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VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03 DISTRIBUTION Nb A I SDS/SG/MS/BT1 1 X A=Action I=Information CENTRE NATIONAL D'ETUDES SPATIALES Sous-Direction Développements Sol 18, Avenue Edouard-Belin 31401 TOULOUSE Cedex 4 Rond-point de l'Espace 91023 EVRY Cedex SDS/G BP 254 - 97377 KOUROU CEDEX PROJECT IDENTIFICATION CODE VG-ST-2-C-0005-CNES ISSUE: 1 REVISION: 0 Issue or last revision date: 14/02/2003 AUTHOR REF.: SDS/PL/IR-2002-183 CLASS: 1 CATEGORY: 1 RESERVED FOR MANUFACTURER ORIGINAL DOCUMENT IN FRENCH PROJECT: VEGA GROUND SEGMENT DOCUMENT TITLE: PARTICULAR SPECIFICATIONS AIR-CONDITIONING NAME & FUNCTION DATE & SIGNATURE PREPARED BY: V. MONTES- COULOMB SDS/PL/IR FOR APPROBATION: FOR ACCEPTATION: Technical Officer P. GUILHEM APPLICATION AUTHORIZED BY: M. VALES Project Coordinator

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VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

DISTRIBUTION Nb A I

SDS/SG/MS/BT1 1 X

A=Action I=Information

CENTRE NATIONAL D'ETUDES SPATIALES

Sous-Direction Développements Sol

18, Avenue Edouard-Belin 31401 TOULOUSE Cedex 4

Rond-point de l'Espace 91023 EVRY Cedex

SDS/G BP 254 - 97377 KOUROU CEDEX

PROJECT IDENTIFICATION CODE

VG-ST-2-C-0005-CNESISSUE: 1 REVISION: 0

Issue or last revision date: 14/02/2003

AUTHOR REF.: SDS/PL/IR-2002-183

CLASS: 1 CATEGORY: 1

RESERVED FOR MANUFACTURER

ORIGINAL DOCUMENT IN FRENCH

PROJECT: VEGA GROUND SEGMENT

DOCUMENT TITLE:

PARTICULAR SPECIFICATIONSAIR-CONDITIONING

NAME & FUNCTION DATE & SIGNATURE

PREPAREDBY:

V. MONTES-COULOMBSDS/PL/IR

FORAPPROBATION:

FORACCEPTATION:

Technical OfficerP. GUILHEM

APPLICATIONAUTHORIZED

BY:

M. VALESProject Coordinator

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALES

Sous-Direction Développements

Sol

18, Avenue Edouard-Belin 31401 TOULOUSE Cedex 4

Rond-point de l'Espace 91023 EVRY Cedex

SDS/G BP 254 – 97377 KOUROU CEDEX

LANGUAGE: Eng ISSUE: 1 REVISION: 0

Issue or last revision date: 14/02/2003

PROJECT IDENTIFICATION CODE

VG-ST-2-C-0005-CNES

DATASHEET

IT FILE

D:\NOTES TECHNIQUES\VEGA Appeld'Offre\Climatisation\VG ST 2 C 0005-10A.doc

Total number of pages (incl.appendices and cover pages):

No. of pagesin appendix:

TITLE:

SPECIAL TECHNICAL CONDITIONS OF CONTRACT – AIR-CONDITIONING WP

AUTHOR (S)V. MONTES-COULOMB SDS/PL/IRM. LAHITTE – BETEM & D. RUIZ - APAVE

DOCUMENT TYPE

TECHNICAL MEMORANDUM

PHYSICAL CLASSIFICATION CONTRACT No. CLASS: 1

CATEGORY: 1

ABSTRACT

The purpose of this file is to describe all services to be provided by the Air-conditioning Work Package (WP) Contractor aspart of the VEGA Launch Complex installation/production.

KEY WORDS (selected by author) RESERVED FOR MANUFACTURERS

VEGALAUNCH COMPLEXAIR-CONDITIONINGCONTRACTOR CALL FOR TENDERS

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 3/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

ISSUE REVISION DATE PURPOSE OF CHANGE

1 0 15-01-03 Original Issue.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 4/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

CONTENTS

1 INTRODUCTION ..................................................................................................................................................6

2 GLOSSARY..........................................................................................................................................................6

3 REFERENCE DOCUMENTS AND MANAGEMENT SPECIFICATIONS ............................................................73.1 APPLICABLE DOCUMENTS ....................................................................................................................................73.2 PROJECT AIR-CONDITIONING PLANS .....................................................................................................................83.3 GENERAL SAFETY COORDINATION PLAN................................................................................................................83.4 MAINTENANCE ....................................................................................................................................................8

4 TECHNICAL DESCRIPTION................................................................................................................................94.1 BRIEF DESCRIPTION OF BUILDINGS .......................................................................................................................94.2 SERVICES TO BE PROVIDED BY THE CONTRACTOR ..............................................................................................104.3 AVAILABILITY AND INTERFACES WITH OTHER WORK PACKAGES............................................................................114.4 BASIC CONDITIONS AND SIZING CONSTRAINTS.....................................................................................................134.5 REMINDER OF MANUFACTURING REQUIREMENTS.................................................................................................14

5 AIR-CONDITIONING OF THE BUNKER ...........................................................................................................185.1 BASIC EXTERNAL CONDITIONS............................................................................................................................185.2 CONDITIONS INSIDE ROOMS ...............................................................................................................................185.3 HEAT EMISSION IN ROOMS .................................................................................................................................195.4 FORECAST BUNKER COOLING BUDGET................................................................................................................215.5 GENERAL DESCRIPTION OF THE BUNKER AIR-HANDLING SYSTEM..........................................................................215.6 FRESH AIR-HANDLING........................................................................................................................................215.7 AIR-HANDLING IN HV ENERGY ROOM NO. 116.....................................................................................................235.8 AIR-HANDLING IN CATEGORY III ENERGY ROOM NO. 113......................................................................................245.9 AIR-HANDLING IN TGBT ROOM NO. 115 .............................................................................................................245.10 AIR-HANDLING IN COIL ROOMS NO. 111, 112, 08, 09, 015, 016, 017 ..............................................................255.11 AIR-HANDLING IN CATEGORY III CU ENERGY ROOM NO. 007 ...........................................................................255.12 AIR-HANDLING IN CATEGORY III ENERGY ROOM NO. 018..................................................................................255.13 AIR-HANDLING IN TVC BAY ROOM NO. 018.....................................................................................................255.14 AIR-HANDLING IN MFEG BAY ROOM NO. 013..................................................................................................255.15 AIR-HANDLING IN CU BAY ROOM NO. 101.......................................................................................................265.16 AIR-HANDLING IN BCV +CCS ROOM NO.103..................................................................................................265.17 AIR-HANDLING IN OTHER ROOMS OF THE BUNKER............................................................................................265.18 CO2 DUSTING ..............................................................................................................................................265.19 CO2 DECONTAMINATION...............................................................................................................................275.20 AIR-HANDLING IN SANITARY FACILITIES ...........................................................................................................275.21 FIRE DAMPERS..............................................................................................................................................275.22 WITHDRAWAL ROOM .....................................................................................................................................285.23 AIR-CONDITIONING TECHNICAL ROOM.............................................................................................................285.24 ELECTRIC POWER SUPPLY .............................................................................................................................285.25 REGULATION-SUPERVISION ...........................................................................................................................295.26 CHILLED WATER AND HOT WATER PRODUCTION ..............................................................................................295.27 WATER DISTRIBUTION ...................................................................................................................................335.28 DISTRIBUTION OF COMPRESSED AIR ...............................................................................................................34

6 GANTRY AIR-CONDITIONING..........................................................................................................................356.1 BASIC EXTERNAL CONDITIONS............................................................................................................................356.2 CONDITIONS INSIDE ROOMS ...............................................................................................................................356.3 HEAT EMISSION IN ROOMS .................................................................................................................................366.4 FORECAST GANTRY COOLING BUDGET................................................................................................................376.5 GENERAL DESCRIPTION OF THERMAL HANDLING IN THE GANTRY ..........................................................................376.6 GANTRY AIR-CONDITIONING OPERATING PRINCIPLE.............................................................................................39

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 5/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

6.7 AIR EQUIPMENT.................................................................................................................................................396.8 HYDRAULIC EQUIPMENT.....................................................................................................................................456.9 COMPRESSED AIR DISTRIBUTION........................................................................................................................466.10 PROPELLANT VAPOR EXTRACTION..................................................................................................................466.11 MAST VENTILATION .......................................................................................................................................496.12 AIR-CONDITIONING CABINET ..........................................................................................................................496.13 CO2 DUSTING...............................................................................................................................................496.14 CO2 DECONTAMINATION...............................................................................................................................49

7 ENERGY AND REGULATION-CONTROL ........................................................................................................497.1 ENERGY ...........................................................................................................................................................497.2 REGULATION.....................................................................................................................................................517.3 SUPERVISION SYSTEM......................................................................................................................................547.4 CCS COMMANDS (CONTROL/COMMAND/HOUSEKEEPING) ....................................................................................567.5 SUPERVISION...............................................................................................................................................587.6 LIGHTNING PROTECTION...........................................................................................................................58

8 MANDATORY BUNKER AND GANTRY OPTIONS ..........................................................................................598.1 OPTION 1..........................................................................................................................................................598.2 OPTION 2..........................................................................................................................................................598.3 OPTION 3..........................................................................................................................................................598.4 OPTION 4..........................................................................................................................................................598.5 OPTION 5..........................................................................................................................................................598.6 OPTION 6..........................................................................................................................................................598.7 OPTION 7..........................................................................................................................................................598.8 OPTION 8..........................................................................................................................................................598.9 OPTION 9..........................................................................................................................................................598.10 OPTION 10....................................................................................................................................................608.11 OPTION 11....................................................................................................................................................608.12 OPTION 12....................................................................................................................................................60

9 VEGA ELA2 OFFICE AIR-CONDITIONING.......................................................................................................619.1 GENERAL.......................................................................................................................................................619.2 BRIEF DESCRIPTION OF ROOMS ...............................................................................................................629.3 INTERFACE WITH THE LOW CURRENT WORK PACKAGE...................................................................................639.4 INTERFACE WITH THE CIVIL ENGINEERING WORK PACKAGE ......................................................................639.5 SIZING BASIC CONDITIONS.........................................................................................................................639.6 DESCRIPTION OF EQUIPMENT...................................................................................................................64

10 CDL3 OPERATIONS ROOM AIR-CONDITIONING ..........................................................................................7210.1 GENERAL...................................................................................................................................................7210.2 BRIEF DESCRIPTION OF ROOMS ...........................................................................................................7310.3 INTERFACE WITH THE CIVIL ENGINEERING WORK PACKAGE..............................................................7310.4 SIZING BASIC CONDITIONS.....................................................................................................................7310.5 DESCRIPTION OF EQUIPMENT...............................................................................................................74

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 6/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

1 INTRODUCTION

The purpose of this document is to describe all the services to be provided by the Air-conditioning Work PackageContractor as part of the installation/production of the VEGA Launch Complex.

2 GLOSSARY

List of acronyms and abbreviations used in this document:

� A.D.: to be defined (TBD).

� Fresh air: non-contaminated external air

� ATEX: explosive atmosphere.

� PLC: programmable controller.

� BUS: computer type link.

� BESSEL: office building existing in ZL2 at KOUROU.

� CF: 2-hour fire arrester.

� Jbus: computer link operating according to Jbus protocol.

� Cat. I: category I electrical energy.

� Cat. II: category II electrical energy.

� Cat. III: category III electrical energy.

� CCS: control-command-housekeeping.

� CDL: launch center. CDL 3: launch center no. 3 existing at KOUROU.

� CO2: CO2 gas for fire-fighting.

� Condensates: condensation water on cooling coils.

� LonWorks: computer link operating according to LonWorks protocol.

� mm CE: millimeters of water head (pressure)

� Centrale: main air-conditioning unit.

� CLIM: air-conditioning.

� CSG: Guiana Space Center.

� CTA: air-handling unit.

� DAC: CSG alarm transmission system.

� EC: hot water.

� EG: chilled water.

� ELV: VEGA Launch Complex.

� IK: impact protection index.

� IP: protection index.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 7/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

� Inox.: stainless steel.

� KEPLER: office building existing in ZL2 at KOUROU.

� N + T: neutral + earth (electricity)

� Pa: pressure in Pascal.

� Gantry: launcher protection building installed on bogies that can berolled back when the rocket is launched

� SUPERVISION: air-conditioning supervision system

� TGBT: low voltage main distribution panel.

� TOR: binary.

� 2-way valve: 2-way regulation valve.

� ZLV: VEGA launch zone.

� ZL2: launch zone No. 2 already existing at KOUROU.

3 REFERENCE DOCUMENTS AND MANAGEMENT SPECIFICATIONS

The reference documents are as follows:

VEGA gantry requirement specifications

VEGA launch table requirement specifications

VEGA launch complex requirement specifications

Requirement specifications for other ELV systems

VEGA ground checkout equipment requirement specifications

VEGA launch center requirement specifications

Safety technical specifications VG-ST-2-C-003-CNES

3.1 Applicable documents

3.1.1 Regulations

Services (supply and works) in this project must comply with French and European as well as regulationsin force (DTU, etc.).

Apply directives 94/9/CE and ATES 1999/92/CE with regard to explosive atmosphere regulations:

Furthermore, the following CNES requirements are applicable:

DS-IT-IR-31: General Ground Specification, CIVIL ENGINEERING, Roadworks andmiscellaneous works

DS-IT-IR-32: General Specification, CIVIL ENGINEERING: Main Works and TradeWorks

DS-IT-IR-34: General Specification, ENERGY, High currents

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 8/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

DS-IT-AP-32: General Specification, electrical systems in an explosive atmosphere

DS-IT-IR-35: General Ground Specification, AIR-CONDITIONING

DS-IT-AP-36: General Ground Specification, CORROSION PROTECTION

DS-IT-IR-37: General Specification, LIGHTNING PROTECTION

DS-IT-AP-57: General Specification, EARTH AND GROUND NETWORKS

DS-IT-OI-68: Symbols and identification of instruments and air-conditioning fluidsystem items

DS-IT-AP-36 Paint and protection systems

DS-MP-AQ-10: Software quality requirements

3.1.2 Management rules

Applicable organization and management rules are attached to the call for tender file (DS-SM3).

3.1.3 Quality requirement documents

Quality requirements applicable to this contract are indicated in the specification attached to the call fortender document.

3.1.4 Document approval and management plan

The requirements applicable to this contract are attached to the call for tender document.

3.2 Project air-conditioning plans

The drawings attached to this file give a brief description of the systems. Data is given for informationpurposes only and must be checked by the Contractor.

The Contractor may propose a different solution, with justification, enabling the project authority(SDS/PL/IR) to give its approval.

The Contractor is reputed to have read all other documents concerning the other Work Packages.

3.3 General safety coordination plan

The Contractor is bound to comply with the general safety and health policy coordination plan.

The Contractor shall prepare a specific plan adapted to the work he carries out.

3.4 Maintenance

System maintenance shall be ensured on site with the support of a rear camp between IAR phase andGSORR phase.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 9/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

4 TECHNICAL DESCRIPTION

4.1 Brief description of buildings

The VEGA Complex consists of 3 zones:

─ The Bunker:

This is an existing concrete structure refurbished for the VEGA project.

The bunker is built on 2 levels (ground floor and basement) and includes a number of air-conditioning rooms:

─ Energy or fluids technical rooms.

─ Control-command rooms housing electric racks.

─ Air-conditioning technical room housing hot water and chilled water production.

─ Connection rooms for the gantry in the forward and rear zones.

─ The VEGA integration gantry

This is a metal framework structure with cladding, height approximately 50m. This structure isdesigned for the VEGA launcher integration (stage assembly)

This is a mobile building that can be in two reference positions:

─ In bunker forward zone between 2 launch campaigns and for integration during the campaign.

─ In bunker rear zone at launching and for specific maintenance operations.

This building houses the assembly hall, full roof height, and technical rooms for energy and air-conditioning as well as rooms for fluids auxiliary systems and check-out racks.

Two mobile platforms at the top of the gantry surround the launcher and enable integrationoperations.

Three fixed platforms are installed at the bottom part of the gantry.

The gantry and the bunker are in the VEGA launch zone (ZLV).

─ The Launch Center (CDL) installed in the CDL 3 existing at CSG and the VEGA operationaloffices, installed on the ground floor of KEPLER and BESSEL buildings in ELA2 zone.

*

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 10/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

4.2 Services to be provided by the Contractor

4.2.1 Types of systems

Works required concern the following systems:

─ Production center for the bunker and for the gantry:

� Production of chilled water and hot water intended for air-conditioning of the Bunkerand of the gantry.

� Supervision and Regulation / control system for the air-conditioning equipment ofthe gantry and of the bunker.

─ For the Bunker:

� Overpressurizing of different rooms.

� Air-conditioning of different rooms.

� Installation of a decontamination system of fluid and electrical rooms after CO2dusting.

� Connection systems between the gantry and the bunker for hot water, chilled waterand fresh air intake.

� Regulation and control of air-conditioning equipment installed.

─ For the gantry:

� Overpressurizing of the integration hall and the technical rooms.

� Air-conditioning of the integration hall and the technical rooms.

� Installation of a propellant vapor extraction system.

� Connection systems between the gantry and the bunker for hot water, chilled waterand the fresh air intake.

� Regulation and control of air-conditioning equipment installed.

─ For the Launch Center and offices

� Air-conditioning of zones developed in CDL 3 for VEGA.

� Renovation of the air-conditioning in VEGA operational offices installed in theexisting KEPLER and BESSEL buildings.

4.2.2 Services

The Contractor shall provide all services needed for perfect completion of systems, especially:

─ Studies.

─ Working drawings.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

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─ Procurements.

─ Performance of works.

─ Verification of interfaces.

─ Factory acceptance of materials.

─ Observance of work rules on operational sites.

─ Tests and acceptance operations.

─ Completed works file.

Works required by the Contractor shall observe the specifications defined per structure, especially withregard to:

─ The environmental thermal-hygrometric conditions.

─ The sound levels in rooms.

The following constraints are to be taken into account:

─ The reliability of systems to ensure specification requirements are observed in caseof failure (no single failure point, equipment safety position logic).

─ Optimization of power consumption.

─ Easy access to equipment for maintenance and repair operations.

─ Maintenance of pressure levels in rooms.

─ Presence of propellant in the gantry and in the bunker and presence of ATEXzones in the gantry

─ Solid booster and pyrotechnics components in the VEGA launcher. The gantry is ina pyrotechnics zone.

4.3 Availability and interfaces with other work packages

4.3.1 Energy and High Currents Work Package

The Energy Work Package provides the Air-conditioning Work Package with a power supply cable(Category II) and a backup power supply cable (Category III) in the air-conditioning technical roomsdescribed below.

Localization of interfaces with the Energy Work Package:

. Gantry: cable provisions in the air-conditioning technical room, level 26.60.

. Bunker: cable provisions in the cooling unit technical room.

Furthermore, the Energy work package directly powers each refrigeration unit from the TGBT (low-voltagemain distribution panel). A cable provision is left pending close by each unit.

The energy delivered is 400 V type, 3 phases + N + T for power supplies and 240 V type, 18 h + N + T forCategory III power supplies.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

VG-ST-2-C-0005-CNESPage: 12/76 Iss.: 1 Rev.: 0 Date: 14/02/2003

This work package shall provide all electrical equipment required for its own systems downline from thecable provisions provided by the Energy Work Package.

4.3.2 Connection points and interfaces with the Fluids Work Package

The Fluids Work Package is responsible for the following works:

. Fire water supply.

. Compressed air supply (6 bars).

. Special fluids supply (nitrogen, etc.).

. Propellants supply.

. Deluge table.

. Vehicle equipment bay and nose fairing ventilation, including cooling exchanger.

This work package includes the following services:

. Compressed air equipment supplying the Air-conditioning Work Package equipment:

Interfaces located between the two provisions left by the Fluids Work Package. The firstone is in the cooling unit room of the bunker and the second one in the air-conditioningtechnical room at level 26.60 m of the gantry.

. Chilled water for cooling of the nose fairing ventilation air, AVUM and P80:

Chilled water (power = 20 kW) is transferred to the Fluids Work Package. The interface islocated on the two valve provisions left in room 100 for connection of the bunker mast.

. Chilled water for cooling the nitrogen booster:

Chilled water (power = 10 kW) is transferred to the Fluids Work Package. The interface islocated at the two valve provisions left in fluid room 108.

4.3.3 Connection points and interfaces with the Metal Structure work package (for thegantry)

─ Attachments:

Structural elements are designed and produced by the Metal Structure Work Package tosupport air-conditioning equipment (sheaths, filter boxes, pipelines, etc.).

The Air-conditioning Work Package provides the Metal Structure Work Package with theweight and overall dimensions of equipment to be supported by the structure.

The Air-conditioning Work Package makes the attachments for equipment to load bearingitems of the metal structure.

In no bay whatsoever shall air-conditioning equipment be secured to secondary items ofthe structure (cladding, roofing, etc…).

Equipment such as gangways, ladders, etc., required for maintenance of air-conditioningequipment are to be provided by the Air-conditioning Work Package.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

CENTRE NATIONAL D'ETUDES SPATIALESDocument title:SPECIAL TECHNICAL CONDITIONS OF CONCTRACT -

AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

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─ Holes:

Provisions shall be indicated to the Metal Structure Work Package upline from the projectand provided by the Metal Structure Work Package as well as caulking and reworking ofsealing after installation of air-conditioning equipment.

4.3.4 Connection points and interfaces with the Main Structural Work Package

The Air-conditioning Work Package provides the Main Structural Work Package with theweight and overall dimensions of its air-conditioning equipment.

The Main Structural Work Package makes the consoles for air-conditioning equipment.

The Air-conditioning Work Package attaches the equipment

Gangways, ladders giving access to air-conditioning equipment for maintenance areprovided by the Air-conditioning Work Package.

─ Mains water

The Main Structural Work Package leaves three mains water for the Air-conditioningWork Package: the first provision in the bunker cooling room, the second one close to theair coolers and the third one in the air-conditioning technical room at level 26.60 m of thegantry.

─ Waste water

The Main Structural Work Package leaves wastewater pipeline provisions at theunderside of slabbing in buildings.

─ Condensates

This work package provides the condensate discharge networks to the discharge points inthe running water downpipes of the building.

4.3.5 Control-command-housekeeping (CCS) and S.A.A.A. interfaces

The Air-conditioning Work Package is connected to the control-command-housekeeping system (CCS).

Some safety equipment is connected by wires to the CCS.

The other air-conditioning equipment is connected to the CCS by a bus link (JBus protocol) by means ofthe air-conditioning programmable controllers.

A list of links and the location of interfaces is located in paragraphs 7.4 and 7.5.

4.4 Basic conditions and sizing constraints

4.4.1 External climatic conditions

The equipment will be sized for an external environment of:

32°C / 68 % RH i.e. weight of water = 21 g / kg dry air.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

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AIR-CONDITIONING WP

Sous-direction Développements Sol (SDS)

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4.4.2 Characteristics of site works walls

The Contractor shall refer to the descriptions available for the work packages involved to obtaininformation on the characteristics of constructed walls.

The Contractor shall verify with the contractors of these work packages that the specifications requiredconcerning insulation levels and sealing have been observed.

4.4.3 Sizing constraints

The Contractor is bound to size the equipment according to the characteristics of the walls effectivelyinstalled during building and take the following constraints into account:

─ Application of a minimum safety coefficient of 1.15 for cold rating size of terminalapparatus.

─ Application of a minimum safety coefficient of 1.15 for hot rating sizing of terminalapparatus.

─ Sizing of chilled water networks with a 1.15 safety coefficient on the output and withan average loss of head less than 15 mm WH/m.

─ Sizing of hot water networks with a 1.15 safety coefficient on the output and with anaverage loss of head less than 15 mm WH/m.

─ Sizing of cooling units with a 1.15 coefficient on the power.

4.4.4 Thermal budget

The forecast thermal budget and the sizing values (output, diameters, etc.) provided in the file and call fortender drawings are given for information purposes only.

The Contractor is responsible for carrying out his own sizing study.

The Contractor must hand over the thermal budget design documents in the response file to the call fortenders.

4.5 Reminder of manufacturing requirements

The works manufacturing requirements are specified in the various applicable documents.

Some special requirements are described below.

In case of a conflict between the different types of documents, the most severe requirements areapplicable.

4.5.1 Energy counters

These counters are calibrated by an approved organization. They shall be fitted with an integrator with anappropriate type of interface board enabling connection to the air-conditioning supervision system.

4.5.2 Temperature probes

Heat sinks are situated close to the location of temperature probes to enable the installation of acalibration probe. Counters are powered with Category III energy.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

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Sous-direction Développements Sol (SDS)

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4.5.3 Water networks

The Contractor shall fully clean all work after completion of networks.

4.5.4 Air networks

The Contractor shall fully clean all work after completion of networks.

Sealed access doors shall be installed every 10m at the most on sheaths for cleaning purposes.

4.5.5 Air network flaps

Flaps shall be airtight to protect certain rooms from contamination or enable, in the case of fanredundancy, maintenance of one fan when the other one is operating.

Sealed flaps installed on CO2 decontamination circuits of rooms are made with valves for the hydraulicnetwork, butterfly type (cast iron body with epoxy or Rilsan coating, stainless steel butterfly, bronze shaft,EPDM sleeve).

Flaps blanking fresh air inlets to the withdrawal room shall be gas-tight in compliance with standard DIN25 414 (maximum leak 0.01 m3/h per m2 under 2000 Pa). A butterfly type valve may be used for thispurpose on the water circuit.

The other sealed flaps shall be standard models for the quality air network, in compliance with DIN 1946(leakage less than 10 m3/h per m2 under 100 Pa).

The flap safety position logic shall be forwarded to the Project Authority for approval.

Flap motorization

Motorized flaps are activated by a pneumatic cylinder in the bunker and in the gantry. Air motors are fittedwith beginning and end of travel contacts.

4.5.6 Air-handling units

The specifications on air-handling units are defined in reference documents. The followingcomplementary specifications are to be taken into account.

Air-handling units have obtained the EUROVENT certification. Performance levels reached according tothe standard NF EN 1866 are:

─ Sealing class.

─ Mechanical resistance of casing: 2A.

─ Thermal insulation performance: Class T1.

─ Thermal bridges: Class TB1.

─ Furthermore, the following requirements must be satisfied:

─ No condensation shall occur inside the unit, even in technical rooms with a non-controlled environment.

─ Unit frames shall include a thermal bridge breakage point.

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─ Coils are made of copper tube, aluminum fins. Size conditions are determined soas to reach the required performance and avoid any driving of water downline fromthe coil. If fresh air-handling units and recycling units can operate withdehumidified air, the number of coil ranks is 8 at least and the pitch of fins is 3mmat least.

─ The assembly device shall ensure that there are no air by-passes around the coil.

─ The coil shall be removable on slides.

─ The condensate recovery pan shall be made of 316 L stainless steel isolated on theunderside and inclined towards the drainage point. The drainage port shall be DN32 minimum, fitted with a siphon.

─ Chilled water coil frames shall be isolated and sealed to prevent any air by-pass.

─ Slider filter, condensate recovery pans, all hardware, frames and meshes ofprefilters shall be of 316 L stainless steel.

─ Droplet separators shall be of 316 L stainless steel or M1 quality PVC.

─ Prefilter media shall be replaceable.

─ The unit and the fan shall be installed on a 20-cm high galvanized steel frame.

─ Unit panels are of the dual skin type made of lacquered stainless steel with injectedpolyurethane foam insulation.

4.5.7 Fresh air network

Fresh air sheaths shall be made of non-insulated galvanized steel in air-conditioned rooms and shall beinsulated in suspended ceilings and in rooms where the environment is not controlled.

4.5.8 Filters in air-handling units

The sizes of filters shall mandatorily be to French standards (610 x 610 mm or610 x 305 mm).

4.5.9 Room overpressurizing

Rooms shall be overpressurized with cooled and dehumidified fresh air to avoid infiltration of externalhumid air.

Air renewal for hygiene requirements is covered by the overpressurized fresh air.

The Contractor shall adjust the outputs from fresh air units to the minimum values making it possible toreach the overpressure level set down in this document. Consequently, the Contractor shall equip air-handling units with devices for output adjustment.

4.5.10 Special constraints in the gantry

Fan coil units shall be subject to considerable vibrations at lift-off.

For this reason, it is necessary to schedule:

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Installation of fan coil units vertically on a breast wall.

Choose small size apparatus (length = 1.10 m maximum).

Secure fan coil units solidly to the ground.

Air-handling units, fans, fan coil units shall be secured to the ground with vibration-proof joints.

Water connections to fan coil units and to air-handling units shall be by means of stainless steel flexiblecouplings.

Connection of ventilation sheaths to fans and to unit boxed shall be by means of flexible sleeves. As anexception, no flexible sleeves shall be installed on the propellant extraction networks.

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5 AIR-CONDITIONING OF THE BUNKER

5.1 Basic external conditions

Basic external conditions are described in paragraph 4.4.1

5.2 Conditions inside rooms1) Nominal room environmental temperature condition (° C).2) Room nominal relative hygrometric condition (%).3) Maximum acoustic pressure level generated by air-conditioning equipment in dBA.4) Cleanliness class as per US FED. STD 209 D (1988) + organic contamination < 2.10-7 g/ cm2 / week.5) Room overpressure in relation to the outside, in Pascals with +- 5 % tolerance.6) Economic conditions to maintain between campaigns:

. Eco1, Temperature = 27 °C +- 1 °C, Hygrometry <= 60 %7) Pyrotechnic risks = regulatory requirements plus:

. apparatus protection index: IP 55 . impact index: IK07

8) Explosive atmosphere zone (ATEX) = regulatory requirements plus: . ATEX category: IIB T4. . apparatus protection index: IP 55 . impact index: IK07

9) Fire protection of room by CO2 dusting.10) Decontamination 1 = CO2 decontamination

Decontamination 2 = fluid decontamination

N.C. = not controlled, A.D. = to be defined

BASEMENT LEVEL Temp. RH Noiselevel

Cleanli-nessclass

Overpressure.

Other conditions

No.ROOM (°C)

(1)(%)(2)

(dBA)(3)

(4) (Pa)(5)

Econo.cond.

(6)

Pyro.cond.

(7)

ATEX

(8)

CO2Protect

(9)

Decontamination

(10)1 Mast base room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

2 TVC process room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

3 Technical gallery NC < 60 % 55 _ 15 _ no no no

4 Communication meansroom

25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

5 Lock + stairs N.C. < 60 % 55 _ 15 _ no no no

7 Cat.III CU room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

8 Coil room CU B 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

9 Coil room CU H 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

10 Stairs N.C. 50 % +- 10 55 _ 25 Eco 1. _ no no no

11 Mast ventilation N.C. < 60 % 55 _ 15 _ no no no

12 Safety means room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

13 VEG process room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

14 Lobby N.C. < 60 % 55 _ 15 _ no no no

15 Coil room A 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

16 Coil room B 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

17 Coil room C 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

18 UPS room Cat. III 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon. 1

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Ground floor level Temp. RH Noiselevel

Cleanlinessclass

Overpressure

Other conditions

No.ROOM (°C)

(1)(%)(2)

(dBA)(3)

(4) (Pa)(5)

Economic

conditions.(6)

Pyro.Condit.

(7)

ATEX

(8)

CO2Protect.

(9)

Decontaminati

on(10)

100 Gantry connection 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

101 Payload racks 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

102 Lock + stairwell N.C. < 60 % 55 _ 15 _ no no no

103 Room BCV CCS 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

104 CO2 Room 27 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no Decon.1

105 Reserved 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

106 Withdrawal room 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

107 CO2 Room 27 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no Decon.1

108 Fluids room 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

109 Lobby N.C. < 60 % 55 _ 15 _ no no no

111 Coils cat. III 25 ° C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

112 Coils cat. III 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

113 UPS cat. III 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

114 Air-conditioning technicalroom

N.C. < 60 % 55 _ 25 _ no no no

115 TGBT 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

116 HV Energy 27 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no yes Decon.1

117 Lobby N.C. 50 % +- 10 55 _ 15 _ no no no

118 Cooling unit room < 28 °C < 60 % 70 _ 15 _ no no no

126 Air-conditioning controlroom

25 °C +- 1 50 % +- 10 60 _ 15 Eco 1. _ no no no

128 Launch phase CTA room N.C. < 60 % 70 15 no no no

Ground Floor Zone betweenrows E and F

Temp. RH Noiselevel

Cleanli-nessclass

Over-pressur

e.

Other conditions

No.ROOM (°C)

(1)(%)(2)

(dBA)(3)

(4) (Pa)(5)

Economic

cond.(6)

Pyro.Condit.

(7)

ATEX

(8)

CO2Protec

(9)

Decontamination

(10)

119 Sanitary facilities, men NC NC 55 _ _ _ _ no no no

120 Sanitary facilities, women NC NC 55 _ _ _ _ no no no

121 Plumbing room/boosters 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

122 Tooling room 25 °C +- 1 50 % +- 10 55 _ 25 Eco 1. _ no no no

5.3 Heat emission in rooms(1) Estimate of thermal power discharged by lighting in the air-conditioned zone in W/m2. The Contractor shall verify the real

operating values before carrying out sizing studies.(2) Estimate of the emission from equipment in kW in the environment. The Contractor shall verify the real operating values

before carrying out sizing studies.(3) Estimate of the fresh air output to maintain the overpressure.

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No. BASEMENT / ROOMSurface

(m2)

Volume

(m3)

Number ofpeople

in the room

Lighting power(1)

Equipmentemission in kW

(2)

Fresh airoutput

m3/h (3)1 Mast base room 59 135 _ 20 _ 100

2 TVC process room 15 437 _ 20 5 300

3 Technical gallery 95 300 _ 20 _ 300

4 Communication meansroom

89 266 _ 20 3 180

5 Lock + stairs see room 109 _ 20 _ _

7 Cat.III CU room 21 69 _ 20 3 60

8 Coil room CU B 11 30 _ 20 1 45

9 Coil room CU H 9 28 _ 20 1 45

10 Stairs see room 102 _ 20 - _

11 Mast ventilation 300

12 Safety means room 38 113 _ 20 3 80

13 VEG process room 15 57 _ 20 3 40

14 Lobby 54 203 _ 20 140

15 Coil room A 5 19 _ 20 1 15

16 Coil room B 5 19 _ 20 1 15

17 Coil room C 5 19 _ 20 1 15

18 UPS room Cat. III 16 60 _ 20 20 40

1 675 m3/h

No. Ground floor / ROOMSurface

(m2)

Volume

(m3)

Number ofpeople

in the room

Lighting power(1)

Equipmentemission in kW

(2)

Fresh airoutput

m3/h (3)100 Gantry connection 36 242 _ 20 _ 170

101 Payload racks 61 96 _ 20 3 70

102 Lock + stairwell 35 93 _ 20 _ 65

103 Room BCV CCS 115 437 _ 20 15 305

104 CO2 Room 24 75 _ 20 _ 55

105 Reserved 54 170 _ 20 _ 120

106 Withdrawal room 83 365 40 20 _ 255

107 CO2 Room 40 174 _ 20 _ 120

108 Fluids room 115 437 _ 20 1 300

109 Lobby 13 54 _ 20 40

111 Coils cat. III 11 53 _ 20 1 35

112 Coils cat. III 11 50 _ 20 1 35

113 UPS cat. III 22 50 _ 20 13 70

114 Air-conditioning technicalroom

48 36 _ 20 A.D. 120

115 TGBT 40 173 _ 20 6 85

116 HV Energy 28 122 _ 20 30 90

117 Lobby 30 132 _ 20 100

118 Cooling unit room 161 710 _ 20 A.D. 500

126 Air-conditioning controlroom

16.5 73 20 2 50

128 Launch phase CTA room 36 150 20 A.D. 105

2 690 m3/h

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N° Rows E to F / ROOMSurface

(m2)

Volume

(m3)

Number ofpeople

in the room

Lighting power(1)

Equipmentemission in kW

(2)

Fresh airoutput

m3/h (3)119 Sanitary facilities, men 15 60 _ 20 _ (-90)*

120 Sanitary facilities, women 15 60 _ 20 _ (-120) *

121 Plumbing room/boosters 90 396 _ 20 3 280

122 Tooling room 28 100 _ 20 _ 70

350 m3/h(*) foul air extraction

5.4 Forecast bunker cooling budgetThe general budget of the bunker given below is for reference purposes. The Contractor is responsiblefor preparing his own sizing calculation.

Cold Power Hot power Remarks(kW) (kW)

FRESH AIR (5 000 m3/h) - 77 19

INTERNAL AND EXTERNAL ADDITIONS - 205

NOSE FAIRING AIR-CONDITIONING - 15 Bay ventilation and nose fairing ventilation air cooling

N2 BOOSTER COOLING - 10 Nitrogen booster cooling

SUB TOTAL - 307

SAFETY MARGIN (15 %) - 46 3

TOTAL - 353 kW 22 kW

5.5 General description of the bunker air-handling system

Chilled water production for the bunker and the gantry is provided by cooling units installed in technicalroom 118 of the bunker.

Hot water production is obtained by recovery from cooling unit condensers.

The bunker is overpressurized by blowing treated fresh air in each room (output given as an example onthe schematic diagram). The air-handling unit (redundant) is installed in technical air-conditioning roomno. 118.

Thermal loads of rooms are handled by terminal units supplied with chilled water, either fan coil units orair-conditioning cabinets in rooms with high internal thermal additions.

Some rooms are decontaminated following CO2 dusting and anoxic gas leakage by air scavenging andrejection outside, with a time constraint.

5.6 Fresh air-handling

� Fresh air-handling units VCT M01 and VCT M02 supply the entire bunker:

Two units are planned, one redundant in relation to the other. The nominal output of each unit is 5000m3/h. Units are installed in technical room 118.

Each unit mainly comprises:

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� a pneumatic motor powered flap for suction.� a protection device stopping drops of rain being pulled in from the fresh air intake.� a 90% gravimetric efficiency prefilter.� an 85% opacimetric efficiency filter.� a cold coil, 8 rows, regulated by a two-way valve to obtain the specified dew point.� a protection device against suction of droplets.� a hot coil adjusted by a two-way valve to obtain a neutral variable blowing temperature according to the

outside temperature and internal additions.� a manual isolation flap at the discharge of each unit.� a filter clogging detector, a MAGNEHLIC indicator and a differential pressure switch controlling fan

operation.� A blowing fan with a motor outside the air duct, driven by a dual belt. An electronic variable speed unit

is scheduled for the fan motor to compensate for variations to the loss of head of filters according totheir level of clogging.

� Remote fresh air intake:

At launch time the bunker and gantry rooms located in the rear position must be maintained at anoverpressure. To avoid suction of gas discharged by the launcher, the fresh air intake is located at adistance of 200 m from the launcher. A buried fibro-cement sheath, diameter 1000mm, connects thefresh air intake of the bunker. The remote fresh air intake and the buried sheaths are provided by theMain Structural Work Package.

To compensate for network losses of head, the contractor of this work package installs a helicoidal typefan in room no. 127 of the bunker.

Outside launching campaigns the fresh air of the bunker and the gantry is not from the air intake locatedremotely. The air is taken from the outside close to the bunker and the gantry.

� Fresh air-handling unit VCT M03:

This unit only operates during the launching phase. The air is sucked in the duct connected to the remoteair intake.

The unit output is equal to the sum of the fresh air output from the bunker (5 000 m3/h) and of the freshair output from the gantry (22,000 m3/h).

The unit composition is the same (casing, filters, coils, etc…) as that of units VCT M01 and M02.

However, the fan is installed in the unit upline from the coils.

The unit is connected to the chilled water and hot water networks of the bunker.

The unit is controlled by the programmable controller installed in the air-conditioning control room.

Information at switchover to the launcher launch phase is provided by the CCS.

� Fresh air intake of the bunker:

The fresh air intake is common to the two units. It comprises:

A suction grill made of 316 L stainless steel with an insect-proof net.

A sealed 316 L stainless steel motorized flap. A sheath making up a plenum is connected on one hand to the unit and on the other hand to the remotefresh air intake sheath.

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A device providing protection against sucking in of raindrops is provided, consisting of a droplet separatorand a drainage pan, both made of 316 L stainless steel. Part of the sheath is used to connect the fresh air sheath of the gantry in rear position. The galvanized steel supports secure the connection sheaths to the gantry. The connection device with the gantry sheath must be sealed. The Contractor may propose a sealed connection system which seems better adapted to the project. For example, the device may be made of a male/female socket with a seal inflated by compressed air.The inflatable seal shall be fitted with an injection nozzle to facilitate deflation. A 316 L stainless steel sealed motorized flap is provided at the connection with the gantry sheath.

� Fresh air distribution network in the bunker: The air distribution networks mainly comprise:� a sound trap located at the unit discharge.� blowing sheaths and adjustment flaps to provide fresh air in each room to supply. Flaps are of an

adjustable automatic model, make TROX type R or equivalent.� distribution grills installed in vertical partitions or the ceilings of rooms.� 2-hour fire dampers installed in each crossing of a fire arrester wall.� Sealed motorized flaps on the air supply of the withdrawal room and in all rooms with a CO2 injection

extinguishing system.� 2-hour fire arresting facing of sheaths when sheaths run in high risk room and stairs.

5.7 Air-handling in HV energy room no. 116

The room is air-conditioned by two air-conditioning cabinets, one of which is redundant to the other.

The cabinets are installed in the air-conditioning technical rooms.

Fire dampers are installed in crossings of sheaths between rooms.

Blowing is through a sheath fitted with dual deflection blowing grills.

Pick-up is through transfer grills with chevron fins.

General composition of air-conditioning cabinets:

─ heat-lagged box.

─ 85% opacimetric efficiency filter.

─ cold coil adjusted by two-way valve with connection to chilled water network.

─ condensate recovery pan with siphon to connect to a discharge.

─ blowing fan with programmable controller controlling all functions of the cabinet. Theprogrammable board controller displays hygrometric and temperature values as well as faults andalarms.

─ In case of fault, the redundant cabinet is automatically switched on.

─ A bus link is scheduled between the programmable controller and the air-conditioning supervisionsystem.

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5.8 Air-handling in category III energy room no. 113

The room is air-conditioned by two air-conditioning cabinets, one redundant in relation to the other.

Cabinets are installed in the energy room. Cabinets operate in recycling mode; they blow in the falsefloor.

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinets.

General composition of air-conditioning cabinets: ditto paragraph 5.7

5.9 Air-handling in TGBT room no. 115

The room is air-conditioned by fan coil units installed on a breast wall. Redundancy of type N+1 is scheduled.

Each fan coil unit mainly comprises:

─ a body with easy-to-remove paneling.

─ a three-speed operating fan with internal protection by isotherm.

─ a cold coil supplied with chilled water.

─ a two-way regulation valve.

─ an electronic regulator operating on the regulation panel. The regulator is of a type dialoging withthe air-conditioning supervision system via a LonWorks type bus.

─ a condensate recovery pan under the cold coil and under the regulation valve. The underside of thepan is heat-lagged with a sheet of closed cell alveolar rubber.

─ one swivel blowing grill.

─ one pick-up grill with filter.

─ a set of feet to secure to walls.

─ two isolation valves, ¼ turn type, and one balancing valve are installed at the connection of eachfan coil unit.

─ two heat-lagged flexible couplings for the chilled water supply.

*

*

The fan coil units are sized taking into account the cooling performance levels and the sound levels toreach at the maximum average speed.

Fan coil units comply with standard NFE 36-102 and performance levels are certified by EUROVENT.

Condensate discharge lines are heat-lagged over their entire length. Discharge lines are part of this workpackage.

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5.10 Air-handling in coil rooms no. 111, 112, 08, 09, 015, 016, 017

Each coil room is air-conditioned by a fan coil unit installed on a breast wall.

When there is not enough space and the fan coil unit cannot be installed on a breast wall, the unit isinstalled in the ceiling. In this case, a stainless steel pan is installed under the unit to collect leaks fromthe apparatus. The underside of the pan is heat-lagged. A discharge pipeline is scheduled.

The characteristics of fan coil units: ditto paragraph 5.9.

5.11 Air-handling in category III CU energy room no. 007

The room is air-conditioned by two air-conditioning cabinets, one redundant in relation to the other.

Cabinets are installed in the energy room. Cabinets operate in recycling mode; they blow in the falsefloor.

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinets.

General composition of air-conditioning cabinets: ditto paragraph 5.7

5.12 Air-handling in category III energy room no. 018

The room is air-conditioned by two air-conditioning cabinets, one redundant in relation to the other.

Cabinets are installed in the energy room. Cabinets operate in recycling mode; they blow in the falsefloor.

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinets.

General composition of air-conditioning cabinets: ditto paragraph 5.7

5.13 Air-handling in TVC bay room no. 018

The room is air-conditioned by one non-redundant air-conditioning unit.

The Cabinet is installed in the energy room. It operates in recycling mode; it blows in the false floor.

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinet.

5.14 Air-handling in MFEG bay room no. 013

The room is air-conditioned by one non-redundant air-conditioning unit.

The Cabinet is installed in the energy room. It operates in recycling mode; it blows in the false floor.

Blowing is via the perforated false floor slabs.

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Air pick-up is directly at the top part of the air-conditioning cabinet.

General composition of air-conditioning cabinets: ditto paragraph 5.7.

5.15 Air-handling in CU bay room no. 101

The room is air-conditioned by two air-conditioning cabinets, one redundant in relation to the other.

Cabinets are installed in the energy room. Cabinets operate in recycling mode; they blow in the false floor

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinets.

General composition of air-conditioning cabinets: ditto paragraph 5.7.

5.16 Air-handling in BCV +CCS room no.103

The room is air-conditioned by two air-conditioning cabinets, one redundant in relation to the other.

Cabinets are installed in the energy room. Cabinets operate in recycling mode; they blow in the falsefloor.

Blowing is via the perforated false floor slabs.

Air pick-up is directly at the top part of the air-conditioning cabinets.

General composition of air-conditioning cabinets: ditto paragraph 5.7

5.17 Air-handling in other rooms of the bunker

The rooms are air-conditioned by fan coil units (see plans).

Fan coil units are redundant with N + 1 logic in the withdrawal room and in the cooling unit room.

General composition of fan coil units: ditto paragraph 5.9

5.18 CO2 Dusting

To extinguish a fire, CO2 may be spread in the rooms listed in the table of environmental conditions(paragraph 5.2).

Fresh air supplying these rooms must be closed when dusting is in progress.

A sealed flap is scheduled on the fresh air inlet to these rooms. Valves are operated by a pneumaticcylinder.

Valve control is by the air-conditioning programmable controller following a signal from CCS and from thefire detection system.

Valve position transfer contacts to the air-conditioning supervision system is scheduled.

The decontamination valve remains closed during the CO2 dusting phase.

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5.19 CO2 Decontamination

Room decontamination after CO2 dusting is by opening the fresh air valve of the room and by opening aventing valve.

The list of rooms involved in CO2 decontamination is listed in the table of environmental conditions(paragraph 5.2).

The decontamination system in each room involved comprises:

A valve with a flange for water networks, DN 200 mm butterfly type, sealed, operated by a pneumaticcylinder.

A contaminated air discharge sheath with decontamination grill is installed at the bottom part of the roomand discharges outside, through a rain arrester, by a stainless steel curved tube.

Valve control is provided by the air-conditioning programmable controller following a signal from CCS.

Valve position transfer contacts to the air-conditioning supervision system is scheduled.

5.20 Air-handling in sanitary facilities

The sanitary facilities of the Bunker (rooms 119 and 120) shall be equipped with an extractor connected tothe spiral galvanized steel sheath network and to the self-adjusting outlets.

Extraction outputs shall comply with French regulations (Sanitary rules).

Discharges shall be horizontal at the top part under overhang. They will be protected by elbowed nosefairings if necessary.

5.21 Fire dampers

The Contractor schedules a fire damper at each crossing of a fire arrester wall on the fresh air network.

The mechanisms of all fire dampers shall be accessible. Each damper comprises a 70 °C triggering fuse,a remote electric triggering coil and a resetting motor. The remote triggering command (closing test) andthe resetting command are common to all dampers of the bunker and are operated from the air-conditioning supervision station.

Dampers are negative safety type (triggered by power supply). Triggering coils are supplied with categoryIII by fire resistant cables, type CR1.

Resetting motors shall be supplied with category II energy by ordinary non-fire resisting cables.

In no bay whatsoever shall damper close following absence of power to the control coil or to the resettingmotor. Dampers shall mandatorily comply with French regulations.

Two opening and closing contacts return the position of the damper to the supervision system.

Closing of the damper at room 118 outlet automatically generates stopping of the air-handling unit andclosing of the fresh air dampers.

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5.22 Withdrawal room

Withdrawal room 106 is designed to accommodate 40 people for 2 hours in case of contamination ofexternal air.

In this case, the fresh air-handling unit is stopped (the air intake flap closes). However, as a safety step,the Contractor shall schedule a sealed motorized flap, butterfly valve water type, on the fresh air outlet ofthe withdrawal room, which also automatically closes if external contamination is detected

This switchover system to internal air-conditioning (closing of the fresh air flap and stopping of the freshair units) is activated by independent means:

- direct control from CCS.

- local control by key operated button.

Fan coil units remain operating and ensure air-conditioning for 2 hours.

Reminder: a redundancy n+1 for fan coil units in this room is requested.

5.23 Air-conditioning technical room

The air-conditioning technical room 118 closes the cold units, the primary and secondary hot water andchilled water pumps, water treatment and the filling systems.

Also it closes fresh air-handling unit of the bunker.

Control room no. 126 accommodating the power, regulation and control cabinets, and the air-conditioningsupervision station, is installed in the cooling unit room.

The control room and the cooling unit room are air-conditioned by a fan coil unit with redundancy N+1.

5.24 Electric power supply

5.24.1 Power supply

The Energy Work Package provides 2 CAT2, 400V electric power supply cables and a category III electricpower supply cable.

Interfaces are indicated in paragraph 4.3.1.

This work package schedules the equipment required to protect the electric networks from interferencecaused by fan and pump variable speed units.

This work package schedules the earthing networks for bare metal parts and concrete bases.

5.24.2 Electric cabinets

Electric cabinets shall have a 30% spare allowance for installation of future equipment.

Electric cabinets for air-conditioning programming controllers are separate from equipment controlcabinets.

Services are defined in paragraph 6.13.

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5.25 Regulation-Supervision

Services are defined in paragraph 6.13.

5.26 Chilled water and hot water production

Chilled water for the bunker and the gantry is provided by cooling units installed in technical room 118 ofthe bunker.

Hot water production is obtained by recovery from cooling unit condensers.

Operating conditions to guarantee:

Condition of chilled water produced by the cooling units:

Network outgoing: 6 °C

Network return: 11 °C

Chilled water conditions at terminal equipment:

Network outgoing: 5 °C

Network return: 12 °C

Hot water conditions at cooling units:

Outgoing: 43 °C for the cooling unit recovering heat for the heating system. For the cooling unit notoperating in recovery mode, the condensation temperature shall be selected as low as possible accordingto the outside temperature.

Air cooler return: 38 °C for a 32 °C outside temperature.

Hot water condition at terminal condition:

Network outgoing: 40 °C

Network return: 33 °C

Output distribution varies for secondary chilled water and hot water networks.

5.26.1 Description of production

Cooling units

The chilled water production unit is sized for an approximate 900 kW * power with 6/11 °C watercondition.

The unit comprises 3 cooling units, approximate unit power = 450 kW cooling value. Two units operatesimultaneously and the third unit is a back-up. One of the two units works in heat recovery mode topower the hot water circuit.

Units are of the water condensation type RTHC from TRANE or similar.

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The three cooling units are installed in parallel on a primary chilled water loop, TICKELMANN type (seeschematic diagram). The units are installed on a 20-cm high concrete base on anti-vibration studs madeof resilient material.

Bases shall have a sloped top to allow water to run away into peripheral channels.

A sloped slab shall be laid in the technical room to allow condensation water to run away from pumpsand cooling units to channels (service to be provided by the Main Structural Work Package).

A rail with a 1-ton load chain operated tackle block will be installed above the units to facilitate heavymaintenance work.

The space necessary to install a fourth cooling unit, power same as others, will be reserved. Chilledwater collectors shall be appropriately sized. Tappings with shut-off valves are scheduled for connectionof the fourth unit.

Cold parts of cooling units shall be very efficiently insulated with a material capable of resisting theconditions in Guiana, and to stop any condensation.

Hot parts of cooling units (condenser, etc…) must be efficiently insulated to limit dissipation of heat inthe technical room.

(*) Note: approximate values: the Contractor shall carry out his own sizing.

Air coolers

Air coolers with an approximate unit power of 610 kW * will be installed outside the room in an areaprovided for this purpose.

Air coolers shall be sized for a 32 °C air temperature and a 43 °C / 38 °C water condition in energyrecovery mode.

The air coolers will have V coils accessible for cleaning type copper tube/aluminum fin, corrosion-proofed using a “black epoxy” type resin. Fin spacing shall be at least 3 mm. Fins are not corrugated.

Several direct drive fans will provide for progressive operation to reduce the number of fans under partialload.

Hardware shall be made of 316 L stainless steel.

Condensers shall be installed on 20-cm high concrete bases made by the Main Structural WorkPackage on anti-vibration studs made of resilient material.

The air coolers shall be protected from the shockwave during lift-off by walls made by the MainStructural Work Package.

(*) Note: approximate values: the Contractor shall carry out his own sizing.

Water connections

Connection pipelines between cooling units and air coolers run inside technical channels provided by theMain Structural Work Package.

Pipelines are made of steel, heat-lagged in plant with polyurethane foam, with a high densitypolyethylene protective envelope.

Connection to air coolers shall be by flanges and bolts made of stainless steel.

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Production supply and regulation

Each cooling unit is powered with energy from the TGBT with a cable provision left by the Energy WorkPackage.

The start-up power and current shall be indicated by the High Power Work Package.

The following is associated with each cooling unit:

─ an air cooler

─ a primary chilled water pump.

─ A hot water circulation pump between the condenser and the air cooler.

All units are managed and powered by the cooling unit control cabinet.

A regulation programmable control installed in the electric cabinet of each cooling unit controls thecooling unit, the air cooler and the chilled water and hot water primary pumps.

The air-conditioning supervision system is described in paragraph § 7.3.

Cascade operation of cooling units will make it possible to optimize the chilled water productionefficiency. Operation of the second cooling unit must not be authorized if the required power can beprovided by a single unit.

The programmable controllers of cooling units shall be capable of dialoging with the air-conditioningsupervision system using the standard LonWorks protocol or similar.

(*) Note: approximate values: the Contractor shall carry out his own sizing.

5.26.2Primary chilled water circuit

The units are connected in parallel to the Tickelmann loop of the primary circuit (see schematic diagram).

A settling pot with a drain valve shall be scheduled.

Pipelines are made of steel heat-lagged in plant with polyurethane foam with a high density polyethyleneprotective envelope.

Couplings and accessories (adjustment valves, etc.) shall be insulated by injecting polyurethane foamunder the jacket on the site.

Chilled water primary pumps

Each pump is servo-controlled by the operation of the cooling unit to which it corresponds.

Pump characteristics shall be as follows:

* centrifugal model with separate motor and coupling with spacer to enable disassembly of pumpcomponents without modifying the alignment of the motor and the pump body.

* aligned discharge and suction ports.

* sealing with mechanical linings.

* removable flanges and solid flanges with 316 L stainless steel hardware.

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* installation on metal frame treated against corrosion by galvanization.

A differential pressure switch making it possible to verify water flow shall be installed upline/downlinefrom the evaporator.

Pumps shall be protected by suction filters and mounted between isolation valves.

The slope of the technical room floor will make it possible to drain pump condensates. Pumps are notthermally heat-lagged.

Pressure hold units:

The Contractor shall provide a standalone pressure hold unit performing the following functions:

* automatic filling to maintain the network pressure

* evacuation of the expansion volume due to temperature variations

The unit consists of:

* two pumps for filling.

* a tank sized for filling the total expansion value of the entire network.

* an overpressure control device with discharge to the tank.

* an automatic control device for the filling system with failure alarm fed back to the air-conditioningsupervision system.

The unit is connected to the water provision provided by the Main Structural Work Package, by means ofa connector coupling.

A water meter records the volume of water taken from the mains water network.

Hot water primary circuitThe diagram provided shows the principle of the air cooler network and of the hot water distribution andrecovery secondary network.

A single cooling unit is capable of providing the hot water required for the entire VEGA launch zone.

A motorized isolating valve makes it possible to couple the hot water distribution circuit to the air coolerprimary circuit.

5.26.3 Hot water primary pumps

Each pump is servo-controlled by the operation of the cold unit to which it corresponds. The pumpcirculates the water between the cold unit and its air cooler.

Pump characteristics shall be as follows:

* centrifugal model with separate motor and coupling with spacer to enable disassembly of pumpcomponents without modifying the alignment of the motor and the pump body.

* aligned discharge and suction ports.

* sealing with mechanical linings.

* removable flanges and solid flanges with 316 L stainless steel hardware.

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* installation on metal frame treated against corrosion by galvanization.

A pressure switch making it possible to verify water flow shall be installed upline/downline from theevaporator.

Pumps shall be protected by suction filters and installed between the isolating valves. Pumps are notthermally heat-lagged.

Pressure hold units:

The hot-water circuit comprises a pressure hold unit identical to the one installed on the chilled watercircuit.

The unit is connected to a water provision provided by the Main Structural Work Package, by means of adisconnect.

A water meter records the volume of water taken from the mains water network.

5.27 Water distribution

5.27.1 Secondary pumps

Hot water and chilled water pumps of secondary circuits are redundant. Pumps operate alternately andare managed by a local programmable controller.

Pumps shall be fitted with variable speed units controlled by pressure probes installed mid-way in thesupply distribution pipe.

Pump characteristics:

─ centrifugal model with separate motor and coupling with spacer to enable disassembly of pumpcomponents without modifying the alignment of the motor and the pump body.

─ sealing with mechanical linings.

─ removable flanges and solid flanges with 316 L stainless steel hardware.

─ installation on metal frame treated against corrosion by galvanization.

Pumps shall be protected by suction filters and installed between isolating valves.

A check valve shall be installed on the discharge of each pump.

The slope of the technical room floor shall enable the evacuation of condensates.

Pumps are not heat-lagged.

5.27.2 Energy meter

An energy meter, SCHLUMBERGER type CF 50, is installed on the return line of the chilled waternetwork, between the isolating valves. This meter is supplied with category III energy.

The meter comprises:

─ a water meter.

─ 2 temperature probes.

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─ A counting module with time-dated recording of the volume and of the energy

─ A link board with the supervision center, with a standard protocol (LonWorks or similar).

5.27.3 Water networks inside the bunker

Routing of water networks inside the bunker is scheduled using, as far as possible, existing holes.

� Installation of internal networks:

─ Internal networks are made using steel pipelines, heat-lagged in plant with polyurethane foam. Theouter coating of pipelines is high-density polyethylene.

─ Requirements concerning making of internal water networks are defined in document DS-IT-IR-35GENERAL GROUND AIR-CONDITIONING SPECIFICATION.

─ Condensate evacuation networks are heat-lagged over the entire route.

─ Chilled water and hot water networks are heat-lagged over their entire route.

─ Water pipelines do not cross energy rooms, RMO, UDMH and N2O4, except for connection ofapparatus inside these rooms.

5.27.4 Gantry water supply networks

Hot water and chilled water networks run inside the bunker under the overhang to supply two connectionpoints (forward and rear).

Each connection point comprises:

A manual ¼ turn type isolating valve made of stainless steel.

A half coupling made of stainless steel, type CEFILAC or similar, connected to the half coupling installedon the fixed pipelines of the mobile gantry.

This work package shall provide all external pipeline supports (galvanized steel supports, plugs andstainless steel hardware).

Protection of pipelines against the rocket jet is the responsibility of the Mechanical Work Package.

5.28 Distribution of compressed air

This work package shall provide compressed air distribution system supplying the air-conditioningequipment.

Networks shall be made with copper pipelines. A pressure relief set with filter and bleed is scheduled atthe network head.

Control electro-valves may either be installed close by or on controlled equipment or grouped in acentralized control cabinet.

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6 GANTRY AIR-CONDITIONING

6.1 Basic external conditions

Basic external conditions are described in paragraph 4.4.1.

6.2 Conditions inside roomsThe environmental conditions to maintain in rooms are summarized in the following tables:

1) Nominal room environmental temperature condition (° C).2) Room nominal relative hygrometric condition (%).3) Maximum acoustic level generated by air-conditioning equipment in dBA.4) Cleanliness class as per US FED. STD 209 D (1988) + organic contamination < 2.10-7 g/ cm2 / week.5) Room overpressure in relation to the outside, in Pascals with +- 5 % tolerance.6) Economic conditions to maintain between campaigns:

. Eco1, Temperature = 27 °C +- 1 °C, Hygrometry <= 60 %7) Pyrotechnic risks:

. apparatus protection index: IP 55 . impact index: IK07

8) Explosive atmosphere zone (ATEX): . ATEX category: IIB T4. . apparatus protection index: IP 55 . impact index: IK07

9) Fire protection of room by CO2 dusting + CO2 decontamination.10) Decontamination 1 = CO2 decontamination

Decontamination 2 = fluid decontamination11) Propellant vapour extraction with a -5 mm negative pressure in relation to adjacent rooms

N.C. = not controlled, A.D. = to be defines

GANTRY BUILDING

VEGA GANTRY BUILDING Temp. RH Noiselevel

Cleanlinessclass

Overpressure

Other conditions

NO.ROOM (°C)

(1)(%)(2)

(dBA)(3)

(4) (Pa)(5)

EconCondit.

(6)

Pyro.Condit.

(7)

ATEX

(8)

CO2Protec

(9)

Propelextr.(11)

1 Integration hall 25°C +- 2 50 % +- 10 55 _ 30 Eco. 1 Yes (a) Yes (b) no Yes (c)

102 Aircon.Room level 18.40 27°C +- 1 < 60 % 70 _ 30 Eco. 1 Yes (a) no no no

101 Energy Room level 18.40 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no yes Decon.1

202 AIRCON.Room level 22.20 27°C +- 1 < 60 % 70 _ 30 Eco. 1 Yes (a) no no no

201 RMO Room level 21.20 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no yes Decon.1

301 TVC bay room level 24.00 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no no no

401 AIRCON.Room level 26.60 27°C +- 1 < 60 % 70 _ 30 Eco. 1 Yes (a) no no no

501 TVC bay room level 29.20 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no no no

502 Fluids Room level 29.20 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no no no

601 N2O4 Room level 31.800 25°C +- 1 50 % +- 10 55 _ 10 Eco. 1 Yes (a) yes no yes

602 DVT Room level 31.800 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no no yes

701 UDMH Room level 34.400 25°C +- 1 50 % +- 10 55 _ 10 Eco. 1 Yes (a) yes no no

702 Atmospheric Press.Room 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no no no

801 BVC + INTF 37.00 Room 25°C +- 1 50 % +- 10 55 _ 30 Eco. 1 Yes (a) no yes Decon.1

External emergencystairway

NC NC - _ _ Yes (a) no no no

(a) List of zones with pyrotechnic constraints:

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. all rooms of the gantry.

(b) List of zones with ATEX constraints in the integration hall:

. the elevator accommodating the refueling cart.

.the 15 meter volume around the degassing event.

.the 5 meter volume around the refueling zone 37.60 m.

.the 3 meter volume around all other propellant items.

(c) The suction zone of propellant vapors in the hall is located at level 34.40 m.

6.3 Heat emission in rooms(4) Estimate of thermal power discharged by lighting in the air-conditioned zone in W/m2. The Contractor shall verify the real

operating values before carrying out sizing studies.(5) Estimate of the emission from equipment in kW in the environment. The Contractor shall verify the real operating values

before carrying out sizing studies.(1) Estimate of the fresh air output to maintain the overpressure.

NO. ROOMSurface

(m2)

Volume

(m3)

Number ofpeople per

room

Lighting powerW /m2(1)

Equipmentdissipation in

kW (2)

Fresh airoutput

m3/h (3)1 Integration hall 245 11 730 40 25 10 20 000

- Gantry box 83 166 20 3 625

102 Energy room level 18,40 22 62 20 2.5 95

101 AIRCON.room level 18,40 45 170 20 A.D. 255

202 RMO room 22 62 20 2,0 95

201 AIRCON.room level 22.20 39 170 20 A.D. 255

301 TVC1 2 level 24.0 22 57 20 3 90

401 AIRCON.room level 26,60 56 147 20 A.D. 220

501 Bay room TVC level 29.2 12 31 20 3 50

502 Fluids room level 29.2 42 110 20 1 165

601 N2O4room 38 100 20 0.5 150

602 Vapor detection room 12 32 20 0.5 50

701 UDMH room 29 74 20 0.5 115

702 Pressurization room 16 41 20 1 65

801 BCV + INTF room 55 143 20 3 215

External emergency stairs 20 _

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6.4 Forecast gantry cooling budgetThe general budget of the gantry given below is for reference purposes. The Contractor is responsiblefor preparing his own sizing calculation.

Cold power Hot power Remarks(kW) (kW)

VEGA fresh air (18 000 m3/h) - 275

UDMH and N2O4 room fresh air scavenging (2 000m3/h)

- 31

Technical room fresh air (2 000 m3/h) - 31 7 (1) (1) Fresh air reheating to 25 °C.

Internal and external addition - 195

Hall recycled air reheating 30 000 m3/h) in returnmode, nominal conditions

113 (2) (2): reheating to 25 °C after cooling to 14 °C fordehumidification.

To deduct fresh air sensitive power (20000 m3/h) 75 Fresh air outlet at 14 °C after dehumidification.

SUB TOTAL - 457 120

SAFETY MARGIN (15 %) - 68 20

GANTRY GENERAL TOTAL - 525 kW 140 kW

6.5 General description of thermal handling in the gantry

Air-handling units (units, air-conditioning cabinets) are installed in the gantry.

Production of chilled water and hot water supplying equipment installed in the gantry is by means ofcooling units installed in the bunker.

Water links (chilled water and hot water) are by means of connectors locked manually in forward positionand rear position.

Room overpressurizing

Protection against untimely entry of external air and dust is by means of introducing filtered anddehumidified fresh air, which overpressurizes the rooms.

The required overpressure level is indicated for each room in paragraph 6.2

The rates required to ensure room overpressurizing are assessed at the following values:

─ for the integration hall: 1.5 volume per hour, i.e. 18 000 Nm3/h + 2 000 m3/h for the propellant roomscavenging

─ For all other rooms of the gantry: 1.5 volume per hour, i.e. in all 2 050 m3/h.

Fresh air-handling equipment in the integration hall is independent from the fresh air-handling equipmentin technical rooms of the gantry in order to stop air-handling in the hall when the doors are open withoutcausing any unwanted consequences on the overpressure and environmental conditions in other rooms.

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The Contractor shall schedule the adjustment of the air-handling unit output to the minimum value makingit possible to reach the overpressure levels set in the CCTP. Variable speed units are scheduled for theunit motors.

The fresh air units for technical rooms are redundant.

The fresh air-handling static unit of the integration hall is not redundant. However, redundancy is providedfor by the recycling units.

At VEGA launch time, the fresh air units continue to operate but the fresh air is sucked from an outletlocated 200m from the launcher to prevent the introduction of contaminated air.

Room hygrometric control:

During normal operation, hygrometry is adjusted y dehumidifying the fresh overpressure air.

External air is dehumidified by cooling to drop its weight in water to the following values, according to theoperating rate:

Operating rate

Environmental

temperature

Environmental

RH

Weight

g / kg AS

Dew

temperature

Nominal Eco 1

25 °C 27 °C

50 % 60 %

9.9

13.4

13.8 °C 18.5 °C

The air is then heated to obtain neutral conditions in relation to the internal temperature conditions.

Exceptionally, during return to nominal conditions after closing the integration hall doors, airdehumidification is carried out by the recycling units.

Room temperature control:

Room environmental temperature adjustment is provided:

─ for the hall: by the air-handling units operating in recycling mode.

─ For other rooms: either by the air-conditioning cabinets or by the fan coil units installed in therooms.

─ In the UDMH and N2O4 propellant rooms:

─ The temperature of these rooms is not specifically treated outside the propellant transfer phases.During the propellant transfer phases, the rooms are scavenged by environmental air from the hall,which is circulated by the propellant extraction system.

─ Air-conditioning equipment is redundant in the RMO room.

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─ For the integration hall, two units operating in recycling mode are scheduled but redundancy is notplanned.

─ If a unit fails, the overpressure function is provided but temperature and hygrometry control may bedowngraded according to the external climatic conditions and the internal thermal addition.

Safe extraction of propellants

In case of propellant leakage, the air-handling units performing recycling in the room involved are stopped.

Safe extraction is provided by a fan making it possible to set the contaminated room at a 5pa negativepressure in relation to adjacent rooms.

Extraction outlets are located at the bottom part of rooms close to the propellant collection zone.

Compensating fresh air is fed into the room by opening a sealed flap with an outlet to the outside or toadjacent rooms.

The equipment mounted on the safety extraction circuits (grills, sheaths, fans, etc.) are made of 316 Lquality stainless steel.

During the propellant transfer operational phase, the safety extraction system is operational in the UDMHand N2O4 rooms.

6.6 Gantry air-conditioning operating principle

The gantry in forward position is used as the launcher integration building.

The gantry must be maintained at an overpressure and be air-conditioned to maintain the environmentalconditions required for equipment and by personnel.

The gantry air-conditioning equipment is located in the gantry, except for the chilled water and hot waterproduction unit, which is located in the bunker. Chilled water and hot water pipelines from the bunker areconnected manually to the gantry when in forward position.

Before withdrawal of the gantry, the connections between the bunker and the gantry are disassembled.The gantry is moved to the rear position without any action by the personnel. The gantry must bemaintained at overpressure during launching. Fresh air is sucked by an air intake located at 200 m fromthe launcher.

If the water connections to the bunker from the gantry cannot be made, the fresh air units of the gantrycannot dehumidify the air. For this reason, a special unit is provided in the bunker to enable air-handlingof the fresh air of the gantry during this phase.

After launching, the gantry may be manually connected to the chilled water and hot water pipelines of thebunker located in rear position, and the air-conditioning of the gantry can operate normally as in theforward position.

6.7 Air equipment

6.7.1 Fresh air-handling

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� Fresh air units VCT P01 and VCT P02 supply the technical rooms of the gantry:

Two units are scheduled, one redundant to the other. The nominal output of each unit is 2 050 m3/h. Theunits are installed in the technical room at level 26.60 m.

Each unit mainly comprises:� a pneumatic motor driven flap on the suction.� a 90% gravimetric efficiency prefilter.� an 85% opacimetric efficiency filter.� a cold coil adjusted by 2-way valve to obtain the specified dew point.� a device preventing the suction of droplets.� a hot coil adjusted by a 2-way valve to obtain a neutral blowing temperature, varying according to the

outside temperature and internal additions.� a manual isolating flap on the discharge of each unit.� a filter clogging detector, a MAGNEHLIC indicator and a differential pressure switch for control of fan

operation.� a blowing fan with a motor outside the air duct driven by a dual belt. An electronic variable speed unit

is scheduled for the fan motor to compensate for variations to the loss of head of filters according totheir level of clogging and to enable adjustment of the output required for overpressurizing.

� Fresh air static box VCT P03 supplying the gantry integration hall:

Fresh air filtering and dehumidification is provided by a non-redundant static box.

Redundancy is provided by the recycling units fitted with cold coils for dehumidification of the air to make itpossible to return to nominal conditions after closing of doors.

The box is installed in the technical room at level 26.60 m.

Fresh air is sucked into the static box by two units operating in recycling mode in the hall.

The fresh air output is adjusted by controlling the flaps located in the fresh air sheath and on the recyclingunit air intakes.

The fresh air output is estimated at 18 000 m3/h + 2 000 m3/h for the scavenging of propellant rooms.

The fresh air static box

mainly comprises:� a pneumatic motor driven flap on the suction.� a 90% gravimetric efficiency prefilter.� an 85% opacimetric efficiency filter.� a cold coil adjusted by 2-way valve to obtain the specified dew point.� a device preventing the suction of droplets.� a recovery pan for condensates with a trap for connection to a discharge.� a metal flap with manually operated isolation on discharge� a filter clogging detector, a MAGNEHLIC indicator and a differential pressure switch for control of fan

operation.

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� Fresh air intakes:

The fresh air intake of the gantry consists of a sheath located outside the gantry on the side opposite thelauncher. The intake located at the bottom part of the sheath is intended for connection in rear position tothe sheath of the bunker.

The fresh air intake system comprises:

A self-supporting sheath made of thick stainless steel, ensuring that there is no deformation.

A rain arresting suction grill made of 316 L stainless steel with an insect barrier.

A coupling ensuring, in rear position, connection to the fresh air sheath of the bunker (coupling withinflatable seal).

Sheath attachment to the gantry. The number of attachment points is limited to 8 so as not to bedetrimental to sealing of the gantry.

� Fresh air distribution network in the gantry:

The air distribution networks mainly comprise:� a sound trap located on the unit discharge.� blowing sheaths and adjustment flaps to move the fresh air in each room to supply. Flaps are of the

automatic adjustable type, TROX make type R or similar.� diffusion grills installed in vertical partitions of rooms.� fresh air sheaths must not cross propellant rooms.

6.7.2 Integration Hall air-handling

There are two distinct operating modes in the hall:

� Normal operation:

The air diffusion principle in the integration hall is similar to that implemented in existing buildings (gantryof the ELA2 firing pad and in the BAF).

Two units blow recycled air in the top part of the gantry under the travelling crane. Air distribution is bydiffusers with a high induction rate to limit temperature deviations and air stratification.

The diffusion system by induction shall be approved by the organization CETIAT.

The maximum temperature difference is 1.5 °C between the ground and a height of 20 m.

The exhaust air is sucked by the units in the bottom part of the gantry. The fresh air providing theoverpressure is mixed with exhaust air upline from the air-handling units

The total recycling output is 60 000 m3/h (5 volumes per hour).

During normal operation, the coils must cool the environmental air without dehumidification, The coils arethen supplied with water chilled to 10°C maximum. The 10°C temperature is obtained using water chilledto 6°C by mixing using recirculation pumps (see hydraulic schematic diagram).

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During prolonged downtime, the economic operating conditions are obtained using the following principle:

– the fresh air-handling units are kept operating. Fresh air is dehumidified and reheated to obtainthe required hygrometric-thermal conditions

– only one of the two air recycling units of the environmental air operates. The other one isstopped.

� Return to nominal conditions:

After the doors are opened, the external air fills the hall. The units must enable return to nominalenvironmental conditions within 2 hours maximum.

The cold coils are fed with 6°C chilled water. The dehumidification capacity of the units is increased byreducing by two the recycling output by operating the motor variable speed unit. A hot coil is scheduleddownline from the cold coil to prevent the temperature of the blown air from dropping under theenvironmental dew point.

After returning to the required hygrometric conditions, the unit operates in normal mode to return theenvironmental air to the set point value.

Note:

The composition of units, the operating principle described and sizing and power provided in this file arefor reference purposes. The contractor is free to propose any other principle to obtain the expectedfunctions.

� Recycling units VCT P03 and VCT P04 supplying the gantry hall:

Two units are installed in two technical rooms one on top of the other at levels 18.40 m and 22.20 m.

Each unit mainly comprises:� an isolating flap manually operated on the box suction side.� an 85% opacimetric efficiency filter.� a cold coil, 8 rows at least. Regulation is provided by two 2-way valves. The first valve controls

regulation during normal operation without dehumidification (low chilled water output) and the secondvalve supplies the coil with a high chilled water output to enable return to nominal conditions.

� a device preventing the suction of droplets is provided.� a recovery pan for condensates with a trap for connection to a discharge.� A hot coil regulated by a 2-way valve to observe the environmental conditions during the

dehumidification phase.� a motorized isolating metal flap on the discharge of the unit.� a smoke and fire detector stopping the fan, closing the flap and sending an alarm.� a filter clogging detector, a MAGNEHLIC indicator and a differential pressure switch for control of fan

operation.� a blowing fan with a motor outside the air duct, driven by a dual belt. An electronic variable speed unit

is scheduled for the fan motor to compensate for the variation to the loss of head of filters according totheir clogging level and to decrease the recycling output during the dehumidification phase. Thenominal output of the fan is 30 000 Nm3/h.

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� Blowing and exhaust network in the area:

Air exhaust is provided through a grill located at level 18.40 of the gantry.

A sound trap is installed downline from the grill.

The exhaust plenum of the two units is connected to the output of the fresh air static box. Motorized flapsinstalled in the exhaust plenum and on the fresh air intake enable the adjustment of overpressure in thehall.

Both recycling units are connected to a main blowing sheath which is laid up to the top of the gantry. Theair is blown at high speed in the sheath to decrease its cross section.A sound trap is installed in the top part of the gantry.A filter chamber is installed downline from the sound trap. The filter chamber is fitted with high-efficiencyfilters, type EU 8. However, the chamber may later be fitted with very high-efficiency filters, type > 95 %DOP, to obtain a 1000 000 class cleanliness level in the top part of the gantry.At the filter chamber outlet, the sheath is divided into two branches supplying the diffusers.

The walls of the blowing sheath, the sound trap and the filter chamber are made of double skin insulatingpanels.A gangway is installed for access to the filters.

* Protection against the risk of overpressurizing sheaths is provided for by a pressure switch installedat the output of the units.

6.7.3 RMO room air-handlingFan coil units installed in the breast wall in the room carry out air-handling.Redundancy type N+1 is scheduled.

� Fan coil unit characteristics:

Each fan coil unit mainly comprises:

─ a body with panel easy to disassemble.

─ a fan with three operating speeds, with internal protection by an isotherm.

─ a cooling coil supplied with chilled water.

─ a two-way regulation valve.

─ an electronic regulator governing the regulation valve. The regulator is of a model designed for dialogon LonWorks type bus.

─ A recovery pan for condensates covering the area under the cooling coil and the regulation valve. Theunderside of the pan is heat-lagged with a sheet of closed cell alveolar rubber.

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─ one swivel blowing grill.

─ one pick-up grill with filter.

─ a set of feet to firmly secure to the ground, installed on anti-vibration studs.

─ two isolation valves, ¼ turn type, and one balancing valve are installed at the connection of each fancoil unit.

─ two heat-lagged flexible couplings for the chilled water supply.

The fan coil units are sized taking into account the maximum cooling performance levels and maximumsound levels to be reached at the average speed.

Fan coil units comply with standard NFE 36-102 and performance levels are certified by EUROVENT.

Condensate discharge lines are heat-lagged over their entire length. Discharge lines are part of this workpackage.

6.7.4 Energy room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

The fan coil unit is installed on a breast wall.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.7.5 TVC bay room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

The fan coil unit is installed on a breast wall.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.7.6 Air-conditioning technical room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.7.7 Fluid room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.7.8 BCV + INTF room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.7.9 UDMH and N2O4 room air-handling

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These rooms are not specially treated for temperature outside propellant transfer phases.

During these transfer phases, the rooms are scavenged by environmental air from the hall, which iscirculated by the propellant extraction system. The scavenging speed of 1 000 m3/h (20 volumes/hour)makes it possible to maintain the room temperature at a value very similar to that of the hall (25° C).

6.7.10 Toxic vapor detection room air-handling

Room air-handling is provided by a fan coil unit. No redundancy is scheduled.

Characteristics of fan coil units: ditto paragraph 6.7.3.

6.8 Hydraulic equipment

6.8.1 Hydraulic connections

Chilled water (6°C / 11°C) and hot water (40°C/ 30°C) are produced by the chilled water unit located in thebunker.

Connection of the water networks inside the gantry and the water networks of the bunker is scheduled attwo locations; the first in the forward zone and the second in the rear zone.

Connections are made manually. Connection couplings are of the CEFILAC type or similar. Couplingsare made of stainless steel. The tightening system is provided by a collar consisting of links hinged ontapered end fittings.

From each connection point, the chilled water and hot water network mainly comprises:

A manual isolation valve, made of stainless steel, ¼ turn type, with position transfer contact (open andclosed)

A bleed valve.

A pipeline running along the wall of the gantry to the penetration point at level 22.20 m.

A stainless steel bellows with attachment flange to piping.

Pipeline supports on the structure of the gantry.

A cylinder system making it possible to support the part of the pipeline located upline from the bellows.

A bleed cylinder installed at the top part of pipelines. A bleed pipeline with valve fed to bottom part.

External networks are made using steel pipelines, heat-lagged in plant with polyurethane foam. The outercoating of pipelines is high-density polyethylene.

The isolation valves and the pipelines bellows for cold water and hot water are not heat-lagged.

A stainless steel pan is scheduled under chilled water network bellows to collect condensates

No water connection is scheduled on condensate and bleed networks. Condensates drop in running trackgutters.

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6.8.2 Gantry internal water networks

� Internal network installation:

Internal networks are made with steel pipelines, heat-lagged in plant with polyurethane foam. Theexternal coating of pipelines is made of polyethylene.

* Requirements concerning making of internal water networks are defined in document DS-IT-IR-35GENERAL GROUND AIR-CONDITIONING SPECIFICATION.

* Condensate evacuation networks are heat-lagged over the entire route.

* Chilled water and hot water networks are heat-lagged over their entire route.

Water pipelines do not cross energy rooms, RMO, UDMH and N2O4, except for connection of apparatusinside these rooms

6.9 Compressed air distribution

This work package is responsible for compressed air distribution system supplying air-conditioningequipment.

Networks shall be made with copper pipelines. A pressure relief system with filter and bleed is scheduledat the network head.

Control electro-valves may either be installed close by or on control equipment or grouped in a centralizedcontrol cabinet.

6.10 Propellant vapor extraction

Propellant vapor is extracted from the following zones:� UDMH rooms, room N2O4.� In the hall of the gantry close to the propellant refueling couplings.3 configurations are selected: Gantry in forward zone, gantry in rear zone, gantry undergoing transfer.

6.10.1 Propellant vapor extraction in UDMH rooms

The operating principle is described in note VG-NT-21104-C-0010-CNES.

The networks and fans are made of 316 L stainless steel. Fans are installed at level 55 m. The fans arein compliance with standards and ATEX directives in force.

Fan motors are located outside the air duct. Motors are standard models, no ATEX constraints.

Flaps inside air ducts are installed in compliance with ATEX requirements. Control motors are air-operated.

� Extraction unit VCT P06 in UDMH room:

Installation of a ventilation unit is scheduled in the top part of the hall at level 55.00 comprising:

─ a 316 L stainless steel fan of nominal output 1 000 Nm3/h.

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─ a motor outside the air duct with direct drive from the fan

─ ATEX seals at the point where the shaft leaves the fan.

─ an isolating switch close by for maintenance. The position of the isolating switch is transferred tothe supervision system.

─ a differential pressure switch for control of fan operation.

� Extraction and rejection networks comprising:

─ A transfer grill located between the hall and the UDMH room.

─ A sealed flap with an air-controlled motor located on the transfer grill. The flap is installed on thehall side. Contacts make it possible to transfer the position of the flap to the air-conditioningsupervision system.

─ An extraction sheath and a suction grill. The suction grill is installed at the bottom part, close to thepropellant recovery zone.

─ An air motorized sealed flap with position contacts (open and closed). The flap is located on thesuction sheath.

─ Discharge sheath with rejection by rain arrester grill on the front of the gantry.

─ The outlet from the UDMH room chimney is located at 15 m at least from the outlet of the roomN2O4l chimney and from the outlet of the hall extraction chimney.

The Contractor shall provide all supporting work for the chimney and its attachment to the metal structureof the building.

All equipment (sheaths, grills, fans, etc.) in contact with air in room UDMH are made of 316 L stainlesssteel.

6.10.2 Extraction of propellant vapor from roomN204

The entire system (extraction unit VCT P07, sheaths, etc.) is identical to that scheduled in room UDMH.

6.10.3 Extraction of propellant vapor from the integration hall

The operating principle is described in note VG-NT-21104-C-0010-CNES.

Networks and fans are made of 316 L stainless steel. The fan is installed at level 55 m. The fan is of atype complying with ATEX directives and standards in force.

The fan motor is located outside the air duct. The motor is of a standard type as it is installed outside theATEX zones.

Propellant vapor is sucked close to the launcher filling connections. The suction zone is limited by a tanksecured to an appropriate frame, installed on the platform, and located under the fuelling level.

The link between the collection zone and the extraction sheath is by means of two DN 500 mm flexiblesheaths, quality corresponding to constraints (resistance to propellants, resistance to the negativepressure created by the fan, anti-static electrical properties).

The system is started by the CCS after detection of propellant leaks.

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� Extraction unit VCT P08 of the gantry hall:

The installation of a ventilation unit is scheduled in the top part of the hall, comprising:

─ a 316 L stainless steel fan, ATEX nominal rate 20 000 Nm3/h.

─ a motor outside the air duct with direct drive from the fan

─ ATEX seals at the point where the shaft leaves the fan.

─ an isolating switch close by for maintenance. The position of the isolating switch is transferred tothe air-conditioning supervision system.

─ a differential pressure switch for control of fan operation.

� Extraction and rejection networks comprising:

Suction of propellants is close to refueling connections on the launcher at level 34.80. The suction zone islimited by a tank secured to an appropriate source, installed on the platform, located under the fuellinglevel. The frame and the tank are made by the Mechanical Work Package.

This work package provides the following services:

─ The link between the collection zone and the vertical extraction sheath is provided by two DN 500mm flexible sheaths, quality corresponding to constraints (resistance to propellants, resistance tothe negative pressure created by the fan, anti-static electrical properties).

─ Two quick couplings for the connection of flexible tubes to the wall of the collection zone.

─ One suction sheath made of stainless steel running vertically in an opening located in theemergency stairs. The walls of the opening (Mechanical Work Package) are 2-hour fire arrester.

─ Two quick couplings for connection of coupling of flexible tubes to the vertical sheath.

─ Cables for connection of flexible sheaths to the earth.

─ An ATEX sealed flap with air motorization and position contacts (open and closed). The flap islocated on the suction sheath close to the suction fan.

─ A stainless steel discharge chimney. The chimney is installed in the space located in theemergency stair well.

─ The extraction sheath and the rejection chimney are made of 316 L type stainless steel.

─ The outlet from the hall room chimney is located at least 10 m from the outlet of the chimney ofroom N2O4 and from the outlet of the UDMH room extraction chimney.

The Contractor must make all supporting devices for the extraction sheath and its attachment to the metalstructure of the building.

All equipment (sheaths, grills, flaps, fans, couplings, etc.) in contact with the air of the hall are made of316 L stainless steel.

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� A compensation air feed grill, located at the bottom part of the gantry, with:

─ An external grill, rain arrester, made of stainless steel.

─ A sealed flap with air motorization and position transfer contacts to the supervision system andstops for adjustment of the negative pressure in extraction mode.

6.11 Mast ventilation

The purpose of mast ventilation is to overpressurize the rooms.

Ventilation is provided by a 300 Nm3/h fresh air output blown from the fresh air sheath of the bunker. Theconnection point is located in the mast base room.

A 2-hour fire damper is located at the penetration in the mast base room.

6.12 Air-conditioning Cabinet

An energy, regulation and control cabinet shall be installed at level 26.60 by the contractor of the workpackage.

6.13 CO2 dusting

Rooms no. 101, 201 and 801 are fitted with a fire extinguishing system by CO2 dusting (Low Current, FireProtection Work Package).

This work package shall schedule the ventilation system equipment for these rooms which will be identicalto that scheduled in the CO2 protected rooms in the bunker.

6.14 CO2 Decontamination

CO2 protected rooms shall be fitted with a decontamination system (port at bottom part, sealed flap,discharge sheaths etc.), composition identical to that installed in the CO2 protected rooms in the bunker.

Note: this equipment is not illustrated on drawings.

7 ENERGY AND REGULATION-CONTROL

The power and regulation-control cabinets shall be located as follows:- in the bunker: room 126- in the gantry: level 26.60

7.1 Energy Principle

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The Contractor shall provide all electric power supplies needed by his equipment.

All services are to provided downline from cable provisions left by the Energy Work Package,especially:

� cables.� cable trays� cabinets and electric boxes.� general switch on each cabinet and each electric box. The general switch is installed on a side face of the electric cabinets. Opening of the cabinet door does

not require closing of the switch.� protection and control devices: For motors, the solution comprising triple fuses, contactor, thermal relay, etc., is prohibited. The solution scheduled comprises: a circuit breaker with thermal protection for the motor and a contactor.� connections to the earth network.� proximity isolating switches.

The electric power supply of equipment is in compliance with the following principle:

� Electric power cabinets: The first electric cabinet provides for control and high power supply to the equipment of the Air-conditioning Work Package. This electric cabinet is connected to the category I and II power cable provisions left by theENERGY Work Package. When equipment redundant to other equipment is scheduled, the equipment servicing theredundant equipment is installed in a cabinet separate from the first cabinet.

� Command-control electric cabinet: Regulation programmable controllers and electric-pneumatic control equipment for pneumaticmotors are installed in this cabinet. This electric cabinet is physically separated from the power cabinet. The cabinet is connected to the category III energy cable provision left by the ENERGY WorkPackage.

� Regulatory emergency manual stopping and fire detection provisions: The Contractor installs the following equipment: A general switch with a control handle outside each cabinet or electric box. An emergency stop push button to be installed close to the entrance door of each technicalroom, bearing an identification label. The push button cuts all high power supplies in the room involved by activating a transmissioncoil on the cut-off devices of each power supply. The category III power supplies are not cut by

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the emergency stop button. The control button is a mechanically locked activator protectedagainst untimely action to prevent any unwanted triggering. Two indicator lights are associatedwith the emergency stop button: one green color power-on indicator and one red color power-offindicator.

� Speed variation: see paragraph 0.

7.2 Regulation

* Regulation/Control is provided by means of programmable controllers.

* Controllers integrated in certain air-conditioning cabinet equipment, etc… may be of a different make.In this case, they must be fitted with interface boards for dialog with the supervision system and theprogrammable controllers.

* Programmable controllers are installed in the section powered with category III energy of each electriccabinet.

* The Contractor shall provide the entire Regulation/Control equipment including the air-conditioning linkbus.

* Regulation equipment complies with the ADF constraints for zones involved.

* In particular, ADFs are the measurement probes installed in the air flow of recycling units of ADFrooms.

7.2.1 Regulation/Control programmable controller functions

* Programmable controllers perform control, regulation and command functions for all air-conditioning equipment.

* The following constraints are to be taken into account:

* When two units are redundant, one in relation to the other, the control, regulation and commandfunctions are performed by two separate programmable controllers.

* Equipment must operate under nominal conditions if the bus link to the air-conditioning supervisionsystem does not operate.

* In case of failure to programmable controllers or programmable controller/supervision system linkbus, a level I alarm is sent to the CCS.

* A forced operation command for equipment (pumps, CTA, etc.) is available.

* Regulation valves can be operated by hand in case of programmable controller failure.

* Regulation programmable controllers must be able to dialog with:� .other regulation controllers by the bus link.� .the air-conditioning cabinet controllers by a bus link using LonWorks or Jbus protocol.� .the regulators of fan coil units by a bus, using the LonWorks protocol.� .the air-conditioning supervision system by an Ethernet type bus link.

Regulation programmable controllers are of Landis and Staefa make from SIEMENS or equivalent.

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Functions performed by programmable controllers in the gantry.

� Fresh air-handling units:� start-up of the redundant unit following failure of the operating unit.� control of motorized flaps in liaison with the units.� switching over of units each week.� alarm management: motor fault, belt, electric power supply, filter clogging, position of motorized flaps.� regulation of blown air characteristics (temperature and hygrometry).� changeover of instructions in compliance with commands sent by the air-conditioning supervision

system or by the CCS.� stopping of the units in compliance with the command sent by the air-conditioning supervision system

(detection of external contamination, etc.) or by the CCS.� status of commands, temperature and hygrometric probe measurements, position of regulation valves,

are accessible from the supervision system.

� Group of two redundant units operating in recycling mode in the hall:

Functions provided by the programmable controller are identical to those described for fresh air-handlingunits except for the following:

� the return to nominal conditions function is triggered by pressing the control button located close to the

gantry door.� following an operating command in economic mode, one of the units is stopped.� stopping of the units when the hall doors are open.

� Propellant vapor extractors from UDMH and N2O4 rooms: � start-up and stopping of extractors following a command sent by the CCS.� motorized flap command in liaison with fans.� Alarm management: motor faults, belt, electric power supply, position of motorized flaps and condition

of the proximity isolating switch.� status of commands and position of flaps are accessible from the supervision system.

� Group of two air-conditioning cabinets operating in redundant mode:

Each cabinet operates its own programmable controllers dialoging with the regulation programmablecontrollers and the supervision system.

The functions managed by the supervision system are as follows: � switchover of the operating cabinet and the redundant cabinet each week.� dialog of the redundant cabinet following an operating equipment failure.� management of the alarm summary sent by the programmable controller corresponding to each unit.

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� changeover of instructions in compliance with the commands sent by the Air-conditioning supervisionsystem and the CCS.

� Foul air extractors in sanitary facility zones:

� management of electric power supply faults.

� Fan coil units: � management of electric power supply faults.� Changeover of instructions in compliance with commands sent by the air-conditioning supervision

system and the CCS.

� Pressure switches providing protection against overpressure in sheaths: � stopping of a fan following detection of a dangerous overpressure and management of corresponding

alarms.

� Filter chamber: � control of filter clogging and management of corresponding alarms.

� Door opening control:

Blowing of fresh air and ambient air recycling are stopped when the hall doors are open.

The Contractor shall schedule the installation of door contacts, link cables between contacts of doorsand programmable controllers and a control button made available for users to start the return to nominalconditions phase.

� Temperature and hygrometric probes:

To carry out the regulation functions, the Contractor shall install at least the following probes:� A temperature probe and a hygrometric probe for external air.� A temperature probe and a hygrometric probe for the air at the outlet of each fresh air-handling unit.� A temperature probe and a hygrometric probe for air intake by recycling units and by air-conditioning

cabinets.� Two temperature probes and two hygrometric probes to be installed in halls, respectively at level 40 m

and at level 20 m.� One environmental temperature probe in the rooms with fan coil units.� One environmental temperature probe in the UDMH and N2O4 rooms.

7.2.2 Motor speed regulation

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All fan motors of air-handling units (fresh air CTA and recycling CTA) and water network pumps arepowered by an electronic speed regulator controlling variations to the power supply current frequency.

The purpose of varying the fan speed is to enable adjustment to outputs at equipment start-up and tocompensate for the effects due to filter clogging.

Compensation for filter clogging is by manually operating the speed regulator potentiometer

The Contractor shall install an output indicating and measurement device on each unit.

The variation of the pump speed is related to the choice of the two-way regulation valves on the waternetworks.

The electronic speed regulators are installed close to controlled equipment. They comply with CEstandards concerning electro-magnetic emissions

All equipment necessary to prevent electrical interference and electro-magnetic interference must beprovided (filters, cable shielding, manufacturer’s recommendations, etc.).

When two redundant units exist, each unit is fitted with its own speed regulator.

When a unit is not backed-up (redundant) the speed regulator, controlling it must be fitted with a manualreverse to power the motor directly without using the regulator.

Speed regulator faults are returned to the supervision system.

7.3 Supervision system

The supervision system does not control and regulate air-conditioning equipment. This function isperformed by the regulation programmable controllers. Regulation programmable controllers mustoperate even if their link with the supervision system is lost.

The main principles of the SUPERVISION system are as follows:

Switchover of instructions from normal mode to economy mode.

Management of cooling unit cascading.

� Classification of alarms according to the levels of priority and transmission of summary reports to theDAC.

� Editing of alarms as they occur.

� Neutralization of bursts of alarms which occur in case of an energy breakdown.

� Modification of set points of regulation programmable controllers.

� Display of operating status of equipment and faults as block diagrams including a graphicrepresentation of equipment.

� Display of water isolating valves for connections between the bunker and the gantry.

� Recording of energy counters and preparation of monthly and yearly budgets.

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� Recording of electrical consumption and cooling production of chilled water production units andpreparation of monthly and yearly budgets. Data is recorded from the group programmablecontrollers.

� Users provided with the possibility of carrying out detailed follow-up of parameters defined, accordingto requirements.

To produce the graphic screens, the Contractor shall schedule:

� A general menu screen.

� Alarms:

. a screen showing alarm status.

. a screen enabling display and printout of history reports.

� Energy counting: a screen with a consumption summary per month and per year.

� Air supply:

. a general screen based on the air schematic diagram with display of the on/off/fault status of equipmentusing different colors.

. a detailed screen per group of air-handling units, in particular showing the status of equipment (flaps,regulation valves, etc.) and the values of probes (temperature and hygrometry).

� Water system:

. a general screen of the chilled water system based on the schematic diagram with display oftemperature and display of equipment status (pumps, valves connected to the gantry, etc…).

. a general hot water screen produced according to the same principle as for chilled water.

� Cooling units and air coolers:

A screen with details per group, with measurement of operating parameters (pressure, temperature) ofcold power, energy consumption and accumulated duration of operation.

The air-conditioning supervision system is installed in the air-conditioning control room of the bunker.

This work package shall include a cable and a sealed manual connector for connection of programmablecontrollers of the gantry to the air-conditioning supervision system of the bunker.

The linking cable runs in parallel with chilled water and hot water pipelines supplying the gantry. Theconnector is located close to the water network connection couplings.

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The linking cable is protected against lightning.

The supervision system comprises:

� A PC type computer, 2 GHz Pentium processor, 256 Mb RAM and 30 Gbhard disk

� 19‘’ color screen.

� A printer listing alarms as they occur.

� A supervision software running under Windows NT

� Equipment for connection of the supervisor to air-conditioning programmable controllers, coolingunits, air-conditioning cabinets, energy counters and the DAC.

The supervision system is powered with category III energy.

7.4 CCS commands (control/command/housekeeping)

7.4.1 CCS links to the gantry programmable controllers

The CCS dialogs with the programmable controllers of the gantry by means of two types of links: wirelinks conveying binary signals (TOR) and a bus link using Jbus protocol.

The interface with the CCS is located in the air-conditioning technical room at level 26.60 of the gantry.

This work package shall include:

– terminal boards for connection of cables and buses.

– interface boards for binary links with programmable controllers.

– an interface board for the Jbus link.

– programming of programmable controllers for control of equipment and transmission of air-conditioning system information to the CCS.

� CCS commands sent by binary wire links (TOR) from the CCS to the gantry air-conditioningsystem programmable controllers:

� Start-up of the integration hall decontamination system (fan and associated flaps) in case of propellant

leaks.� start-up of the N2O4 room and UDMH room scavenging system (fans and associated flaps).� start-up of the decontamination system (fans and associated flaps) in case of propellant leaks in the

UDMH room.� start-up of the decontamination system (fans and associated flaps) in case of propellant leaks in the

N2O4 room.� start-up of the CO2 fire-fighting system: one signal per room.� start-up of the CO2 decontamination system: one signal per room

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� Signals sent by the CCS to the air-conditioning programmable controllers of the gantry are byJbus type bus link:

� General stop/start air-conditioning command for the gantry movement sequence.� Air-conditioning stop/start command during the rocket lift-off phase with fresh air intake remotely.� start-up of the integration hall decontamination system (fans and associated flaps) in case of propellant

leaks.� start-up of the N2O4 room and UDMH room scavenging system (fans and associated flaps).� start-up of the decontamination system (fans and associated flaps) in case of propellant leaks in the

UDMH room.� start-up of the decontamination system (fans and associated flaps) in case of propellant leaks in the

N2O4 room� start-up of the CO2 fire-fighting system: one signal per room.� start-up of the CO2 decontamination system: one signal per room.

� Signals transmitted by the gantry air-conditioning programmable controllers to the CCS byJbus type bus link:

� All air-conditioning equipment status signals.� All fault and alarm signals� Values measured by temperature probes and hygrometric probes.

7.4.2 CCS links to the bunker programmable controllers

The CCS dialogs with the programmable controllers of the gantry by means of two types of links: wirelinks conveying binary signals (TOR) and a bus link using Jbus protocol.

The interface with the CCS is located in the air-conditioning control room no. 126 of the bunker.

This work package shall include:

– A terminal board for connection.

– an interface board for binary links with programmable controllers.

– an interface board for the modbus link.

– programming of programmable controllers for control of equipment and to send air-conditioningsystem signals to the CCS.

� CCS commands are transmitted by binary wire links (TOR) from the CCS to the air-conditioning programmable controllers of the bunker:

� start-up of the CO2 fire-fighting system: one binary signal for each of the following rooms: no. 02,04,

07, 08, 09,12, 13, 14, 15,16, 17, 18, 101, 103, 111, 112, 113, 115, 116.� start-up of the CO2 decontamination system by CCS: one binary signal for each of the following rooms:

no. 02,04, 07, 08, 09,12, 13, 14, 15,16, 17, 18, 101, 103, 104, 107, 111, 112, 113, 115, 116.� closing of the fresh air inlet valve of the withdrawal room.

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� Signals sent by the CCS to the air-conditioning programmable controllers of the bunker by the

modbus type bus link: � general air-conditioning stop/start command for the gantry movement sequence.� air-conditioning stop/start command during the rocket lift-off phase with fresh air intake remotely.� remote fresh air intake start/stop command during the launcher lift-off phase � start-up of the CO2 fire-fighting system: one binary signal for each of the following rooms: no. 02,04,

07, 08, 09,12, 13, 14, 15,16, 17, 18, 101, 103, 111, 112, 113, 115, 116.� start-up of the CO2 decontamination system by CCS: one binary signal for each of the following rooms:

no. 02,04, 07, 08, 09,12, 13, 14, 15,16, 17, 18, 101, 103, 104, 107, 111, 112, 113, 115, 116.� Closing of the fresh air inlet valve of the withdrawal room.

� Signals sent by the bunker air-conditioning programmable controllers to the CCS by themodbus type bus link:

� All air-conditioning equipment status signals.� All fault and alarm signals� Values measured by temperature probes and hygrometric probes.

7.5 SUPERVISION

The regulation programmable controller sends two summary alarm signals to the Low Current WorkPackage:

� a summary report on level 1 alarms corresponding to system faults requiring urgent action.� a summary report on level 2 alarms corresponding to system faults not requiring emergency action.

The Low Current Work Package sends these alarms to the S.A.A.A. via CCS.

This work package is responsible for programming of regulation programmable controllers to classifyalarms according to their level of severity and to prepare summary reports for alarms.

7.6 LIGHTNING PROTECTION

Protection from the effects of lightning shall be scheduled by the Contractor.

The services to schedule are defined in the VEGA launch zone lightning study (document no. VG-NT-21-C-0008).

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8 MANDATORY BUNKER AND GANTRY OPTIONS

The Contractor shall assess the following mandatory options related to the elimination of equipment scheduled asredundant equipment in the basic solution:

8.1 Option 1

Elimination of the redundant fresh air-handling unit of the bunker.

8.2 Option 2

Elimination of the redundant air-conditioning cabinet of the HV room no. 116 of the bunker.

8.3 Option 3

Elimination of the redundant air-conditioning cabinet of the UPS room no. 113 of the bunker.

8.4 Option 4

Elimination of the redundant air-conditioning cabinet of the BCV-CCS room no. 103 of the bunker.

8.5 Option 5

Elimination of the redundant air-conditioning cabinet of the UPS room no. 018 of the bunker.

8.6 Option 6

Elimination of the redundant air-conditioning cabinet of the payload bay room no. 101 of the bunker.

8.7 Option 7

Elimination of the redundant air-conditioning cabinet of the category III CU room no. 007 of the bunker.

8.8 Option 8

Elimination of the fresh air static box of the gantry hall with the fresh air dehumidification function beingperformed by the hall recycling units.

8.9 Option 9

Elimination of the fresh air static box of the gantry hall with the fresh air dehumidification function beingperformed by the hall recycling units.

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8.10 Option 10

Elimination of the redundant fresh air-handling unit of the technical rooms of the gantry.

8.11 Option 11

Elimination of water connections (chilled water and hot water) between the gantry and the bunker in rearposition.

8.12 Option 12

Elimination of the fresh air-handling unit VCT M03 specific to the launch phase. The unit is then replacedby a single helicoidal fan for suction of bunker fresh air and gantry fresh air in the remote air intake.

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9 VEGA ELA2 OFFICE AIR-CONDITIONING

9.1 GENERALThe VEGA operational offices will be located on the ground floor of the existing KEPLER and BESSELbuildings (Laboratories Annex) at ELA2. Consequently, it is necessary to update the systems to ensurefuture service life of around 10 years from a technical and regulatory standpoint.The purpose of this document is to describe the systems required for air-handling in these rooms.

Notice that chilled water production is provided by the chilled water unit existing in the ELA2.

9.1.1 Inventory of conditions before works

* The Contract Holder shall prepare an inventory of conditions, in the presence of a Bailiff,before starting work on modified systems.

*

9.1.2 Scope of works

* Systems shall comprise all works required to satisfy specifications laid down, especiallysupply and implementation:

� of the thermal design description for rooms to be handed over when replying to the call fortenders.

� Of the removal of fan coil units existing on the ground floor of KEPLER.� Of the removal of recycling boxes and of the power/regulation cabinet of the air-conditioning

technical room no.11 of the BESSEL building.� Of the removal of the sanitary extraction unit.� Of the removal of all chilled water pipelines of KEPLER ground floor and replacement by

new pipelines.� Of the installation of new thermal handling equipment for rooms.� Of the replacement of the equipment regulation/control systems.� Of the fresh air connection of the KEPLER antenna and of the replacement of the blowing

outlets.� Of the replacement of the chilled water network of the KEPLER building ground floor.� Of the fire safety devices.� Of the tests and start-up of the system� Of the procurement, storage and protection of equipment during site works� Of the lifting and safety means during site works.� Of the fire and technical alarm transfer interfaces.� Of the digitized updating of drawings.

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9.1.3 Performance goals

* The Contractor of this work package is committed to results based on regulations and ongeneral and particular specifications indicated in this file.

* The requirements defined in paragraph 3.2 shall be observed, especially with regard to:� environmental thermal-hygrometric conditions.� overpressure in the rooms.� sound level of equipment in the rooms.

The following constraints are to be taken into account:� optimization of energy consumption.� ease of access to equipment for maintenance and repair operations.� the Contractor shall only install equipment that can justify service life and availability of spare

parts for at least ten years.

9.2 BRIEF DESCRIPTION OF ROOMS

KEPLER ground floor:

All ground floor rooms are offices (11) and conference rooms (2). (See drawings 195 VD 1739 6000and 195 VD 5460 010)

These rooms are air-conditioned by fan coil units to be replaced (inefficient equipment installed whenthe building was built). The fresh air inlet is indirectly from the air-handling unit located in the air-conditioning technical room of the “ ‘Laboratory Annex ” of the Bessel building. (See drawing 194 KD1739 005)

A direct connection to the fresh air network is to be scheduled and blowing outlets are to be replaced.

Extraction from sanitary facilities is performed by an extraction unit that also has to be replaced.

BESSEL ground floor:

The rooms involved concern around ten offices and rooms, one landscape office, one conference room,one ex-laboratory room.(See drawing 194 BD 1739 001)

These rooms are air-conditioned by air recycling boxes which are to be replaced, considering their age(this equipment was installed when the building was built). Fresh air is produced by a fresh air-handlingunit (See drawing 194 KD 1739 005)

The power/regulation cabinet identified 194 11 40 (Drawing 194 VD 5460 051) and located in the air-conditioning technical room no.11 will be replaced. The equipment currently installed is no longer incompliance and no longer available on the market.

The drawings concerning these rooms are appended to the file:

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KEPLER/BESSEL Complex:

1604 BD 1739 0001

KEPLER:

195 VD 1739 6000195 BD 1739 6000195 VD 5460 010195 VD 4114 001195 VD 5460 001195 VD 5460 002195 VD 5460 0003195 VD 5460 004

BESSEL:

194 KD 1739 005194 BD 1739 001194 VD 5460 051194 VD 1739 004

9.3 INTERFACE with the Low Current Work PackageThis work package makes available two summary alarm reports for regulation equipment by meansof two “dry” contacts for the LOW CURRENT Work Package:

* - 1 Level-1 alarm (TA)

* - 1 Level-2 alarm (TS)

* The alarm summary reports are sent to CCS by the Low Current Work Package.

9.4 INTERFACE with the CIVIL ENGINEERING Work PackageThe Contractor shall coordinate his works with the works of the Civil Engineering Work Package for thereplacement of suspended ceilings.

9.5 SIZING BASIC CONDITIONS

9.5.1 External climatic conditions

1. dry temperature = 32°C.

2. weight of water in air = 20.5 g / kg AS, i.e. a 68% relative humidity rate

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9.5.2 Environmental conditions in rooms

The environmental conditions to obtain in rooms are summarized in the following tables:

1) Room environmental temperature nominal condition (° C).2) Room relative hygrometric nominal condition (%).3) Maximum acoustic level generated by air-conditioning equipment in dB ISO NR.4) Room overpressure in relation to the outside in Pascals.5) Hygienic fresh air output (m3/h/pers)6) Fresh air: output adjusted according to overpressure requirements

NC = not controlled

Rooms Temp. RH Noise Overpressure.

Outputfresh air

Other conditions

(°C)

(1)

(%)

(2)

level dBA(3)

(Pa)

(4)

m3/h/pers

(5)

Remarks

KEPLER offices 24°C +- 2 55 % +- 10 55 10

BESSEL offices 24°C +- 2 55 % +-10 55 10

Technical rooms NC < 65% 55 (6)

Sanitary facilities NC NC 55 Foul air extraction

9.5.3 Study baseline

A forecast budget shall be prepared by the work package contractor taking into account a 10%overpower on cooling requirements and a 15% overpower on thermal requirements.The Contractor is bound to size equipment according to the characteristics of the walls effectivelyinstalled. The Contractor is responsible for carrying out his own sizing study. The thermal budgetdesign description shall be included in the answer file to the call for tender.

9.6 DESCRIPTION OF EQUIPMENTThe supplier shall deliver a system performing all functions described below.The Contractor shall only install equipment that can justify a service life and availability of spare parts fora minimum period of ten years.

9.6.1 Chilled water network

The chilled water network supplying the fan coil units of the Kepler ground floor, and routed in thesuspended ceiling, shall be replaced in compliance with the requirements of DS-IT-IR-35.

From the connection point at the corner of the building, the network shall be made of pre heat-lagged steeltube.

Isolation valves are scheduled to isolate the ground floor and the floor networks.

9.6.2 VEGA KEPLER office air-conditioning

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FAN COIL UNITS

* Environmental air-conditioning is provided by fan coil units installed in the ceilings of eachroom. These units shall comply with standard NF E 36 102 and be EUROVENT certified.

* The fan coil units are sized according to the cooling power and sound levels to reach ataverage speed at the most.

* They shall be 3 speeds and the motor shall drive 2 turbines at the most.

* Cold parts and especially the bottom of condensate pans shall include reinforcedinsulation.

* Fan coil units are paneled models with intake grills on the bottom.

* Access to the filter must be easy without any removal of the paneling necessary.

* The paneling shall be easy to remove for maintenance.

* The fins of the blowing grill shall swivel.

* Fan coil units shall be connected to the network with pre-insulated stainless steel flexiblecouplings with isolation valves fitted in an intermediate position.

* Each fan coil unit shall be provided with two isolating valves and one output adjustmentvalve.

* Fan coil unit regulation is provided by an electronic regulator controlling the chilled watervalve.

* Electronic regulators are not interfaced. It is not possible to change remotely the setpoint.

* The adjustment potentiometer of the fan coil unit set point shall be installed on thepaneling of the fan coil unit.Condensates shall be discharged by gravity to existing PVC networks. Networks shall bediameter 32 at least from the pan, heat-lagged, with a 2cm/m flow slope minimum .

* Electric power supply and earthing of fan coil units shall comply with standard 15 100 andthe decree dated 11/14/88.

CONDENSATE DISCHARGE

The main condensate discharge PVC collector routed in suspended ceilings shall be kept.However, the Contractor shall verify that discharge takes place under good conditions along theentire run and that there is no risk of condensation when crossing suspended ceilings.

CHILLED WATER NETWORKS

The Contractor shall remove all chilled water networks at ground floor level of the KEPLERbuilding and replace them with new networks.

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Pipelines shall be laid according to the same principle as the one used in the rooms of thebunker and in compliance with CNES requirements.Networks shall be balanced after completion of works.The Contractor shall schedule the installation of two isolating valves on the network servicingthe ground floor and two isolating valves on the existing networks servicing the other floors ofthe building.

SANITARY FACILITY EXTRACTION

The extraction system for foul air in sanitary facilities operates permanently and must bereplaced.The new equipment shall be paneled and fitted with a galvanized steel fan, with a singlecentrifugal louver.A sound attenuator shall be installed, if necessary, on the suction sheath of the extractor.A roof top discharge shall be built using a 316 L stainless steel rain arrester pipe with a bird-proof grill.

FRESH AIR-HANDLING

Fresh air-handling is provided by a central box located in the air-conditioning technical room.This equipment is not to be replaced.

Fresh air intake in rooms is provided by an existing network routed in the suspended ceilings,conveying a mixture of fresh air and recycled air. The Contractor shall make the connection ofthe ground floor “ KEPLER ” antenna directly on the fresh air networks. A new section of heat-lagged and galvanized steel sheaths will make the necessary link. Self-adjusting outlets shallbe installed in each office. The Contractor shall verify that the network pressure is sufficient forthe operation of self-adjusting outlets.

9.6.3 VEGA BESSEL OFFICES air-conditioning “ Laboratory Annex ”

* Environmental air-handling in these rooms is provided by 3 recycling boxes and 1 freshair box located in the technical room no. 11 of BESSEL.

* The three recycling boxes as well as the power/regulation cabinet are to be replaced.

* The following specifications are to be taken into account:

AIR CONDITIONING BOX

The air-conditioning units shall be make CLEVER or similar.

Classification:

- Classification required according to standard NF EN 1886 is as follows:Mechanical resistance of the paneling: Class 2A (Deformation = 4 mm/m)

Paneling air leak: Class A (Leakage rate = 1.32 l/s.m²)

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Thermal performance: Class T1 (Thermal conductivity U � 0.5 W/m².K)

Thermal bridge: Class TB1 (0.75 < kb < 1).

Filter by-pass leakage: according to the filter class (k in % of the nominal output)

Furthermore, the following requirements shall be met:

Paneling:- Panel insulation shall be with PU foam- Metal sheets shall be rust-proofed, pre-lacquered or plastified (skin plate). Holes shall be

drilled before treatment.- No signs of condensation shall occur inside the paneling.

Filtration:

- Filtration shall be of a minimum efficiency of 50% opa (F5 according to standard NF EN 779)- Filter frames installed on slides shall be made of galvanized steel- Filtration cells shall be standard size.- Access door to the filtration section shall be fitted with two ¼ turn type handles. Hinges shall

be secured with 316L stainless steel hardware.- The filtration section shall include a loss of head indicator, direct display, graduated in

Pascals and include a minimum clogging limit mark.- PVC pressure connections shall be installed to control losses of head in coil and ventilation

sections.

Ventilation Section:

- The fan shall be of the centrifugal type with two louvers driven by a two-speed motor.- The turbine and the shaft are statically and dynamically balanced- The fan is fitted with a flexible connection sleeve at the discharge- The fan as well as shafts and pulleys shall be corrosion-proof.- The fan/motor unit is installed on a frame, isolated from the box by means of vibration-proof

blocks. The frame is corrosion-proof.- The motor support is fitted with a “tensioning” plate for adjustment of belt tension.- Transmission is by v-belts (N + 1). Drive and driven pulleys shall be of a fixed diameter and

with an all-purpose hub.- A differential pressure switch shall be installed to control when there is no air flow. This

pressure switch shall measure the loss of head of a fixed unit (coil, etc.)- The ventilation section is accessible by means of a door, fitted with two ¼ turn type handles.

The section is protected on the inside with a removable, corrosion-proof mesh casing,. Amicroswitch type door contact shall be installed to cut off power and for mechanical locking.

- The motor coil protection is tropicalized, IP55, thermal class F with opening isotherm. Themotor shall be three-phase, 400v, 50Hz.

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Chilled water / Hot water Coil:

- The coil is made of copper tube with aluminum fins. The size data shall be defined so as toobtain the required performance levels and avoid dragging of any water downline from thecoil.

- The assembly system shall ensure that there is no bypass around the coil.- The coil shall be removed on a slide- The droplet separator is made of PVC or 316L stainless steel- The condensate recovery pan shall be made of 316L stainless steel, insulated on the lower

side and sloped towards the discharge. The discharge port shall be DN 32 at least, fittedwith a trap.

Support:- Each air conditioning box shall be delivered with a corrosion-proof support frame. Assembly

shall be without any galvanic coupling between the structure and the box. The entire unitshall be installed on the handling tray.

Note: The values given are for information purposes and the Contractor is responsible for hisown sizing description.

POWER/REGULATION CABINET

The electric cabinet shall be provided and installed in compliance with standards and decrees inforce, especially standard NF C 15-100, and decree dated November 14 1988.Systems shall be made in compliance with manufacturer’s recommendations and technicalinstructions.

An emergency stop push button is located outside on the front of the cabinet. This emergencystop push button is of the push-held type and is under a glass panel.

All provisions are implemented so that systems restart after a mains failure or afternormal/emergency switchover and vice versa

Power supplies for the regulation automatic system is protected from microcuts by an anti-shortcycle device.

Input and output converters are clearly identified in the cabinet.

The cabinet is of the dust and sprayed water sealed type.

The diameter of control and indicating units is 22 mm.

Lamps are of the diode type (24V) or neon type (230V).

All conductors are numbered at both ends according to the identification system in force.These identification numbers correspond to drawings and working drawings.

Connection of external cables is mandatorily to a connection terminal board.

Current measurement using an ammeter clip is possible on each power conductor.

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Cabinets are provided with at least 20% spare space for future extensions. This space mustalso be provided at the various terminal boards, regulation sockets, etc.

Cabinet or box doors are fitted with RONIS 405 type key locks.

RO2V cable routing in cabinet channels is prohibited.

All connection terminal boards to the outside are installed around the cabinet and not in themiddle of a frame, mixed up with apparatus.

The power and regulation part are physically separate in the cabinet. Separation shall be takeninto account for cable routing depending on the type of signals used.

Alarm, control/regulation terminal boards shall be made with disconnectable type terminals withtest provision (blade type).

Each wall crossing is fitted with an appropriate packing gland.

Power supplies to peripherals (valves, motorized flaps, etc.) is with 24V by means of one ormore special power supplies.

An output contact common terminal is installed on the output terminal board.

The cabinet shall be fitted with at least the following:- one control isolating switch, lockable,- internal lighting, neon type, servo-controlled by door opening- one 230V /16A power socket with 30mA differential circuit breaker,- one 24 V power-on white indicator,- one 230 V power-on white indicator,- one level 1 fault general red indicator,- one level 2 fault general orange indicator,- one fault acknowledgement push button,- ventilation at bottom side part with filter, insect-proof netting and extraction grill on the

opposite top side,- a storage compartment for drawings, corresponding to the volume of documentation,- one lamp test push button,- one reset push button per fire damper- one terminal board for analog inputs,- one terminal board for binary inputs (TOR),- one terminal board for analog outputs,- one terminal board for binary (TOR) outputs,- one intermediate terminal board,- one blade terminal board for transfer of centralized alarms with packing gland provision.- one power terminal board.Note: all internal and external information concerning the cabinet shall be on riveted labels.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

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REGULATION/CONTROL PROGRAMMABLE CONTROLLER

The system is fitted with a digital regulation system, type and make shall be approvedbeforehand by the CNES.

A programmable controller carries out the control, regulation and command function of allequipment.

A forced operation command for equipment is available.

Regulation valves can be operated by hand in case of programmable controller failure.

A terminal for adjustment of set points and display of all connected points shall be available inthe cabinet.

The priority faults, other than the safety functions, operate a level 1 general alarm. Non-priorityfaults activate a level-2 general alarm.

CTA Management:� Alarm management: motor fault, belt electric power supply, filter clogging, etc, …� Regulation of blown air characteristics (temperature / hygrometry)� Changing of set points (Nominal / Economy)� Status of commands, probe measurements, position of regulation valves are accessible

from a display terminal.� Stopping of CTAs in case of fire detection� Control of motorized flaps on fresh air systems� CTA stopping if the chilled water temperature is outside specifications (> 10°c)

Specific regulation documents:

The Contractor shall supply the following items:- To be handed over before beginning of works for approval:- All wiring and regulation diagrams,- The logic diagram and functional analysis describing the start up, stopping and safety

procedures of systems managed by the regulation system.- The test and validation procedure for alarms and functions managed by modules.To hand over during acceptance:- The floppy disk with the program recorded under DOS and compressed in Zip format,- The program listing with regulation parameters,- The electrical diagram of input and output sockets, the distribution electric drawing,* The validation and test report of the regulation system functions

*

FIRE DAMPER

The Contractor shall install a 2 hour fire damper on all sheaths crossing the air-conditioningtechnical room.

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* The type of fire dampers comply with French standards with a guaranteed fire arrestercapacity.

* The valve shall be fitted with:

* . a thermal triggering device at 70°C.

* . two valve position transfer contacts for control by the programmable controller withindicating lights on the general air-conditioning cabinet.

* . a remote resetting motor from the air-conditioning cabinet.

*

EMERGENCY CUT-OFF

* An emergency cut-off with easy access, appropriately identified, shall be installed outsidethe air-conditioning room, close to the exit in the access corridor. This easy-to-access devicewill cut-off all equipment in the technical room.

*

* SANITARY EXTRACTION

* The sanitary facility extraction unit shall be replaced. Requirements are the same asthose given for the KEPLER building.

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10 CDL3 OPERATIONS ROOM AIR-CONDITIONING

10.1 GENERALThe VEGA operations center will be located in room 167 on the first floor of CDL3. Consequently, it isnecessary to schedule the air-conditioning of these rooms taking into account the installation of newequipment (4 control consoles in the operations room and 10 racks in the BCV technical room).The purpose of this document is to describe the systems required for air-conditioning in these rooms.

10.1.1Inventory of conditions before works

The Contract Holder of the Work Package shall prepare an inventory of conditions, in the presence of aBailiff, before starting work on modified systems.

10.1.2Scope of works

* Systems shall comprise all works required to satisfy specifications laid down, especiallysupply and implementation:

� Of the thermal design document for rooms to be handed over during the answer to the callfor tenders.

� Of the installation of new thermal handling equipment in rooms� Of connection of the chilled water and electric power supply of new equipment.� Of the fire safety devices.� Of the tests and start-up of the system� Of the procurement, storage and protection of equipment during site works� Of the lifting and safety facilities during site works.� Of the fire and technical alarm transfer interfaces.� Of the digitized updating of drawings.

10.1.3Performance goals

* The Contractor of this work package is committed to performance results based onregulations and on general and particular specifications indicated in this file.

* The requirements defined in paragraph 3.2 shall be observed, especially with regard to:� environmental thermal-hyrgometric conditions.� overpressure in the rooms.� sound level of equipment in the rooms.

The following constraints are to be taken into account:� optimization of energy consumption.� ease of access to equipment for maintenance and repair operations.

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� the Contractor shall only install equipment that can justify service life and availability of spareparts for at least ten years.

10.2 BRIEF DESCRIPTION OF ROOMS

VEGA room in CDL3, comprises 2 rooms:

- The operations room- The BCV technical room

Control consoles and racks, installed on a false floor, shall be installed in these 2 rooms.

Currently, air-conditioning is provided by two networks (recycled air + fresh air) blowing air bymeans of ceiling diffusers. Each room has two motorized flaps, servo-controlled by anenvironment thermostat on its air distribution network.

New equipment must be ventilated by the new false floor. Each room shall have a chilled waterreversed blowing air-conditioning cabinet.

10.3 INTERFACE with the CIVIL ENGINEERING WORK PACKAGEThe Contractor shall co-ordinate works with the work of the Civil Engineering Work Packagewhen installing the false floor and the partition separating the operations room from the BCVroom.

The false floor shall be drilled at the level of consoles and racks by the Civil Engineering WorkPackage.

10.4 SIZING BASIC CONDITIONS

9.5.1 External climatic conditions

3. dry temperature = 32°C.

4. weight of water in air = 20.5 g / kg AS, i.e. a 68% relative humidity rate

9.5.2 Environmental conditions in rooms

The environmental conditions to obtain in rooms are summarized in the following tables:

1) Room environmental temperature nominal condition (° C).2) Room relative hygrometric nominal condition (%).3) Maximum acoustic level generated by air-conditioning equipment in dB ISO NR.4) Room overpressure in relation to the outside in Pascals.5) Hygienic fresh air output (m3/h/pers)

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6) Fresh air: output adjusted according to overpressure requirements

NC = not controlled

Rooms Temp. RH Noise Overpressure.

Outputfresh air

Other conditions

(°C)

(1)

(%)

(2)

level dBA(3)

(Pa)

(4)

m3/h/pers

(5)

Remarks

VEGA Operations Room 25°C +- 1 50 % +- 10 55 10 25

BCV Technical room 25°C +-1 50 % +-10 55 10 25

10.4.3Study baseline

A forecast budget shall be prepared by the work package contractor taking into account a 10%overpower on cooling requirements and a 15% overpower on thermal requirements.The Contractor is bound to size equipment according to the characteristics of the walls effectivelyinstalled and the thermal dissipation. The Contractor is responsible for carrying out his own sizing study.The thermal budget design document shall be included in the answer file to the call for tender

The values given below are for reference purposes and must be verified by the Contractor of this workpackage:

Operations Room:

Process power: 7 kWLighting power: 850 WNumber of people: 7

BCV technical room:

Process power: 5 kWLighting power: 300 WNumber of people: none

10.5 DESCRIPTION OF EQUIPMENT

The supplier shall deliver a system performing all functions described below.The Contractor shall only install equipment that can justify a service life and availability of spare parts fora minimum period of ten years.

10.5.1VEGA OPERATIONS ROOM air-conditioning - CDL 3

10.5.1.1 Operations room* The environmental air-conditioning shall be provided through the false floors to ventilateconsoles efficiently.

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* For this purpose, it is necessary to install two “computer” type recycling cabinets withreversed blowing, make CLEVER or similar.

* All access to the various equipment (motor, filters, valves, bleeds, etc.) shall bescheduled to allow easy access from the front panel of the cabinet.

* A galvanized steel deflector located on the blowing output, to correctly locate the air flowin the false floor, shall be installed.

* Regulation is provided by an electronic regulator controlling the chilled water valve.

* The electric power supply shall be from the general air-conditioning cabinet located in thebasement. Equipment faults are to be included in the chain of level I faults of the generalcabinet.

* The cold parts, especially the bottom of condensate pans shall be provided withreinforced insulation.

* Paneling shall be easy to remove for maintenance purposes.

* The air-conditioning unit shall be connected to the existing chilled water network

* The supply is provided with two isolation valves and an output adjustment valve.

* Condensates shall be removed by gravity to existing PVC networks. Their diameter shallbe 32mm minimum from the pan and they shall be heat-lagged with a 2cm/m minimum flowslope.

* The electric power supply and earthing of the air-conditioning cabinet shall comply withstandard NFC 15 100 and decree dated 11/14/88.

Fresh air-handling is provided by an existing network routed in the suspended ceiling. It isnecessary to balance outputs to satisfy the hygrometric specifications of hygienic fresh airrenewal and overpressure.

10.5.1.2 BCV technical room

* The environmental air-conditioning shall be provided through the false floors to ventilateconsoles efficiently.

* For this purpose, it is necessary to install two “computer” type recycling cabinets withreversed blowing, make CLEVER or similar.

* All access to the various equipment (motor, filters, valves, bleeds, etc.) shall bescheduled to allow easy access from the front panel of the cabinet.

* A galvanized steel deflector shall be installed on the blowing output, to correctly direct theair flow in the false floor volume.

* Regulation is provided by an electronic regulator controlling the chilled water valve.

VG ST 2 C 0005-10A_eng.doc SDS validated version Printed on 16 / 04 / 03

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* The electric power supply shall be from the general air-conditioning cabinet located in thebasement. Equipment faults are to be included in the chain of level I faults of the generalcabinet.

* The cold parts, especially the bottom of condensate pans, shall be provided withreinforced insulation.

* Paneling shall be easy to remove for maintenance purposes.

* The air-conditioning unit shall be connected to the existing chilled water network

* The supply is provided with two isolation valves and an output adjustment valve.

* Condensates shall be removed by gravity to existing PVC networks. Their diameter shallbe 32 mm minimum from the pan and they shall be heat-lagged, with a 2cm/m minimum flowslope.

* The electric power supply and earthing of the air-conditioning cabinet shall comply withstandard NFC 15 100 and decree dated 11/14/88.

* Fresh air-handling is provided by an existing network routed in the suspended ceiling. Itis necessary to balance outputs to satisfy the hygrometric specifications of hygienic fresh airrenewal and overpressure.