Tube ------------------------------ 070400720704 2 Elbow ---------------------------- 041116812705 1 Tube ------------------------------ 070400721706 1 Tube ------------------------------ 070401309707 1 Tube ------------------------------ 070265301708 1 Solenoid Valve ----------------- 735048430709 1 Tube- Hot Gas ----------------- 070251001710 1 HGBP Regulator Valve ------ 735077202711 1 Tube ------------------------------ 070400803716 1 T ----------------------------------- 041117803717 1 T Ass'y --------------------------- 735061480721 1 Flange --------------------------- 070761402723 1 Flare Nut ------------------------ 000136100725 1 O'Ring --------------------------- 735043674726 4 Screw ---------------------------- 735033863727 4 Screw ---------------------------- 735033968 733 Insulation Adhesive ----------- 000986000734 2 ft2 Insulation ------------------------ 047662050735 10 ft Insulation ------------------------ 019438500

Unit Assembly Components 1988- 1996Hot Gas Bypass- Units with Shell & Tube Oil Cooler

30" Condenser


Unit Assembly Components 1988- 1996Hot Gas Bypass- Units with Shell & Tube Oil Cooler

36" & 42" Condenser

Ref # Qty. Description -------------------- Part Number700 1 Flange Kit ----------------------- 735016404701 1 Adapter -------------------------- 735049707702 1 Elbow ---------------------------- 041117312703 1 Tube ------------------------------ 070400715704 2 Elbow ---------------------------- 041116812705 1 Tube- 36" Condenser -------- 070400719 Tube- 42" Condenser -------- 070400716706 1 Tube- 36" Condenser -------- 070401308 Tube- 42" Condenser -------- 070401307707 1 Tube ------------------------------ 070265301708 1 Solenoid Valve ----------------- 735048430709 1 Tube- Hot Gas ----------------- 070251001710 1 HGBP Regulator Valve ------ 735077203711 1 Tube ------------------------------ 070400803716 1 T ----------------------------------- 041117803717 1 T Ass'y --------------------------- 735061480721 1 Flange --------------------------- 070761402723 1 Flare Nut ------------------------ 000136100725 1 O'Ring --------------------------- 735043674726 4 Screw ---------------------------- 735033863727 4 Screw ---------------------------- 735033968 733 Insulation Adhesive ----------- 000986000734 2 ft2 Insulation ------------------------ 047662050735 10 ft Insulation ------------------------ 019438500

Hot Gas Bypass Components- 36" & 42" Condenser


Unit Assembly Components 1996- 2002Hot Gas Bypass- Units with Plate- To- Plate Oil Cooler

Ref # Qty. Description -------------------- Part Number700 1 Flange Kit ----------------------- 735016404701 1 Adapter -------------------------- 735049707702 1 Elbow ---------------------------- 041117112703 1 Tube ------------------------------ 070213065705 1 Tube- 30" Condenser -------- 350086401 Tube- 36" Condenser -------- 350086301 Tube- 42" Condenser -------- 070213318706 1 Tube ------------------------------ 070213124707 1 Tube- 30" Condenser -------- 074370702 Tube- 36" & 42" Cond. ------- 074370701708 1 Solenoid Valve ----------------- 735048430709 1 Tube- Hot Gas ----------------- 070251001710 1 HGBP Regulator Valve ------ 735077203711 1 Tube ------------------------------ 070400830712 1 Expansion Valve- HG -------- 735048672N/S 1 Gasket Kit ----------------------- 735048675713 1 Adapter -------------------------- 074774301714 1 Tee -------------------------------- 735031349715 1 Reducer ------------------------- 073222105716 1 Tee -------------------------------- 041117803717 1 T Ass'y --------------------------- 735061474718 1 Reducer ------------------------- 041116633719 2 Tube ------------------------------ 070213050722 1 Weld Ring ----------------------- 735031331723 1 Flare Nut ------------------------ 000136100724 2 Tube ------------------------------ 070205020725 1 Schrader Valve Core --------- 026541100726 1 Schrader Valve Cap ---------- 032943500727 1 Schrader Valve Body--------- 071100801728 2 Tube ------------------------------ 041117916729 1 Coupling ------------------------- 735044212730 1 Ball Valve ----------------------- 073055601731 1 Tube ------------------------------ 070213060

725726

727728

716

717 707

700701718

719 708

709

729

702

711723

729712

705

719

731730

706

713 722

715714

703710

724


Unit Assembly Components 1988- 2002Liquid Injection Assembly Components

Ref # Qty. Description ---------- Part Number 1 1 Shut Off Valve -------- 036562906 2 1 Tube- ------------------- 070210030 3 1 Strainer ---------------- 735030536 4 1 Solenoid Valve ------- 735048461 5 1 Reducer ---------------- 041116618 6 1 Tube- L.I. -------------- 070275801 7 1 Flange ------------------ 070275701

4

5

7

6

1 2 3

2


Unit Assembly Components 1988- 2002Expansion Valve- Parts Detail

* Prior to 4/96, the Piston had one Seal Ring groove. If a Piston is required for a unit built prior to 4/96, two Seal Rings must be ordered.

Parts Detail: 650 Ton- HGBPRef # Qty. Description ------ Part Number141 1 Body -------------------070416402142 1 Cap --------------------070382201143 1 Spring -----------------735036935144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- until 12/99 --------074190998* 1/00 to 2002 -----070788901151 2 Seal Ring -------------736017602*152 1 O Ring -----------------735043674153 6 Screw ------------------735033927154 1 Pin ----------------------735038038155 1 Coupling --------------735044234157 1 Cap --------------------071556916158 1 O Ring -----------------735073650159 1 Washer ----------------735038309160 6 Washer ----------------040500308

Parts Detail: 900 & 1100 Ton- MainRef # Qty. Description ------ Part Number141 1 Body -------------------071617602142 1 Cap --------------------070357801143 1 Spring Until 4/97 ---------735036931 5/97 to 2002 -----735036936144 1 Stop --------------------072960101145 1 Stem -------------------072960203146 1 Pin ----------------------735038019147 2 O Ring -----------------735043662149 1 Washer ----------------735043447150 1 Piston- 1400 Ton ---073151604* Piston- 900 Ton -----073151603*151 2 Seal Ring -------------736017601*152 1 O Ring -----------------735073633153 6 Screw ------------------735033927154 1 Pin ----------------------735038038155 1 Coupling --------------735044231157 1 Cap --------------------071556904159 2 Washer ----------------735038309160 6 Washer- Plain -------040500308


Unit Assembly Components1979 - 1988

Side Mounted Compressor

Main Expansion Valve ComponentsRef# Qty. Description ------------------ Part Number1 1 Valve Stem -------------------- 7356917022 1 Retaining Pin ----------------- 7350380403 2 O'Ring- Valve Stem --------- 7350436624 1 Spacer Block ----------------- 7357644015 1 Spring -------------------------- 7350369316 1 Piston Seal Ring ------------- 7360176017 1 Piston- 1000 Tons ----------- 759768201 Piston- 650 Tons ------------- 7597682028 1 Valve Body- 1000 Tons ---- 776307201 Valve Body- 650 Tons ------ 7763072029 4 Screw --------------------------- 73501732010 1 Spring Seat ------------------- 744284101

Complete Assembly- 1000 Tons ------ 735774201 Complete Assembly- 650 Tons -------- 735774202

1

2

3

4

5

6

8

9

10

Qty. Description --------------------------------------------------------------Part NumberCheck, Service, and Shut Off Valves 1 Motor Cooling Check Valve -------------------------------------------735040326 1 Discharge Check Valve 10" original thin valve used until 1981 ---------------------735040345 10" thicker valve used after 1981 --------------------------735040342 1 Condenser Service Valve ---------------------------------------------735039929 1 Evaporator Service Valve ---------------------------------------------735039929 * Condenser 3- Way Service Valve -----------------------------------735039946 * qty is 1 on all condensers except KB1416 & KB1710 which use 2Relief Valves & Components 1 Oil Relief Valve -----------------------------------------------------------735045818 * Condenser Relief Valve 180 PSIG ----------------------------------------------------------735045811 200 PSIG ----------------------------------------------------------735045817 250 PSIG ----------------------------------------------------------735045824 * qty. is 2 on all condensers except KB1416 & KB1710 which use 4 **Evaporator Relief Valve- 150 PSIG ------------------------------735045808 **qty. is 1 on all Evaps except TC742, TC866, TC1018, TC1183 which use 2Hot Gas Bypass Components 1 Solenoid Valve -----------------------------------------------------------735048430 1 Hot Gas Bypass Valve -------------------------------------------------735077203 1 Strainer --------------------------------------------------------------------735030535 1 Hot Gas Expansion Valve- 650 Ton ---------------------------------735774202 1 Thermostat- Hot Gas Initiation ---------------------------------------735005217King Valve & Components 1 4" King Valve -------------------------------------------------------------735039809 1 4" King Valve Gasket ---------------------------------------------------735043544 1 4" King Valve Flange Kit -----------------------------------------------735016406Gaskets & Seals 2 Motor Cooling Flange Gasket ----------------------------------------735013062 1 Motor Drain Line Flange Gasket ------------------------------------735013024

7


Unit Assembly Components1979 - 1988

Side Mounted Compressor

Oil CoolersRef# Qty. Description ------------------ Part Number1 1 Bushing ------------------------ 7350314062 2 Oil Cooler- Water Cooled -- 735075107 Oil Cooler- Refr. Cooled --- 7359777023 2 Elbow --------------------------- 7350439154 2 Connector --------------------- 735043914

Expansion Valve PipingRef# Qty. Description ------------------ Part Number1 1 Main TXV See Previous Page2 1 Victaulic Coupling- 6" ------- 070193905 Victaulic Gasket- 6" --------- 0701940053 1 Victaulic Coupling- 4" ------- 070193904 Victaulic Gasket- 4" --------- 0701940044 1 Strainer ------------------------ 7350305065 1 Pilot Valve- 8 Tons ---------- 7350486406 1 Bushing ------------------------ 735044904

Motor Cooling and Liquid Line AssemblyRef# Qty. Description ------------------ Part Number1 1 Shut-Off Valve ---------------- 735046002 1 Gasket ------------------------- 070199001 2 Bolt ------------------------------ 7350334362 1 Sight Glass -------------------- 7350004023 1 Bushing ------------------------ 7350449044 2 Check Valve ------------------ 7350403265 1 Solenoid Valve --------------- 7350484376 1 Solenoid Valve --------------- 7350484437 2 Filter Drier --------------------- 021057417


Factory Mounted Starter Mounting Components and Cables

Common PartsRef # Qty. Description ------------ Part No.426 1 Cable --------------------- 070798978443 8 Nut ------------------------ 735029505445 8 Screw -------------------- 735033246447 8 Washer ------------------ 048164814448 2 Angle --------------------- 070677901449 2 Angle --------------------- 070360901 429 1 Cable --------------------- see next page


Factory Mounted StarterCables*

30" EvaporatorMotor RLA= 399074131205Motor RLA= 460074131206Motor RLA= 696074131207Motor RLA= 798074131208Motor RLA= 920074131209Motor RLA= 1391074131210



Field Mounted Starter Cables*




* Reference Bubble 429 on previous page.


Surge Capacitor

The Surge Capacitor is standard. The Power Correction is optional and can be used on a unit with or without the Surge Capacitor.

KVAR ------208- 240V 241- 480V 10.0 --------047938509 047938523 12.5 --------047938510 047938524 17.5 --------047938512 047938526 25.0 -------- NA 047938529

Entire Assembly (includes wiring, strap, bracket and capacitor): 775111401

Capacitor Only (25MFD/370V): 735067402

Flow Switch Option

50 Hz Capacitor Modification

Standard Pressure (150 PSI), 3"- 8" Pipe, Single Pole: 017503300 2High Pressure (250-300 PSI), 3"- 8" Pipe, Single Pole: 070180401 2All Pressures, 10" Pipe and Above, Single Pole: 070180503 2

Power Correction Capacitor

Thsee Surge Capacitors are used in all Voltage applications except:3300/60/33300/50/34160/60/32400/60/3

Surge Capacitor -------------------------------- 736017502Surge Capacitor --------------------------------- 736017503Surge Capacitor Label ------------------------072922701

Part No.Description


Mounting BracketsCompressor/Lube Box/Oil Pump/

ControlBox/Starter

Ref # Qty. Description -------------- Part No. Mounting Brackets301 2 Control Box Bracket All Sizes ----------------- 070013253302 2 Oil Cooler Bracket 30" Evaporator ------- 073138001 36" Evaporator ------- 070276001 42" Evaporator ------- 070366601303 2 Oil Pump Bracket 30" Evaporator ------- 070029903 36" Evaporator ------- 070029902 42" Evaporator ------- 070029901304 1 Liquid Injection Bracket 30" Evaporator ------- 072939601 36" Evaporator ------- 072281001 42" Evaporator ------- 072281101305 1 Compressor Bracket 30" Evaporator ------- 070027803 36" Evaporator ------- 070027802 42" Evaporator ------- 070027801307 4 Starter Bracket (Factory Mounted) --- 070460101


Control Box- Model 180 (1987-94)Legend & Software Nomenclature

LEGEND

A ........................................ Alarm, Relay CoilCAP ................................... CapacitorCB...................................... Circuit BreakerCHW .................................. Evaporator Flow SwitchCHWI ................................. Evaporator Water InterlocksCHWR ............................... Evaporator Water Pump RelayCW ..................................... Condenser Flow SwitchCWI .................................... Condenser Water InterlocksCWR ................................. Condenser Pump Water RelayC1,C2 ................................ Cooling Tower Fan RelayFT ...................................... Safety Fault Trip RelayG ........................................ Green Light (Micro Status)GD ..................................... Guardistor RelayHG ..................................... Hot Gas SolenoidHP ...................................... High Pressure RelayL1 ...................................... Liquid Injection SolenoidMA .................................... Contactor AuxiliaryMCR .................................. Compressor Motor Starter Coil Relay (Starter)MHP ................................... Mechanical/Electrical High Pressure ControlMLP ................................... Mechanical/Electrical Low Pressure Control

MOV .................................. Metal Oxide VaristorOC ..................................... Oil Cooler SolenoidOD ..................................... Oil Pressure Differential SwitchOGT ................................... Oil Gauge Pressure TransducerOL ...................................... OverloadOP ..................................... Oil Pump ContactorPT ...................................... Pneumatic Pressure Transducer (Optional)R ........................................ Red Light (Unload)SA, SB ............................... Vane Control SolenoidsSG ..................................... Surgeguard RelaySW1 ................................... Panel Start/Stop SwitchSW2 ................................... Remote Start/Stop SwitchTO ...................................... Timed Open ContactsTR-1,TR-2,TR-3 ................. Transformer (24 VAC CT)TS1,TS2,TS3,TS4 ............. Daughter Board Terminal StripsVC...................................... Vane Close SwitchVR ..................................... Voltage RelayY ........................................ Yellow Light (Load)

Version Number (05,06,07,etc.)

Logic CartridgeCode:

(Software Version Number Code found on label attached to upper edge of Logic Cartridge.)

P D 2 08 F


P = Centrifugal Chiller

R = United States TerminologyM = Metric Terminology

D = Display Enginn


P D 2 08 FDisplay EnginnCode:

(Software Version Number Code found on label attached to upper right-hand side of Display Enginn.)

The Software Version Number Code must be supplied when ordering the Display Enginn or the Logic Cartridge.

Software Version Number Code Information

D = Control Enginn (Logic Cartridge)

P = Centrifugal Chiller Version Number (05,06,07,etc.)

2 = Refrigerant R125 = Refrigerant R5004 = Refrigerant R134a


Control Box- Model 180 (1987-94)Front Panel

Ref# Part No. Qty. Description 070812414 1 Complete Assembled Microtech Panel 1a 6 350065401 * 1 Door Latch and Lock w/Key6A 070184202 1 Key, Door Latch 11 070494101 1 Door Panel, Field Terminal Connection 12 350108101 * 1 Door Panel, Control 15 070795301 1 Display Panel Door Assembly

a When ordering panel please specify: 1) U.S. or metric terminology, 2) type of refrigerant, 3) software version. Assembly includes all sensors.1 Software Version Code Number must be specified or most current version will be used.* The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizontally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.


Control Box- Model 180 (1987-94)Field Connection and Output Board Area Diagrams

Ref# Part Number Qty. Description200 735003105 1 Socket, Relay 201 070191201 1 Relay, Fault 202 735073104 2 Clamp, Terminal Block 203 735073101 55 Terminal Block 204 735073102 1 End, Terminal Block 207 735020618 1 Oil Pump Contactor w/Interlocks 208 735073105 11 Jumper, Terminal Block210 070695030 1 Mount, Terminal Block212 070795401 1 Output Board Assembly214 735020820 1 Relay, High Pressure 221 070704001 2 Bracket, Shelf222 735073301 1 Circuit Breaker, 3 Amp 501 049265501 1 Output Board 502 049265601 ** Relay, Solid State600 735088508 16 Fuses, Output Board (Little Fuse #275005)** Quantity as required.


Ref# Part No. Qty. Description2 735044205 1 Coupling (.25 X .12)8 070695202 1 Bracket, Sensor9 070691601 1 Cover, Sensor31 070183601 1 Oil Gauge Pressure Transducer (OGT) 38 735046240 1.8 Gasket (feet)39 735044201 2 Union, Brass (.25)45 735043581 1 Washer, Rubber

Control Box- Model 180 (1987-94)Misc. Diagrams & Part Numbers


Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams

7........ Starter Fault 8........ Condenser Flow and Pump 9........ Evaporator Flow and Pump10....... Starter Transition11 ....... Remote Start/Stop12....... Vane Close Switch

Daughter Board LED Light Description:

1........ Surgeguard 2........ Motor Temperature 3........ Oil Differential Pressure 4........ High Discharge Pressure 5........ Evaporator Low Pressure 6........ Panel Start/Stop


Control Box- Model 180 (1987-94)Mother / Daughter Board Area Diagrams, Continued

Ref# Part No. Qty Description30 070796101 1 Communication Cable w/ Nylon Socket Hsg. and Socket Contacts 30A 049264601 2 Nylon Socket Housing Only, Communication Cable 30B 049264702 6 Socket Contacts Only, Communication Cable 100 072900053 2 Capacitor, Surgeguard and Guardistor 101 735003105 2 Socket, Relay 103 735001626 1 Mechanical High Pressure Switch (MHP) 104 735001628 1 Mechanical Low Pressure Switch (MLP) 107 735073104 2 Clamp, Terminal Block 108 735073101 21 Terminal Block 109 735073102 1 End, Terminal Block 110 735073105 7 Jumper, Terminal Block 111 735020813 2 Relays, Surgeguard and Guardistor (SG, GD) 112 735003404 2 Diode, 3 Amp 114 049263401 1 Power Cartridge 115 049263301 1 Logic Cartridge 2 116 049263501 1 Mother Board 118 070695013 1 Mount, Terminal Block119 047812301 1 Daughter Board 120 046738108 3 Transformer, 24V w/Center Tap (TR-1, TR-2, TR-3) 122 070591501 1 Mounting Bracket, Daughter Board124 735001601 1 Bracket, Pressure Switch130 049263502 2 Clamps, Cartridge 131 049264901 1 Signal Converter Board (AC to DC) 132 049265301 2 Terminal Block, 12 Terminal (TS1, TS4) 133 049265302 2 Terminal Block, 16 Terminal (TS2, TS3) 134 049265303 ** Polarizing Pin, Terminal Block 136 070795902 1 Power Cable w/ Nylon Socket Housing and Socket Contacts 136A 049264502 1 Nylon Socket Housing Only, Power Cable 136B 049264702 2 Socket Contacts Only, Power Cable 139 049265101 1 Ribbon Cable, 34 Conductor 143 049265201 1 Cable, 50 Pin (Ribbon)145 735003404 1 Metal Oxide Varistor650 735088507 1 Fuse, Daughter Board (Little Fuse #22901.5)700 049754601 1 Jumper, Daughter Board (Watchdog) 750 049123201 1 Modem (Optional) 800 049123001 1 Cord Set, Modem N/S 070722101 1 Pouch, Modem N/S 071502008 1 Modem Kit (Modem, Cord Set and Pouch)N/S 049545003 1 Pneumatic Pressure Transducer (Optional)N/S 073012002 ** Thermal Sensor w/20 ft. Cable and ThermistorN/S 735027320 ** Plastic Conduit, Thermal Sensor CableN/S 735048014 1 Fitting, Conduit TerminationN/S 072867501 Sensor Well for Water Nozzles

2 Must supply Software Version Number Code when ordering.** Quantity as required.


Control Box- Model 180 (1987-94)Display Enginn Diagrams

FRONT VIEW

SIDE VIEW BACK VIEW


Control Box- Model 180 (1987-94)Display Enginn Diagrams, Continued

Ref # Part No. Qty. Description30 070796101 1 Comm. Cable w/ Nylon Socket Hsg. and Socket Contacts 30A 049264501 2 Nylon Socket Housing Only, Communication Cable 30B 049264702 6 Socket Contacts Only, Communication Cable 401 735004520 1 Toggle Switch (SW1) 402 070795302 1 Door Assembly403 049262101 1 Control Membrane404 070795901 1 Power Cable w/ Nylon Socket Hsg. and Socket Contacts 404A 049264502 1 Nylon Socket Housing Only, Power Cable 404B 049264702 3 Socket Contacts Only, Power Cable 405 049263601 1 Display Enginn with 20 Character Display 2

406 070301301 1 LED Lamp, Green (Micro Status) 407 070301302 1 LED Lamp, Yellow (Load) 408 070301303 1 LED Lamp, Red (Unload) 409 070796105 1 Lamp Power Cable w/ Nylon Socket Hsg and Contacts 409A 049264501 1 Nylon Socket Housing (Plug) Only, Lamp Power Cable 409B 049264702 5 Socket Contacts Only, Lamp Power Cable 410 049264503 1 Nylon Pin Housing 411 070709701 1 Bracket, Light416 049123802 5 Pin Contacts850 049754401 1 20 Character Display Only900 049754501 1 Clock Battery, Lithium

2 Must supply Software Version Number Code when ordering.


Control Box- Series 200 1995- 2002

Complete Panels

Listed below are the part numbers for a complete panel (as described), for use in retrofitting Electromechanical or earlier version MicroTech Panels. Each includes a fully assembled Series 200 control panel, all temperature sensors, all pressure transducers, and all transducer cables.

ENGLISH 074146101 - includes software and Signal Converter. 074146105 - includes software, Signal Converter and Modem option. 074146117 - includes software, Signal Converter and AOX option. 074146121 - includes software, Signal Converter, Modem and AOX option.

METRIC 074146201 - includes software and Signal Converter. 074146205 - includes software, Signal Converter and Modem option. 074146217 - includes software, Signal Converter and AOX option. 074146221 - includes software, Signal Converter, Modem and AOX option.


Control Box- Series 2001995- 2002Front Panel

504

507

508

509

505 412413

Ref # Description Part Number Qty.412 Toggle Switch 735004521 1413 Keyboard: English 057900901 1 Keyboard: Japanese 057900911 1504 Lock/Latch 350065401 * 1505 Power Door 073117201 1506 Control Door 350108101 * 1507 Magnetic Latch Bracket 073212701 1 508 Magnetic Fastener 034905200 1509 Magnetic Catch Bracket 034905000 1N/S Key 070184202 1

506

N/S = Not Shown* The door Latch/Lock has been changed. The new Latch is 1/2" shorter horizon-tally than the original. On units built before 3/99, if you need to replace either the Latch or the Control Door, you will need to replace both.


505162

414

402111142

143113

155

156152

505

161

513 102

103

157

104

403

163

183

184182 970 971

976

972

974973185

154

160106

107

108

Control Box- Series 2001995- 2002

Control Panel Components



Control Panel Components, Continued

Ref# Description Part Number Qty. 102 MicroTech Controller 280 065487350 1 N/S controller power fuses, 2A 065822001 2 N/S contr. Communication fuses, .25A 065821901 4 103 ADI Board 330325401 1 104 Circuit Board Mount 055727206 1 106 Cable Ribbon, 34 Conductor, 39" 049265103 1 107 Cable Ribbon, 50 Conductor, 18" 049265208 1 108 Cable Ribbon, 50 Conductor, 3" 072941801 2 111 Terminal Block, Euro 072993901 6 113 (T3) Transformer, 24-18V 046738114 1 152 Output Board 072986401 1 N/S output board line fuses, 5A 735088508 24 N/S output board logic supply fuses, 1A 735088511 1 154 Guardistor Control Board 067113001 1 N/S guardistor fuses, .125A 073234501 2 155 Circuit Breaker, 3 Amp 735073301 1 156 (T2) Transformer, 120-24V 060630801 1 157 Terminal Block 073118801 1 160 Circuit Board Mount 055727207 1 161 Relay Socket 735003105 1 162 Relay, 2PDT 24V 735020820 1 163 Relay, Output Board 073202501 19 402 Keypad Display Door 073104402 1 403 Circuit Board Standoff 071588101 4 414 KDI Control 073378501 1 505 Power Door 073117201 1 513 Gasket, .12 x .75 070199209 2 ft. N/S Terminal Block 065499909 11 N/S Terminal Block Cover 065500009 11 N/S Varistor, 30VAC 049759701 1 OPTIONAL SIGNAL CONVERTER 142 Signal Converter Board 049264901 1 143 Circuit Board Spacer 048166702 4 OPTIONAL AOX CONTROL BOARD 182 Control, AOX Board 066794804 1 183 Circuit Board Mount 055727203 1 184 Ribbon Cable, 18", 26C 065499701 1 185 Screw 038990803 2 OPTIONAL MODEM 970 Modem, 14.4K Baud, 9-pin 072140601 1 971 Cable, Modem Interface 073372702 1 972 Gasket, .25 x .7 070199207 1 973 Bracket, Modem Vert. 073014701 1 974 Screw 038990701 4 976 Bracket, Modem Mounting 073043505 1

N/S = Not Shown


S20 S16

S02

S13

S17S12S15S18

S14

S08

S09

S21

S10

S22

S01

S00


Sensor Location Diagram



Sensor Location Diagram, Continued

Ref# Description Part No. Qty.S00 Evaporator Leaving Water Temperature Sensor 073012002 1S01 Evaporator Entering Water Temperature Sensor 073012002 1S02 Compressor Suction Temperature Sensor 073012002 1S08 Condenser Liquid Line Temperature Sensor 073012002 1S09 Condenser Entering Water Temperature Sensor 073012002 1S10 Condenser Leaving Water Temperature Sensor 073012002 1S12 Compressor Discharge Temperature Sensor 073012002 1S13 Oil Feed Temperature Sensor 073012002 1S14 Oil Sump Temperature Sensor 073012002 1 S15 Oil Vent Pressure Transducer, 150# 065816801 1S16 Evaporator Refrigerant Pressure Transducer, 150# 065816801 1S17 Condenser Refrigerant Pressure Transducer, 450# 065816802 1S18 Oil Feed Gauge Pressure Transducer, 450# 065816802 1S20 Optional Outdoor Air Temperature Sensor 073012002 1S21 Optional Entering Heat Recovery Temperature Sensor 073012002 1S22 Optional Leaving Heat Recovery Temperature Sensor 073012002 1N/S Boot, Transducer Protection 071583301 4N/S Pressure Transducer Cable, 10 ft. 065821801 3N/S Pressure Transducer Cable, 15 ft. 065821802 1N/S High Pressure Switch, 195# 072982702 1

N/S = Not Shown


Lube BoxUsed With MicroTech Series 200 Panels

21

8

14

20

66

64

18

531

5

19

31

28

32

63

65

67

27

17


Lube BoxUsed With MicroTech Series 200 Panels, Continued

Ref # Description Part Number Qty.001 LUBE BOX WELDMENT------------------------ 074124201 1005 PRESSURE SWITCH---------------------------- 070180512 1008 4 WAY SOLENOID VALVE-----------------------735048449 1 4 WAY SOLENOID VALVE-O'RING KIT- -----735048460 1014 TUBE COUPLING--------------------------------- 047139601 1017 CHANNEL MOUNT------------------------------- 775115202 1018 TERMINAL BLOCK CLAMP------------------- 735073104 2019 TERMINAL BLOCK END----------------------- 735073102 1020 TERMINAL BLOCK SECTION---------------- 735073101 16021 CAPACITOR STRAP----------------------------- 075107001 1 027 CAPACITOR, 161M, 250V---------------------- 735067401 1028 OVERLOAD----------------------------------------- 735021501 1 031 CONTACTOR-------------------------------------- 072997402 1032 HEATER--------------------------------------------- 735021577 1 053 TERMINAL BLOCK JUMPER----------------- 735073105 1063 LUBE BOX LINE ASSY------------------------- 044445001 1064 LUBE BOX LINE ASSY------------------------- 044445002 1065 LUBE BOX LINE ASSY------------------------- 044445003 1066 LUBE BOX LINE ASSY------------------------- 044445004 1067 POWER TERMINAL------------------------------ 735042914 1N/S LUBE BOX COVER------------------------------- 044417501 1

N/S = Not Shown


Lube Box1982-1994


Lube Box1982-1994, Continued

Ref # Qty. Description ------------------------- Part Number1 Complete Lube Box ------------------- 0707978022 1 Cover- Lube Box ----------------------- 7444175013 4 Button Plug ------------------------------ 7350076034 2 Pressure Switch ------------------------ 0701805125 1 SA/SB 4- Way Solenoid Valve ------ 735048449 4-Way Solenoid Valve O'Ring Kit -- 7350484606 1 Mounting Channel --------------------- 7751152027 2 Channel Clamp ------------------------- 7350731048 1 End Terminal ---------------------------- 7350731029 15 Section/Terminal ------------------------ 73507310110 2 Cover Clip -------------------------------- 73500611611 1 Overload- Oil Pump Motor ----------- 73502150112 1 Capacitor- Oil Pump Motor ---------- 73506740113 1 Overload Heater ------------------------ 73502157714 1 50 Hz. Capacitor ----------------------- 73506740215 1 Lube Line --------------------------------- 74444500116 1 Lube Line --------------------------------- 74444500217 1 Lube Line --------------------------------- 74444500318 1 Lube Line --------------------------------- 744445004N/S Service Kit for 9/90 update ------------------------ 070851212*N/S Service Kit for replacement of old lube box --- 070851202*

*Note: The picture illustrates the original lube box designed in 1982. In September of 1990 the box was modified slightly and a seventh control tubing connection was added to the box. Service Bulletin 18-9039-B illustrates this change. N/S = Not Shown


Ref # Qty. Description ---------------Part Number2 1 Hour Meter ----------------------- 7350732023 1 Starts Counter ------------------- 7350732044 1 Reset Button --------------------- 7350738015 1 Amber Pilot Light --------------- 7350051296 1 White Pilot Light ---------------- 7350051307 8 Red Pilot Light ------------------ 7350051288 1 Toggle Switch ------------------- 7350045189 1 Pressure Gauge- Suction ---- 73500632010 1 Pressure Gauge- Discharge - 73500631911 1 Pressure Gauge- Oil ----------- 73500631812 1 Latch ------------------------------- 73500016213 1 Door ------------------------------- 75990680114 2 Hinge ------------------------------ 73507353215 1 Door ------------------------------- 75990670116 8 Button Plug ---------------------- 735007603

Control BoxElectromechanical Controls 1982-1987

Front Panel



Relay Panel

Ref # Qty. Description -----------------------------Part Number1 10 Relay ---------------------------------------------7350208102 2 Relay ---------------------------------------------7350208133 2 Time Delay- Non-Adjustable (std.) --------735072901 1 T.D. Adjustable, OTD (optional)------------735072907 1 T.D. Adjustable, PLT (optional) -------------7350729074 1 Time Delay (Anti-Recycle) ------------------7350729025 2 Time Delay (OPT and SM standard) -----735005933 1 Time Delay FSTD (optional): --------------735005944 1 FSTD Retrofit Kit ------------------------------070809501*6 1 Relay ---------------------------------------------7350206137 1 Control Transformer --------------------------7350035318 1 Diode ---------------------------------------------7350034049 14 Relay Socket -----------------------------------73500310510 2 Channel Mount ---------------------------------77511520111 2 Channel Clamp --------------------------------73507310112 35 Terminal Section -------------------------------73507310113 2 Terminal End -----------------------------------73507310214 1 Capacitor Assembly --------------------------744408401* To retrofit a panel to include a Flow Switch Time Delay. See Service Bulletin 18-8527-I for retrofit information.

In 1987 the original Flow Switch Time Delay (FSTD)- 735005944- was replaced by a new TD- 735005945. There is a slight wiring modification required when the new style FSTD is installed. The wiring is as follows:

Old Way 735005944

New Way 735005945

502501

CWI CHWI17

503

R99745

L1L2

FSTD 3 Sec.

9872

18

Pump Interlocks

L1 L2

45

97

3 2 1

502

7

2

50117 186

R9



Temperature Control Section

Ref # Qty. Description ---------------------------------------Part Number1 1 Control Module CP-8142 ---------------------------------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well ------------------------------ 0474415062 1 Thermostat LOT --------------------------------------------- 7350021474 1 Thermostat LRT (non adjustable- before 1986) ----- 735006629 1 Thermostat LRT (adjustable- after 1986) ------------- 7350066366 1 Resistor 2 OHM ---------------------------------------------- 7350032167 1 Circuit Breaker ----------------------------------------------- 735073301 NS 1 Thermostat Cover ------------------------------------------- 744417301



Lower Switch Section

Ref # Qty. Description ------------------------------------------------------------------Part Number1 1 High Pressure Switch ------------------------------------------------------ 7350016262 1 Thermostat HOT -------------------------------------------------------------7350066193 2 Pushbutton Switch ----------------------------------------------------------7350011084 1 Thermostat HT --------------------------------------------------------------- 7350066205 1 Low Pressure Switch LP -------------------------------------------------- 7350061206 1 Low Oil Pressure Switch --------------------------------------------------7350061097 1 Switch Bracket ---------------------------------------------------------------7599066018 1 Reset Plate -------------------------------------------------------------------775188202*9 4 Bolt ------------------------------------------------------------------------------735037140*10a 4 Nut ------------------------------------------------------------------------------735029739*10b 4 Spring --------------------------------------------------------------------------735036921* 1 Reset Retrofit Kit (used to retrofit panels built prior to 11/82) ----070081673*11 8 Cover --------------------------------------------------------------------------- 73500611612 6 Nylon Grommet --------------------------------------------------------------73503813913 1 Support ------------------------------------------------------------------------77516830114 1 Tube Assembly -------------------------------------------------------------- 74444430115 1 Tube Assembly -------------------------------------------------------------- 74444430216 1 T ---------------------------------------------------------------------------------73503441817 3 Union --------------------------------------------------------------------------- 73504420118 3 Washer ------------------------------------------------------------------------- 735043444* Used after serial number 5MM (11/82). If panel was built prior to 11/82, entire retrofit kit must be ordered.


Control BoxElectromechanical Controls 1979 - 1981



Main Controller

Ref # Qty. Description ---------------------------------------Part Number 1 Barber Coleman Control Module CP-8142 ----------- 735076404 Control Module Sensor ------------------------------------ 047441505 Control Module Sensor Well ------------------------------ 047441506

1 Honeywell Control Module -------------------------------- 735076803 Control Module Sensor ------------------------------------ 735016007

1 Westinghouse Control Module --------------------------- No Longer Available

If a Westinghouse module is installed and replacement is required, it must be converted to the Barber Coleman control (735076404). The following parts are required for this conversion:

Module: 735076404Sensor: 047441505Well: 047441506Front Cover Plate: 759617101Adapter: 047139601Instructions: PE-Z-104



Main Panel

After Serial Number JM ****

Before Serial Number JM ****



Main Panel, Continued

Ref # Qty. Description -------------------------------------------- Part Number1 1 Time Delay Relay- Compressor TDR----------------- 735005907*2 1 Time Delay Relay- Oil Pump OTD -------------------- 735005906**Note: Neither of these parts are available. If one fails they must both be replaced by kit 070024202. The kit contains the new solid state timers an R8 relay and the relay bases. If the retrofit has already been performed and replacement is required the following are the part numbers:1 1 Time Delay Relay- Compressor TDR ----------------- 0700246022 1 Time Delay Relay- Oil Pump OTD ------------------- 735072902

3 1 Transformer --------------------------------------------------- 7350035314 1 Oil Pump Contactor- Prior to sn: JM**** --------------- 735022105 1 Oil Pump Contactor- After to sn: JM**** --------------- 7350850075 1 Run Capacitor- 20MFD/440V ---------------------------- 735083605 1 Run Capacitor- 25MFD/370V ---------------------------- 735083607 1 Run Capacitor- 35MFD/370V ---------------------------- 0375164196 1 Start Capacitor- Prior to sn: JM**** only --------------- 7350027067 1 Guardistor Relay GR ------------------------------------- 735020813** 1 Surgeguard Relay SGR ----------------------------------- 735020813**8 1 Guardistor Capacitor ------------------------------------- 735002805** 1 Surgeguard Capacitor-------------------------------------- 735002805****Note: The Relay & Capacitor may be ordered as a kit. PN- 744408402

9 1 Voltage Relay- Prior to sn: JM**** only -------------- 73502011410 1 Oil Pump Time Delay OPT Non-UL Panels -------- 735020708 1 Oil Pump Time Delay OPT UL Panels --------------- 73500593311A *** Relay R1- R8 ----------------------------------------------- 73502081011B *** Relay Base ---------------------------------------------------- 73500310112 1 System Monitor Timer SM ------------------------------ 73502070213 1 Resistor 50W 20000 -------------------------------------- 73500321614 *** Terminal Block 15 Connections ------------------------- 735040815 *** Terminal Block 17 Connections ------------------------- 73504081715 1 Resistor 18000 2W ---------------------------------------- 73500330216 1 Diode ----------------------------------------------------------- 735003404

***Note: Quantity Varies



Switches and Gauges

After Serial Number JM ****

Before Serial Number JM ****



Switches and Gauges, Continued

Ref # Qty. Description -------------------------------------------- Part NumberNS 1 Switch- ON/OFF/RESET ---------------------------------- 7350045151 1 Switch- ON/OFF --------------------------------------------- 7350045072 1* Reset Switch ------------------------------------------------- 735001108*Note: Some panels require 2 of these reset switches3 ** Panel Lights -------------------------------------------------- 735005101**Note: Check panel for quantity required4 1 Low Pressure Switch LP --------------------------------- 0701805205 1 Oil Temp. Thermostat OT Prior to SN JM**** ------- A19ADN-1 1 Oil Temp. Thermostat OT After SN JM**** ---------- 7350066196 1 Discharge Temperature Switch HT -------------------- 7350066207 1 Low Pressure Override LPO Before SN JM**** --- 0701805208 1 Cycling Thermostat CT Prior to SN JM**** -------- 070180509 1 Cycling Thermostat CT After SN JM**** ----------- 7350066369 1 High Pressure Switch HP -------------------------------- 73500162610 1 Oil Pump Motor Overload --------------------------------- 735021501******Note: Older panels had a Westinghouse overload pn:46A8100G67. If this over-load requires replacement the following parts are also required: Heater 735021555 Bracket 735946901 Shield 744354401 Bracket 744119801 Insulator 73594810111 1 Suction Gauge ----------------------------------------------- 73500632012 1 Low Oil Temperature Thermostat LOT ---------------- 73500214213 1 Discharge Gauge -------------------------------------------- 73500631914 1 Oil Pressure Gauge ----------------------------------------- 735006318



Lube Section

Ref # Qty. Description -------------------------------------------- Part Number1 1 4-Way Solenoid Valve SA/SB ---------------------------- 735048449 4-Way Valve O'Ring Kit ------------------------------------ 7350484602 1 Solenoid Valve SC ----------------------------------------- 7350484123 1 Vane Control Switch VC --------------------------------- 7350061014 1 Oil Pressure Differential Switch OD ------------------- 735006106


Evaporator Heads

To properly identify Evaporator Heads, please contact Daikin Applied with the Unit GO and/or SO Number; and Unit Serial Number. If available, also include the Evaporator Style Number and Serial Number.


Evaporator Gaskets: 1985- 2002

The Gaskets for Evaporator heads are sold in two parts. The gasket itself is the rim that fits between the head and the Evaporator's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'42" 150 Vict/Flange 1 070304608 2 N/A 042" 150 Water Box 1 070304608 4 N/A 042" 150 Vict/Flange 2 070304608 2 070189802 4'42" 150 Water Box 2 070304608 3 070189802 * 8'42" 250 Victaulic 2 070304618 2 070189801 4'42" 150 Vict/Flange 3 070304608 2 070189802 16'42" 150 Water Box 3 070304608 4 070189802 * 64'

Water Box Covers have their own gaskets: 30"- 074521621; 36"- 074521622; 42"- 074521623

Gaskets: Prior to 1985The evaporator nameplate has a "style number" on the dataplate. You can use this style number to identify the gaskets on older units.

Dia. Style Number Model Passes Gasket Qty.30" 764D374 All All 735082953 236" 764D374 All All 735082949 242" 762D374 All All 735082964 2

Third

The Evaporator Model Number located on the Evaporator Data Plate defines the tube count. There have been essentially fourgenerations of Evaporator Model Number Types. A Sample model number of each of these three types follows: Original: TC742. This is the model number and the entire number is required to define the tube count; Second: E3614-T. The first 6 digits define the tube count; Third: E3616-2B-2RA. The first 6 digits define the tube count; TEMA: E3616-QB-2RA. The first 6 digits define the tube count.

Second

Original

Evap Model CountE3014-Q 432E3014-R 540E3614-S 650E3614-T 752E4214-U 888E4214-V 1010

Evap Model CountE3016-1 441E3016-2 503E3016-3 518E3016-4 555E3616-1 611E3616-2 676E3616-3 750E3616-4 770E3616-5 812E4216-1 914E4216-2 988E4216-3 1076E4216-4 1097E4216-5 1147

Tube Counts

Evap Model CountTC495 432TC619 640TC742 650TC866 752TC1018 868TC1183 1010

N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.

TEMAEvap Model CountE3016-Q 396E3016-R 419E3016-S 452E3016-T 475E3616-Q 517E3616-R 568E3616-S 630E3616-T 671E3616-U 699E4216-Q 713E4216-R 750E4216-S 829E4216-T 953E4216-U 987


The Evaporator Model Number located on the Evaporator Data Plate defines the tubes used. A Sample current model number is as follows:E3016-1B-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied.

Evaporator Tubes: 1979 - 2002

Length Code Tube Type TubeMaterial Wall Part Number14' A 19 Fins/inch: Plain Copper .028 73502834314' B 26 Fins/Inch: Turbo Chill Copper .028 735028344 14' C 19 Fins/inch: Plain Copper .035 735028350 14' 2 Turbo B Copper .028 73502836814' 3 Turbo B Copper .035 73502839114' 7 Turbo BII Copper .028 07018113314' 8 Turbo BII Copper .025 07018113214' 9 Turbo BII Copper .035 07018113414' E Turbo BIII Copper .025 07018119614' F Turbo BIII Copper .028 07018119716' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' T 28 Fins/Inch: Turbo Chill Stainless .028 735028360 16' Z 32 Fins/inch: Turbo Chill Titanium .028 070181154 16' 2 Turbo B Copper .028 73502837216' 3 Turbo B Copper .035 73502839316' 7 Turbo BII Copper .028 07018113516' 8 Turbo BII Copper .025 07018112516' 9 Turbo BII Copper .035 07018113616' E Turbo BIII Copper .025 07018119816' F Turbo BIII Copper .028 07018119916' Q Turbo BIII Copper .035 073238514


Condenser Tubes: 1979 - 2002

The Condenser Model Number located on the Condenser Data Plate defines the tubes used. A Sample current model number is as follows:C3016-1NYY-2RA. The 7th digit defines the tube type. For older type model numbers contact Daikin Applied.

Length Code Tube Type TubeMaterial Wall Part Number14' A 19 Fins/inch: Plain Copper .028 73502834314' B 26 Fins/Inch: Turbo Chill Copper .028 735028344 14' C 19 Fins/inch: Plain Copper .035 735028350 14' 2 Turbo C Copper .028 73502838114' 3 Turbo C Copper .035 73502838214' 1 Turbo C CU/NI 90/10 .028 07018114914' 4 Turbo C CU/NI 90/10 .035 07018115014' 6 Turbo CII Copper .035 07018116714' N Turbo CIII Copper .028 073238527 16' A 19 Fins/inch: Plain Copper .028 73502831916' B 26 Fins/Inch: Turbo Chill Copper .028 735028361 16' C 19 Fins/inch: Plain Copper .035 73502831216' H Turbo CII: Plain Copper .035 070181190 16' 1 Turbo C CU/NI 90/10 .028 73502839616' 4 Turbo CII CU/NI 90/10 .035 070181151 16' 2 Turbo C Copper .028 73502838416' 3 Turbo C Copper .035 73502838516' 5 Turbo CII Copper .025 07018116816' 6 Turbo CII Copper .035 07018116916' N Turbo CIII Copper .028 07323852816' P Turbo CIII Copper .035 073238535


Condenser Heads

To properly identify Condenser Heads, please contact Daikin Applied with the Unit SO and/or GO Number; and Unit Serial Number. If available, also include the Condenser Style Number and Serial Number.


Condenser Gaskets: 1985- 2002

Third

The Gaskets for Condenser heads are sold in two parts. The gasket itself is the rim that fits between the head and the Condenser's tube sheet. 1-pass heads simply use the rim. 2-pass and 3-pass heads use the gasket plus a U-channel that is glued to the rim and fits over the baffles that separate the passes. This is a superior seal to the old gaskets that were used prior to 1990. The chart below lists the gasket part numbers and the amount of linear feet of channel must be ordered for the complete set of heads. Each gasket requires 3' of U-Channel. One-Pass heads use no U-Channel, 2-Pass heads use the U-Channel only on the connection end, 3-Pass heads use U-Channel on both ends. Water Box heads use two gaskets on each end, and the U-Channel requirements are doubled. The U-Channel adhesive is part number 735026386.

Dia. Press. Head Type-Passes Gasket Qty. Channel Qty30" 150 Vict/Flange 1 070304606 2 N/A 030" 150 Water Box 1 070304621 4 N/A 030" 150 Vict/Flange 2 070304606 2 070189802 3'30" 150 Water Box 2 070304621 3 070189802 * 6'30" 250/350 Victaulic 2 070304616 2 070189801 3'30" 150 Vict/Flange 3 070304606 2 070189802 6'30" 150 Water Box 3 070304621 4 070189802 * 12'36" 150 Vict/Flange 1 070304607 2 N/A 036" 150 Water Box 1 070304622 4 N/A 036" 150 Vict/Flange 2 070304607 2 070189802 4'36" 150 Water Box 2 070304622 3 070189802 * 8'36" 250/350 Victaulic 2 070304617 2 070189801 4'36" 150 Vict/Flange 3 070304607 2 070189802 8'36" 150 Water Box 3 070304622 4 070189802 * 16'42" 150 Vict/Flange 1 070304608 2 N/A 042" 150 Water Box 1 070304608 4 N/A 042" 150 Vict/Flange 2 070304608 2 070189802 4'42" 150 Water Box 2 070304608 3 070189802 * 8'42" 250 Victaulic 2 070304618 2 070189801 4'42" 150 Vict/Flange 3 070304608 2 070189802 16'42" 150 Water Box 3 070304608 4 070189802 * 64'

The Condenser Model Number located on the Condenser Data Plate defines the tube count. There have been essentially four generations of Condenser Model Number Types. A Sample model number of each of these three types follows: Original: KB627. The model number defines the tube count. Second: C4214-XBYY-2RA. The first 6 digits define the tube count.Third: C4216-2BYY-2RA. The first 6 digits define the tube count. TEMA: C4216-QBYY-2RA. The first 6 digits define the tube count.

Original

Tube Counts

Cond Model CountC3014-T 652C3014-U 882C3614-V 910C3614-W 1070C4214-X 1232C4214-Y 1492

Second

Gaskets: Prior to 1985The condenser nameplate has a "style number" on the dataplate. You can use this style number to identify the gaskets on older units.

Dia. Length Style No. Passes Gasket Qty.30" 14' 763D789 All 735082953 236" 14' 763D789 All 735082949 242" 14' 763D789 All 735082964 2

Cond Model CountC3016-1 622C3016-2 681C3016-3 706C3016-4 741C3016-5 758C3616-1 929C3616-2 1071C3616-3 1103C3616-4 1146C3616-5 1170C4216-1 1341C4216-2 1469C4216-3 1551C4216-4 1594C4216-5 1640C4216-6 1670

Cond Model CountKB760 652KB870 754KB1045 910KB1224 1070KB1416 1232KB1710 1492

N/A = Not Applicable* On units built after 4/98, the Channel for Water Box Gaskets is 073258601.

TEMACond Model CountC3016-Q 543C3016-R 615C3016-S 648C3016-T 671C3616-P 731C3616-Q 793C3616-R 883C3616-S 974C3616-T 1013C3616-U 1043C4216-P 1100C4216-Q 1182C4216-R 1297C4216-S 1405C4216-T 1451C4216-U 1487


Differential Water Pressure Switch

There are several possible arrangements for the placement of the DWPS. The primary factors are:1. Is the switch installed for the Condenser, Evaporator, or Both?2. The number of head passes and the nozzle location of the Evaporator (see Nomenclature Section) and the number of head passes and the nozzle location of the Condenser (see Nomenclature Section).(use the chart below right to select the correct Group of parts on the next page)

1. 2. 3. ------------ Group #Both 16' 2L2R -------------7Both 16' 2L2L -------------5Both 16' 2L3R -------------5Both 16' 2R2L -------------6Both 16' 2R2R ------------4Both 16' 2L3L -------------5Both 16' 2R3L -------------4Both 16' 2R3R ------------4Both 16' 3L2L -------------5Both 16' 3L2R -------------1Both 16' 3L3L -------------4Both 16' 3L3R -------------4Both 16' 3R2L -------------5Both 16' 3R2R ------------4Both 16' 3R3L -------------4Both 16' 3R3R ------------4Evap 16' 2L -----------------3Evap 16' 2R ----------------2Evap 16' 3L -----------------2Evap 16' 3R ----------------2Cond 16' 2L -----------------9Cond 16' 2R ----------------8Cond 16' 3L -----------------8Cond 16' 3R ----------------8


Differential Water Pressure SwitchContinued

Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543662412 1 Cable Ass'y ---------------------071543661651 2 Pressure Switch ---------------070180519654 4 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 4 Well- Water Nozzle -----------072867501

Group 1

Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543664651 1 Pressure Switch ---------------070180519654 2 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 2 Well- Water Nozzle -----------072867501

Group 3


Group 2


Group 4


Group 5

Group 6Ref # Qty. Description --------------------Part No.411 1 Cable Ass'y ---------------------071543674412 1 Cable Ass'y ---------------------071543671651 2 Pressure Switch ---------------070180519654 4 Elbow ----------------------------001124300655 2 T- Ass'y --------------------------735061406663 Sealant --------------------------735026317666 4 Well- Water Nozzle -----------072867501


Group 7


Group 8


Group 9


CompressorGears

PinionsRef # Qty. Gear Code ------------- Part No.14 1 AZ ------------------------ 759909151 BA ------------------------ 759909152 BB ------------------------ 759909153 BC ------------------------ 759909154 BD ------------------------ 759909155 BE ------------------------ 759909156 BF ------------------------ 759909157 BG ------------------------ 759909158 BH ------------------------ 759909159 BJ ------------------------- 759909160 BK ------------------------ 759909161 BL ------------------------ 759909162 BM ------------------------ 759909163 BN ------------------------ 759909164 BP ------------------------ 759909165 BQ ------------------------ 759909166 BR ------------------------ 759909167 BS ------------------------ 759909168 BT ------------------------ 759909169 BU ------------------------ 759909170

Low SpeedRef # Qty. Gear Code ------------- Part No.305 1 AZ ------------------------ 759734051 BA ------------------------ 759734052 BB ------------------------ 759734053 BC ------------------------ 759734054 BD ------------------------ 759734055 BE ------------------------ 759734056 BF ------------------------ 759734057 BG ------------------------ 759734058 BH ------------------------ 759734059 BJ ------------------------- 759734060 BK ------------------------ 759734061 BL ------------------------ 759734062 BM ------------------------ 759734063 BN ------------------------ 759734064 BP ------------------------ 759734065 BQ ------------------------ 759734066 BR ------------------------ 759734067 BS ------------------------ 759734068 BT ------------------------ 759734069 BU ------------------------ 759734070


CompressorInlet Guide Vane Assy

126

120

203121

202

367 800171 229

124

Ref # Qty. 7 Vane 11 Vane Description Front End Front End 1979-89 1990-2002120 1 776376901 070837503 Inlet Cone Assembly 074149701 Inlet Cone Ass'y (M-Impeller) 074149702 Inlet Cone Ass'y (L-Impeller)121 1 776307901 776307903 Piston, Hydraulic122 1 735731501 735731501 Seal, Wheel Eye 123 1 735235708 735235708 Ring, Retainer124 1 735049831 735049831 Ring, Spirolox 126 7-735430804 11-735430804 Inlet Guide Vane Assy* * Assembly includes Bearing 735017204 & Vane 759719802171 1 765042903 765042905 Volute202 4 735043682 735073404 O'Ring1

203 2 735043683 735043683 O'Ring1

229 16 735017346 735017346 Screw (.375 X 1.50)361 2 735043676 O'Ring1- before 3/81 1 735043685 O'Ring1- after 3/81 1 735043681 O'Ring1 367 1 735043679 735043679 O'Ring1

1 775097001 775097001 O'Ring Kit- IGV800 27 735036523 735036523 Screw (.375-24 X 1.25) 1 Included in O'Ring Seal Kit.

This O'Ring was not used after March, 1981361

123 361

122


CompressorFront End Components- Impeller Assembly

Diagram

226 227

228

100478

445

446

470


Ref# Qty. Part Number Description100 1 753543401 Impeller- J 753542501 Impeller- K 074149802 Impeller- L 074149801 Impeller- M226 1 735236104 Washer227 2 070824802 Washer- before 10/89 735043453 Washer- after 10/89228 1 735036518 Bolt, Impeller445 1 735049836 Wave Spring 446 1 735779501 Seal, High Speed (Labyrinth)470 1 735971608 Surgeguard Probe (R-114) 735971609 Surgeguard Probe (R-12, R-500, R134a)478 1 759749301 Seal Holder- before 10/89 071640901 L.I. Diffuser- 10/89 thru 4/97 071640903 L.I. Diffuser- 5/97 to 2002

CompressorFront End Components- Impeller Assembly

Components


CompressorFront EndDiagrams

150


CompressorFront End

Components

Ref. # Qty. Part Number Description150 4 735017347 Screw151 1 070474201 Nozzle, Discharge153 1 070193901 Victaulic Coupling- 12" 1 070193909 Victaulic Coupling- 14" 070194001 Victaulic Gasket- 12" 070194007 Victaulic Gasket- 14"174 2 735043687 O'Ring205 1 735043660 O'Ring223 1 070284701 Plate, Block Off- 7 Vane Front End 1 070220401 Plate, Block Off- 11 Vane Front End224 4 735033846 Screw362 1 735043675 O'Ring371 1 072220601 Gasket, Filter400 1 744433401 Cover, Mist Eliminator449 2 735036918 Spring451 2 735006904 Oil Filter452 2 735040335 Check Valve470 1 735971609 Surgeguard Probe486 2 735032742 Screw487 1 775219201 Deflector, Oil (Lower) *500 1 735971702 Deflector, Oil (Upper) *501 2 735032780 Screw802 1 744359801 Vent Line831 1 070456801 Discharge Nozzle- No Hot Gas Bypass 1 070456802 Discharge Nozzle- Hot Gas Bypass 832 1 735039947 Valve833 1 735044204 Coupling- before 4/95 1 070229302 Coupling- 4/95 until 5/98 1 070229302 Tee- 5/98 to 2002 (units w/o Hot Gas Bypass) 1 735044233 Coupling- 5/98 to 2002 (units w/HGBP)842 1 735073639 O'Ring (after 6/99 not used on units w/o HGBP) 1 001106100 Cap Fitting- 6/99 to 2002 (units w/o HGBP)

*Note the TWO Deflector Plates (Figure A):These are part of a new design used in production starting in May 1984. If the compressor does not have plates that look like these, obtain new deflector plates and install them.


12 10

19

13

15

16

18

2021

17 15 17 1114

14A

02

06

03

0407 04

080905

01

High Speed Assembly- New Style- Cutaway

CompressorHigh Speed Assembly


CompressorHigh Speed Assembly, Continued

Ref. Qty. Part # - Old Part # - New Description before 5/84 5/84- 20021 4 735033406 735033406 Bolt (.25 X 1.0)2 1 759859902 759859903 Cover, Thrust3 1 735038039 735038039 Pin (.10 X .50)4 3 735043680 1 735043680 1 O'Ring5 1 735741601 775229801 Bearing, Back Thrust6 1 759720003 759909201 Thrust Pump7 1 744276901 070301001 Thrust Plate8 1 735739801 775229401 Bearing, HS Rear9 1 735038019 735038019 Pin (.16 X .68)10 1 735043627 1 735043627 1 O'Ring11 2 735031646 049760903 Plug, Pipe12 2 7350436941 735043694 1 O'Ring13 1 753544301 753544303 Enclosure, High Speed14 1 see gear table see gear table Pinion Gear14A 1 759730701 n/a High Speed Shaft 15 2 735043674 1 735043674 1 O'Ring16 1 759741901 759741901 Housing17 4 735017313 735017313 Screw18 1 744278301 744278301 Bearing, High Speed Front19 3 n/a 735036523 Screw20 1 n/a 049760902 Plug, Pipe21 2 735017318 735017318 Screw1 1 775097002 775097002 O-Ring Kit

Old Part Numbers Are Prior To May 1984In May of 1984 the CE126 underwent a major redesign. Any units built prior to May, 1984 that require any of the parts changed in the redesign will have to be retrofitted (if the retrofit has not already been performed). None of the old parts are interchangeable with the newer parts. If a retrofit is required, consult Daikin Applied to insure that all necessary parts are ordered. Also, the procedure is outlined in a Service Bulletin SB8407-I

1 Included in O-Ring Seal Kit.

n/a = Not Applicable


621

321

435374324

CompressorGear Train Assembly

322

323

497

365 229375

436 324

489

495

492

490364

420493

305

488

321

374 494373

496

491


CompressorGear Train Assembly, Continued

Ref# Qty. Part Number Part Description229 2 735017346 Screw (.375 X 1.50)305 1 see gear table Gear, Low Speed (Bull)321 1 765038103 Gear Housing322 1 735432504 Retainer323 1 735234314 Seal, Low Speed Shaft324 4 735038039 Pin, Locating (.50 X .09)364 1 735043614 O'Ring- Before 3/93 070194920 O'Ring- 4/93 to 5/99 735073631 O'Ring- 6/99 to 2002365 2 735043645 O'Ring** **Note- Quantity was 1 until 5/99

373 1 735073631 O'Ring374 4 735043644 O'Ring375 1 071362701* Gasket *Note- Gasket used to have 6 holes before SN 5UK-----. New 8 hole gasket IS interchangeable

420 11 735017317 Screw435 1 759748901 Bearing, Low Speed- Motor End436 1 759749001 Bearing, Low Speed- Gear End488 12 735036513 Screw489 12 048164814 Washer (Old #350A430H39)2- -before 9/95 1 073229701 Elliptical Plug- after 9/95490 2 7350380231 Pin, Locating (Old #350A380H23)2

491 1 7350783061 Plug (OLD #350A783H05,6)2

492 1 735731401 Spacer, Gear493 1 775229601 Thrust Plate (OLD #357A399H01)2

494 1 775229701 Thrust Bearing (OLD #357A412H01)2 -before 6/93 775229702 Thrust Bearing- after 6/93495 1 744359701 Gear Lock Plate496 1 7597454021 Cover, Thrust Bearing (OLD #597C454H01,2)2

497 1 776312102 Cover, Low Speed Seal621 1 Low Speed Shaft 18.75" Stator- Motor Style # 7598597, 7599111 759860602 before 3/94 073101801 after 3/94 1 759860702 22.88" Stator- Motor Style # 7598598 1 See Motor Table 22.88" Stator- Motor Style # 0731026 1 759942801 27.04" Stator- Motor Style # 7599450

1 Locating Pin #735017317 and Plug #735078306 are included with Thrust Bearing Cover2 "OLD" # refers to the parts used prior to the May, 1984 redesign. See High Speed Assembly Section for further details


CompressorTerminals and Terminal Boxes- 18.75" Stator

Diagrams

LOW VOLTAGE MOTOR

871

871 872

872

LOW VOLTAGE MOTOR

859

856867 858

858

857

864

857

858

855


Ref # Qty. (Low Voltage) (High Voltage) Description 622 4 735234401 735234401 Guardistor Terminal 623 1 049760901 NA Pipe Plug630 - 074608102 (6) * 074614001 (3) * Motor Terminal *631 1 NA 735031621 Fitting Plug855 1 735982101 072259701 Label856 - 735032843 (10) 735032843 (10) Screw857 1 744422601 744422601 Terminal Cover858 1 744434501 744434501 Terminal Box859 9 ft. 735046206 735046206 Gasket864 1 744444501 N/A Label867 1 735432701 735432701 Inner Box CoverN/S 4 735043226 N/A Washer871 4 735041248 735041248 Heater872 4 028391101 028391101 ConductorN/S - 020329100 (2) 020329100 (3) Box- until 5/99 020329100 (2) 070688301 (3) Box- 6/998 to 2002NS 1 NA 775123601 Terminal Insulation KitN/S=Not shown on diagram.

Low Voltage Motor622

623

630

622

High Voltage Motor

622

630

631

High Voltage Motors are considered to have a primary Stator Voltage over 600V. * Motor Terminal for Medium Voltage is part number 074612002.

CompressorTerminals and Terminal Boxes- 18.75" Stator, Continued


CompressorTerminals and Terminal Boxes- 22.88" & 27.04" Stator

871 872

871 872

High Voltage Motor

859858

857

861

Low Voltage Motor

859

853863 865

855 864860

858

852

856857

866865


Ref # Qty. (Low Voltage) (High Voltage) Description 622 ..............4 ................. 735234401 ........................ 735234401 .........................Guardistor Terminal 623 ..............1 ................. 049760901 ........................ NA ......................................Pipe Plug 630 .............. - .................. 074608102 (6)* ................. 074614001 (3)* ..................Motor Terminal (SAE)* 631 ..............1 ................. NA ..................................... 735031621 .........................Fitting Plug 852 ..............6 ................. 350A007H05 ..................... N/A ..................................... Insulator 853 ..............6 ................. 357A403H01 ..................... N/A .....................................Terminal Bar 855 ..............1 ................. 735982101 ........................ 072259701 .........................Label 856 .............. - .................. 071585401 (10) ................ 071585401 (8) ...................Screw 857 ..............1 ................. 071764701 ........................ 071764701 .........................Terminal Cover 858 ..............1 ................. 072162801 ........................ 072162801 .........................Terminal Box 859 ............5 ft. ............... 735046206 ........................ 735046206 .........................Gasket 860 ..............6 ................. 040500316 ........................ N/A .....................................Flat Washer 861 ..............1 ................. 775164701 ........................ 775164701 .........................Cover 863 ..............6 ................. 350A332H30 ..................... N/A .....................................Screw 864 ..............1 ................. 744444501 ........................ N/A .....................................Label 865 .............12 ................ 048164812 ........................ N/A .....................................Lock Washer 866 ..............6 ................. 350A332H28 ..................... N/A .....................................Screw 871 ..............4 ................. 735041248 ........................ 735041248 .........................Heater 872 ..............4 ................. 028391101 ........................ 028391101 .........................Conduit N/S .............. - .................. 020329100 (3) .................. 020329100 (3) ...................Box NS ..............1 ................. NA ..................................... 775123601 .........................Terminal Insulation Kit N/S ..............1 ................. 070260801 ........................ 070260801 .........................3 point terminal N/S ..............1 ................. 735073635 ........................ 735073635 .........................O'Ring- 3 pt. Terminal

CompressorTerminals and Terminal Boxes- 22.88" & 27.04" Stator, Continued

High Voltage Motor

Low Voltage Motor

622

623

630

622

High Voltage Motors are considered to have a pri-mary Stator Voltage of 5001-6600V.

* Motor Terminal for Medium Voltage (601-5000V) is part number 074612002 (SAE O-Ring) or 074612001 (NPT). Motor Terminal for Low Voltage is part number 074608101(NPT).N/S=Not shown

622

630631


622 683 682

643

620602

366

641

610

B 480 481 482 483

CompressorMotor Housing Components

505

504642

325 487486

485

484 372 485153B001


CompressorMotor Housing Components, Continued

650

681

476 376

461

463

Ref. # Qty. 18.75" Stator 22.88" Stator 27.04" Stator Description001 1 070194001 070194001 070194001 Gasket- 12"153 1 070193901 070193901 070193901 Coupling- 12"325 1 735073649 735073649 735073649 O-Ring Seal366 1 735043647 735043647 735043647 O'Ring372 1 072220701 072220701 072220701 Gasket376 1 070199001 070199001 070199001 Gasket461 1 735039947 735039947 735039947 Valve463 1 735031490 735031490 735031490 Bushing476 1 735046002 735046002 735046002 Shut Off Valve480 1 735038025 735038025 735038025 Pin (.75 X .10)481 1 735772601 735772601 735772601 Orifice, Oil482 1 735025103 735025103 735025103 Ball, steel483 1 759509002 759509002 759509002 Cover, Reservoir484 16 735017334 735017334 735017334 Screw485 2 049760905 049760905 049760905 Plug, Pipe486 1 735032742 735032742 735032742 Screw487 1 775219201 775219201 775219201 Oil Deflector504 1 735055256 735055256 735055256 Flange505 2 735033850 735033850 735033850 Screw602 1 see Motor Tables see Motor Tables see Motor Tables Motor610 1 744406201 744359501 744455501 Cover, Rear620 1 765029105 765049001 753550901 Housing, Motor622 735234401 (2) 735234401 (6) 735234401 (6) Terminal (Guardistor) 641 1 735043633 735043647 735073628 O'Ring642 1 070199002 070199002 070199002 Gasket643 2 070199014 070199014 070199014 Gasket650 2 735073634 735073634 735073634 O'Ring681 2 015997816 015997816 015997816 Sight Glass- after 9/88 2 070943401 070943401 070943401 Sight Glass-before 9/88 2 735099013 735099013 735099013 Sight Glass- round end covers682 1 735068004 735068004 735068004 Dowel, Locking683 1 735017101 735017101 735017101 Plug (.88)N/S 2 070224603 070224603 070224603 Brass WeightN/S 3 070224601 070224601 070224601 Brass Weight


There are a few key points to remember when motor replacement is required:1. The Stator (motor winding) is shrunk fit into the motor housing.2. The Rotor and Low Speed Shaft are assembled with a shrink fit.

Motor Components Replacement Procedure:The Motor Style Number is ALWAYS printed on the Compressor data plate.

Note: The Stator and Rotor must be ordered as separate parts. It is crucial to note that the replacement of either of these parts involves a shrink fit. The Stator is shrunk fit into the Motor Housing and must be installed by a local motor shop or a Daikin Applied Authorized Repair Facility. The Rotor is ordered sepa-rately (along with a Low Speed Shaft and Low Speed Seal) and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating either of these procedures; additional labor charges apply for both procedures.

If only the Stator needs to be replaced, in most cases you may use the existing Rotor and Shaft as-sembly. There are two scenarios:

First, if there is a local motor shop capable of removing the old Stator and shrinking the new one into the existing Housing, order the following:1. The new Stator 2. The appropriate Motor End Cover O'Ring/Gasket3. A new Low Speed Seal 4. Gear Train O'Ring Kit 5. Diode (installed in control box)6. Guardistor Terminals7. Motor Terminals8. Locating/Locking Dowel9. Plug

Second, if you are unable to have the new Stator installed, you still need to order the parts listed above. Upon placing the order, contact Daikin Applied for appropriate labor charges and instructions for sending the Motor Housing to a Daikin Applied Authorized Repair Facility to have the new Stator installed.

If the Rotor needs replacement, you must also order the following parts:1. A new Low Speed Shaft 2. A new Low Speed Seal If the Low Speed Shaft needs replacement, you must also order the following parts:1. A new Rotor2. A new Low Speed SealThe Shaft and Rotor must be shrunk fit together and the assembly must be performed by a Daikin Applied Authorized Repair Facility. Contact your Parts Distributor or Daikin Applied for instructions on coordinating this procedure. Additional labor charges will apply.

IMPORTANT: Please read all mandatory notes on DaikinParts.DaikinApplied.com carefully.

CompressorMotor Replacement Notes


Compressor18" Motors

Low VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN50 380/400/415 400 598C597G01 759859701 759859701S 759859751 60 440/460/480 450 598C597G01 759859701 759859701S 759859751 50 346 400 598C597G02 759859702 759859702S 759859751 60 380 450 598C597G02 759859702 759859702S 759859751 60 575 450 598C597G03 759859703 759859703S 759859751 50 380/400/415 450 598C597G04 759859704 759859704S 759859752 60 440/460/480 500 598C597G04 759859704 759859704S 759859752 50 346 450 598C597G05 759859705 759859705S 759859752 60 380 500 598C597G05 759859705 759859705S 759859752 60 575 500 598C597G06 759859706 759859706S 759859752 50 380/400/415 500 598C597G07 759859707 759859707S 759859755 60 440/460/480 550 598C597G07 759859707 759859707S 759859755 50 346 500 598C597G08 759859708 759859708S 759859755 60 380 600 598C597G08 759859708 759859708S 759859755 60 575 500 598C597G09 759859709 759859709S 759859755 50 380/400/415 550 598C597G10 759859710 759859710S 759859753 60 440/460/480 600 598C597G10 759859710 759859710S 759859753 50 346 550 598C597G11 759859710 759859711S 759859753 60 380 650 598C597G11 759859711 759859711S 759859753 60 575 600 598C597G12 759859712 759859712S 759859753

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN60 4160 350 599C111G01 759911101 759911101S 759911152 50 3300 280 599C111G01 759911101 759911101S 759911152 60 2400 350 599C111G02 759911102 759911102S 759911152 60 4160 500 599C111G03 759911103 759911103S 759911155 50 3300 400 599C111G03 759911103 759911103S 759911155 60 2400 500 599C111G04 759911104 759911104S 759911155 60 4160 550 599C111G05 759911105 759911105S 759911153 50 3300 450 599C111G05 759911105 759911105S 759911153 60 2400 550 599C111G06 759911106 759911106S 759911153 60 4160 600 599C111G07 759911107 759911107S 759911153 50 3300 500 599C111G07 759911107 759911107S 759911153 60 2400 600 599C111G08 759911108 759911108S 759911153 60 4160 700 599C111G09 759911109 759911109S 759911154 50 3300 550 599C111G09 759911109 759911109S 759911154 60 2400 600 599C111G10 759911110 759911110S 759911154 60 3300 350 599C111G11 759911111 759911111S 759911155 50 3300 450 599C111G12 759911112 759911112S 759911153 60 3300 350 599C111G13 759911113 759911113S 759911153

NOTE: See "Compressor- Motor Replacement Notes" page for information on replacing the Stator, Rotor and Shaft.


Compressor22" Motors - Until 3/98

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN* 60 4160 700 598C598G02 759859802 759859802S 759859861 50 3300 550 598C598G02 759859802 759859802S 759859861 60 2400 700 598C598G03 759859803 759859803S 759859861 60 4160 750 598C598G05 759859805 759859805S 759859862 50 3300 600 598C598G05 759859805 759859805S 759859862 60 2400 750 598C598G06 759859806 759859806S 759859862 60 4160 800 598C598G08 759859808 759859808S 759859863 50 3300 650 598C598G08 759859808 759859808S 759859863 60 2400 800 598C598G09 759859809 759859809S 759859863 60 4160 950 598C598G11 759859811 759859811S 759859864 50 3300 700 598C598G11 759859811 759859811S 759859864 60 2400 950 598C598G12 759859812 759859812S 759859864 60 4160 1200 598C598G17 759859817 759859817S 759859865 50 3300 850 598C598G17 759859817 759859817S 759859865 60 2400 1200 598C598G18 759859818 759859818S 759859865 60 4160 1300 598C598G23 759859823 759859823S 759859866 50 3300 1000 598C598G23 759859823 759859823S 759859866 60 2400 1300 598C598G24 759859824 759859824S 759859866

Low Voltage Cyc. Volts Nom. HP Motor PN Stator PN Rotor PN*50 400/415 750 598C598G13 759859813S 759859864 60 460/480 850 598C598G13 759859813S 759859864 50 346 750 598C598G14 759859814S 759859864 60 380 800 598C598G14 759859814S 759859864 60 575 850 598C598G15 759859815S 759859864 50 380/400/415 850 598C598G19 759859819S 759859865 60 440/460/480 900 598C598G19 759859819S 759859865 50 346 900 598C598G20 759859820S 759859865 60 380 950 598C598G20 759859820S 759859865 60 575 950 598C598G21 759859821S 759859865 50 380/400/415 1000 598C598G25 759859825S 759859866 60 440/460/480 1200 598C598G25 759859825S 759859866 50 346 1000 598C598G26 759859826S 759859866 60 380 1200 598C598G26 759859826S 759859866 60 575 1200 598C598G27 759859827S 759859866 50 380/400/415 600 598C598G28 759859828S 759859861 60 440/460/480 700 598C598G28 759859828S 759859861 50 346 600 598C598G29 759859829S 759859861 60 380 700 598C598G29 759859829S 759859861 60 575 700 598C598G30 759859830S 759859861 50 380/400/415 650 598C598G31 759859831S 759859862 60 440/460/480 750 598C598G31 759859831S 759859862 50 346 650 598C598G32 759859832S 759859862 60 380 750 598C598G32 759859832S 759859862 60 575 750 598C598G33 759859833S 759859862 50 380/400/415 800 598C598G34 759859834S 759859863 60 440/460/480 700 598C598G34 759859834S 759859863 60 380 800 598C598G35 759859835S 759859863 50 346 700 598C598G35 759859835S 759859863 60 575 800 598C598G36 759859836S 759859863



Cyc. Volts Nom. HP Motor PN Stator PN Rotor & Shaft Assy 60 380 600 073102601 073102701 350147651 60 440 600 073102602 073102702 350147651 60/50 460/380 600/500 073102603 073102703 350147651 60/50 480/400 600/500 073102604 073102704 350147651 60 575 600 073102605 073102705 350147651 50 346 500 073102609 073102709 350147651 50 415 500 073102610 073102710 350147651 50 440 500 073102611 073102711 350147651 60 380 725 073102614 073102714 350147652 60 440 725 073102615 073102715 350147652 60/50 460/380 725/600 073102616 073102716 350147652 60/50 480/400 725/600 073102617 073102717 350147652 60 575 725 073102618 073102718 350147652 50 346 600 073102623 073102723 350147652 50 415 600 073102624 073102724 350147652 50 440 600 073102625 073102725 350147652 60 380 850 073102628 073102728 350147653 60 440 850 073102629 073102729 350147653 60/50 460/380 850/700 073102630 073102730 350147653 60/50 480/400 850/700 073102631 073102731 350147653 60 575 850 073102632 073102732 350147653 50 346 700 073102637 073102737 350147653 50 415 700 073102638 073102738 350147653 50 440 700 073102640 073102740 350147653 60 380 1000 073102643 073102743 350147654 60 440 1000 073102644 073102744 350147654 60/50 460/380 1000/830 073102645 073102745 350147654 60/50 480/400 1000/830 073102646 073102746 350147654 60 575 1000 073102647 073102747 350147654 60 346 830 073102652 073102752 350147654 50 415 830 073102653 073102753 350147654 50 440 830 073102656 073102756 350147654 60 380 1200 073102659 073102759 350147655 60 440 1200 073102660 073102760 350147655 60/50 460/380 1200/1000 073102661 073102761 350147655 60/50 480/400 1200/1000 073102662 073102762 350147655 60 575 1200 073102663 073102763 350147655 50 346 1000 073102668 073102768 350147655 50 415 1000 073102669 073102769 350147655 50 440 1000 073102671 073102771 350147655 60 380 1300 073102674 073102774 350147656 60 440 1300 073102675 073102775 350147656 60/50 460/380 1300/1080 073102676 073102776 350147656 60/50 480/400 1300/1080 073102677 073102777 350147656 60 575 1300 073102678 073102778 350147656 50 346 1080 073102684 073102784 350147656 50 415 1080 073102685 073102785 350147656 50 440 1080 073102687 073102787 350147656 50 346 1200 073102690 073102790 350147657 50 380 1200 073102691 073102791 350147657 50 400 1200 073102692 073102792 350147657 50 415 1200 073102693 073102793 350147657 50 440 1200 073102696 073102796 350147657

Low Voltage

Compressor22" Motors - 3/98 and Later



Cyc. Volts Nom. HP Motor PN Stator PN Rotor & Shaft Assy 60 2300/2400 600 073102606 073102706 350147651 60 3300 600 073102607 073102707 350147651 60/50 4160/3300 600/500 073102608 073102708 350147651 50 3000 500 073102612 073102712 350147651 60 6600 600 073102613 073102713 350147652 60 2300/2400 725 073102619 073102719 350147652 60 3300 725 073102620 073102720 350147652 60/50 4160/3300 725/600 073102621 073102721 350147652 50 6000 500 073102622 073102722 350147652 50 3000 600 073102626 073102726 350147652 60 6600 725 073102627 073102727 350147653 60 2300/2400 850 073102633 073102733 350147653 60 3300 850 073102634 073102734 350147653 60/50 4160/3300 850/700 073102635 073102735 350147653 50 6000 600 073102636 073102736 350147653 50 6600 500 073102639 073102739 350147653 50 3000 700 073102641 073102741 350147653 60 6600 850 073102642 073102742 350147654 60 2300/2400 1000 073102648 073102748 350147654 60 3300 1000 073102649 073102749 350147654 60/50 4160/3300 1000/830 073102650 073102750 350147654 50 6000 700 073102651 073102751 350147654 50 6600 600 073102654 073102754 350147654 50 6600 700 073102655 073102755 350147654 50 3000 830 073102657 073102757 350147655 60 6600 1000 073102658 073102758 350147655 60 2300/2400 1200 073102664 073102764 350147655 60 3300 1200 073102665 073102765 350147655 60/50 4160/3300 1200/1000 073102666 073102766 350147655 50 6000 830 073102667 073102767 350147655 60 6600 830 073102670 073102770 350147655 50 3000 1000 073102672 073102772 350147655 60 6600 1100 073102673 073102773 350147656 60 2300/2400 1300 073102679 073102779 350147656 60 4000 1300 073102680 073102780 350147656 60 4000 1300 073102681 073102781 350147656 60/50 4160/3300 1300/1080 073102682 073102782 350147656 50 6000 915 073102683 073102783 350147656 50 6600 915 073102686 073102786 350147656 50 3000 1080 073102688 073102788 350147656 50 6000 1000 073102689 073102789 350147657 50 3300 1200 073102694 073102794 350147657 50 6600 1000 073102695 073102795 350147657 50 3000 1200 073102697 073102797 350147657 60 3450 850 073102698 073102798 350147657

High Voltage

Compressor22" Motors - 3/98 and Later, continued



Compressor27" Motors

Low VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN 50 380/400/415 750 599C450G03 759945003 759945003S 759945051 60 440/460/480 850 599C450G03 759945003 759945003S 759945051 50 346 750 599C450G04 759945004 759945004S 759945051 60 380 850 599C450G04 759945004 759945004S 759945051 60 575 850 599C450G05 759945005 759945005S 759945051 50 380/400/415 850 599C450G08 759945008 759945008S 759945052 60 440/460/480 1000 599C450G08 759945008 759945008S 759945052 50 346 850 599C450G09 759945009 759945009S 759945052 60 380 1000 599C450G09 759945009 759945009S 759945052 60 575 1000 599C450G10 759945010 759945010S 759945052 50 380/400/415 1000 599C450G13 759945013 759945013S 759945053 60 440/460/480 1200 599C450G13 759945013 759945013S 759945053 50 346 1000 599C450G14 759945014 759945014S 759945053 60 380 1200 599C450G14 759945014 759945014S 759945053 60 575 1200 599C450G15 759945015 759945015S 759945053 50 380/400/415 1100 599C450G18 759945018 759945018S 759945054 60 440/460/480 1400 599C450G18 759945018 759945018S 759945054 50 346 1100 599C450G19 759945019 759945019S 759945054 60 380 1400 599C450G19 759945019 759945019S 759945054 60 575 1400 599C450G20 759945020 759945020S 759945054 50 380/400/415 1500 599C450G23 759945023 759945023S 759945055 60 440/460/480 1700 599C450G23 759945023 759945023S 759945055 50 346 1500 599C450G24 759945024 759945024S 759945055 60 380 1700 599C450G24 759945024 759945024S 759945055 60 575 1700 599C450G25 759945025 759945025S 759945055 60 416 850 599C450G26 759945026 759945026S 759945051 50 440 750 599C450G28 759945028 759945028S 759945051 50 440 850 599C450G29 759945029 759945029S 759945052 50 440 1000 599C450G30 759945030 759945030S 759945053 50 440 1200 599C450G31 759945031 759945031S 759945054

High VoltageCyc. Volts Nom. HP Old Motor Style New Motor PN Stator PN Rotor PN60 4160 850 599C450G01 759945001 759945001S 759945051 50 3300 750 599C450G01 759945001 759945001S 759945051 60 2400 850 599C450G02 759945002 759945002S 759945051 60 4160 1000 599C450G06 759945006 759945006S 759945052 50 3300 850 599C450G06 759945006 759945006S 759945052 60 2400 1000 599C450G07 759945007 759945007S 759945052 60 4160 1200 599C450G11 759945011 759945011S 759945053 50 3300 1000 599C450G11 759945011 759945011S 759945053 60 2400 1200 599C450G12 759945012 759945012S 759945053 60 4160 1400 599C450G16 759945016 759945016S 759945054 50 3300 1200 599C450G16 759945016 759945016S 759945054 60 2400 1400 599C450G17 759945017 759945017S 759945054 60 4160 1700 599C450G21 759945021 759945021S 759945055 50 3300 1500 599C450G21 759945021 759945021S 759945055 60 2400 1700 599C450G22 759945022 759945022S 759945055 60 3300 1000 599C450G27 759945027 759945027S 759945052



Oil Pump- 1987 to 2002Internal Parts/Mist Eliminator

508

509

510

502

509

500

504

507

506501505

537

528

529530

531

533

532

534535

536

525526

527

Ref # Qty. Description...........................................Part No.500 1 Housing, Oil Pump ---------------------------- 0704556023

501 1 Washer (1.4 OD) ------------------------------ 7352361053

502 1 Shaft, Oil Pump Motor ----------------------- 0709375023

503 1 Rotor (2 hp) ------------------------------------- 0703003513

504 1 Gerotor (until 9/99) ---------------------------- 7350854043 1 Geroter (9/99 to 2002) ------------------------ 3501868013 505 1 Pin (#100; .50 X .19 / #126; .62 X .19) --- 7350380443

506 1 Cover, Geroter --------------------------------- 0704555013

507 3 Screw (.25 x 1.0) ------------------------------ 7350334063

508 1 Stator (2 hp) ------------------------------------ 0703003013

509 4 Bearing (1.0 OD) ------------------------------ 0701803033

510 4 Bearing (1.0 ID) -------------------------------- 0701803023

525 1 Screw (.25 x .50) ------------------------------ 735034918

Ref # Qty. Description --------------------------------Part No.526 1 Filter Positioner -----------------------------070254401527 4 Filter, Mist Eliminator ----------------------735085708528 2 O-Ring (2-259)(Incl. in O-Ring Kit) ----------7350736381

529 1 Housing, Jet Pump -------------------------070359001530 1 Nozzle, Mist Eliminator -------------------775208301531 - O-Ring, (2-009)(Incl. in O-Ring Kit) ----------735073615 532 2 Washer, Lock (#10) ------------------------048164806533 2 Screw (#10 X 1.0) --------------------------735036449534 1 Panel, Mist Eliminator ---------------------070254201535 4 Screw (.25 X 4.0) ---------------------------735033903536 4 Lock Washer (.25)--------------------------048164808537 1 Sleeve, Mist Eliminator -------------------070254301

1 Included in O-Ring Kit3 Included in Gerotor Assembly Kit

503


Oil Pump - 1987 to 2002Cover, Tubing, Valves, Electrical

Diagrams

540

541 542538

539

511

547546

544

548

545

513

514

512

518

517

515

516

515

518

516

521

514

513

512

517

519

520

552

559

559

553

554 555

556 557 558

551550

549546

522

524523


Oil Pump- 1987 to 2002Cover, Tubing, Valves, Electrical

Ref. # Qty. Description Part Number Complete Oil Pump Ass'y - New 2 070019255 2 Complete Oil Pump Ass'y - Old 070019205 503 1 Rotor (2 hp) 3 070300351 3 511 4 Screw (.25 x 4.5) 735033904 512 2 Valve, Shut-Off (2.0) 735039810 513 2 Adapter 735049701 514 2 Flange Kit 735016401 515 2 Gasket (2.75 o.d.) 735043545 516 8 Screw (.50 x 3.2) 735033940 517-old 1 Valve, Shut-Off (.62) 735039966 517-new 2 Valve, Core 026541100 518-old 1 Seal, Ring (.75) 736017603 518-new 2 Valve Cap 032943500 519 1 Valve, Relief (adj.) 735045814 520 1 Valve, Relief (200#) 735045818 521 1 Cover, Oil Pump Assembly-Old 2 070019902 2 521 1 Cover, Oil Pump Assembly-New 2 070019952 2 522 1 Coupling (25 X 25) 735044204 523 1 Tube, Jet Pump Assembly 070024101 524 1 Elbow 001124300 538 1 Sump Assembly 070020002 539 1 Plug/O-Ring (.88) 735017101 540 18 Screw (13-.5 X 1.75) 735033848 541 4 Rivets, Dataplate 735034707 542 1 Dataplate 714286201 544 1 Liquid Level Gauge 735005704 545 1 O-Ring (2-467 )1 735043646 1 546 4 O-Ring (2-211) 1 735073632 1 547 1 Tube, Oil Return Ass'y 070019801 548 1 Valve, Shut-Off (37 X 25) 735039907 549 1 Tube (1.25) 070259101 550 1 Valve, Shut-Off (.87) 735039965 551 1 Seal, Ring 736017604 552 3 Screw (1.0) 735033812 553 4 Screw (10-32 X .31) 735032741 554 1 Box, Electrical 070278801 555 1 Cover, Electrical 000969300 556 1 Terminal Block 070260801 557 1 O-Ring (2-128) 1 735073635 1 558 4 Screw (#10 X .62) 735036446 559 2 Heater 070302302

Squat style oil pumps manufactured prior to Serial #5TK00521-01 used the old style heater and well combination. If replacement of a heater well is necessary the new immersion heater must be installed. Therefore, the sump and heaters must be replaced with the following parts: One (1) Sump - #070020002 and Two (2) Heaters - #070302302.

1 Included in O-Ring Kit 071541201.2 Beginning with unit serial #5UK0103400 (October 1989), the oil pump cover assemblies were revised to include a 1.625" oil vent drain line instead of the more recent .625" line. The old oil pump cover assemblies (070019202) will no longer be produced and will be replaced by the new cover (070019952) and a retrofit kit (070019292).3 Included in Gerotor Assembly Kit 070019291.


Oil Pump- 358A811 (1979 - 1987)Diagrams

111 122

152

121

124

126

127

128

125

110

123

148

113

114

121

120

119117

118

112

115

102

103104 105

106

107

108

104

103

102

101


Oil Pump- 358A811 (1979 - 1987)Components

1 Oil Separator part of Rotor/Shaft Assembly.

4 This pump can use either the well style heater #735041251, #735041248, #735041248 or a direct immersion style heater #070302302.

Group 12: 358A811G11 is the complete 126 Oil Pump Assembly.

Group 16: 358A811G15 is the complete motor and pump assembly which will replace the pump assembly of any 126 long sump oil pump. It includes everything except the can and the top cover and valves.

Ref. # Qty. Description Part Number

NS 1 Complete Pump Replacement 070878904 (Includes entire pump assembly less sump and cover) 101 3 Terminal, Motor 735234401 102 4 Screws (.5 x 1.7) 735033448 103 2 Gasket (2.75) 735013024 104 2 Valve, Shut-off (1.37) 735046004 105 1 Valve, Relief (adj.) 735045814 106 1 Valve, Shut-off (.87) 735046002 107 1 Gasket (1.75) 735013001 108 2 Screw (.37 x 1.7) 735033435 110 4 Lock Washer (.25) 048164808 111 4 Screw (.25 x 3.5) 735033902 112 1 Cover, Oil Filter 744371702 113 1 Housing, Oil Pump 744371804 114 4 Screw (.31 x 3.0) 735033426 115 1 Gerotor 735085404 117 1 Bearing, Pump 735967701 118 1 Screw (#10 x 1.2) 735036321 119 1 Woodruff Key 735023803120 1 Geroter Cover 744371701121 2 Pipe Plug (.37) 046760903 122 1 Bushing, Oil Pump 744022901123 1 Motor Housing 776347802 124 4 Screw (.37 x 1.0) 735033432 125 1 Cover, Oil Pump 735881155 126 2 Dowel (1.25 x .25) 735038036 127 1 Stator 744345601 128 1 Seal 735234315 132 1 Dataplate 714286201 142 1 Shell, Oil Pump 759710502 148 1 Rotor/Shaft Assembly1 7354332041 152 1 Oil Separator1 7442003011


Oil Pump- 358A811 (1979- 1987)Sump Components

Ref. # Qty. Description Part Number

121 2 Plug, Pipe (.37) 049760903123 1 Motor Housing 776347802 129 1 Sub Assembly, Oil Pump 735881113 133 4 Rivets 735034707 135 1 Heater Well4 7154769014 136 1 Crankcase Heater (250w)4 7350412514 1 Crankcase Heater (300W)4 7350412484 1 Crankcase Heater (400W) 735041254 139 1 Cap, Flare (.375) 000540900 140 1 Valve, Shut-off (37 x 25) 735039907 141 1 Liquid Level Gauge 735005703 144 1 Cover Gasket 070199005 145 18 Screw (.37 x 1.5) 735033434 149 3 Pipe Plug (1.0) 735031621157 4 Bolt 735033940158 1 Valve 735039810159 1 Adapter 735049701160 1 Flange, Valve 735016401161 1 Gasket 735043545

121

145

144

140

139135 136

123 133129

141

157 158 161159 160

149


Valve CapsValve Caps come with all of the shut off, expansion and ball valves used on the unit. However, the caps may be ordered as separate parts. Below is a list of the valves which have caps available for them and the cap part number.

Valve PN ---------------------Cap PN 735039929 -------------------071556909 735048667 -------------------071556913 735039964 -------------------071556904 735039809 -------------------071556903 070301501 -------------------071556915 735046002 -------------------071556905 735048640 -------------------071556913 735039947 -------------------071556909 735039810 -------------------071556901 735039966 -------------------071556909 735039907 -------------------071556909 735039965 -------------------071556910 735046004 -------------------071556901 735039907 -------------------071556909

Oil Charge= 12 gallonsOil R12/R500 Units= L320 (5GS)Oil Part Number R134a Units= EAL46- 735030435 *

* Used on units 100-126, except TEH (consult Daikin Applied)

Oil

Spray Can- 16 oz. Touch Up Mist Grey- 2/91 to 2002 --------------------- 802083003 Charcoal Grey- before 3/91 ---------------- 724804422

Paint

centrifugal chiller - daikin applied · centrifugal chiller; pe126, peh126, pe550-1200 rev. ac...

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