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Horizon Chutes Pvt. Ltd.www.horizonchutes.com
G. S. PARKHE INDUSTRIALMERIT AWARD - 2005By MCCIA, Pune.
Supporting Eco-friendly Society with Safety.
CentralisedGarbage CollectionSystems
CentralisedGarbage CollectionSystems
HORIZONCHUTES
TM
HHorizon Garbage ChutesSchematic layout of Garbage Chute for typical floors.
Fire Sprinkler
"BSP ready for
plumber connection
12
ExhaustControl Panel
Exhaust Fan
PVC Pipe
Wet Riser
Pipe
Fire Tank
Vent With Bird Netting
Intake Hopper
Frame
Flat Bracket
Intermediate
Piece
Beaded Joints
Cleaning Sprinkler
120 ,0
Solid cone,
High pressure,
10 LPM.
Anchor fastener
“L” Type bracket
Cleaning
Control
Panel
Discharge
end fire door
Intake Hopper 90 min.
fire rated UL labeled
10B
SanitationUnit
Gully Trap
Water
Source
Urban Civilisation & fast growing
cities are forcing to construct Hi-
rise residential and commercial
buildings, complexes. In this
changing scenario, the garbage
collection from every floor & its
disposal has become a tedious
job. Garbage chutes are the
means to overcome the above
problem with ease & utmost
hygiene.
Garbage chutes can be installed in
Advantages of Garbage Chutes
Salient features of Horizon Chutes
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Residential, commercial buildings and malls.
In any duct, common lobbies, landings, staircase
mid-landings, utility ducts, dry balconies and
kitchens.
If on floor level, Intake Hoppers shall be
at every floor level.
If at mid-landing, Intake Hopper shall be
at alternate floor level.
Facilitates total building garbage collection at one
single point.
Garbage disposal with ease & utmost hygiene.
Reduces Power consumption.
"Dry" & "Wet" garbage separate collection possible.
Widely used all over the World.
Reduces manpower.
Manufactured & Installed as per
BS 1703:2005, NFPA 82. NBC 2005 & IS
Weather proof Stainless Steel construction.
Sanitation system for internal cleaning of chutes.
Cleaning operation by control panel in garbage
room.
Disinfectants can be sprayed.
Exhaust system to give minimum 20-40 air
changes/hr.
Intake Hoppers are 90 minute fire rated UL Labeled
10B.
Auto closing Intake Hoppers.
Discharge end fire door.
Available in different sizes.
6924:2001.
Type of building Garbage chute dia. Hopper size
Residential 450/600 mm 12”x15”/16”x18”
Commercial 600 mm 16”x18”
Malls /Hotels / Hospitals 750 mm 21”x21”
Intake hopper & chute dia. is selected based on garbage bag size.
Chute Diameter & Intake Hopper Sizes.
Intake Hoppers
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Top opening, bottom pivoted, Auto closing
hopper for garbage chute.
Fire rated, 90 minute UL Labeled 10B. Max.
temp. rise of 121 C in 30 min, Underwriters
Laboratory (UL) USA.
Fixed with chute in face with front wall.
0
2 hours fire rated chute hoppers are also
available.
As controller for interlocking or sorters is part
of chute intake hopper, controller has to be
UL listed & we have separate certification for
UL listed controllers.
Various type of Intake hoppers
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Standard manual opening & auto closing.
Interlocking manual opening & auto closing.
Bio-sorter, Tri-sorter, or Quadra -sorters for
collection of different types of segregated
waste.
Pneumatically operated auto opening &
closing (ADA Compliant) hoppers of all
above types.
Chute doors with interlocking and access
control system.
Sanitation system for chute
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Cleans the chute from inside, to maintain
hygiene.
Installed at roof level & operated by Control
Panel in the garbage room.
120 solid-cone profile discharge sprinklers
provided at every intake level.
Different sprinklers at every level keeping
discharge constant irrespective of changing
inlet pressure as per building height.
2 minutes of cleaning cycle every day.
Water and disinfectants are sprayed during the
cleaning cycle using PVC pipes.
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Material of Construction
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Stainless Steel SS 304 / SS 430 / Galvanized steel
Thickness – 1.2, 1.5, 2 mm depends on dia of chute.
Fibre, Plastic chutes are not allowed considering fire hazard.
Structural steel frames for Floor level supports.
Centralised Garbage Collection System
Outlet to sprinklers
Inlet
12"Bibcock
Disinfectant
Tank
Valve
Garbage Trolley
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Available in plastics / galvanised steel.
Capacity selected as per building requirement.
Std. capacity :- 240 / 360 / 660 / 770 / 1100 liters.
Customised fabricated trolleys available.
Vent
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Removes foul smell and gases generated and
exhaust above roof level.
Installed at roof level, operated by control
panel.
Designed to give min. 20/40 air changes/hr.
Reduced diameter vent or full diameter vent.
Exhaust min 1. 2 meter above roof level.
Flashing can be provided if required.
Fire sprinkler
opens at 68 Cto extinguishfire.
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Inside temp.
@10000C.
Passage to flame is not allowed.
Outsidesurface
temp.1210C.
Door integrity shall remain even after “Hose reel test”at the end of 90 min. fire test.
Fire inside the chute
Passage
to flame
is not
allowed.
Hopperinsidesurface
temp. 1210C.
Door integrity shall remain even after “Hose reel test”at the end of 90 min. fire test.
Fire outside chute on floor
Outside surface
temp.@10000C.
Manufacturing and installation codes and standards. BS 1703:2005, NFPA 82, IS : 6924 -2001, NBC 2005 : Clause 3.4.8.3.
Chute Fire Safety
In-case of firein garbage room,discharge end fire door
shall cut-off the fire path at 79 C.0
Garbage Bin
Fire in the garbage room
Fire Door
Discharge
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Chute shall directly discharge into trolley or
compactor. ' C ' type inclined fire door is used as
fire cut off door at chute discharge end. Does not
allow fire to go up vertically in the chute. Mainly
used in Garbage Chutes.
' D ' type Discharge Door also can be offered.
Fire Sprinklers
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Standard response fire sprinkler, 68 C to extinguish fire.
Installed at top and bottom intakes and in between alternate floors.
½" IPS (BSP) female threading ready to be connected
to 1” or 2” wet riser of fire protection system.
0
Input : 85-265 VAC, 50 Hz. 85-265 VAC,60 Hz.Output-Switching Rating : 12 VDC, 0.5 A General Use.Max Ambient temp-40 Deg C.
HCPL - xxxx xxxx NRNT2 : E 317138
S.No.11/16/2, Village Nanded, Pune - 411 041.(INDIA)
E-mail : [email protected] www.horizonchutes.com
HORIZON CHUTES PVT. LTD.
TM
HORIZONCHUTES
Chute Frame & Fire Door Assembly.
Fire Rating 1½ Hr., Temp. rise 30 Min. 250 F Max.o
No..BO xxxx xxxx R 25465
S.No.11/16/2, Village Nanded, Pune - 411 041. (INDIA)Tel / Fax +91-20-24394617 or +91-20-24356411.
HORIZON CHUTES PVT. LTD.
HORIZONCHUTES
TM
E-mail : [email protected] www.horizonchutes.com
Intake Hoppers: Fire rated 90 minute UL Labeled 10B. Max.
Horizon Chutes offers intake Doors which
are Fire rated 90 minute UL Labeled 10B.
Underwriters Laboratory (UL) USA. Also 2
hours fire rated chute hoppers are available.
As controller for interlocking or sorters is
part of chute intake hopper, controller has
to be UL listed & we have separate
certification for UL listed controllers. Each
chute door assembly should poses
appropriate UL label.
" FIRE
SPRINKLER
12 CLEANING
SPRINKLER
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Odour Control Unit : (ODOCHECK MINI)
Brush Cleaning System :
Rotary Carousels with vertical bin compactor :
Linear Carousels with vertical bin compactor :
Odour Control Unit is designed for installation in Garbage / Trash Rooms for
controlling or reducing the odour generated. This odour is a result of decomposition
of garbage in the bins at ambient temperatures. Odour can be controlled in different
ways. By using this unit, odorous gases are masked & neutralised by the herbal liquid.
To achieve this, the herbal extract liquid is dispersed in the air in very small particle,
sizes ranging from 1-10 microns. These particles get attached to the molecules of
odorous gases. As a result, the weight of these molecules increases, they settle down
& then bio-degrade.
The System is designed to clean the internal cylindrical surface of the
garbage chute. This is done periodically to maintain hygiene in the chute. It is
installed at the top of the chute & operated by the control panel. Consists of a
stiff nylon brush, which is automatically lowered and raised in the chute
using electric motor. During this operation, water is sprayed through the
sprinkler. Number of cycles can be set. Available in various sizes depending
on diameter of the chute.
Rotary carousel with Bin compactor is a system which facilitates the collection
of garbage in more than one bin. Garbage bins are arranged on a rotary motion
platform below the chute. When first bin is full, it is moved to the next station &
next bin come below the chute. At next station, a vertical bin compactor shall
compact the garbage in the bin. This cycle continues till all bins on rotary
platform are full. Once all the bins are full, system gives a audio visual signal.
Replace the full bins with empty bins & the system restarts.
Linear carousel with vertical bin compactor is a system
which facilitates the collection of garbage in more than one
bin. Garbage bins are arranged on a linear motion platform
below the chute. When first bin is full, the vertical bin
compactor at the same station shall compact garbage. This
shall create further space in bin to receive more garbage.
The cycle continues till the first bin is “full”. Then first bin
moves ahead and next bin comes below the chute. The
cycle continues till all the bins on linear platform are full.
Once all the bins are full, system gives a audio visual signal.
Replace the full bins with empty bins & the system restarts.
GGarbage Chute Accessories
� Sound Deadener Coating :
A special thick paint is coated on external surface of chute to reduce sound created by falling objects.
If the chute is clogged, because of undisciplined garbage disposal, this system gives alarm and
location of clogging in the chute.
� Clog warning system :
FU
LL
BIN
EM
PT
Y
BIN
NRNT2. E317138Switches, Industrial Control – Component
Operational Sequence
Salient Features
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Press any button "Dry" or " Wet".
Busy indicator and hoppers remain locked for
all other floors.
Chute converts to respective mode "Dry" or
"Wet" by rotating flap door in the garbage room.
Operated hopper unlocked with indication of
selected garbage. Bi-sorter, Tri-sorter, Quadra-
sorter.
Open hopper manually & drop respective
garbage bag.
This bag falls in to appropriate trolley.
Auto closing hopper resets the system for next
use.
Total change over time of 10 seconds.
A step forward to Eco-friendly buildings.
Cost of multiple chutes is saved.
Nurturing civic sense of society.
Single point collection of segregated garbage,
are offered Bi-sorter, Tri-sorter, Quadra-sorter.
Ease of operation at lower cost.
More than 2 garbage types can be collected
(Tins, Newspapers, etc.)
The Hopper as well as the Controller is UL
rated for user safety.
Can be installed in maximum 15 storied
building or maximum 80 apartments.
Beyond this two separate chutes line are
recommended for segregated garbage
collection.
SSegregated Garbage Collection System
Garbage
Room
Wet
Garbage
Dry
Garbage
Typical Floor
From Chute
Diverter Shoe
Rotating Flap Door
HORIZONCHUTES
TM
Segregation
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Municipal norms to segregate garbage in " Dry "
(recycling) & " Wet " (Biodegradable) garbage.
Facilitates segregated garbage collection by using
one chute.
Fully automatic, one user at a time.
All hoppers are locked normally.
Power onFault
Busy
Wet Dry
R 25465
Duct for garbage chute - for sizes see table
Plan of Garbage Chute Duct
Minimum Duct Size for Chute Installation
1. Front wall shall be constructed after the erection
of chute.
2.
3. Provide 6 Amp. MCB, earth, neutral, single
phase power point for exhaust control panel
near top most intake level.
Provide 600x600 mm access door. Location 200
mm above top most intake door for exhaust fan
maintenance.
4. Provide predefined water connection with
isolation valve. See chart below.
Nos. of Intake hoppers Size of water connection
0-7 1” NB
0-15 1.5” NB
0-25 2” NB
0-40 2.”-2 Nos.*
0-50 2.”-2 Nos.*
* As per Horizon Requirement.
Garbage Room
1. Shall be air tight non ventilated room.
2. No louvers/ windows in the room.
3. Provide wall tiles (min. 1.8 mtr. high
4. Floor to have slope towards gully trap connected
to drainage/basement sump.
5. Provide 6 Amp. MCB, earth, neutral for cleaning
control panel in garbage room.
6. Lighting arrangement.
7. Provide clear min. 1.8 mtr. wide, out side opening
to garbage room. Do not use rolling
shutter or grill doors for garbage room.
8. Chute duct slab to be closed in garbage room
after installation of chute.
) & floor tiles.
fire door
5. ½” Bib cock at roof level for sanitation unit.
6. If water connection is provided from hydro-
pneumatic system, provide pressure reducing
valve.
7. Provide wet riser from fire protection
system for total building height inside chute
duct.
8. Connect fire sprinklers provided by us at top
most intake, lower most intake & in between
alternate floors starting from top.
Provisions for Garbage Chute
Chute Diameter Duct / Slab Opening
18” (450 mm)
24” (600 mm)
30” (750 mm)
24” x 24”
30” x 30”
36” x 36”
Garbage Room Size in Mtr. (Minimum)
Standard chute 2.5W x 2.5L x 2.4H
Segregated chute 3.0W x 3.0L x 2.4H
Elevation of Garbage Chute Duct
Duct wall in
floor lobby
to be
constructed
after chute
erection
Auto-closing
intake hopper
Floor slab
beam
Upper floor slab
As p
er
flo
or
to f
loo
r h
eig
ht.
Inte
rmed
iate
pie
ces
Thro
at P
iece
FSL
@1250
1150-1
200
Upper floor slab
Outside wall of Duct
Auto-closingIntake hopper
Pipes, cablesfor controlpanel.
Remaining areain the duct needsto be covered atcollection roomroof level.
GarbageChute
1” Wet riser
Floo
r Lo
bby
or M
id-la
ndin
g
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Hydraulically operated automatic ON/OFF.
Light sensor senses garbage bag and system is ON.
Compacts garbage up to 20% of original volume.
Compacts garbage in special garbage bins.
In view of our constant endeavor to improve the quality of our products, We reserve the right to alter or change specifications without prior notice.
Horizon Chutes Pvt. Ltd.
Corporate Office : Yogiraj Heights, 2 Floor, Office No.2, Opp. Funtime Multiplex,
Unit 1 : S. No.11/16/2, Village Nanded, Pune - Sinhagad Road, Pune - 411 041.
ndSinhagad Road, Pune - 411 041.
(Maharashtra) INDIA.
Supporting eco friendlysociety with safety
HORIZONCHUTES
TM
CIN
: U29
299P
N20
06P
TC12
8528
Authorised Dealer
Off. Tel./ fax: +91 20 2425 2441.
Cell : +91 83088 04686.
email : [email protected].
Website : www. horizonchutes.com
Compactors
Hydraulic Cylinder Ram Plate
Hydraulic Pump
Sensor
Control Panel
GarbageContainer1.1M
3
Vertical bin compactor
Chutes discharge the garbage into stationary bin below
the chute. Light sensor senses when the bin is full. The
vertical ram of bin compactor, compact the garbage.This
creates further space to receive more garbage. The cycle
continues till the bin is full. Once the bin is full, system
gives a audio visual signal. Replace the full bin with empty
bins & the system restarts. This is a completely
mechanical system.
Power requirement : 3 Phase, 0.5 HP
Cycle Time : 2 Minutes per compaction.
Guides provided for precise Bin Location.
Structural steel supports.
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Compaction chamber capacity 200 liters.
Hydraulic pressure.180 bars.
Cycle time : 40 sec.
Motor 3phase, 7.5 HP, 1450 rpm.
Electrical interlock for floors & cleaning
cycles.
Guide Way
Support Assembly
Garbage Bin 1.1M3
‘D’ Type
Bend
Chute Piece DEFD Vertical Bin
Compactor
Chute Feed Static Compactor