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Horizon Chutes Pvt. Ltd. www.horizonchutes.com G. S. PARKHE INDUSTRIAL MERIT AWARD - 2005 By MCCIA, Pune. Supporting Eco-friendly Society with Safety. Centralised Garbage Collection Systems Centralised Garbage Collection Systems HORIZON CHUTES TM

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Page 1: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Horizon Chutes Pvt. Ltd.www.horizonchutes.com

G. S. PARKHE INDUSTRIALMERIT AWARD - 2005By MCCIA, Pune.

Supporting Eco-friendly Society with Safety.

CentralisedGarbage CollectionSystems

CentralisedGarbage CollectionSystems

HORIZONCHUTES

TM

Page 2: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

HHorizon Garbage ChutesSchematic layout of Garbage Chute for typical floors.

Fire Sprinkler

"BSP ready for

plumber connection

12

ExhaustControl Panel

Exhaust Fan

PVC Pipe

Wet Riser

Pipe

Fire Tank

Vent With Bird Netting

Intake Hopper

Frame

Flat Bracket

Intermediate

Piece

Beaded Joints

Cleaning Sprinkler

120 ,0

Solid cone,

High pressure,

10 LPM.

Anchor fastener

“L” Type bracket

Cleaning

Control

Panel

Discharge

end fire door

Intake Hopper 90 min.

fire rated UL labeled

10B

SanitationUnit

Gully Trap

Water

Source

Urban Civilisation & fast growing

cities are forcing to construct Hi-

rise residential and commercial

buildings, complexes. In this

changing scenario, the garbage

collection from every floor & its

disposal has become a tedious

job. Garbage chutes are the

means to overcome the above

problem with ease & utmost

hygiene.

Garbage chutes can be installed in

Advantages of Garbage Chutes

Salient features of Horizon Chutes

Residential, commercial buildings and malls.

In any duct, common lobbies, landings, staircase

mid-landings, utility ducts, dry balconies and

kitchens.

If on floor level, Intake Hoppers shall be

at every floor level.

If at mid-landing, Intake Hopper shall be

at alternate floor level.

Facilitates total building garbage collection at one

single point.

Garbage disposal with ease & utmost hygiene.

Reduces Power consumption.

"Dry" & "Wet" garbage separate collection possible.

Widely used all over the World.

Reduces manpower.

Manufactured & Installed as per

BS 1703:2005, NFPA 82. NBC 2005 & IS

Weather proof Stainless Steel construction.

Sanitation system for internal cleaning of chutes.

Cleaning operation by control panel in garbage

room.

Disinfectants can be sprayed.

Exhaust system to give minimum 20-40 air

changes/hr.

Intake Hoppers are 90 minute fire rated UL Labeled

10B.

Auto closing Intake Hoppers.

Discharge end fire door.

Available in different sizes.

6924:2001.

Page 3: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Type of building Garbage chute dia. Hopper size

Residential 450/600 mm 12”x15”/16”x18”

Commercial 600 mm 16”x18”

Malls /Hotels / Hospitals 750 mm 21”x21”

Intake hopper & chute dia. is selected based on garbage bag size.

Chute Diameter & Intake Hopper Sizes.

Intake Hoppers

Top opening, bottom pivoted, Auto closing

hopper for garbage chute.

Fire rated, 90 minute UL Labeled 10B. Max.

temp. rise of 121 C in 30 min, Underwriters

Laboratory (UL) USA.

Fixed with chute in face with front wall.

0

2 hours fire rated chute hoppers are also

available.

As controller for interlocking or sorters is part

of chute intake hopper, controller has to be

UL listed & we have separate certification for

UL listed controllers.

Various type of Intake hoppers

Standard manual opening & auto closing.

Interlocking manual opening & auto closing.

Bio-sorter, Tri-sorter, or Quadra -sorters for

collection of different types of segregated

waste.

Pneumatically operated auto opening &

closing (ADA Compliant) hoppers of all

above types.

Chute doors with interlocking and access

control system.

Sanitation system for chute

Cleans the chute from inside, to maintain

hygiene.

Installed at roof level & operated by Control

Panel in the garbage room.

120 solid-cone profile discharge sprinklers

provided at every intake level.

Different sprinklers at every level keeping

discharge constant irrespective of changing

inlet pressure as per building height.

2 minutes of cleaning cycle every day.

Water and disinfectants are sprayed during the

cleaning cycle using PVC pipes.

Material of Construction

Stainless Steel SS 304 / SS 430 / Galvanized steel

Thickness – 1.2, 1.5, 2 mm depends on dia of chute.

Fibre, Plastic chutes are not allowed considering fire hazard.

Structural steel frames for Floor level supports.

Centralised Garbage Collection System

Outlet to sprinklers

Inlet

12"Bibcock

Disinfectant

Tank

Valve

Garbage Trolley

Available in plastics / galvanised steel.

Capacity selected as per building requirement.

Std. capacity :- 240 / 360 / 660 / 770 / 1100 liters.

Customised fabricated trolleys available.

Vent

Removes foul smell and gases generated and

exhaust above roof level.

Installed at roof level, operated by control

panel.

Designed to give min. 20/40 air changes/hr.

Reduced diameter vent or full diameter vent.

Exhaust min 1. 2 meter above roof level.

Flashing can be provided if required.

Page 4: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Fire sprinkler

opens at 68 Cto extinguishfire.

0

Inside temp.

@10000C.

Passage to flame is not allowed.

Outsidesurface

temp.1210C.

Door integrity shall remain even after “Hose reel test”at the end of 90 min. fire test.

Fire inside the chute

Passage

to flame

is not

allowed.

Hopperinsidesurface

temp. 1210C.

Door integrity shall remain even after “Hose reel test”at the end of 90 min. fire test.

Fire outside chute on floor

Outside surface

temp.@10000C.

Manufacturing and installation codes and standards. BS 1703:2005, NFPA 82, IS : 6924 -2001, NBC 2005 : Clause 3.4.8.3.

Chute Fire Safety

In-case of firein garbage room,discharge end fire door

shall cut-off the fire path at 79 C.0

Garbage Bin

Fire in the garbage room

Fire Door

Discharge

Chute shall directly discharge into trolley or

compactor. ' C ' type inclined fire door is used as

fire cut off door at chute discharge end. Does not

allow fire to go up vertically in the chute. Mainly

used in Garbage Chutes.

' D ' type Discharge Door also can be offered.

Fire Sprinklers

Standard response fire sprinkler, 68 C to extinguish fire.

Installed at top and bottom intakes and in between alternate floors.

½" IPS (BSP) female threading ready to be connected

to 1” or 2” wet riser of fire protection system.

0

Input : 85-265 VAC, 50 Hz. 85-265 VAC,60 Hz.Output-Switching Rating : 12 VDC, 0.5 A General Use.Max Ambient temp-40 Deg C.

HCPL - xxxx xxxx NRNT2 : E 317138

S.No.11/16/2, Village Nanded, Pune - 411 041.(INDIA)

E-mail : [email protected] www.horizonchutes.com

HORIZON CHUTES PVT. LTD.

TM

HORIZONCHUTES

Chute Frame & Fire Door Assembly.

Fire Rating 1½ Hr., Temp. rise 30 Min. 250 F Max.o

No..BO xxxx xxxx R 25465

S.No.11/16/2, Village Nanded, Pune - 411 041. (INDIA)Tel / Fax +91-20-24394617 or +91-20-24356411.

HORIZON CHUTES PVT. LTD.

HORIZONCHUTES

TM

E-mail : [email protected] www.horizonchutes.com

Intake Hoppers: Fire rated 90 minute UL Labeled 10B. Max.

Horizon Chutes offers intake Doors which

are Fire rated 90 minute UL Labeled 10B.

Underwriters Laboratory (UL) USA. Also 2

hours fire rated chute hoppers are available.

As controller for interlocking or sorters is

part of chute intake hopper, controller has

to be UL listed & we have separate

certification for UL listed controllers. Each

chute door assembly should poses

appropriate UL label.

" FIRE

SPRINKLER

12 CLEANING

SPRINKLER

Page 5: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Odour Control Unit : (ODOCHECK MINI)

Brush Cleaning System :

Rotary Carousels with vertical bin compactor :

Linear Carousels with vertical bin compactor :

Odour Control Unit is designed for installation in Garbage / Trash Rooms for

controlling or reducing the odour generated. This odour is a result of decomposition

of garbage in the bins at ambient temperatures. Odour can be controlled in different

ways. By using this unit, odorous gases are masked & neutralised by the herbal liquid.

To achieve this, the herbal extract liquid is dispersed in the air in very small particle,

sizes ranging from 1-10 microns. These particles get attached to the molecules of

odorous gases. As a result, the weight of these molecules increases, they settle down

& then bio-degrade.

The System is designed to clean the internal cylindrical surface of the

garbage chute. This is done periodically to maintain hygiene in the chute. It is

installed at the top of the chute & operated by the control panel. Consists of a

stiff nylon brush, which is automatically lowered and raised in the chute

using electric motor. During this operation, water is sprayed through the

sprinkler. Number of cycles can be set. Available in various sizes depending

on diameter of the chute.

Rotary carousel with Bin compactor is a system which facilitates the collection

of garbage in more than one bin. Garbage bins are arranged on a rotary motion

platform below the chute. When first bin is full, it is moved to the next station &

next bin come below the chute. At next station, a vertical bin compactor shall

compact the garbage in the bin. This cycle continues till all bins on rotary

platform are full. Once all the bins are full, system gives a audio visual signal.

Replace the full bins with empty bins & the system restarts.

Linear carousel with vertical bin compactor is a system

which facilitates the collection of garbage in more than one

bin. Garbage bins are arranged on a linear motion platform

below the chute. When first bin is full, the vertical bin

compactor at the same station shall compact garbage. This

shall create further space in bin to receive more garbage.

The cycle continues till the first bin is “full”. Then first bin

moves ahead and next bin comes below the chute. The

cycle continues till all the bins on linear platform are full.

Once all the bins are full, system gives a audio visual signal.

Replace the full bins with empty bins & the system restarts.

GGarbage Chute Accessories

� Sound Deadener Coating :

A special thick paint is coated on external surface of chute to reduce sound created by falling objects.

If the chute is clogged, because of undisciplined garbage disposal, this system gives alarm and

location of clogging in the chute.

� Clog warning system :

FU

LL

BIN

EM

PT

Y

BIN

Page 6: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

NRNT2. E317138Switches, Industrial Control – Component

Operational Sequence

Salient Features

Press any button "Dry" or " Wet".

Busy indicator and hoppers remain locked for

all other floors.

Chute converts to respective mode "Dry" or

"Wet" by rotating flap door in the garbage room.

Operated hopper unlocked with indication of

selected garbage. Bi-sorter, Tri-sorter, Quadra-

sorter.

Open hopper manually & drop respective

garbage bag.

This bag falls in to appropriate trolley.

Auto closing hopper resets the system for next

use.

Total change over time of 10 seconds.

A step forward to Eco-friendly buildings.

Cost of multiple chutes is saved.

Nurturing civic sense of society.

Single point collection of segregated garbage,

are offered Bi-sorter, Tri-sorter, Quadra-sorter.

Ease of operation at lower cost.

More than 2 garbage types can be collected

(Tins, Newspapers, etc.)

The Hopper as well as the Controller is UL

rated for user safety.

Can be installed in maximum 15 storied

building or maximum 80 apartments.

Beyond this two separate chutes line are

recommended for segregated garbage

collection.

SSegregated Garbage Collection System

Garbage

Room

Wet

Garbage

Dry

Garbage

Typical Floor

From Chute

Diverter Shoe

Rotating Flap Door

HORIZONCHUTES

TM

Segregation

Municipal norms to segregate garbage in " Dry "

(recycling) & " Wet " (Biodegradable) garbage.

Facilitates segregated garbage collection by using

one chute.

Fully automatic, one user at a time.

All hoppers are locked normally.

Power onFault

Busy

Wet Dry

R 25465

Page 7: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Duct for garbage chute - for sizes see table

Plan of Garbage Chute Duct

Minimum Duct Size for Chute Installation

1. Front wall shall be constructed after the erection

of chute.

2.

3. Provide 6 Amp. MCB, earth, neutral, single

phase power point for exhaust control panel

near top most intake level.

Provide 600x600 mm access door. Location 200

mm above top most intake door for exhaust fan

maintenance.

4. Provide predefined water connection with

isolation valve. See chart below.

Nos. of Intake hoppers Size of water connection

0-7 1” NB

0-15 1.5” NB

0-25 2” NB

0-40 2.”-2 Nos.*

0-50 2.”-2 Nos.*

* As per Horizon Requirement.

Garbage Room

1. Shall be air tight non ventilated room.

2. No louvers/ windows in the room.

3. Provide wall tiles (min. 1.8 mtr. high

4. Floor to have slope towards gully trap connected

to drainage/basement sump.

5. Provide 6 Amp. MCB, earth, neutral for cleaning

control panel in garbage room.

6. Lighting arrangement.

7. Provide clear min. 1.8 mtr. wide, out side opening

to garbage room. Do not use rolling

shutter or grill doors for garbage room.

8. Chute duct slab to be closed in garbage room

after installation of chute.

) & floor tiles.

fire door

5. ½” Bib cock at roof level for sanitation unit.

6. If water connection is provided from hydro-

pneumatic system, provide pressure reducing

valve.

7. Provide wet riser from fire protection

system for total building height inside chute

duct.

8. Connect fire sprinklers provided by us at top

most intake, lower most intake & in between

alternate floors starting from top.

Provisions for Garbage Chute

Chute Diameter Duct / Slab Opening

18” (450 mm)

24” (600 mm)

30” (750 mm)

24” x 24”

30” x 30”

36” x 36”

Garbage Room Size in Mtr. (Minimum)

Standard chute 2.5W x 2.5L x 2.4H

Segregated chute 3.0W x 3.0L x 2.4H

Elevation of Garbage Chute Duct

Duct wall in

floor lobby

to be

constructed

after chute

erection

Auto-closing

intake hopper

Floor slab

beam

Upper floor slab

As p

er

flo

or

to f

loo

r h

eig

ht.

Inte

rmed

iate

pie

ces

Thro

at P

iece

FSL

@1250

1150-1

200

Upper floor slab

Outside wall of Duct

Auto-closingIntake hopper

Pipes, cablesfor controlpanel.

Remaining areain the duct needsto be covered atcollection roomroof level.

GarbageChute

1” Wet riser

Floo

r Lo

bby

or M

id-la

ndin

g

Page 8: Centralised GarbageCollection Systemsmusect.com/royalpak/assets/garbage-chute-brochure.pdf · platform below the chute. When first bin is full, it is moved to the next station & next

Hydraulically operated automatic ON/OFF.

Light sensor senses garbage bag and system is ON.

Compacts garbage up to 20% of original volume.

Compacts garbage in special garbage bins.

In view of our constant endeavor to improve the quality of our products, We reserve the right to alter or change specifications without prior notice.

Horizon Chutes Pvt. Ltd.

Corporate Office : Yogiraj Heights, 2 Floor, Office No.2, Opp. Funtime Multiplex,

Unit 1 : S. No.11/16/2, Village Nanded, Pune - Sinhagad Road, Pune - 411 041.

ndSinhagad Road, Pune - 411 041.

(Maharashtra) INDIA.

Supporting eco friendlysociety with safety

HORIZONCHUTES

TM

CIN

: U29

299P

N20

06P

TC12

8528

Authorised Dealer

Off. Tel./ fax: +91 20 2425 2441.

Cell : +91 83088 04686.

email : [email protected].

[email protected].

Website : www. horizonchutes.com

Compactors

Hydraulic Cylinder Ram Plate

Hydraulic Pump

Sensor

Control Panel

GarbageContainer1.1M

3

Vertical bin compactor

Chutes discharge the garbage into stationary bin below

the chute. Light sensor senses when the bin is full. The

vertical ram of bin compactor, compact the garbage.This

creates further space to receive more garbage. The cycle

continues till the bin is full. Once the bin is full, system

gives a audio visual signal. Replace the full bin with empty

bins & the system restarts. This is a completely

mechanical system.

Power requirement : 3 Phase, 0.5 HP

Cycle Time : 2 Minutes per compaction.

Guides provided for precise Bin Location.

Structural steel supports.

Compaction chamber capacity 200 liters.

Hydraulic pressure.180 bars.

Cycle time : 40 sec.

Motor 3phase, 7.5 HP, 1450 rpm.

Electrical interlock for floors & cleaning

cycles.

Guide Way

Support Assembly

Garbage Bin 1.1M3

‘D’ Type

Bend

Chute Piece DEFD Vertical Bin

Compactor

Chute Feed Static Compactor