centre for laser processing of materials (clpm) · direct metal deposition, plastic welding and...

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CENTRE FOR LASER PROCESSING OF MATERIALS (CLPM) Laser Cladding Laser Brazing Laser Welding Laser Hardening Laser Micro/nano Machining Laser Metal Additive Manufacturing Laser Hybrid Welding Laser Drilling Major Activities INTERNATIONAL ADVANCED RESEARCH CENTRE FOR POWDER METALLURGY AND NEW MATERIALS (ARCI) Contact Details: Dr. G Padmanabham, Director, ARCI, Balapur PO., Hyderabad 500005, Telangana, India Phone: +91 40 24443167, E-mail: [email protected], Website: www.arci.res.in Microstructure of laser cladded Metal-Ceramic coatings Friction behavior of laser microtextured cast iron surface Micropatterning of CNT forest Micro-Heater 0 500 1000 1500 0.0 0.1 0.2 0.3 0.4 0.5 Coefficient of friction Time (s) Un-textured fs laser textured Un-textured fs 0.000 0.002 0.004 0.006 0.008 0.010 0.5 0.6 0.000 0.002 0.004 0.006 0.008 0.010 0.5 0.6 Volume Loss (mm 3 ) Coefficient of friction Sample ID Coefficient of friction Volume Loss Promoting and providing laser-based materials processing solutions and technologies for industrial applications MAJOR PROCESSING FACILITIES Ultrafast Ti-Sapphire based Laser Micromachining System 12W at 10kHz, 100fs-50ps and 100ns 5-axis CNC with nm resolutions Micro machining, micro texturing, micro-cutting, engraving, ablation Fiber Coupled Diode Laser 200 6000 W CW/pulsed , 900- 980 nm 6-axis Robotic System with Turn and Tilt Table Hardening, Cladding, Alloying, Re-melting, Conduction Welding, Direct Metal Deposition, Plastic Welding and Brazing MAJOR PROCESSING FACILITIES CO 2 Slab Laser 100 3500 W (CW), 8 kW peak power (Pulsed) 4-axis CNC (1500 mm X 3000 mm) Welding, Cutting, Surface Modification and Hybrid Welding Pulsed Nd:YAG Laser 400 W (Average) 20 kW (Peak), 1064 nm 0.3 20 ms Pulse duration with shaping capability, Repetition rate (0.2 500 Hz) 3- axis CNC (800 mm X 800 mm,) Precision Drilling, Micro- Welding, Cutting, Surface Texturing High Power Diode Laser (6 kW, Fiber coupled) Ti-Sapphire Ultrafast Laser (50 ps-100 fs, 12 W, 10kHz) Aero-engine Combustion Liner Al-Steel laser brazed joint Grid for Pulsed Electron Source High Pressure Nozzle Guided Vane Laser Welding of Solenoid Valves Crankshaft Hardening Hemming bed Hardening Pin Hole for Flash X-Ray Die tool repair Hardened steam turbine blade Microwelding Additive Manufacturing Laser-MIG hybrid welding CMT Welding Diode Laser brazing system

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CENTRE FOR LASER PROCESSING OF MATERIALS (CLPM)

Laser

Cladding

Laser

Brazing

Laser

Welding

Laser

Hardening

Laser

Micro/nano

Machining Laser Metal

Additive

Manufacturing

Laser

Hybrid

Welding

Laser

Drilling

Major

Activities

INTERNATIONAL ADVANCED RESEARCH CENTRE

FOR POWDER METALLURGY AND NEW MATERIALS (ARCI)

Contact Details: Dr. G Padmanabham, Director, ARCI, Balapur PO., Hyderabad 500005, Telangana, India

Phone: +91 40 24443167, E-mail: [email protected], Website: www.arci.res.in

Microstructure of laser

cladded Metal-Ceramic

coatings

Friction behavior of laser

microtextured cast iron

surface

Micropatterning of CNT

forest Micro-Heater

0 500 1000 1500

0.0

0.1

0.2

0.3

0.4

0.5

Co

eff

icie

nt

of

fric

tio

n

Time (s)

Un-textured

fs laser textured

Un-textured fs0.000

0.002

0.004

0.006

0.008

0.0100.5

0.6

0.000

0.002

0.004

0.006

0.008

0.0100.5

0.6

Vo

lum

e L

oss (

mm

3)

Co

eff

icie

nt

of

fric

tio

n

Sample ID

Coefficient of friction

Volume Loss

Promoting and providing laser-based materials processing solutions and technologies for

industrial applications

MAJOR PROCESSING

FACILITIES

Ultrafast Ti-Sapphire based

Laser Micromachining

System

12W at 10kHz, 100fs-50ps and

100ns

5-axis CNC with nm resolutions

Micro machining, micro

texturing, micro-cutting,

engraving, ablation

Fiber Coupled Diode Laser

200 – 6000 W CW/pulsed , 900-

980 nm

6-axis Robotic System with Turn

and Tilt Table

Hardening, Cladding, Alloying,

Re-melting, Conduction Welding,

Direct Metal Deposition, Plastic

Welding and Brazing

MAJOR PROCESSING

FACILITIES

CO2 Slab Laser

100 – 3500 W (CW), 8 kW peak

power (Pulsed)

4-axis CNC (1500 mm X 3000

mm)

Welding, Cutting, Surface

Modification and Hybrid Welding

Pulsed Nd:YAG Laser

400 W (Average) 20 kW (Peak),

1064 nm

0.3 – 20 ms Pulse duration with

shaping capability, Repetition

rate (0.2 – 500 Hz)

3- axis CNC (800 mm X 800 mm,)

Precision Drilling, Micro-

Welding, Cutting, Surface

Texturing

High Power Diode Laser

(6 kW, Fiber coupled)

Ti-Sapphire Ultrafast Laser (50

ps-100 fs, 12 W, 10kHz)

Aero-engine

Combustion Liner

Al-Steel laser brazed

joint

Grid for Pulsed

Electron Source

High Pressure Nozzle

Guided Vane

Laser Welding of

Solenoid Valves

Crankshaft Hardening Hemming bed Hardening

Pin Hole for Flash X-Ray

Die tool repair

Hardened steam

turbine blade

Microwelding

Additive Manufacturing

Laser-MIG hybrid welding CMT Welding Diode Laser brazing system

CENTRE FOR CERAMIC PROCESSING (CCP)

INTERNATIONAL ADVANCED RESEARCH CENTRE

FOR POWDER METALLURGY AND NEW MATERIALS (ARCI)

Contact Details : Dr. Roy Johnson, Associate Director, ARCI, Balapur PO., Hyderabad 500005, Telangana, India

Phone: +91 40 24443169, E-mail: [email protected], Website: www.arci.res.in