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Cellulose-based Composites: From Tunicates to Timber Professor Steve Eichhorn ACCIS/NCC Conference 21 st November 2019

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Page 1: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Cellulose-based

Composites: From

Tunicates to Timber

Professor Steve Eichhorn

ACCIS/NCC Conference

21st November 2019

Page 2: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Talk Overview2

• What is cellulose?

• Where does it come from?

• Natural fibre composites

• Nanocellulose

• Project case studies

• Back to Timber

• Future perspectivesAnselme Payen (1795 – 1871)

Died on 13th May, 1871

Page 3: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

My History with Cellulose and Aviation3

Pete Eichhorn – built a VJ23 (Volmer Jensen design) from scratch and flew it for many years

Mainly made from woodLeading edge – poplar plywood

Nose ribs – marine grade plywood

Wing spar cap strips and tail ribs - spruce

Me

Page 4: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

What is cellulose and where from?4

6CO2 + 6H2O C6H12O6 + 6O2

Chlorophyll

The most important equation on the planet!

Trafficking of the cellulose synthase complex in developing xylem vessels

Raymond Wightman, Simon Turner

Biochemical Society Transactions, 2010, 38 755-760.

Bicton Gardens, April 2018 (Spring!)

Page 5: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Natural Fibres5

CottonFlax

Jute

Hemp Kenaf

Bluebell tunicate Wood

Nettle (Ramie) Eichhornia crassipes

Page 6: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Natural Fibre Composites6

Henry Ford and the hemp/Soybean

oil composite

George Washington Carver(1860s – 1943)

Mercedes A-200 using flax

reinforced panels Hemcrete –

hemp fibre lime

for insulation

materials

Page 7: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Nanocellulose7

Material Density (g cm-3) Modulus (GPa) Specific modulus (GPa g-1 cm3)

Cellulose (crystal) 1.6 137 86

Cellulose (fibril) ~1.5 39-65 ~26-43

Cellulose (fibre)* ~1.5 Flax: 27.6Jute: 26.5Ramie: 61.4 –128(!)

~18-85

Steel 7.8 200 26

Wood (pine) 0.5 9-16 (parallel to grain)

18-32

What if you were able to extract the crystalline properties of cellulose?

Page 8: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Nanocellulose8

8

H2SO4

Wood Cotton TunicinBacterial Cellulose

Native cellulose

(microfibrilar)

Cellulose

Nanocrystals

Tunicate cellulose nanocrystals

Page 9: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Nanocellulose Properties9

1025 1050 1075 1100 1125 1150

0

5000

10000

15000

20000

25000

30000

35000

1.5%

0%

Inte

nsity (

Arb

itra

ry U

nits)

Raman Wavenumber (cm-1)

0.00 0.25 0.50 0.75 1.00 1.25 1.50 1.75-2.50

-2.25

-2.00

-1.75

-1.50

-1.25

-1.00

-0.75

-0.50

-0.25

0.00

Slope = - 2.4 cm-1/%)

R2 = 0.94

Ram

an B

and S

hift

(cm

-1)

Strain (%)

Modulus of a single nano-whisker of tunicate

cellulose is found to be 143 GPa by this

Calculation. Expected high stiffness – potential exploitation

Sturcova, A., Davies, G.R., Eichhorn, S.J.

2005. Biomacromolecules, 6, 1055-1061.

Iwamoto, S.; Kai, W. H.; Isogai, A.;

Iwata, T. Biomacromolecules 2009,

10, 2571-2576.

Modulus values of 150.7 ± 28.8 GPa (unmodified)145.2 ± 31.3 GPa (TEMPO oxidated)

Saito et al. Biomacromolecules 14 (2013) 248−253

Strength values: Wood: 1.6 – 3 GPa; Tunicate : 3 – 6 GPa

Page 10: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Taking Waste from Paper Mill Sludge10

Cynthia Adu

(Cranfield)

Chenchen Zhu

(Bristol)

Adu, C., Berglund, L., Oksman, K.,

Eichhorn, S.J., Jolly, M., Zhu, C.

2018. Journal of Cleaner Production,

197 765-771.

Page 11: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Cellulose Nanofibre Composites11

Caterina Palange

(Fiberlean/UoB)

200µm

• FiberLean is a form “microfibrillated cellulose”

(MFC) produced by mechanical disintegration of

pulp.

• MFC is formed by interconnected and

entangled flexible cellulose fibrils of different

length and thickness which forms a complex

networked morphology.

• MFC is naturally hydrophilic and incompatible

with polyolefins Tannic acid(natural extract from plants) Tannic acid modified MFC + resin

Polarised light micrograph of Fiberlean Confocal image of PPPE/Fiberlean

EngD within the IDC in Composites Manufacturing

Palange, C., Johns, M.A., Scurr, D.J.,

Phipps, J.S., Eichhorn, S.J. 2019. Cellulose - in press

Page 12: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

The Future – what is sustainable?12

Sustainable development is development that meets the needs of the present without compromising the needs of future generations to meet their own needs (Bruntland1987)

http://www.uq.edu.au/research/impact/stories/indigenous-opportunity-sprouts-from-desert-discovery/

• Non- renewable

• Renewable

• Replenishable

Oil Coal Natural Gas

Timber Plants Wool

Water Soil Air

“The fact is that we live in a world that has beenprofoundly shaped by empire and its disparities.Differentials of power between and within nations areprobably greater today than they have ever been. Thesedifferentials are, in turn, closely related to carbonemissions. The distribution of power in the world lies atthe core of the climate crisis”

Ghosh “The Great Derangement: Climate Change and the Unthinkable. Chicago, IL. University of Chicago Press.

Solomon Islands Flooding in India

Page 13: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Acknowledgements13

Many thanks to the EPSRC and Royal Society for funding of the research.

Cynthia Adu

(Cranfield)

Caterina Palange

(Fiberlean/UoB)

Page 14: Cellulose-based Composites: From Tunicates to Timber · Cellulose Nanofibre Composites 11 Caterina Palange (Fiberlean/UoB) 200µm • FiberLean is a form “microfibrillated cellulose”

Thankyou for

listening!

[email protected]