cbecl clay brick project with tunnel kiln-200000 pcs per day

China Bangla Engineers & Consultants Ltd. Phone: +8801716752370, email: [email protected] www.cbecl.info

Uttara, Dhaka 1230

Clay Bricks Production Line of 200,000. Pcs/day

(254mm*127mm*76mm,Tunnel kiln of 160*3.9 meters×2)

A. Clay brick plan data:

1. Plant area: 32000 m2 (24 Bigha) or more (about 200 meters length), and we can make design based

on your plant size;

2. Construction area: 6800 m2 (Including raw materials storage shad, 800 m2; Wet bricks storage shad,

18*120=2160m2; Producing equipments workshop (15*40=600 m2); Tunnel kiln and bricks unloading

shad, 15*170=2550 m2; Office building area, 600 m2);

3. Raw materials area: 1200 m2;

4. Finished bricks area: 7000 m2;

5. Raw materials needed per day: 530-550 m3;

6. Workers needed: 30 workers per shift;

7. Producing capacity: 16000-20000 pcs/hour.

8. Raw materials plastic index: 7-17;

9. Moisture content of green brick: 16-18%.

B. Tunnel kiln technical data:

1. Tunnel kiln length: 160 meters×2 tunnel kiln;

2. Tunnel kiln inner width: 3.9 meters;

3. Tunnel kiln Inside Height: 1.56 meters;

4. Kiln car size: 3.6×4.0×0.87 meter;

5. Bricks setting layers in the kiln car: 13 layers

6. Brick setting quantity in the kiln car: 5600 standard bricks;

7. Kiln car quantity in the tunnel kiln: 40;

8. Bricks drying time: 24 hours;

9. Bricks firing time: 42 hours;

10. Firing temperature: 950-1100 ℃;

11. Moisture of green brick: 16-18%;

12. Moisture of bricks after drying: ≤6%;

13. Finished firing bricks ratio: ≥95%;

14. Working time per year: 300 days;

C. Clay bricks producing equipments:

No. Item Power,

KW

Price, USD

FOB

Qingdao

Quantity Sub-total

value

Note

A Clay Brick

producing

equipments

C01 Wheel loader,

FL935E (Rated

load, 3000 KG;

Bucket capacity,

36800 1 36800


Uttara, Dhaka 1230

1.8 m3)

C02 Box feeder, 3.5

meter, with

hopper

7.5 7960 1 7960

C03 De-ironing 1400 2 2800

C04 GS800×600 roller

crusher

37 15870 1 15870

C05 Fine roller

crusher, 800×600

60 24700 1 24700

C06 Double shaft

mixer, 3.5 meters

45 12870 1 12870

C07 TDS 60 Conveyor 55 210 140

meters

29400

C08 JKY70/70-4.0 clay

bricks extruder,

DAUBLE-STAGE

VACUUM

(Extrusion

pressure, 4.0 MPa,

including vacuum

pump, air

compressor)

220+90+

18.5

177500 1 177500

C09 AUTOMATIC

BRICK CUTTER

11 24500 1 24500

C10 Brick

DISTRIBUTION

TABLE and AUTO

STACKING

MACHINE ON THE

KILN CART

22 193500 1 193500

C11 Waring parts for

one year

19000


Uttara, Dhaka 1230

D. Tunnel kiln (160*3.9 meters×2)

Item Name Quantity Unit price Sub-total Note

1 Clay brick

(254mm*127mm*76mm)

1.2 million

120000 Supplied by the

client

2 Cement 700 MT 105000 Supplied by the

client

3 Sand 3300 m3 60000 Supplied by the

client

4 Stone 1400 m3 210000 Supplied by the

client

5 Wood 4 m3 1000 Supplied by the

client

6 Kiln Car 200 sets 2260 USD 452000

7 Ferry car 3 12740 38220

8 Pusher 2 9700 19400

9 Windlass 7 6500 45500

10 Wind blower (Y473-20D) 2 29350 58700

11 Moisture removing blower 2 1800 3600

12 Hydraulic stepping pusher 6 8700 52200

13 Hauling machine 2 8500 17000

14 Refractory bricks 500 MT 210 105000

Total value 544,900


Uttara, Dhaka 1230

15 Refractory clay 80 MT 210 16800

16 Steel I-beam (20#) 13 MT 920 11180

U shape screw 3000 sets 7.2 21600

17 Steel plate, 20 mm 1.5 MT 920 1380

18 Rail (18 KG) 46 MT 920 42320

19 Other steel 15 MT 920 13800

20 Cement slab for dryer 220 pcs 35 7700

21 Cement slab for tunnel kiln 160 pcs 42 6720

22 Cement slab for gas flue 920 meters 12 11040

23 Ceramic fiber blanket, High

alumina fiber blanket

60 MT 1760 105600

24 Anchor 7980 pcs 4.5 35910

25 U shape nails 5200 pcs 0.45 2340

26 Clip 5200 pcs 0.45 2340

27 High-strength hardener 1000 KG 4.5 4500

28 High-strength sealing plate 9000 KG 1.9 17100

29 Steel I-beam (12#), angle

steel, steel plate

53 MT 920 48760

30 Steel rebar 1200 pcs 12 14400

31 Fire controller 260 sets 16 4160

32 Air brake 80 sets 140 11200

33 Air controller 60 sets 120 7200

34 Tunnel kiln control system 87900

35 De-sulfur system 98780 For environmental

protection, and can

be deleted based

on clients’s choice.

36 Complete set of air

conducts

55700

37 Concrete floor and shed 6110 m2 38 USD/m2 Including raw

materials storage

shad, 800 m2; Wet

bricks storage

shad,

18*120=2160m2;

Producing

equipments

workshop

(15*40=600 m2);

Tunnel kiln and


Uttara, Dhaka 1230

bricks unloading

shad,

15*170=2550 m2.

Total value for tunnel kiln 1420020

Total value for clay

bricks producing

equipments

544900

Design cost 64500

a Total FOB Qingdao value 2,029,420.

b Sea freight cost to

Chittagong

Open

c Total CFR value (a+b) Open

d Installation,

commissioning,

operators training and

trial operation cost

61500 Based on 6

months

Total value 2,090,920. USD FOB Qingdao, China

Note:

1. The buyer bear all the cost after goods reaching Chittagong, including customs clearing and

transportation to the buyer’s plant, etc.

2. The buyer bear the cost of related construction materials, including clay brick, sand, cement, stone,

wood, etc.

3. The buyer bear the cost of civil-building construction of the plant.

4. The seller will supply some engineers & drawing of kiln(s), and the buyer must supply related

construction equipments and tools, and 50-100 workers daily at buyer's cost for construction of Kiln(s).

The seller send 5 engineers to Bangladesh and responsible for the salary, visa, air ticket of engineers,

and the buyer are responsible for the food, hotel, accommodation, etc. of engineers in Bangladesh.

E. Clay bricks producing process:


Uttara, Dhaka 1230

F. Clay brick plant drying with tunnel kiln


Uttara, Dhaka 1230

cbecl clay brick project with tunnel kiln-200000 pcs per day

Engineering