catu lockout tagout - locking systems, locking padlocks, fluid locking, multiple lockers, padlock...
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DESCRIPTION
CATU lockout tagout electrical safety equipment includes padlocks with warning signs, colour padlocks, multiple lockout devices and circuit breaker lockout devices for safe electrical isolation. CATU safety padlocks and warning signs - a wide range of brass lock-out padlocks in red, white, yellow, blue and green. CATU lock-out tag-out padlocks are available for low voltage and high voltage substations. The purpose of locking is to separate cut off or neutralisation parts with a suitable, and sufficiently protected system to prevent any operation by unauthorised persons (switching on power for an electrical installation). Locking is generally accompanied by signs. For the electrical domain, setting up and removing the lockout are described in French and European standards (EN50110-1). For electricity production equipment. More generally, the safety recommendations are included in Directive CE7: 2009/104/EC on the minimum health and safety recommendations for using work equipment.TRANSCRIPT
for electrical and hydraulic installations
LOCKOUT / TAGOUTSOLUTIONS
SICAME GROUP
CONTENTS
Locking padlocks 5and accessories
Locking equipment for modular switchgear 15and controlgear
Fluid 19locking
Miscellaneous 23Reference index 26
ELEC
TRIC
ALFL
UID
4
LOCKING, an essential stage for lockout.
Irrespective of whether servicing or work involves an item of electrical installation or work equipment,a lockout must be done to ensure the safety of the teams working on the job.
• Continued presence of live conductorparts for electrical installations.
• Presence of pressurized fluids (hydraulic circuits).
• Presence of unstable mechanicalsystems.
Depending on the environments, default lockout accidents arecaused by the:
The corresponding recommendations must be applied for each risk, but in all cases specific locking with regard to therisk considered must be set up.
Sometimes the overall analysis of risks reveals a combination of the different risks which makes a more extensive lockingoperation mandatory. This is especially the case with electricity production equipment.
What does locking mean?The purpose of locking is to separate cut off or neutralisation parts with a suitable, and sufficiently protected system toprevent any operation by unauthorised persons (switching on power for an electrical installation). Locking is generallyaccompanied by signs.
For the electrical domain, setting up and removing the lockout are described in French and European standards (EN50110-1).
For electricity production equipment.
More generally, the safety recommendations are included in Directive CE7: 2009/104/EC on the minimum health andsafety recommendations for using work equipment.
Locking padlocks
6
Lock
ing
padl
ocks
and
acc
esso
ries
Locking padlocks prevent anyseparation unit (circuit breaker,cabinet, etc.) from being used.In brass to prevent any corrosion, it is protected bytwo plastic covers with signs.
mm Diameter
g Weight
mm Total height
INDEX
Special models with pictograms
Reference
AL-230-(**)-EX
AL-230-S-(**)-EX
AL-230-Z-EX
AL-230-S-Z-EX
AL-240-(**)-EX
AL-240-S-(**)-EX
AL-240-Z-EX
AL-240-S-Z-EX
50
70
50
70
50
70
50
70
6
6
6
6
4
4
4
4
204
214
204
214
192
198
192
198
gmm
mm
(**) Add the key numbers 111 or 222 only.
Shackle
AL-230-…-EX
AL-240-…-EX
mmReference
AL-260-(**)-EX
AL-260-00-EX
AL-260-Z-EX
AL-260-S-(**)-EX
AL-260-S-00-EX
AL-260-S-Z-EX
ShackleColour
50
50
50
70
70
70
6,2
6,2
6,2
6,2
6,2
6,2
200
200
200
210
210
210
gmm
Models with insulated shackle
Shackle covered with insulating red PVC.
(**) Add the key numbers 111 or 222 only.
AL-260-...-EX AL-260-S-...- EX
7
Lock
ing
padl
ocks
and
acc
esso
ries
Colour models
Reference
AL-240-B-111-EXAL-240-B-222-EXAL-240-B-Z-EXAL-240-B-00-EX
AL-240-S-B-111-EXAL-240-S-B-222-EXAL-240-S-B-00-EXAL-240-J-111-EXAL-240-J-222-EXAL-240-J-Z-EXAL-240-J-00-EX
AL-240-S-J-111-EXAL-240-S-J-222-EXAL-240-S-J-00-EXAL-240-BL-111-EXAL-240-BL-222-EXAL-240-BL-Z-EXAL-240-BL-00-EX
AL-240-S-BL-111-EXAL-240-S-BL-222-EXAL-240-S-BL-00-EXAL-240-V-111-EXAL-240-V-222-EXAL-240-V-Z-EXAL-240-V-00-EX
AL-240-S-V-111-EXAL-240-S-V-222-EXAL-240-S-V-00-EX
ShackleColour
50505050707070505050507070705050505070707050505050707070
4444444444444444444444444444
192192192192198198198192192192192198198198192192192192198198198192192192192198198198
gmm
mm
Choose your locks!
8
Lock
ing
padl
ocks
and
acc
esso
ries
A complete line of AL padlocks to meet all of yourneeds
Shackle diameter Shackle length Body colours
Ø 4 mm
240
Ø 6 mm
230
50 mm
–
70 mm
S
Red
–
White
B
Yellow
J
Blue
BL
Green
V
Ø 6.2 mm
260
Stickers
Picto
EX
Keys
Random
Z
Standard
(*)
Upon request
00
Bill of material as a reference for your padlocks:
AL - XXX - X - X - XXXX - XX
To order your padlocks
(*) : Standard key number, 111 - 1111 - 222 - 2222 - 333 - 3333 - 444 - 4444 - 555 - 5555 - 666 - 6666 - 777 - 7777 - 888 -8888 - 999 - 9999.
(**) : Key number 111 or 222 only.Z : Number of random key (at random).
00 : Key number on request.
Codes or key numbers
Shackle Ø:240 (Ø 4 mm) or 230 (Ø 6 mm)
or 260 (Ø 6.2 mm)
Shacklelength:
nothing or S(50 or 70 mm)
Colour:nothing or Bor J or BL or
V or OR
Stickers:EX
Key:number from111 to 9 999
or Z or 00
1St example : Insulated shackle Ø 6.2 mm..........AL-260Shackle Lg 50 mm.............................–Standard colour (red) .........................–Key n°222 .......................................222Sticker with picto..............................EXYour reference: AL-260-222-EX
2nd example : Shackle Ø 4 mm ...........................AL-240Shackle Lg 70 mm.............................SColour blue .......................................BLKey upon request..............................00Sticker with picto..............................EXYour reference: AL-240-S-BL-00-EX
Isolated ring
9
Lock
ing
padl
ocks
and
acc
esso
ries
Tables of possible combinations
Existing padlocks.
Existing padlocks.
Key Sticker
(*)
(**)
Z
00
CATU, also provides ...... a comprehensive multiple lockers range,
all-plastic or metal models.
See page 10
Ø 6 mm
Ø 4 mm
Key Sticker
(*)
(**)
Z
00
AL-230 (Ø 6 mm)
Shackle 50 mm L Shackle 70 mm L
- B J BL V - B J BL V
AL-260 (Ø 6.2 mm - insulated shackle)
Shackle 50 mm L Shackle 70 mm L
- B J BL V - B J BL V
AL-240 (Ø 4 mm)
Shackle 50 mm L Shackle 70 mm L
- B J BL V - B J BL V
Multiple lockers
10
Lock
ing
padl
ocks
and
acc
esso
ries
mmDiameter
mmDimensions
Number of locks
Cable
g Weight
mm Total height
mmTotal length
INDEXMultiple lockers enable severalusers to lock a single item ofequipment. Operation can only be resumed after the last padlockhas been removed.
Flexible models
Nylon (non-conductive) .
Reference
ALP-03ALP-06
Shackle Holes
5080
36
105183
mm
99
mm
2030
g
mm g
mm
All-plastic models
Nylon (non-conductive). Label with 'DANGER' warning and identification
of the person carrying out the work. Holds 4 padlocks.
Reference
ALP-4/3ALP-4/6
Shackle Holes
4646
36
108108
3535
44
mm mm
88
mm
Universal model
Steel cable coated in non-conductive PVC. Maximum weight supported: 100kg.
'DANGER' warning label.
Reference
ALP-12/2M
Holes
Ø4 Lg2m 12 130
gmm
9
ALP-03
ALP-06
ALP-4/6 ALP-4/3
11
Lock
ing
padl
ocks
and
acc
esso
ries
mm
Steel shackle model
High-strength steel shackle and body. Label with 'DANGER' warning and identification
of the person carrying out the work. Holds 6 padlocks.
Reference
ALM-6/8
Shackle Holes
25 5 115
g
80
mm mm
8
mm
mm
HASP models
Reference
ALM-6/25ALM-6/38ALM-20/45
Clamping Holes
2538
20 & 31
666
112125138
g
95110120
mm
999
mm
Metal models
Reference Description
AL-200
AL-202
100 x 60 x 10
165 x 50 x 12
EDF type A
EDF type B
150
200
g
Reference
AL-203 * 6 50 180
gmm mm
Safety padlock
mm
* Key n°111.
AL-200
AL-202
ALM-6/25
ALM-6/38
ALM-20/45
Shackle
Padlock stations
12
Lock
ing
padl
ocks
and
acc
esso
ries
mm Diameter
mmDimensions
Number of locks
g Weight
INDEXHandle systems for 6 to 30padlocks. It ensures that general lockouts with multiplepadlocks are implementedcorrectly. Fixed models or models for12-padlock belt.
Yellow PVC handle model
Fitted to the belt so as to free up the hands. Key ring incorporated into the handle.
Label system ensures that the user knows that all the power sources have been locked out.
Reference
AL-212
Holes
12 190 x 130mm
9
mm
120
g
Ivory handle model
Ivory white PVC. High resistance to impacts.
Reference
AL-207/30
Holes
30 130
mm
9
g
13
Lock
ing
padl
ocks
and
acc
esso
ries
'Lockout manager'model
Housing with openings for keys. Plastic handle with 6 padlocks that are all opened with the same key.
* 00 : key number on demand.
Reference
AL-236-111-EX
AL-236-222-EX
AL-236-S-111-EX
AL-236-S-222-EX
AL-236-00-EX
AL-236-S-00-EX
6 (AL-230-111-EX)
6 (AL-230-222-EX)
6 (AL-230-S-111-EX)
6 (AL-230-S-222-EX)
6 (AL-230-00-EX *)
6 (AL-230-S-00-EX *)
1 150
1 150
1 210
1 210
1150
1210
g
Wall support forpadlocks
Red-painted metal wall support.
Reference
RL-100 12 175 x 71 31
mm
65
g
mm
4500
g
Storage cabinet
Red-painted metal cabinet. Plexiglas window Locked by key. Delivered with 4-level padlock support,
attachment pegs and screws.
Reference
SL-102 42 465 x 395 x 55
CATU, also provides ...... a comprehensive lockout range.
www.catuelec.com
Circuit breaker lockers
16
Lock
ing
equi
pmen
t for
mod
ular
sw
itchg
ear a
nd c
ontro
lgea
r
mmDiameter
mmDimensions
Number of locks
Packaging
INDEXCircuit breaker lockers prevent switches from beingoperated. They can be installed easily without toolsand locked by one or more padlocks.
g Weight
ClipblockTM
small model Quick fitting with a no. 3 flat screwdriver.
Highly compact and can be padlocked.Prohibition sign. Delivered in blister pack.
Reference Description and
AL-201/1
AL-201-C/1
5 units, no padlock
Comes with 1 padlock
158
60
g
110
160
g
Multiple model
Suitable for all types of low voltage protection unit locker.Particularly suited to the CLIPBLOCKTM
circuit breaker locker.
Reference Description and
AL-205
AL-205/5
2 parts - delivered without
padlock or locker AL-201/1.
2 parts - delivered with 5m cord.
Delivered without padlock
or locker AL-201/1.
17
Lock
ing
equi
pmen
t for
mod
ular
sw
itchg
ear a
nd c
ontro
lgea
r
Medium-size models
Red PVC. Easy installation without tools (tightened manually). Trip worm to allow space for the padlock shackle.
Reference
AL-208-C*
AL-208-D**
4
4
Stainless steel
Stainless steel
Screw
20
20
Holes
mm
Large model
Easy installation without tools. Turn the screw in the circuitbreaker handle and add one or more padlocks
and a warning label.
AL-208-C*
AL-208-D**
Reference
AL-209-L
Holes
12 76 x 23mm
8
mm
66
g
g
Model for moulded units
Epoxy painted steel. Suitable for Schneider circuit breakerswith the following references: NS80, NSE75/NSE100,
NS100/NS160/NS250, NSF150/NSF250,NS400/NS630, NSJ400/NSJ600.
Reference
AL-204
Trous
3 37x 49 x 4*mm
8
mm
32
g
* Bent snipe nose.** Straight.
* Close.
Panels and insertslocking – lockout
18
Lock
ing
equi
pmen
t for
mod
ular
sw
itchg
ear a
nd c
ontro
lgea
r
mmDiameter
mmDimensions
Packaging
INDEXThe warning signs and badges,made of flexible or rigid PVC ensure that the locking is visible and effective. Can be customised using all types ofpens (ballpoint, felt tip pens, etc.)
1
2
3
5
FIRST, SELECT THE RIGHT EQUIPEMENTS
EN 50110
LOCKEDAPPARATUS
FORBIDDENTO
OPERATE
+
+
++
Det
ex
3
T
REF : AP-510-BT-GB
MO-11000or
MO-11001
CG-10-B
MS-911
AL-230-GB
AL-318
AL-32/05
MP-42/11or
MP-42/16
LOCKEDAPPARATUS
FORBIDDENTO
OPERATE
4
DEAD WORKING LOW VOLTAGEFIVE GOLDEN RULES
4
1 Isolate the installationfrom sources of supply.
2 Lock the isolation devicesin the open position.
Check the absence of voltage.
3 Identify the work. 5 Show warm others. Protectthe work area from the closelive parts.
DRAW
ING
�
�
Badge models
Ø 10mm hole for attachment on the upper part.
Reference
AM-467-GB
AP-499/1
80
100
Aluminium
Plastic
Typemm
AP-467-GB AP-499/1
CATU, also provides ...... a full range of warning signs.
20
Flui
d lo
ckin
g
Valve lockers
mmDiameter
Number of locks
mmTotal lenght
INDEXValve lockers prevent any handling and lock "quarter turn"or gate valves. Padlock lockingand can be customized usingpens (ball point, felt tip, etc.).
g Weight
Models for gate valves
Polyurethane. Easy to install with the two articulated parts*. Padlock locking.
Prevents any handling of the gate valve.
* Except HL-105, 2 parts.** 4 position settings.
Reference
HL-100
HL-101
HL-102
HL-103
HL-104
HL-105
Holes Gate
6
8
9
9
9
9
1
2
3
3
3
1**
70
140
172
260
370
–
mm
Ext.
mm
45
170
250
505
1055
225
g
25 - 63,5
63,5 - 127
127 - 165
165 - 254
254 - 355
25 - 165
mm
HL-100
HL-101
HL-102
HL-105
POLYPROPYLENE ADJUSTABLE MODEL
21
Flui
d lo
ckin
g
Models for 1/4 turn valves
Polyurethane. Easy to adjust with the two clip-in parts Padlock locking that prevents
any quarter turn handling.
Reference Locking
HL-200
HL-201
HL-202
Holes
7
7
9
18 positions
113 positions
112 positions
195
254
430
mm
155
230
580
g
9,5 - 31,75
38,1 - 63,5
50,8 - 203,2
mm
HL-202
HL-203
HL-201
HL-200
Universal model
Polypropylene. For locking all types of valves: 1/4 turn, butterfly, etc.
Reference Locking
HL-203
Holes
9 19 positions 300
mm
285
g
95 à 255
mm
ADJUSTABLE MODEL
Gas bottle lockers
22
Flui
d lo
ckin
g
INDEXThe devices can lock gas bottles (butane, propane, etc.),thus preventing any handlingof the valve. Padlock lockingand fitted with customizablelabels.
mmDiameter
Number of locks
mmTotal lenght
g Weight
Gas bottle models
Polystyrene. Gas bottle locker device (propane, butane, etc.). Easy to install with the two articulated parts. Padlock locking.
Reference Passage
GL-100
GL-101
Holes
7
7
1
1
Ø 70
Ø 85 - L 150
mm
60
135
g
29
35
mm GL-101
GL-100
Lockers and cabinets
24
Mis
cella
neou
s
mmDiameter
mmDimensions
Number of locks
INDEXThese lockers are specially designed to prevent any handling of electrical or pneumatic sockets, or machine control units.
g Weight
Electrical or pneumatic socket
lockers Polystyrene. Electrical or pneumatic socket locker device
Easy to install with the two articulated parts. Padlock locking.
Reference
PL-100
PL-101
Holes Forcable
7
7
4
4
87 x 50 x 50
171 x 80 x 80
mm
13
23
mm
75
170
g
g
mm
Machine controllocker
Red fabric and black leather. Locking device for the controlunits of numerical machines, cranes, winches,
overhead cranes. Padlock locking.
Reference
PL-102
Holes
11 6 460 x 210
mm
65
mm
PL-101
PL-100
25
Mis
cella
neou
s
Lockout cabinet
Yellow-painted metal. Two adjustable shelves (12 positions).Plexiglas window Locked by key. Delivered empty with
attachment pegs and screws Optional accessories.
Reference
SL-101 405 x 355 x 156
mm
5600
g
mm
4500
g
Storage cabinet
Red-painted metal cabinet. Plexiglas window Locked by key. Delivered with 4-level padlock support,
attachment pegs and screws.
Reference
SL-102 42 465 x 395 x 55
26
AL-200 ............................................................................11AL-201-C/1 .....................................................................16AL-201/1.........................................................................16AL-202 ............................................................................11AL-203-(*) .......................................................................11AL-204 ............................................................................17AL-205 ............................................................................16AL-205/5.........................................................................16AL-207/30.......................................................................12AL-208-C ........................................................................17AL-208-D ........................................................................17AL-209-L.........................................................................17AL-212 ............................................................................12AL-230-(*) .........................................................................6AL-230-(**)-EX ..................................................................6AL-230-S-(**)-EX...............................................................6AL-230-S-Z-EX..................................................................6AL-230-Z-EX .....................................................................6AL-236-00-EX .................................................................13AL-236-111-EX ...............................................................13AL-236-222-EX ...............................................................13AL-236-S-00-EX..............................................................13AL-236-S-111-EX............................................................13AL-236-S-222-EX............................................................13AL-240-(**)-EX ..................................................................6AL-240-B-00-EX................................................................7AL-240-B-111-EX..............................................................7AL-240-B-222-EX..............................................................7AL-240-B-Z-EX..................................................................7AL-240-BL-00-EX..............................................................7AL-240-BL-111-EX............................................................7AL-240-BL-222-EX............................................................7AL-240-BL-Z-EX................................................................7AL-240-J-00-EX................................................................7AL-240-J-111-EX..............................................................7AL-240-J-222-EX..............................................................7AL-240-J-Z-EX ..................................................................7AL-240-S-(**)-EX...............................................................6AL-240-S-B-00-EX ............................................................7AL-240-S-B-111-EX ..........................................................7AL-240-S-B-222-EX ..........................................................7AL-240-S-BL-00-EX ..........................................................7AL-240-S-BL-111-EX ........................................................7AL-240-S-BL-222-EX ........................................................7AL-240-S-J-00-EX ............................................................7AL-240-S-J-111-EX ..........................................................7
AL-240-S-J-222-EX ..........................................................7AL-240-S-V-00-EX ............................................................7AL-240-S-V-111-EX ..........................................................7AL-240-S-V-222-EX ..........................................................7AL-240-S-Z-EX..................................................................6AL-240-V-00-EX................................................................7AL-240-V-111-EX..............................................................7AL-240-V-222-EX..............................................................7AL-240-V-Z-EX..................................................................7AL-240-Z-EX .....................................................................6AL-260-(**)-EX ..................................................................6AL-260-00-EX ...................................................................6AL-260-S-(**)-EX...............................................................6AL-260-S-00-EX................................................................6AL-260-S-Z-EX..................................................................6AL-260-Z-EX .....................................................................6ALM-20/45......................................................................11ALM-6/25........................................................................11ALM-6/38........................................................................11ALM-6/8..........................................................................11ALP-03 ............................................................................10ALP-06 ............................................................................10ALP-12/2M......................................................................10ALP-4/3...........................................................................10ALP-4/6...........................................................................10AM-467-GB .....................................................................18AP-499/1.........................................................................18GL-100............................................................................22GL-101............................................................................22HL-100............................................................................20HL-101............................................................................20HL-102............................................................................20HL-103............................................................................20HL-104............................................................................20HL-105............................................................................20HL-200............................................................................21HL-201............................................................................21HL-202............................................................................21HL-203............................................................................21PL-100 ............................................................................24PL-101 ............................................................................24PL-102 ............................................................................24RL-100............................................................................13SL-101 ............................................................................25SL-102.......................................................................13/25
Reference Page Reference Page
Reference index
The characteristics and technical informations stated in our literature are only for your guidance and therefore cannot be considered as contractual.
Our company is entitled to modify at any time the characteristics of its equipment. In case of modification of these characteristics, our company would not be obliged to supply materials
conform to those previously in force.
Non contractual photographs
Design / direction / layout: COMST
© 2013 CATU S.A. BAGNEUXAll reproduction, adaptation and translation rights reserved for all countries.
SICAME GROUP
10/20 Avenue Jean-Jaurès - B.P.2 - 92222 BAGNEUX CedexTéléphone : (33) 01 42 31 46 46 - Fax : (33) 01 42 31 46 32
www.catuelec.com
Distributed by:
Com
ST06
/201
3