cb-534c specalog qehq9690 - kelly tractor · four-stroke cycle, four cylinder caterpillar® 3054t...

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Cat ® 3054T Turbo-charged Diesel Engine Gross power 78 kW 105 hp Operating weight 9195 kg 20,270 lb Drum width 1700 mm 67 in CB-534C Double Drum Vibratory Asphalt Compactor

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Page 1: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

Cat® 3054T Turbo-charged Diesel EngineGross power 78 kW 105 hp

Operating weight 9195 kg 20,270 lbDrum width 1700 mm 67 in

CB-534CDouble DrumVibratory AsphaltCompactor

Page 2: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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The Tools To Meet Various Density Requirements

The CB-534C has all the tools needed totailor compactive effort with densityrequirements, allowing your operator tomeet specifications in the fewest passes.Some density specifications require youto meet 94 percent one day and 99percent the next. The CB-534C iscapable of meeting those fluctuatingspecifications because of its threevibratory amplitudes. High amplitudeworks best on thick lifts or harsh mixes.Medium amplitude is well suited to 50 mm (2") to 100 mm (4") lifts. Lowamplitude works well on thin lifts andtender materials.

The CB-534C also can be equipped withan optional high frequency vibratorysystem. High frequency can improvecompaction on thin lifts with softaggregates. In these applications, highfrequency can help increase productivitybecause it allows the compactor to workat a faster speed.

The CB-534C can be used in all phasesof compaction, reducing the need for avariety of rollers. The CB-534C iscapable of working as a breakdown andintermediate roller because of its highcompactive forces. When operated in the

static mode, the CB-534C is a perfect fitas a finish roller because of its highstatic pounds per linear inch (PLI). Itsmachined steel drums provide a smoothfinish in this application.

The CB-534C is supported by anextensive dealer network and partsdistribution system as well as byCaterpillar dealer representatives that arehighly trained and motivated. Caterpillaroffers a comprehensive line of asphaltpavers, cold planers, compactors,reclaimers and stabilizers.

Page 3: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Caterpillar® 3054T Diesel EngineReliable and durable diesel engine for years of low maintenance operation.

Precise balance and optimum runningspeed for smooth operation and longengine life.

High torque rise for maintaining powerunder increased loads.

Adjustment-free direct injection fuelsystem keeps fuel consumption low.

Turbo-charged for optimum performanceeven at high altitudes with no deratingrequired up to 2134 meters (7,000 feet).

Low maximum engine rpm provides fuelefficiency.

Meets EPA/CARB emissions engineregulations.

Pressure Override (POR) Hydraulic SystemFuel efficiency and plenty of horsepower to meet all performance needs.

Propel and Vibratory Circuits usehorsepower efficiently, but not at thesacrifice of performance.

POR valve balances horsepowerdemands.

Provides plenty of power and aresponsive vibratory system whenstarting and stopping the machine oneach pass.

Page 4: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Vibratory SystemPrecision system delivers optimum compactive force.

1 Oil Level Sight Gauge

2 Pod-style Weight Housing

3 Eccentric Weight Shaft Bearings

4 Weight Drive Shaft to Motor

5 3-position Counterweight

6 Amplitude Selection Wheel

7 Fixed Eccentric Weight

Three amplitude selections forworking more efficiently in a widerrange of applications.

Positive weight locking system ensuresposition of variable amplitude setting.

Automatic matching of eccentricweight and drum rotation directionimproves mat quality.

Automatic vibration start-up and shut-off helps produce smooth, flawlessmats. Manual control possible for jointcompaction.

Pod-style weight housings areassembled and sealed at the factory toensure cleanliness, extended bearing lifeand easy field exchange/service.

Moving parts are separated fromlubricating oil helping to keep oil cleanand ensuring long bearing life.

High Frequency Option increasesfrequency to 53 Hz (3,200 vpm).

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High Frequency Vibratory System OptionDesigned for special conditions requiring a less energetic vibratory system.

High frequency allows faster travelspeed at the specified impact spacing.

Low amplitude delivers the mosteffective impact for soft aggregate, thinlifts and sandy mixes.

High centrifugal force deliverssubstantial energy for compacting stifflayers, high aggregate mixes andporous asphalt mixes.

Enhanced cooling of vibratory systemto withstand demands of higherfrequency and centrifugal force.

Page 5: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Water Spray SystemCorrosion-proof system and long-life components for reliable operation.

Two pump system but only one pumpoperates at a time, doubling pump life interms of machine hours.

System control switch located on controlconsole is used to select pump and tankto provide pressurized water.

Water pumps and in-line filters areconveniently located in bumpers for easyservice.

Long-life water pumps are self primingand pressure regulating to provideoptimum spray and flow.

Complete back-up system controlledfrom the operator’s station.

Constant or intermittent spraycapabilities for long operation betweenfill-ups.

Triple water filtration reduces machinedowntime caused by system clogs.

Two high-capacity polyethylene tanksprovide extended operation between fill-ups.

Large water tank drains allow completesystem to be drained in less than fiveminutes.

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1 Water-level Gauge

2 Spray Nozzle with Filter

3 Water Tank Drain

4 Filter

5 Water Pump

Page 6: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Maximum Visibility Position Control ConsoleExcellent visibility means more precise control and greater production.

Operator comfort is maximized withlarge operator’s station and convenientlocation of controls.

Control console rotates to five operatingpositions, maximizing operator visibility.

Gauges and controls move with console

keeping them in same relative position tothe operator.

Unobstructed visibility of drum surfacesand edges.

Isolated operator’s station with fourrubber mounts help eliminate vibrationbefore it reaches the operator, controlsand instrumentation.

Page 7: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Streamlined Water TanksExcellent operator visibility increases production.

60/40 ArticulationEasier, more positive maneuvering near curbs and objects.

Off-center articulation with 60% of themachine length behind the pivot and40% forward.

Operator can concentrate on only onedrum when entering or leaving a curve.

Helps prevent damage to existingstructures when moving away fromcurbs and other objects.

Helps build operator’s confidence andimproves productivity.

Visibility to objects 1 m (3.3') high and1 m (3.3') in front of the machine orbehind the machine.

Provides excellent sight lines toground personnel working nearmachine.

Tapered edges provide excellentvisibility to the front, rear and sides ofmachine.

Page 8: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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ServiceabilityReduced maintenance requirements mean increased work time.

Large, swing-open service doors onboth sides of the machine provide easyaccess to routine maintenance points.

Pivot-up operator’s platform providesaccess to engine valve covers.

Ground level servicing simplifiesmaintenance.

Oil bath lubrication of eccentric weightbearings reduces routine maintenance.

Spray nozzles are easily removedwithout the need of tools.

Remote mounted fittings simplifydraining hydraulic and fuel tanks.

Quick-connect hydraulic test portssimplify system diagnosis.

Remote mounted quick start post foreasy jump starts.

Page 9: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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High Frequency Vibratory Systemchanges the frequency from 42 Hz (2,520vpm) to 53 Hz (3,200 vpm). This option isdesigned for special conditions requiringa less energetic vibratory system.Recommended applications includeMarshall mix designs or overlays with ahigh sand content, Superpave mixdesigns with a high aggregate content,Stone Matrix Asphalt (SMA) and open-graded asphalt mix designs, thin layersand mixes with a high percentage of softaggregate (limestone).

Dual Amplitude Vibratory System isavailable as a Custom ShopModification. Amplitude changes aremade with a switch on the controlconsole. Custom Shop Modificationstypically require longer lead times.

Vibratory Tachometer displaysvibratory system frequency. It isinstalled on the instrument panel in frontof the operator.

ROPS/FOPS Canopyprovides operatorprotection in the event of machine roll-over or from falling objects. It is the two-post type which bolts directly to themachine frame.

Automatic Speed Control (ASC)helpsensure consistent speeds are maintainedthroughout a job. The system is controlledwith a rotary dial to the right of the propellever. Setting the dial at a predeterminedpoint will limit top speed. The operator canthen push the propel lever all the wayforward or all the way back, and themachine will automatically accelerate tothe predetermined speed and maintain it.

Water Distribution Mats help keepdrum surfaces wet in extremely dry, hotor windy conditions. The mats areconstructed of flexible rubber and holdand disperse water on the drum surfaces.They keep the drums clean by providinga secondary cleaning action to removeasphalt particles not removed by thedrum scrapers. The mats can be retractedfrom the drums when not in use.

Coco Matsretain water as it is distributedby the water spray system. The coco matsallow water to seep out of them. Thisprovides a continuous distribution of waterand keeps the water spray system fromhaving to work continuously.

Working Lights illuminate the work areaunder dim and dark conditions. It consistsof of four variable adjustment flood lightspositioned two forward and two rearward.

Ground Speed Indicatormeasuresrolling speed. The analog dial is calibratedin kilometers per hour or feet per minute.

Vertical Exhaust vent is moved fromground level to above operator’s console.This eliminates fumes from blowing nearground personnel or near the mat.

Split Drums consist of two independenthalves that are joined at the center by aninternal bearing with a clutchmechanism. Split drums minimize mattearing that sometimes occurs duringtight turns.

Optional EquipmentNote: Standard and optional equipment may vary. Consult your Caterpillar dealer for specifics.

Value Analysis Total CustomerSupport System

Application Flexibility

■ Three amplitude vibratory systemincreases application flexibility.

■ Independent selection of drumvibration.

■ Excellent visibility to drum edges anddrum surfaces.

Productive Operation

■ Wide drum coverage.■ Excellent maneuverability.■ Close side clearance and high curb

clearance reduce hand work.■ High capacity water system.

Operator Aids

■ Maximum Visibility Position (MVP)control console offers excellentvisibility from several differentoperating positions.

■ Choice of automatic or manualvibration control.

■ Priority-demand hydraulic power-assist steering.

Reliability

■ Rugged, dependable Caterpillar dieselengine.

■ Propel and vibratory motors areisolated from vibration for longer life.

■ Ultra-fine filtration of hydraulicsystems.

■ Corrosion-proof drum spray systemwith triple-water filtration.

■ Dual water pumps with back-upcapability controlled from operator’sstation.

Serviceability

■ Pivot-up operator’s station and swingopen doors provide ample access todiesel engine.

■ Hydraulic components are located foreasy access and service.

■ Grouped hydraulic test ports simplifymonitoring pressures.

■ Spray system nozzles and filters areeasily removed and cleaned.

Parts availability—most parts ondealer’s shelf when you need them.Computer-controlled, emergency searchsystem backup.

Parts stock lists—dealer helps you planon-site parts stock to minimize yourparts investment while maximizingmachine availability.

Service capability—dealer’s shop orfast field service by trained techniciansusing latest tools and technology.

Machine management services—effective preventive maintenanceprograms, cost-effective repair options,customer meetings, operator andmechanic training.

Page 10: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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EngineFour-stroke cycle, four cylinder Caterpillar®

3054T turbo-charged diesel engine. MeetsEPA and CARB emissions engineregulations.

Ratings at 2,200 RPMkW hp

Gross power 78 105Net power 75 100

Ratings of Caterpillar machine enginesare based on standard air conditions of25°C (77°F) and 99 kPa (29.32") Hg drybarometer. Power is based on using 35°API gravity fuel having an LHV of42,780 kJ,kg (18,390 Btu/lb) when usedat 30°C (86°F) [ref. a fuel density of838.9 g/L (7.001 lb/U.S. gal)]. Netpower advertised is the power availableat the flywheel when the engine isequipped with fan, air cleaner, mufflerand alternator.

The following ratings apply at 2200RPM when tested under the specifiedstandard conditions for the specifiedstandard:

Net Power kW hpISO 9249 75 100SAE J1349 (JAN90) 74 99EEC80/1269 75 100

DimensionsBore 100 mm 3.937"Stroke 127 mm 5"Displacement 4 L 243 cu in

Dual-element, dry-type air cleaner withvisual restriction indicator.

24-volt electrical starting system with 55amp alternator and two 12-voltmaintenance-free Cat batteries.

Engine throttle is two-position electriccontrol.

Service Refill CapacitiesLiters Gallons

Fuel Tank 208 55Cooling system 28 7.4Engine oil (w/filter) 7,6 2Vibratory bearing

lubrication 11 2.9Hydraulic tank* 60 15Water (Spray) tank 2 x 475 2 x 125* Figures show fill tank to “full” level. Actual tank

capacity is higher. Hydraulic/Charge oil filtered by 10micron charge oil filter. A filter condition indicator islocated on the filter head.

TransmissionVariable displacement piston pumpsupplies pressure flow to a two-speedhydraulic motor driving the rear drumand a single-speed hydraulic motordriving the front drum through planetarygearboxes. A single propel lever locatedon the control console provides smoothhydrostatic control of the machine’sinfinitely variable speeds in both forwardand reverse.

Speeds (forward and reverse):

Low 0 - 7,2 kmph 0 - 4.5 mphHigh 0 - 11,3 kmph 0 - 7 mph

SteeringPriority-demand hydraulic power-assiststeering system provides smooth, firmmachine handling. The automotive-typesteering wheel and column are integralwith the operator’s swivel platform andallow steering from multiple positions.

Minimum turning radius:

Inside drum edge 4165 mm 13' 8"Outside drum edge 5865 mm 19' 3"

Steering Angle (each direction) 35°Hydraulic system–two 76 mm (3") bore,double-acting cylinders powered by agear pump.Output @ 2,200 rpm 22,7 liter/min(6 gpm)

BrakesService brake features

■ Closed-loop hydrostatic drive systemprovides dynamic braking duringmachine operation.

Secondary and parking brake features

■ Spring-applied/hydraulically releasedon front and rear drums. Actuated byswitch on console or automaticallywhen pressure is lost in brake circuitor when engine is shut off.Brake systems meet SAE recommended practice J1472and EN500.

FrameFabricated from heavy gauge steel plateand rolled sections. The frame is joinedat the articulation pivot. 60 percent ofthe machine is rear of the articulationpivot and 40 percent is in front of thepivot. The two sections are joined bytwo hardened steel pins that aresupported by heavy-duty roller bearings.A vertical pin provides a ±35° steeringangle and a horizontal pin providesframe/yoke oscillation of ±10°

Water Spray SystemEntire water spray system is corrosion-proof and includes two full-frame, low-profile polyethylene water tanks – oneabove each drum. Water level gauges arelocated on each tank within easy sight ofthe operator.

The system consists of two diaphragmpumps driven by electric motors. Onlyone pump operates at time, supplyingpressurized water to both sets of drumspray bars. Pump operation is controlledfrom operator’s station. System providescomplete back-up capability controlledfrom operator’s station.

Spray can be continuous for maximumwetting action or intermittent formaximum duration between fill-ups.Seven easy-to-clean spray nozzles areeasily removed for replacement orcleaning without the need for tools.

Water capacity 2 x 475 L 2 x 125 gal

CB-534C specifications

Page 11: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

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Vibratory SystemDrum width 1700 mm 67"Drum diameter 1300 mm 51"Drum shell thickness, nominal 18 mm .71"Vibration selection Independent per drumEccentric weight drive Hydraulic direct, auto reversingBearing lubrication Oil bathHydraulic filtration 10-micron, absoluteWeight distribution front/rear 48% 52%Frequency with Standard Machine 42 Hz 2,520 vpmFrequency with High Frequency Option 53 Hz 3,200 vpm

Nominal Amplitude with Standard Machine

High 1,05 mm 0.041"Medium 0,80 mm 0.031"Low 0,36 mm 0.014"

Nominal Amplitude with High Frequency Option

High 0,63 mm 0.025"Medium 0,47 mm 0.018"Low 0,21 mm 0.008"

Centrifugal Force Per Drum with Standard Machine

High Amplitude 118,1 kN 26,550 lbMedium Amplitude 87,4 kN 19,643 lbLow Amplitude 39,4 kN 8,865 lb

Centrifugal Force Per Drum with High Frequency Option

High Amplitude 117,5 kN 26,400 lbMedium Amplitude 87,3 kN 19,620 lbLow Amplitude 38,1 kN 8,560 lb

Weights (approximate)Operating weight includes lubricants, coolant, 80 kg/175 lb operator,full fuel tank, full hydraulic system and half-full water tanks.Standard Machine

Operating weight 9195 kg 20,270 lbat front drum 4415 kg 9,730 lbat rear drum 4780 kg 10,540 lb

Shipping weight 8495 kg 18,730 lbAverage linear load/PLI 27 kg/cm 151 lb/in

With ROPS

Operating weight 9705 kg 21,400 lbat front drum 4660 kg 10,280 lbat rear drum 5045 kg 11,120 lb

Shipping weight 9010 kg 19,870 lbAverage linear load/PLI 28,5 kg/cm 160 lb/in

With High Frequency Vibratory System Option

Operating weight 9255 kg 21,410 lbat front drum 4440 kg 9,790 lbat rear drum 4815 kg 10,620 lb

Shipping weight 8560 kg 18,870 lbAverage linear load/PLI 27,2 kg/cm 152 lb/in

With High Frequency Vibratory System Option and ROPS

Operating weight 9765 kg 21,530 lbat front drum 4685 kg 10,330 lbat rear drum 5080 kg 11,200 lb

Shipping weight 9075 kg 20,010 lbAverage linear load/PLI 28,7 kg/cm 161 lb/in

Dimensions

CB-534C specifications

Length (A) 4940 mm 16' 2"Width (B) 1870 mm 6' 2"Height at steering wheel (C) 2410 mm 7' 11"Height with ROPS (D) 2997 mm 9' 10"Drum width (E) 1700 mm 67"Wheelbase (F) 3150 mm 10' 4"Curb Clearance (G) 416 mm 16"Side Clearance 85 mm 3.5"

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InstrumentationThe control console includes: steeringwheel, hopper raise/lower switch; leftand right feeder auto/off/man switch;horn button; propel forward/reversecontrol lever; pave/travel speed rangeselection switches; maximum speedcontrol; engine ignition switch; parkingbrake switch; feeder gate controlswitches; screed vibrator switch on/off;

screed lift switch up/down; screedextender switches in/out; foot brakepedal; engine throttle fast/slow; augerraise/lower switch; screedcounterbalance system; and hydrauliclimited slip lock on/off switch. Gaugesare analog for easy reading and quickinterpretation.

Instrumentation also is located on thecontrol console, including system alarmand warning light for high hydraulic oiltemperature, low hydraulic oil level, lowengine oil pressure, and high watertemperature; battery charging light; enginetemperature gauge; fuel level gauge; oilpressure gauge; hydraulic oil temperaturegauge, hourmeter and engine tachometer.

Page 12: CB-534C Specalog QEHQ9690 - Kelly Tractor · Four-stroke cycle, four cylinder Caterpillar® 3054T turbo-charged diesel engine. Meets EPA and CARB emissions engine regulations. Ratings

QEHQ9690 (2-2000)(Replaces QEHQ9579) Materials and specifications are subject to change without notice.

© 2000 Caterpillar