CENPES Overview

Pilot Plant Dept. Overview

Distillation Pilot Unit Overview

(4/30/2013)

Renato Ogêda e SouzaPETROBRAS/CENPES/PDAB/PP

Equipment Engineerrenato.ogeda@petrobras.com.br

+55-21-2162-4294 v.D – 4/22/2013v.D – 4/22/2013

CENPES OverviewCENPES OverviewCENPES Overview

CENPES Overview – Institutional Video (06:35 min)CENPES Overview – Institutional Video (06:35 min)

PP OverviewPP OverviewPP Overview

Pilot Plant Department Overview (07:00 min)Pilot Plant Department Overview (07:00 min)

AppliedAppliedResearchResearch

TechTech..DevelopDevelop..

LargeLarge

scalescale

production

production

Pilot Plant Scale

Industrial Scale

Bench Scale

DecisionDecision

TrashTrash ororrecycle

recycleideaidea

TestsTests andandvalidationvalidation

InformationInformationInformationInformationInformationInformationInformationInformation

DefinedDefinedGoalsGoals

Idea

Research Flow

Chart

Research Flow

Chart

Pilot PlantsPilot Plants

Fortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)Fortaleza (NUEF) – Area: 1.000 m² (10.764 feet²)

Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)Rio de Janeiro – Pilot Plants area: 1.200 m² (12.917 feet²)

� Pilot plants department is composed of 2 major sites – one in Rio de Janeiro/RJ and one in Fortaleza/CE.

� Plants are dedicated to downstream, biofuels and petrochemical researches.

CENPES – 28 Units NUEF – 8 Units

– 9 Hydroprocessing units

– 5 Catalyst cracking units

– 4 Multipurpose units

– 2 Distillation units (PC3 and PC4)

– 1 Delayed coking unit

– 1 Mild thermal cracking unit

– 1 Polymer development unit

– 1 Residue fast pyrolysis unit

– 3 Bioethanol Units

– 1 Biomass Gasification Unit

– 3 Hydroprocessing units

– 1 Fischer-Tropsch Unit

– 2 Distillation units

– 1 GTL Unit

– 1 Biolubes Unit

Coming soon...

– 1 Delayed coking unit (CENPES)

– 1 Desalting Unit (CENPES)

– 1 Biomass Gasification Unit (NUEF)

– 1 Biogrease Unit (NUEF)

Pilot PlantsPilot Plants

ManpowerManpowerManpowerTEAM COMPOSED BY 170

PROFESSIONALS IN SEVERAL

SPECIALTIES

CHEMICALS, EQUIPMENTS AND

PRODUCTION ENGINEERS

CHEMISTS

SUPERVISORS

OPERATION, CHEMICAL AND

MAINTENANCE TECHNICIANS

DRAFTSMEN

ASSISTANTS

OPERATIONAL SUPPORT

Org Chart

Manager

Shift OperationLogistics &

Adm Operation

EngineeringNUEF

(Fortaleza/CE)

Secretary

Laboratory Maintenance Automation

HSE

Marcilio Carvalhomarciliocarvalho@petrobras.com.br

+55-21-21626653

Highlighted Recent Works

Hydrotreating Delayed Coking Fluid Catalytic Cracking

-HBIO

-Petrochemical FCC

-Bioethanol

-Atmospheric Residue Coking

-Biomass processing

Recent works

Fortaleza - NUEF (CE): Embedded GTL and

others

Recife (PE)

Campinas (SP)

São Mateus do Sul (PR)

Burlington (Canada): BiomassGasification (GABI-1) and GTL Units

construction at Zeton

Upton (USA): Supportin 2nd GenerationEthanol tests.

Tulsa (USA): Delayedcoking design

Madrid (Spain)

Paris (France)

Houston (USA): Lummus TechnologyResearch Center visit

Ohio (USA)

Atalaia (SE)

Fort Collins (USA): GABI-1 design

Netherland: Biomass gasification

unit operation

External activities 2011/2012

PC3 Unit OverviewPC3 Unit PC3 Unit OverviewOverview

Distillation Pilot Unit – PC3 (07:00 min)Distillation Pilot Unit – PC3 (07:00 min)

Basic FeaturesBasic FeaturesBasic Features

• It’s a distillation pilot unit;

• Generates feed-stock for other pilotplants;

• Small unit – less than 80 I/O points;

•Uses Foundation Fieldbus.

• It’s a distillation pilot unit;

• Generates feed-stock for other pilotplants;

• Small unit – less than 80 I/O points;

•Uses Foundation Fieldbus.

Field Overview:

• Heating and Cooling:

�All heatings uses power resistances:

1 ON/OFF resistance for piping heating;

3 modulated resistances for the unit’s furnaces;

�Cooling – there is 1 ON/OFF cooling unit – it’s an “airconditioner compressor style” cooling unit;

Field Overview:

• Heating and Cooling:

�All heatings uses power resistances:

1 ON/OFF resistance for piping heating;

3 modulated resistances for the unit’s furnaces;

�Cooling – there is 1 ON/OFF cooling unit – it’s an “airconditioner compressor style” cooling unit;

AutomationAutomationAutomation

Field Overview:

• Pumps:

�2 ON/OFF pumps;

�4 pumps driven by Profibus-DP's VFDs;

• Solenoid Valves:

�10 solenoid valves;

Field Overview:

• Pumps:

�2 ON/OFF pumps;

�4 pumps driven by Profibus-DP's VFDs;

• Solenoid Valves:

�10 solenoid valves;

AutomationAutomationAutomation

• Temperature transmitters – FF - 17 points;

• Pressure transmitters – FF - 2 points;

•Level transmitters:

�2 FF differential pressure transmitters;

�1 FF guided wave level transmitter;

�2 capacitive level transmitters;

•Control valves:

�2 control valves, using FF positioners;

•Discrete signals:

�Conventional I/O cards and one Profibus-DP remote

I/O.

• Temperature transmitters – FF - 17 points;

• Pressure transmitters – FF - 2 points;

•Level transmitters:

�2 FF differential pressure transmitters;

�1 FF guided wave level transmitter;

�2 capacitive level transmitters;

•Control valves:

�2 control valves, using FF positioners;

•Discrete signals:

�Conventional I/O cards and one Profibus-DP remote

I/O.

AutomationAutomationAutomation

Fieldbus Host/Bridge with:

• 3 Foundation Fieldbus segments;

• 1 Profibus-DP segment;

• 1 Conventional discrete input card (16

inputs);

• 1 Conventional discrete output card (16

outputs);

• Ethernet network (HSE);

Fieldbus Host/Bridge with:

• 3 Foundation Fieldbus segments;

• 1 Profibus-DP segment;

• 1 Conventional discrete input card (16

inputs);

• 1 Conventional discrete output card (16

outputs);

• Ethernet network (HSE);

AutomationAutomationAutomation

System cabinetSystem cabinet

• OPC tags database;

• When possible, controlers are located on field devices;

• PC-based HMI for Windows XP;

• Fieldbus and HMI configured by our automation team.

• OPC tags database;

• When possible, controlers are located on field devices;

• PC-based HMI for Windows XP;

• Fieldbus and HMI configured by our automation team.

AutomationAutomationAutomation

• Is using PC-3 process hardware and database;

• We installed parallel instruments/devices on the unit process

hardware:

•6 temperature points (2 wireless);

•3 pressure points (2 wireless);

•2 on/off valves with position indication (FF);

•1 display device (FF);

• ROM demo system is linked by radio to the unit database and to

those parallel instruments/devices;

• Is using PC-3 process hardware and database;

• We installed parallel instruments/devices on the unit process

hardware:

•6 temperature points (2 wireless);

•3 pressure points (2 wireless);

•2 on/off valves with position indication (FF);

•1 display device (FF);

• ROM demo system is linked by radio to the unit database and to

those parallel instruments/devices;

Fieldbus ROM

Demo

FieldbusFieldbus ROM ROM

DemoDemo

Renato Ogêda e SouzaPETROBRAS/CENPES/PDAB/PP

Equipment Engineerrenato.ogeda@petrobras.com.br

+5521-2162-4294

Thank You!!Thank You!!