catnic building components technical guide
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Catnic Building Components Technical GuideTRANSCRIPT
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Building ComponentsTechnical Guide
March 2002
March 2002
C l/S fb (31.9) Hh2 (Y2)
Catnic
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About CorusCorus is a major European producer of steel and
aluminium. Our multi-metals approach is one of theunique features of the company, and is at the heart of our strategy. Many things we use in our daily lives hasin some way involved metal in its creation. We work with automotive and packaging designers, architects,a broad range of engineers, and with those whoseprofession is product and industrial design.
Corus was formed on the 6
October 1999, through the merger
of British Steel and Knoninklijke
Hoogovens to create an
innovative metals company, which
combines international expertise
with a first class service.
Corus Business units deliver more
than high-quality meta l produc ts.They a re a ctive b usines s pa rtners,
helping c ustomers identi fy a nd ta ke
ad vantage of new oppor tunit ies .
Throug h the b usiness units ,
cus tom ers g a in acc ess to a g lob a l
netwo rk of know ledg e a nd expertise
to he lp opt imise their ow n
processes and products .
Tha nks to o ur bus ines s units C orus
supplies and manufactures a wide
range of s teel and a luminium
produc t s to the cons t ruc tion indus t ry
w orld w ide , including building
envelope sys tems, light s tructural
elements a nd a luminium and wa ll
c ladding systems.
Systems and services include:
• Building envelope sys tems
• Aluminium roo f and wa ll clad ding
sys tem s
• Curtain w alling
• Tra pezoida l shee ts for cladd ing
• Compos ite panels for c ladding
• Roof dec k prof iles
• Co mpos ite f loor dec k prof iles
• Light s tructura l elements (lintels,building co mponents and fram ing)
• Industr ial doors
• F las h ings a nd ac cessor ies
• Pe rforated coi l and sheet products
2 B uilding C om ponents Technical G uide
About Corus
For further information visit www.corusgroup.com
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About Catnic
About CatnicCatnic specialises in the manufacture and supply of
building components, plasterers’ beads, steel lintelsand fence post support systems of the very higheststandard and quality.
Steel Plasterers’ Beads
Wet Plaster & External
Render App lications
5 S upa sa ve Ang le B ea d
5 S ta nd a rd Ang le B ea d
5 Rend ers top B ea d6 P la sters top Bea d
6 Arc hitra ve B ea d
6 Movement B ea d
7 P VC Nos e Ang le Bea d
7 B ull No se Ang le Bea d
7 Depth G ua g e B ea d
Steel Plasterers’ Beads
Drywall & Thin Coat
Plaster App lications
8 Dry Wa ll Ang le Be ad
8 Dry Wa ll Thin C o a t B e a d
8 Mic ro Ang le B ea d9 Dryw all S top B ea d
9 P la s te rb oa rd Ed ging B ea d
PVC-U Plasterers’ Beads
11 Ang le B ea d
11 P la ster S to p B ea d
11 C orner B ea d
12 B e ll C a s t R end er B e ad
1 2 Dry Wa ll Cor ne r Arch Be a d
13 In st a lla t io n o f B e a d s
Building Components
15 Dia mo nd La th
16 Rib La th
17 In s ta lla t io n o f La t h
18 Arch Forme rs &Acce s s or ie s
19 C a v it y Wa ll Tie s24 J o is t Ha n g e rs &Tru s s S h o e s
27 In s ta lla t io n of Ha n g e rs
28 Re stra int S t ra p s
32 He rrin g b o ne J o is t S trut s
33 R o of S p a c e Ve nt ila t io n S y s te m
34 Trus s C lip s
36 C o il Me s h & Fix in g B a nd
37 Fra m e Anc ho rs
39 S t ro n g ho ld Wa ll C o n ne c t or
40 Na il P l a tes , Toothpla te
Co nnectors &Angle Brac kets
41 S p ec ific a t io n C la us e s
43 C OS HH Re gula tio ns
Our reputation for the superior quality of our
products has been earned through constant
technical innovation and development. Choosing
a Catnic product from our comprehensive range
assures peace of mind and complete confidence
in the finished job.
Additionally, our sales and technical service teams are
ded ica ted to ma tching the q uality of our products with
the e xce lle nce o f our s e r vice . S a le s a nd te chnica l s upport
sta ff are friendly, helpful and highly profess iona l.
Ca tnic is c ommitted to providing the b uilding industry
with a s tea dy supply of new a nd improved products
borne from our investment in design and
ma nufac turing te chno log y. This b roc hure gives a n
overview of our B uilding Co mponents produc t range
along w ith c omprehensive tec hnica l and spec if ica tion
da ta . Deta ils o f our Lintel rang e and Fence P ost
Suppo rt Sys tems ca n be found in sepa rate brochures
available on request from the telephone number
given below.
We h o pe t ha t y o u w ill f in d t he
informat ion in the following pa ges
bo th use ful and informative, but if
you require any further assistance,
please call 029 2033 7900.
Contents
Cert No. FM 14913
BSEN ISO 9002: 1994 B uilding C om ponents Technical G uide 3
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4 B uilding C om ponents Technical G uide
Steel Plasterer’s BeadsOur comprehensive range of Steel Plasterers’ Beadsare precision engineered and simple to use. Fixing
by nail or plaster dab is straightforward and fast,generating arises, edges, corners and joints that areeasy to form and resistant to chipping, cracking andimpact damage.
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B uilding C om ponents Technical G uide 5
Steel Plasterer’s Beads
With one of the widest ranges of beads available,
Catnic offers the specifier freedom of choice to
satisfy both the aesthetic & technical requirements
of modern building design as well as the needs
of traditional repair and maintenance work.
Simply follow the application key to select thecorrect bead.
Material
G alvanised s teel to BS EN 10142-DX51D+ Z275.
Austenitic stainless steel to BSEN 10088-2-14301
for external applications.
SpecificationAll metal bead s co mply w ith the B ritish S tanda rds,
Beads for Internal Plastering and Drylining BS 6452
P a rt 1:1984.For external
and internal useFor internal use For external use
ext
int int
ext
Wet Plaster and External Render Applications
Supasave Angle BeadA strong , resilient a nd c os t effective
bead des igned for two c oa t
appl ica t ions . Supas ave g enera tes a
true, straight c orner which provides
strength and protection from
everyda y knocks.
Code Qty Length/Box (mm)
SS2.40 50 2400
SS3.0 50 3000
int
45mm
5mm
13mm
Plaster depth – 13mm
Flange size – 45mm
Ga lvanized steel to
B S EN 10142-DX51D+ Z275.
Standard Angle BeadDesigned for two a nd three co at
app lica tions, S tanda rd Angle Bead
forms strong and a cc urate c orners
resistant to chipping a nd c rac king.
Availab le in Sta inless S teel for
external use and high condens ation
and moisture areas .
Code Qty Length/Box (mm)
STD 2.4 50 2400
STD 3.0 50 3000
STD 3.0/SS 10 or 50 3000
Stainless steel products suffixed ‘SS’.
ext
int
Render Stop BeadUsed to obtain a neat, bell-cast
low er edge to external render
finishes . This profile ha s e xc ellent
damage resistance quali t ies and
gives g ood protec tion to ma sonry
ag a inst run-off wa ter. Availab le in
Ga lvanised Steel for moderate to
sheltered co nditions and S tainless
Steel for expos ed c onditions.
Code Qty Length/Box (mm)
R S3.0 50 3000
R S3.0/SS 10 or 50 3000
Stainless Steel products suffixed ‘SS’.
ext
Plaster depth – 12-19mm
Flang e size – 53mm
G alvanized S teel BS EN 10142-DX51D+ Z275
S ta inless S teel to B SEN 10088-2-1.4301
60°
25mm
45mm7mm
19mm
Plaster depth – 16-19mm
Flang e w idth – 45mm
Galvanized Steel to
BS EN 10142-DX51D+ Z275
St ainless S teel to B SEN 10088-2-1.4301
53mm
5mm
12 - 19mm
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6 B uilding C om ponents Technical G uide
Steel Plasterer’s Beads
Shown w ith
flange. Also
available
without return
flange.
10mm (13mm)
13mm
20mm without return flange
37mm
Architrave BeadA bea d w hich ma y be used to
dec orative effect where shado w
lines are aesthetically desirable.
Typica l a pplica tions include the
creation o f clean d ivis ions betw een
varying wa ll finishes , a t w a ll and
ceiling a butments , do or and w indow
reveals and other built in joinery
features.
Code Qty Length Plaster/Box (mm) depth
AR C 10/W F/3.0 50 3000 10m m
w ith flange
AR C 10/W O /3.0 50 3000 10m m
w itho ut flange
AR C 13/W F/3.0 x25 25 3000 13m m
w ith flange
AR C 13/W O /3.0 50 3000 13m m
w itho ut flange
Movement BeadThe function of this b ea d is to allow
for movement between adjoining
surfac e finishes resulting from
differential expans ion o r settlement.
Allow ab le mo vement is ± 3mm.
Code Qty Length Plaster/Box (mm) depth
M B10/3.0 x10 10 3000 12m m
M B13/3.0 x10 10 3000 15m m
M B16/3.0 x10 10 3000 18m m
M B19/3.0 x10 10 3000 21m m
M B 10/3.0/SS 10 3000 12m m
M B 13/3.0/SS 10 3000 15m m
M B 16/3.0/SS 10 3000 18m m
M B 19/3.0/SS 10 3000 21m m
Stainless steel products suffixed ‘SS’.
Profile m ade to order.
ext
intint
12mm(15mm,
18mm,21mm)
25mm
140mm
ARC13/WF/3.0 x25 & ARC13/WO/3.0
dimensions in brackets.
Plaster depth – 10mm &13mm
Flang e w idth – 37mm
Ga lvanised S teel to B SEN 10142-
DX51D+ Z275
Plaster depth – 12mm, 15mm, 18mm, 21mm
Flange width – 65mm
Ga lvanized S teel to B SEN 10142-
DX51D+ Z275
S tainless St eel to B S EN 10088-2-14301
Plaster Stop BeadProvides c lean, nea t ed ges to two
coa t plas ter/render work a t openings
or abutments onto o ther wa ll
surfac es or ceiling finishes .
Code Qty Length Plaster/Box (mm) depth
PS10/2.4 50 2400 10m m
PS10/3.0 50 3000 10m m
PS13/2.4 50 2400 13m m
PS13/3.0 50 3000 13m m
PS16/3.0 50 3000 16m m
PS19/3.0 50 3000 19m m
P S10/3.0/S S 10 or 50 3000 10m m
P S13/3.0/S S 10 or 50 3000 13m m
P S16/3.0/S S 10 or 50 3000 16m m
P S19/3.0/S S 10 or 50 3000 19m m
Stainless steel products suffixed ‘SS’.
65mm
3mm
Ø4.5mm
10mm (13mm,16mm, 19mm)
ext
int
Plaster depth – 10mm (13mm, 16mm, 19mm)
Flang e w idth – 65mm
Galvanized Steel to
BS EN 10142-DX51D+ Z275
St ainless S teel to B S EN 10088-2-1.4301
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B uilding C om ponents Technical G uide 7
Steel Plasterer’s Beads
Plaster depth – 11mm
Flange width – 41mm
Ga lvanized S teel to B SEN 10142-
DX51D+ Z275
Plaster depth – 10mm
Flang e w idth – 30mm
Ga lvanized s teel to B SEN 10142-
DX51D+ Z275
DG6/3.0 dimensions in brackets.
Plaster depth – 6mm, 10mm
Ga lvanized ste el to B SEN 10142-
DX51D+ Z275
PVC Nose Angle BeadThe s am e rigid a nd durab le p rofile
a s S W10/3.0 but w ith the a dd ed
benefit of a P VC-U nose which
provides excellent edge protection
for vulnerable co rners w here a high
qua lit y f in is h ne ed s to b e ma in ta ine d
despite heavy wear and repeated
mec ha nica l co nta ct. S WP VC12/3.0
is suitable for exterior use in
moderate to s heltered cond itions
up to two s toreys .
Code Qty Length/Pack (mm)
SQ PV C 12/3.0 15 3000
M ade to order
Bull Nose Angle BeadDesigned to provide specifiers with
a further alternative to the standard
finish, this punched wing b ead
creates a 9.5mm diame ter edg e
detail combined with the extremely
rigid w ing profile. Idea l for RMI wo rk
in older properties or w here you
w ish to crea te a simila r feel in new
build projec ts.
Code Qty Length/Pack (mm)
SQ 8/3.0 25 3000
M ade to order
Depth Gauge BeadAva ila b le in 6 mm a nd 1 0mm prof ile s ,
Depth Ga uge Bea ds provide a quick
and a cc urate mea ns of ensuring
consistent, minimum plaster depths
as plaster is simply ‘ruled off ’ t o
leave the required thickness. Depth
Ga ug e Be a d s ma y a ls o b e us e d to
separa te plas ter a reas a nd as a
skirting bead.
Code Qty Length Plaster/Box (mm) depth
D G 6/2.5 50 2500 6m m
D G 10/3.0 50 3000 10m m
M ade to order
ext
int int int
11mm
41mm
Ø5mm
8mm
10mm
30mm
9.5mm
23 mm(21mm)
10mm
(6mm)
Ø5mm
Ø3mm
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8 B uilding C om ponents Technical G uide
Steel Plasterer’s Beads
Dry Wall Angle BeadRigid but lightw eight, the dryw all
bea d is designed for s tanda rd s ingle
plaste rwork. The internal ang le o f
the Dry Wa ll bea d is a cc ura tely
manufac tured to 80° providing
a plas ter depth of 6mm.
Code Qty /Box Length (mm)
D W 2.40 50 2400
D W 3.0 50 3000
Dry Wall Thin Coat BeadThe D ry Wa ll Thin Co a t b ea d
incorporates a new perforation
pattern for improved wing flexibility.
This, tog ether w ith the revised 85˚
ang le, a llow s g reater sc ope for on-
site adjustments a nd se tting.
Code Qty /Box Length (mm)
D W TC 2.4 50 3000
D W TC 3.0 50 2400
25mm
Ø4mm
80°
6mm
3mm
int int
Plaster depth – 6mm
Flang e w idth – 25mm
Ga lvanized steel to
BS EN 10142-DX51D+ Z275.
Plaster depth – 3mm
Flang e w idth – 23mm
Ga lvanized steel to
B S EN 10142-DX51D+ Z275.
23mm
3mm
3mm
85°
Ø4mm
int
Micro Angle BeadA pop ular thin coa t bea d w ith fine
mesh w ings, designed for s ingle
coat plaster applications including
dry-wa ll, block a nd s lab wo rk.
P rovides excellent a dhesion a nd
go od reinforcement fo r the arris.
Code Qty /Box Length (mm)
M M 2.40 2400 50
M M 3.0 3000 50
Plaster depth – 6mm
Flange width – 25mm
Ga lvanized steel to
B S EN 10142-DX51D+ Z275.
Drywall and Thin Coat Plaster Applications
25mm
3mm
6mm
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B uilding C om ponents Technical G uide 9
Steel Plasterer’s Beads
Dry Wall Stop BeadDesigned for thin coa t edg e
protec tion at o penings a nd for
providing abutments of plastered
a rea s to other w a ll finishes . Light
but extremely rigid, the sc a llope d
edg e p rovides for efficient keying
a nd exce llent finish.
Code Qty Length Plaster/Box (mm) depth
D W SB 3/2.4 50 2400 3m m
D W SB 3/3.0 50 3000 3m m
D W SB 6/2.4 50 2400 6m m
D W SB 6/3.0 50 3000 6m m
30mm
3mm (6mm)
3mm
int
DWSB6 dimensions in brackets.
Plaster depths – 3mm &6mm
Flange width – 30mm
Ga lvanized S teel to B SEN 10142-
DX51D+ Z275
Plasterboard Edging BeadUs e d to re in force p la s te rb oa r d e d g e s
w ith the perforated flang e fixed
flush to the bo ard fac e prior to the
final skim co at . The bea d ma y also
be fixed w ith the flang e flush to t he
inner surface of the board for use
in projection wall panelling.
Code Qty Length Plaster-/Box (mm) board
PB EB 10/3.0 50 3000 9.5m m
PB EB 13/3.0 50 3000 12.5m m
25mm
2mm
9.5mm
(12.5mm)
12mm (10mm) 12mm (15mm)
int
PBEB13 dimensions in brackets.
Plasterboard depth – 9.5mm, 12.5mm
Flang e w idth – 25mm
Ga lvanized S teel to BS EN 10142-
DX51D+ Z275
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10 B uilding C om ponents Technical G uide
PVC-U Plasterers’ BeadsA range of non-corrosive, impact resistant whitePVC-U plastering beads. Benefits include easy
and safe handling and cutting with excellent keying.
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12 B uilding C om ponents Technical G uide
PVC-U Plasterers’ Beads
Bell Cast Render BeadUsed to o bta in a neat b ell-cas t low er edg e to external
render finishes . This profile is des igned w ith exce llent
corrosion resista nt properties and represents a goo d
cost-effective alternative to stainless steel.
Code Qty/Box Length (mm)
N R 1925/3.0 25 3000
Dry Wall Corner Arch Bead25mm C orner Arch ma y be used to form a wide range of
curved ed ges and arch forms to a minimum rad ius of
250mm for drylining a nd thin-co at a pplica tions .
The punched ed ge a llow s ma ximum des ign a nd
insta lla tion flexibility a nd the ribb ed surfac e p rovides
excellent keying. Fixed by stapling, nailing, jointing filler
or ad hesive.
Code Qty/Box Length (mm)
N R 1660/3.0 25 3000
Plaster depth – 16-19mm
Flang e w idth – 50mm
Plaster depth – 3mm
Flang e width – 25mm
25mm
50mm
60°
7mm
19mm
25mm
Ø3mm
25mm
int
ext
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14 B uilding C om ponents Technical G uide
Metal Lath and Arch FormersCatnic’s metal lath is easy to fix and provides a securekey for many plaster and render applications including
joint and crack reinforcement and refurbishment work.
Catnic Arch Formers are a quick, convenient andversatile way to create non-loadbearing, perfectlyformed arches in a range of styles.
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B uilding C om ponents Technical G uide 15
Metal Lath and Arch Formers
An easy-to-fix lath providing a secure key for plaster
and render applications as well as offering effective
joint and crack reinforcement. In addition, Diamond
Lath can be used as part of a fire protection system
for structural steel work.
9mm
16mm
Code Min material Material Qty Sheet weight Sheet Sizeweight (kg/m2) (kg) (mm)
D L111* 1.11 G alvanised Steel 10 1.94 2500 x 700
D L161 1.61 G alvanised Steel 10 2.82 2500 x 700
D L089 0.89 G alvanised Steel 10 1.53 2500 x 700
D L111S* 1.11 Stainless Steel 1 1.94 2500 x 700
*Not recommended for ceiling applications
Diamond Lath
Material
G a lvanised ste el to B S EN 10142-DX51D+ Z275
for interna l use.
S ta inles s stee l to B S EN 10088-2-1.4301
for external use .
Complies with BS 1369 Part 1: 1987 specification
for expanded me tal and ribbed lathing.
Installation
Fixing should be in accordance with BS 5492: 1990
Co de o f Prac tice for Internal Plas tering a nd B S 5262:
1991 Code of Practice for External Renderings
Refer to pa ge 17 for insta llat ion g uidelines .
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16 B uilding C om ponents Technical G uide
Metal Lath and Arch Formers
Material
G a lvanised ste el to BS EN 10142-DX51D+ Z275
for internal use .
S ta inless ste el to B S EN 10088-2-1.4301
for external use.
Complies with BS 1369 Part 1: 1987 specification
for expand ed meta l and ribbe d lathing.
Installation
Fixing should be in accordance with BS 5492: 1990
Co de o f Prac tice for Internal P las tering a nd B S 5262:
1991 Code of Practice for External Renderings
Refer to pa ge 17 for insta lla tion g uidelines.
100mm
10mm
Code Min material Material Sheet weight Sheet Sizeweight (kg/m2) (kg) (mm)
R IB 148* 1.48 G alvanised Steel 2.59 2500 x 700
R IB 184 1.84 G alvanised Steel 3.22 2500 x 700
R IB 222 2.22 G alvanised Steel 3.89 2500 x 700
R IB 148S* 1.48 Stainless Steel 2.59 2500 x 700
R IB 184S 1.84 Stainless Steel 3.22 2500 x 700
*Not recommended for ceiling applicationsM ade to order
Rib Lath
Widely used as a plaster backing on ceilings,
walls and stud partitions. Rib Lath is also ideal
for refurbishing damaged or aged masonry walls
when a key for rendering is not certain due to
disintegration or softening of the wall face.
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B uilding C om ponents Technical G uide 17
Installation of Lath
Diamond Lath
Ca tnic Diamond Lath ma y be f ixed
by (a ) nailing into ca st-in block
ba ckground w ith wa shers over the
lathing, (b) screwing into plugs in
drilled ho les w ith w as hers over the
lathing, (c) expanded type screw
fixings with washers over the
lathing, (d) wiring to prefixed
cha nnel sec tions, a ngles or cleats ,
(e) using screwed fixings, or (f)
battening out using preserved
timber battens with the lath fixed
as descr ibed be low.
Nails (BS 1202: P a rt 1), s tap les
a nd w ire for fixing lath sho uld b e
manufac tured from g alvanized or
sta inles s ste el. Nails for fixing to
timber ba ttens s hould b e 38mm
long w ith a 7mm hea d. Alternatively,
32 x 2mm staples may a lso b e used
if preferred .
If fitting with nails, s crew s o rproprietary screwed fixings, spacers
should be inserted behind the
la thing to a llow render flow throug h.
Fixing to Timber supports
For horizonta l work, C atnic Diamond
Lath sho uld b e fixed w ith the length
of the sheet running across the
timber suppo rts with all the strand s
sloping in the s ame direction.
Supports should b e at centres not
exc eed ing 350mm. Vertica l w ork
sho uld b e fixed w ith a ll stra nds
sloping downwards and away from
the finish fa ce. Using na ils o r
sta ples , s ta rt a t the centre of a sheet
and na il to eac h succe ssive support
working along the mid-line of the
shee t tow ards its edg es. The nails
or sta ples should be d riven in at a n
angle pointing away from the sheetce ntre thereby providing tens ion to
the sheet a s they a re a pplied.
Fixing should then be completed
from the c entre to the top a nd
botto m sides s ta rting a t the central
support and nailing at 100mm
centres , maximum.
Ends o f Ca tnic Diamond lath s hould
be lapped over supports not less
than 50mm and w ired tog ether at
150mm centres . Sides should b e
lapped not less than 25mm and tied
w ith tying wire a t a pproxima tely
150mm centres.
Fixing to Steel Channel
The lath sho uld b e fixed to ste el
channel using 1.22mm soft
ga lvanized steel tying w ires at not
more tha n 100mm c entres. The tie
should be mad e b y forming a hairpin
at the end o f a length of w ire, the
length being at least twice the depth
of the runner.
The ha irpin sho uld b e pus hed b endfirst up throug h the lath, c los e to
one side o f the runner a nd pulled
ba ck w ith one leg of the w ire on
either side of the runner. B oth
strands of wire should be pulled
taut a nd given a few twists w ith top
cutters before cutting any surplus
w ire. The tw ist ma y then be pus hed
flat a ga inst the la th.
Req uired tension in the s heet ma y
be a chieved by pa ss ing the leg of
the hairpin to one side or the other
of the la th junctions in a cc ordance
w ith the d irection of the d esired
tension. Continue installation as
for timbe r supports.
Rib lath
Ca tnic Rib Lath may b e f ixed to a
solid background using proprietary
f ix ings suitab le for hold ing the sheets
firmly in pla ce . The ed ge ribs sh ould
be nes ted w ith the a pex of the r ib in
contact with the background and
fixed to the ba ckground at 150mm
centres . Sheet end s s hould overlap
by a t leas t 50mm. A row o f fixings
should be applied at 600mm
horizontal spacing, starting 350mm
in from the sheet e nds and 200mm
in from ea ch of the top a nd botto m
sides (for horizonta lly pos itioned
sheets).
If fixing to supports, rib lath should
be fixed with the ribs running at right
angles to the s upports w ith the apex
of the rib in conta ct w ith the suppo rt
ensuring the spa ns do not exceed
600mm. The lath s hould b e fixed to
timber grounds using a nail or sta ple
driven throug h every rib w here itcross es ea ch s upport. When fixing
to ste el cha nnel, use 1.63mm or two
strands of 1.22mm soft galvanized
steel wire tied around the rib where
it crosses eac h support.
Lap ends of lathing o ver supports not
less than 50mm and wire toge therwi th
1.63mm tying w ire. S tainless stee l tie
wire should be used with stainless
steel lath. Where laps between
supports cannot be avoided, lap
ends not less tha n 100mm and
secure each pair of ribs together
with two row s o f 1.63mm tie wire
at approximately 100mm centres.
Sides of a djoining Rib Lath sheets
should b e pressed to gether with
the edge rib of ea ch s heet nested
and tied with 1.22mm tying w ire orpunch f ixed a t centres no greater
than 150mm.
Installation of Lath
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18 B uilding C om ponents Technical G uide
Arch Formers and Accessories
Arch Formers and AccessoriesA quick, convenient and versatile way to createnon-loadbearing, perfectly formed arches in a range
of styles.Catnic Arch Formers adjust to fit walls from 90mm
up to 300mm thick and on up to 565mm thick when
used in conjunction with our extra soffit sections.
Each pack contains all the necessary formers to
complete both sides of the wall (or arch).
Material
G a lvanised ste el to BS EN 10142-DX51D+ Z275 for
internal use .
Installation
Fixed by ma so nry nails supplied. All fixings a nd
complete fixing instructions included with each pack.
NOTE: Catnic Arch Formers are non-loadbearing and are not
designed to support walls.
Verona †‡ Milano †‡
Brick to brick Ref no Rise Ref no. Risedimension (mm) (mm) (mm)
750 VE 0750 375
800 VE 0800 400
850 VE 0850 425
900 VE 0900 450
1000 VE 1000 500
1200 VE 1200 600 M I 1200 280
1500 VE 1500 750 M I 1500 330
1800 M I 1800 375
2400 M I 2400* 375
Milano
rise
60m m
brick to brick
dim ension 60m m
rise
60m m
Verona
brick to brick
dim ension 60m m
Verona w ith bridg ing se ctions
Product Ref. BS 0610
295x1200m m
610m m
8 0m m
6 0m m
Bridging Section
Extra Soffit Section
Accessories
Extra soffit section
Product Ref. ES 0295
† B ridg in g S ec tio n B S 0 610 (U sed to exten d a rc h fo rmer
spa n by up to 610mm)‡ Extra Soff it Section ES 0295 (Used to accommodate wa ll
thicknesse s o f 300-565mm)
* Made up of MI 1800 kit + bridging s ect ion BS 0610
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Cavity Wall TiesAll Catnic wall ties are manufactured from high qualitystainless steel wire and strip materials to ensure that
structural design properties are maintainedthroughout the life of the structure.
B uilding C om ponents Technical G uide 19
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20 B uilding C om ponents Technical G uide
Designed for traditional cavity
wall constructions, our ties
combine ease of use with the
safety and security standards
expected from all Catnic
products.
Material
Manufactured from 2.5mm (BW4)
and 3.3mm (BW2) austenitic
stainless steel wire to BS 1554:
1990 minimum 18/8 c om po sition fo r
proven corrosion resistance.
Quality c ontrol on the ties includes
chec ks on the incoming s teel for
chemical co mpos ition, dimensional
tolerances and mechanica l
properties . During m anufa cture,
regular visual and dimensional
checks a re made .
BBA As s e s s me nt
C ertifica te No. 91/2690.
Application – (see table below)
B W4/200 a nd B W4/225 a re DD 140
Type 4 c a vity w all ties and ma y be
spe cified w here butterfly ties w ould
have been used as deta iled in
Ta ble 6, B S 5628.
B W2/200 a nd B W2/225 a re DD 140
Type 2 c a vity w all ties and ma y be
spe cified w here doub le triang le ties
wo uld ha ve been used a s d etailed in
Ta ble 6, B S 5628.
The ties c a n be e a sily built into
brickwork or blockwork during
co nstruction. The ties a re sm oo th,
without sharp edges and are
des igned to resist the co llection of
mortar droppings.
B W4 and BW2 ties sho uld b e
insta lled a t a density
of 2.47 ties per sq uare metre
(450mm vertical and 900mm
horizonta l spa cing) in do mes tichouses a nd sma ll co mmercial
buildings.
Ties ma y be pos itioned ce ntrally or
offset in the cavity provided that
they are embedd ed a minimum of
50mm in both leaves.
The ma ximum c avity w idth s hould
not exceed the design ca vity
+ 25mm. In add ition to normal cavity
wa lls , B W4 ties ma y a lso be use d in
ca vity party wa lls , s ubject to loca l
authority approval.
Product Ref: BW4/200 BW4/225
BW2/200 BW2/225
Stainless Steel Wire Ties
Cavity Tie Size Design Specify DD140: Part 2 Design Wind(mm) (mm) Classification Speed
50-75 2.5 x 200 2 storeys up to 10m B W 4/200 Type 4 R ef. Table 1 page 26
76-100 2.5 x 225 2 storeys up to 10m B W 4/225 Type 4 R ef. Table 1 page 26
50-75 3.3 x 200 3 storeys up to 15m B W 2/200 Type 2 Anyw here in U K up to 56m /s
76-100 3.3 x 225 3 storeys up to 15m B W 2/225 Type 2 Anyw here in U K up to 56m /s
BW4 BW2
Tie position offset in cavity when using
partial fill insulation.
Retaining clip shown in correct position – i.e.
flat surface facing insulation
50mm min.
Stainless Steel Wire Ties
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B uilding C om ponents Technical G uide 21
Cavity Wall Ties
Assessments/characteristic strengths – Wire and Strip Ties
BW4/200 DD140: Part 2 Catnic1987 type 4 requirement BW4/200
Tensile At serviceability 150 505
Load (N ) At failure 650 1333
C om pressive At serviceability 120 625
Load (N ) At failure 450 677
BW4/225 DD140 Part 2 Catnic1987 type 4 requirement BW4/225
Tensile At serviceability 150 464
Load (N ) At failure 650 1326
C om pressive At serviceability 120 462
Load (N ) At failure 450 499
BW2/200 DD140 Part 2 Catnic
1987 type 2 requirement BW2/200
Tensile At serviceability 500 603
Load (N ) At failure 1800 1935
C om pressive At serviceability 400 1184
Load (N ) At failure 1300 1605
BW2/225 DD140 Part 2 Catnic1987 type 2 requirement BW2/225
Tensile At serviceability 500 675
Load (N ) At failure 1800 1834
C om pressive At serviceability 400 942
Load (N ) At failure 1300 1569
BB-2 DD140 Part 2 Catnic1987 type 2 requirement BB-2
Tensile At serviceability 500 1321
Load (N ) At failure 1800 3183
C om pressive At serviceability 400 552
Load (N ) At failure 1300 1300
BB-3 DD140 Part 2 Catnic1987 type 2 requirement BB-3
Tensile At serviceability 500 1529Load (N ) At failure 1800 4051
C om pressive At serviceability 400 1540
Load (N ) At failure 1300 2374
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22 B uilding C om ponents Technical G uide
Cavity Wall Ties
BB-2 BT2-4BB-3
Stainless Steel Strip Ties
C avity Tie Size D esign Specify D D 140: Part 2 D esign W ind
(m m ) (m m ) C lassification Speed
50 0.6 x 19 x 191 3 storeys up to 15m B B -2 Type 2 Anyw here in U K up to 56m /s
75 0.8 x 19 x 220 5 storeys up to 15m B B -3 Type 2 Anyw here in U K up to 56m /s
50 0.6 x 19 x 120 Tim ber fram e 4 B T2-4 Anyw here in U K up to 50m /s
storeys up to 12m
Stainless Steel Strip Ties
Material
Manufactured from 0.6mm and
0.8mm austenitic stainles steel
to B S EN10088-2-1.4301 (18/8)
for proven corrosion resistance.
BBA As s e s s me nt
C ertifica te No. 91/2690.
(B B -2 &B T2-4)
Application
BB-2 stainless steel strip ties
are designed for fixing masonry to
mas onry in ca vity w alls o f domes tic
houses a nd sma ll co mmercial
buildings up to three s toreys in
height not e xcee ding 15 metres. The
ties are suitab le for ca vity w idths of
50mm w hen insta lled a t a density of
2.47 ties per sq uare met re (450mm
vertica l, 900mm horizonta l spa cing).
BB-3 stainless steel strip ties
are designed for fixing masonry to
mas onry in ca vity w alls o f domes tic
houses a nd sma ll co mmercial
buildings up t o five sto reys but no t
exce eding 15 me tres in height. The
ties are suitab le for ca vity w idths of
75mm w hen insta lled a t a density of
2 .47 t ie s pe r s qua r e me tre . The BB-3
has been B RE assess ed for the
ab ove applica tion.
BT2-4 stainless steel strip ties a re
designed for fixing masonry to
timber fram ing in dw ellings of up to
4 storeys, up to a maximum height
of 12 metres. S uita ble for cavity
w idths of 50mm. The ties
a re s ufficiently flexible so as not to
ca use ca vity growth as a result of
the reduction of moisture content
in the timber and set tlement o f the
fram e s tructure. For tie dens ities
a nd height restrictions , refer to the
following BBA certificates: 4 storey
dw ellings , C ert No. 91/2690 de ta il
sheet 6; 2 storey dwellings,
C ert No. 91/2690 deta il she et 3.
B T2-4 ties a re supplied w ith s ta inles s
s te e l a nnula r ring 5 0 x 3 .3 5mm na ils .
All strip ties a re a vailab le in bo xes
of 250.
Product Ref. BB-2 BB-3 BT2-4
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B uilding C om ponents Technical G uide 23
Cavity Wall Ties
Type 2 Masonry: General purpose
Type of structure & frequency
of use
Suitable for masonry cavity walls of
domestic houses and small
commercial buildings up to three
sto reys, i.e. not greater than 15m in
height, c omprising two lea ves of b rick
or blockwork of similar thickness in
the range 90mm to 150mm. May besuitable for cavity wa lls ha ving leaves
of disparate thickness or stiffness or
for cladding walls in high rise
buildings, but s hould o nly be used in
these situations if shown to be of
ad eq uate performance b y c alculation.
Density not less than 2.5 ties p er
sq uare metre.
Geographical location
S uita ble for buildings any w here in
the B ritish Isles, i.e. w here the ba sic
wind speed may be up to 56m/s.
Type 4 Masonry: Light Duty
Type of structure & frequency
of use
S uitab le o nly for ma sonry c avity
wa lls , c omprising two leaves of
similar thickness in the ra nge 90mm
to 150mm, in bo x form dome stic
dw ellings o f up to tw o sto reys a nd
no g reater than 10m in height. Not
suitable for cavity walls havingleaves of disparate thickness o r
sti ffness , for cladd ing w alls of a ny
type or for multi-storey s tructures of
more than two storeys.Density not
less than 2.5 ties per sq uare metre.
Geographical location
S uita ble for buildings a nyw here in
England where the ba sic wind
speed does not exceed 44m/s o r for
buildings o n tow n or city sites in
areas w here the bas ic speed d oes
not e xcee d 52m/s.
Wind Zones
A = B as ic wind speed≤ 44m /s
B = B as ic wind speed
> 44m/s ≤ 52m/s
C = B asic wind speed
> 52m/s
Universal IRC 85Universal IRC 85 Insulation
Reta iners a re de signed for reta ining
rigid b oa rd or minera l wo ol/fibre
insulation ma terial. Intended for use
with Catnic wire and strip, the IRC
85 may a lso be use d in conjunction
w ith B S 1243 doub le triang le ties.
Used in a cavity with a minimum of
25mm insulat ion, retainers sho uld
be c lipped o nto the ties and the f la t
face of the disc pushed against the
surface of the insulation.
Material
Injec tion moulded polypropylene,
orang e in colour, 85mm in diam eter
and ava ilab le in pac ks of 250.
Eac h clip bea rs the Catnic logo and
the B BA Certifica te numb er.
Universal IRC 45
IRC 45 Insulation Reta iners a re
des igned for use with BB-2 and
B B -3 ties for rigid bo a rd insulation.
Material
Manufactured from black
low-density polystyrene, 45mm
in diameter and available in packs
of 250.
References from DD140: Part 2: 1987Classification by end use.
Insulation Retainers
Universa l IRC 85
B B A
Assessment
Certificate
No. 91/2690
IRC 45
C
A
B
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24 B uilding C om ponents Technical G uide
J oist Hangers and Truss ShoesCatnic manufactures a range of high quality singleand double piece hangers designed to securely
support timber joists and trusses. Applications arevaried and range from light duty timber to timberconnections, timber to block or brick, and timberto beam and girder trusses.
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B uilding C om ponents Technical G uide 25
J oist Hangers and Truss Shoes
TWBS
Des igned for sec uring t imbe r joists
to brick or b loc k wa lls. Availa ble to
support joists in all standard width
and depth c ombinations from 38 x
100mm to 75 x 225mm.
Specification Information
P leas e spec ify jois t width and depth
(eg TWB S 38/225). P a c k of 25.
TWRBS
A TWBS hang er with a mec ha nica lly
fixed return fla nge d es igned to
provide ad ded loc ation and sta bility
during the c onstruction proces s .
Return flange dimensions are
a vailab le to suit individua l
requirements.
Specification Information
P leas e spe cify jois t width, depth
a nd inside top fla nge (eg TWRB S
50/200/100). Mad e to o rde r.
TWSBS
Tw o TWB S ha ng ers mec ha nica lly
jointed ba ck to ba ck by a s tradd le
plate to support joists which are
directly opposite each other, either
side o f a wa ll or bea m. The TWS B S
hang ers a re ava ila ble in the 38 x
100mm to 75 x 225mm size rang e
with the straddle dimensions to suit
individua l req uireme nts .
Specification Information
P leas e sp ecify jois t width, depthand inside to p flange (eg TWS B S
50/200/100). Mad e to o rde r.
Working Load Table
Hanger Nominal J oist Hanger Depth J oist Widths (mm)Type Depth (mm) (internal mm) 38 50 63 75
100 100 196 262 329 395
TW B S125 125 234 288 343 397
TW R B S150 140 272 314 356 399
TW S B S
175 165 310 340 370 401
200 190 348 366 384 403
225 215 386 392 398 405
TWBS Single Piece Joist Hanger TWSBSTWRBS
75mm
75mm
Ø 4mm
Ø 6mm
20mmØ 4mm
J oist Hangers and Truss Shoes
Masonry Hangers
Manufactured and fully tested to BS6178: Part 1: 1990,
Catnic single piece joist hangers are designed for fixing
timber joists t o ma so nry wa lls including s olid b loc ks
w ith minimum c omp res sive strengt hs of 2.8 N/mm 2. All
joist hangers a re q uick a nd ea sy to instal l and are
expected to have a life compa rable with that
of the b uilding in which the y a re use d.
Material
The TWB S joist ha ng er is fo rmed from a sing le piec e
of 2.5mm low ca rbon steel , pre-galvanised to BS EN
10142-DX51D+ Z600. The TWRB S a nd TWS B S prod uc ts
a re fitted w ith mec hanica lly jointed return flang es a nd
straddle plates respectively, avoiding the use of any
welds .
Se e pa ge 30 for typica l jois t hang er applica tions and
insta llat ion deta ils.
For 150mm de ep joists a nd ove r, joists
ha ng ers typ es TW, TWR, TWS a re
manufactured 10mm less in depth to allow
for notching and regularisation of timber
joints
NOTE: For sizes outside the sta ndard range
two piece w elded joist hang ers type s TW,TWR a nd TWS are ava ilab le ma de -to-order.
Co ntac t Technica l Se rvices Depa rtment for
further Information on 029 2033 7900.Working Loads (in Kg)forJ oist Hangers Built into Blockworkof 2.8N/mm2 Compressive Strength
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J oist Hangers and Truss Shoes
TTL
The TTL Ha ng er is p rinc ipa lly
designed for medium duty joist
trimming whe re the joist d epth d oesnot exc eed 225mm. They a re
supplied with straight, vertical back
plates so tha t they may be ea sily
formed in-situ to meet the exact
requirements of the application.
TTL Hang ers w ill ac co mmod at e joist
w idths from 38mm to 100mm. TTL
Hangers s hould b e na iled through
all fixing holes using 30mm long
ga lvanised plasterboa rd nails .
Specification Information
Please specify joist width (eg
TTL50). P a c k o f 100.
Product Ref. TTL
TT Mini
The TT Mini Ha ng er p rovide s lig ht
duty timber to timber connections,
supporting joists up to 100mm deepand 50mm w ide. TTL Mini Hang ers
should be nailed through all fixing
holes us ing 3.75 x 30mm
(9 gauge) long square twist nails.
Specification Information
P leas e s pecify jois t width
(eg TTM38). P a c k o f 100.
Material
TTL a nd TT Mini ha ng ers a re
manufactured from 1.0mm single
piece g alvanised s teel to B SEN
10142-DX51D+ Z275.
Product Ref. TTM
GTS
The G TS G irde r Truss S hoe Han ge r
is d esigned to be f ixed to girder
trusses and support incomingtrusses perpendicular to the g irder.
The vert ica l b a ck p la te s a re s upplie d
straight to enable the hang ers to be
fitted sec urely in pos ition o n site to
suit ma ny girder depth a nd w idth
co mbinations. G irder truss shoes
are available to accommodate truss
w idths from 38mm to 100mm. If a
G TS Ha n g e r is u s ed w h e re t he g ird e r
chord is less than 120mm, timber
blocking of a suitable size should
be introduc ed.
G TS ha nge rs should be na iled
through all fixing holes using 3.75
x 30mm (9 gauge) square twist
sheradized nails .
Specification Information
P leas e spec ify truss w idth
(eg G TS 38). P ac k of 25.
Material
G irder Truss S hoe ha nge rs a re
manufactured from 1.2mm single
piece g alvanised s teel to BS EN
10142-DX51D+ Z275.A
25mm
40mmØ 4mm
TTL Hanger TT Mini Hanger
B
A
Ø 3.5mm
25mm
50mm
Medium and Light Duty hangers Girder Truss Shoe Hangers
TTL, TTM & GTS Dimensions
TTL Joist/Truss widths (mm)
38 44 50 63 75 100
D im A (m m ) 314 311 308 302 296 283
D im B (m m ) 149 146 143 137 131 118
Load carrying cap acity 680kgs
TTM Joist/Truss widths (mm)
38 44 50 63 75 100
D im A (m m ) 71 68 65 – – –
Load carrying cap acity 180kgs
GTS Joist/Truss widths (mm)38 44 50 63 75 100
D im A (m m ) 262 259 256 250 244 231
D im B (m m ) 117 114 111 106 99 86
Load carrying cap acity 750kgs
B
A
4mm ø
25mm
100mm
GTS Hanger
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B uilding C om ponents Technical G uide 27
J oist Hangers and Truss Shoes
The ha nger ba ck plate s hould lie fla t
ag ainst the supporting ma sonry with
a ny projec ting mortar ha ving first
been removed. Any packing of the
top f la ng e mus t cove r the f ull b e a ring
area a nd have a compress ive
strength at leas t eq ual to that of the
supporting masonry. Preferably,
pac king s hould be introduc ed b elow
the co urse o n w hich the ha nger is
supported.
P rior to any load s b eing a pplied to
the hanger or joist, at least 900mm
of bond ed b loc k work should be laid
ab ove and a llowed to mature. J oist
ends should be as tight as possible
ag ainst the hanger bac k flange and
securely fixed through the holes
provided in bo th side flang es. Any g ap
between the joist end and the hanger
back plate must not exceed 6mm.
The und erside o f the timbe r joist
should be notched to ac commoda te
the metal joist support to allow for
flush c eiling finishes . The ha ng ers
sho uld b e fixed t o joists w ith 3.75 x
30mm square twist sherardised nails
throug h a ll availa ble holes.
Typical Hanger Installations
TWSBS Joist HangerTWBS Single Piece Joist Hanger TWRBS J oist Hanger
GTS Girder Truss Shoe Hanger TTL Hanger TT Mini Hanger
Installation of Hangers
Face Fix Hangers
FFJ H
The Fa ce Fix J oist Ha nge r is
des igne d prima rily for heavy d uty
joist trimming a nd s ec urity timberjoists to b rick or bloc k wa lls w here
the joist depth does not exceed
225mm. They a re fixed using a
co mbination o f nails (30mm x 3.75
sq uare tw ist) and b olts (M12) or
co ac h sc rews (M10 x 40mm).
Material
Manufac tured from 2.5mm thick
ga lvanised mild s teel to BS EN
10142-DX51D+ Z275.
Application
S afe w orking load s will depend
upon the a pplica tion, s trength o f
mas onry and f ixings used . Pleas erefer to C at nic ’s Tec hnica l S ervic es
Department for more detailed
information.
Code J oist Width J oist Depth
FFJH 38 38m m 150-225m m
FFJH 50 50m m 150-225m m
FFJH 75 75m m 150-225m m
FFJH 100 100m m 150-225m m
Product Ref. FFJH
150mm
95mm
50mm
If you require any further technical as sista nce, plea se c all our Technica l Se rvices Depa rtment on 029 2033 7900
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28 B uilding C om ponents Technical G uide
Restraint StrapsCatnic Restraint Straps are used to provide a firm,secure anchorage in a variety of situations. The range
includes straight, bent, twisted and fishtail productsfor tasks such as anchoring joists to wall truss rafters,flat roofs, pitched roofs, gable ends, etc.
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B uilding C om ponents Technical G uide 29
Material
G alvanised mild s teel strip, 30mm x
5mm for horizonta l and 30mm x
2.5mm for vertical straps. Both
types are supplied with 6mm
diameter holes p unched a t 15mm
off-set centres .
Stock Lengths
600mm, 800mm, 900mm, 1000mm,
1200mm, 1500mm a nd 1600mm.
Weight
Horizonta l s t raps 1 .0kg/m
Ve rt ic a l s tra ps 0. 5kg /m
Thickness
Horiz on ta l s t ra ps 5 .0mm
Ve rtic a l s tra ps 2.5m m
Sizes
Horizontal straps are available to
order in a ny s ize from 100mm to
1600mm in 100mm increments.
Vertica l strap s a re a vailab le to o rder
in any s ize from 100mm to 1600mm
in 50mm increments .
Quantity
Horizontal straps supplied
in bundles o f 10.
Vertica l strap s supp lied
in bundles o f 20.
Installation of Horizontal Straps
No. 10 x 50mm plated wo od s crews
or 4mm Ø x 75mm co rros ion
resistant na ils s hould b e used for
fixing both types of strap. For timber
memb ers running pa rallel to the w a ll
restraint, straps should be fixed
ac ross at leas t 3 joists or raf ters
with 2 screws or round hea d na ils
to each timber member with solid
nogg ins in betw een. Straps should
be plac ed a t intervals not exceed ing
2 metres. For timber membe rs
running a t 90° to the w a ll, restraint
straps should have a minimum
length o f 600mm and be fixed w ith
at leas t 4 f ixings at not less tha n
110mm centres.
Installation of Vertical Straps
Holding d ow n straps s hould extend
at least 1000mm dow n the wa ll and
be fixed using a minimum of
4 screws. At leas t one s crew s hould
be located within 150mm of the
bottom o f the strap. Straps should
b e ins t a lle d a t ce n t re s no t e xce ed ing
2 metres.
Horizontal Strap Options Vertical Strap Options
H Type
F Type
T Type
L Type
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Restraint Straps specifications
LT TypeU TypeV Type
L TypeT TypeC TypeLT Type
Restraint Straps
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30 B uilding C om ponents Technical G uide
Restraint Straps
B = 100m mB = 150m m
C = 100m mstart of tw ist
A (O verall length)
= 1000m m
A (O verall length)
= 1000m m
A (O verall length)
= 900m m
A (O verall length)
= 1400m m
A (O verall length)
= 1000m mD = 150m m
end of tw ist
HL/1000/100
VC/1400/50/50 VU/1000/150/50
VL/1000/100
HLT/900/150/100
VLT/1000/100/150
B = 100m mB = 100m m
F = 150m m
betw een bends
G = 50m m
end of return
C
How to Specify Straps
Exam ples
1 Specify strap type, horizontal (H ), or vertical (V) H --/---/---/---
2 Select strap form at H , V, L, T, LT, F, C * or U H LT/---/---/---
3 Insert overall strap length –dim ension A H LT/900/---/---
4 Insert distance from end to first bend –dim ension B H LT/900/150/---
5 For horizontal tw ists, insert distance to start of tw ist H LT/900/150/100
–dim ension C (For vertical tw ists, insert distance to end of tw ist–dim ension D )
*For VC straps follow steps 1-4, then VC /1400/50/---
5 Insert distance from end to second bend –dim ension E VC /1400/50/50
For VU straps follow steps 1-3, then VU /1000/---/---
4 Insert distance betw een bends –dim ension F VU /1000/150/---
5 Insert length of return –dim ension G VU /1000/150/50
A (O verall
length)
= 900m m
Examples
B = 50m m
E = 50m m
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J oist Struts, Roof Space Ventilation and Truss ClipsOur Herringbone J oist Struts are a quick, simple toinstall and effective method of providing the required
rigidity to floor joists.
Catnic’s Roof Space Ventilation System ensurescontinuous cross-flow ventilation to limitcondensation risks.
Our range of Truss Clips are designed to fix timber
trusses to wall plates quickly and efficiently.
B uilding C om ponents Technical G uide 31
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32 B uilding C om ponents Technical G uide
Herringbone J oist Struts
Our Herringbone Joist Struts are
a quick, simple to install and
effective method of providing the
required rigidity to floor joists.
Lightweight, pre-drilled and
designed for plain head nail fixing,
their ease of use allows for fast
and efficient floor construction.
Material
P ress ed from g alvanised steel
to B S EN 10142-DX51D+ Z275.
Installation
Dome stic hous ing floors w ith joist
spa ns e xceeding 2.5 metres require
one row o f s trutting a t mid-spa n;
those exceeding 4.5 metres require
two row s at third-spa n. S trutting
sho uld b e fixed in a straight line,
using minimum 38mm long plain-
head nails, ensuring that the struts
are clear of the top and b ottom
edg es of the joists (minimum 5mm
clearance) and that there is
approximately 6mm clearance
between struts . Any gaps between
joist and w all a t the end of a row of
strutting should be blocked.
Ordering information
S upplied in pa cks of 30 units,
individually marked with
identif ica tion c odes . S ee ta ble
below for correct choice o f s trut
to s uit timber joist a nd c entre
dimensions.
J oist J oist joist height (mm)centres width 150 175 200 225(mm) (mm) joist references
600 63 H R B 1 H R B 1 H R B 2 H R B 2
600 50 H R B 2 H R B 2 H R B 3 H R B 3
600 38 H R B 3 H R B 3 H R B 4 H R B 4
450 63 H R B 5 H R B 5 H R B 6 H R B 6
450 50 H R B 6 H R B 6 H R B 7 H R B 7
450 38 H R B 7 H R B 7 H R B 7 H R B 8
400 63 H R B 9 H R B 9 H R B 10 H R B 11
400 50 H R B 10 H R B 10 H R B 11 H R B 11
400 38 H R B 11 H R B 11 H R B 12 H R B 12
Minimum
5mm
clearance
Maximum
1 ⁄8 joist depth
For joist sizes and centres no t listed, p leas e ca ll our Tec hnica l S ervices Depa rtment on 029 2033 7900
J oist Struts, Roof Space Ventilation and Truss Clips
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B uilding C om ponents Technical G uide 33
J oist Struts, Roof Space Ventilation and Truss Clips
Roof Space Ventilation System
The Catnic Roof Space Ventilation
System ensures continuous
cross-flow ventilation to limit
condensation risks in roof spaces
where the roof pitch exceeds 15°.
Manufactured from galvanised
steel, the ventilator is extremely
durable and will withstand much
punishment during and after
fitting. Versatile and simple to fit,
the adjustable ventilator can be
fixed by nailing to rafters up to
50mm thick and is suitable for
truss rafter centres up to 600mm.
Material
G alvanised steel to B SEN 10142-
DX51D+ Z275.
Installation
To meet B uilding Re gulations, roof
spa ce ventila to rs must be f ixed to
ea ch rafter. Ventilato rs a re fixed by
‘crossing ’ the elonga ted holes and
na iling in one ope ration using
galvanised felt nails or similar.
Eaves S offit Ventilat ors a re normally
f ixed to the bac k of fasc ia b oa rds
a nd w ill eas ily s upport the front
edg e of 6 to 10mm thick soffit
boa rds up to 300mm wide.
Ordering information
Roo f Spa ce Ventilato rs are supplied
in pac ks of 50, s ufficient for 25
rafter ends . Ea ves S offit Ventilat ors
a re pa cked in 20 x 2.4 metre lengths
and are available in brown or white.
Product Ref. RSV – Roof Space
Ventilator
Product Ref. SV/PVCU/(B or W)* –Soffit Ventilator
* Specify Brown or White.
Notes:
Catnic ventilators comply with
current Building R egulations: 1985
Pa rt F2/1990 edit ion. Any void abo ve
an insulated ceiling with a pitched
roof o f sq uare or recta ngular plan
must be c ross ventila ted by
permanent vents on tw o oppo site
sides of that roof. For roof pitches
over 15° , the vents must provide a
ventilation area equivalent to that of
a c ont inuous ga p a long each ea ve ,
or not less than 10mm wide. Ca tnic
Roo f Spa ce Ventilat ors co mply w ith
these requirements a nd also thos e
of the NHBC .
107mm
300mm
56mm
75mm
47mm 25mm
Roof Space Ventilator Eaves Soffit Ventilator
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34 B uilding C om ponents Technical G uide
J oist Struts, Roof Space Ventilation and Truss Clips
Truss Clips
Catnic galvanised Truss Clips are
designed to fix timber trusses to
wall plates quickly and efficiently
using galvanised nails. There are
two standard sizes and left and
right hand versions to ensure
suitability for nearly all fixing
applications. An added benefit of
this product is that it helps reduce
the likelihood of damage to
rafters and wall connector plates.
Material
Galvanised steel 1mm in thickness
to B S EN 10142-DX51D+ Z275.
Ordering information
TC38 a nd TC50 a re pac ked in boxes
of 100 units. TC L &TC R a re pa c ked
in bo xes of 400 i.e. 200 eac h of TC L
and TCR truss clips p er box.
Safe Working Loads for variations
in nail fixing specifications
Type of nail No. of nails used12 8
30 x 3.75m m 2.37kN 1.58kN
sq. tw ist
30 x 2.65m m 1.69kN 1.12kN
Plasterboard nails
Loads calculated in accordance w ith B S5268
Part 2: 1996. For TC 38 and TC 50.
N O TE: These loads apply to up lift only.
TC38 Truss Clip TC50 Truss Clip
TCL Truss Clip TCR Truss Clip
40mm
61mm
40mm
100mm
52mm45mm
100mm
Ø 4mm
61mm
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Coil Mesh, Fixing Band and Frame AnchorsOur expanded steel mesh is used primarily as ananti-cracking reinforcement in the construction of
brick and block masonry.
Catnic Fixing Band provides an adaptable solutionto many every day fixing problems.
Catnic Frame Anchors provide an effective meansof securing window frames in masonry construction.
B uilding C om ponents Technical G uide 35
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36 B uilding C om ponents Technical G uide
Coil Mesh
A high quality expanded
galvanised or stainless steel mesh
for use primarily as anti-cracking
reinforcement in the construction
of brick and block masonry. Coil
Mesh is available in a variety of
widths to suit most wall
constructions and is supplied
coiled for ease of handling.
Additional applications include
strengthening cornices, low walls
and balconies over door and
window openings.
M aterial
Ga lvanised steel to
B S EN 10142-DX51D+ Z275.
High quality stainless steel
to B S EN 10088-2-1.4301.
Installation
The mes h is la id in strips betw een
brick or bloc k courses lea ving
approximately 25mm clearance from
the faces of the work. Where mesh
joins a re req uired, ens ure a n overlap
of at least 75mm is provided.
The reinforcem ent is th en s imply
embed ded in the mortar for the
next course. In most instanc es,
ap plica tion every third co urse w ill
be sufficient.
Ordering information
Spe cify from the range o f widths
offered in the table above to suit the
pa rticular brick or bloc kwork used .
If stainless steel is required add
‘S S ’ to the product reference
i.e. C M64/20/S S .
Product Width Length of CoilReference (mm) (metres)
C M 64/20 64 20
C M 1 14/20 114 20
C M 1 78/20 178 20
C M 2 29/20 229 20
C M 3 05/20 305 20
Coil Mesh, Fixing Band and Frame Anchors
Fixing Band
An extremely versatile and
adaptable solution to many
every day fixing problems. The
Catnic Fixing Band can be easily
cut, bent and twisted to meet the
needs of many simple holdingdown, supporting, anchoring and
reinforcement jobs. It is supplied
in coils for ease of handling
and storage.
Material
10 metres o f 20mm w ide, 1mm thick
galvanised steel to BSEN 10142-
DX51D+ Z275.
Installation
Fix by na ils o r screws through holes
or elonga ted s lots a s required.
Ordering information
S upplied in 5 x 10 metre co ils p erbox.
Product Ref. SHFB
20mm
12mm x 7mm wide
Ø 3.5mm
Ø 7mm
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B uilding C om ponents Technical G uide 37
Coil Mesh, Fixing Band and Frame Anchors
Frame Anchors
Our stainless steel Frame Anchors
provide an effective means of
securing window frames in
masonry construction by ensuring
secure anchorage to the
surrounding brick/blockwork.
Material
0.6mm austenitic stainless steel
to BSEN 10088-2-1.4301.
Application
Frame Anchors should be fixed at
450mm c entres us ing No. 10 x
32mm long sta inless s teel woo d
sc rew s a nd embed ded in every 6th
co urse of b rickw ork to ens ure firm
anchorage .
Ordering information
S upplied in boxe s o f 250.
Product Ref. FRA
100mm
50mm
34mm
Ø 6mm
27mm
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Frame Anchors are used to
provide mechanical joints in
timber framing, eg. anchoring
trusses and rafters to wall plates,
trimming joists, timber studs to
floor plates etc.
Material
Manufac tured from 1.2mm thick
ga lvanised mild s teel to BS EN
10142-DX51D+ Z275.
Application
Fra me Ancho rs sho uld b e fixed w ith
30mm x 3.75 sq uare tw ist na ilsthrough a ll ava ila ble na il holes.
Code Description
FFA/L Inside left hand
FFA/R Inside right hand
FFB /L O utside left hand
FFB /R O utside right hand
Product Ref. FAA and FAB
FAA/L FAA/R FAB/L FAB/R
125mm
58mm
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38 B uilding C om ponents Technical G uide
Miscellaneous Building ProductsProducts include wall connectors, nail plates,toothplate connectors and angle brackets
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B uilding C om ponents Technical G uide 39
Miscellaneous Building Products
Catnic’s wall connector is a
simple yet effective system for
tying new masonry walls to
existing walls.
Manufactured from stainless steel
throughout the Stronghold Wall
Connector is both strong and
extremely durable. The ties twist
into place and are designed to
slide into position to suit any type
of coursing. One pack will fix a
single skin of masonry up to 2.4
metres and is suitable for wall
thicknesses between 60mm and
250mm. All the required fixings
and detailed fitting instructions
are found on the reverse of each
pack.
Material
High-quality stainless steel,
B S EN 10088-2-1.4301.
BBA A s s e s s me nt
C ertific a te No. 89/2325.
Specification
S trong hold Wall C onnec tor may
be used to provide simple lateral
support to ma sonry wa ll panels
in conversion, extension and new
building works in the context of BS
5628: P a rt 1: 1978 (1985).
The system is able to acc ommod ate
vertica l movem ent of up to 10mm,
due fo r example to differential
foundation movement, w ithout
a s ignif ica nt loss of s trength.
The des ign s hea r streng th of the
system is 4kN over the height of two
connectors (2.4 metres) when used
w ith 3.5N/mm2 bloc kwo rk in
situations up to 3 storeys high
(8 met res m a ximum).
Weathersealing
The vertica l joint be tw een th e
existing wall and the outer leaf
of the new w all should bewe athersealed either by:
i A pre -compre s s e d s e a ling s t rip
or po lyme r-b a s e d s e a la n t a pp lie d
behind the w all connec tor as
sho w n in Fig. A, or
ii The junct ion perpend should b e
sea led with a pre-compressed
sea ling strip o r polymer-bas ed
sea lant a lso show n in Fig. A.
Notes
In line with Building Regulations,
reference s hould be mad e to yo ur
local authority since additional
wea therproofing may be req uired,
eg. a vertica l damp-proof c ourse
cut into the e xisting w a ll. When
more than 2 connec tors are used,
(ie. fo r heights exce eding 2.4
metres) slot additional connectors
into the low er connectors a nd
co ntinue the fixing p roced ures.
Ordering Information
One pack will fix a single skin
of mas onry up to 2.4 metres a nd
conta ins tw o 1.2 metre s ta inless
steel wall connector carriers, 10 wall
connec tor t ies a nd 5 stainless s teel
c o a c h s c re w s (M6 x 50m m), w a s h e rs
and w all plugs (10mm diameter)
tog ether with co mprehensive fitting
instructions.
Product Ref. SWC
See pag e 21 for product
dimensions.
Vertical DPC
Existing
wall
Outer leaf Inner leaf
Sealing strip
or sealant
Stronghold Wall Connector
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40 B uilding C om ponents Technical G uide
Miscellaneous Building Products
If you require any further technical as sista nce, plea se c a ll our Technica l Se rvice s Depa rtment on 029 2033 7900
Nail plates a re use d to butt join or
co nnect tw o timbers tog ether. They
are fixed us ing 30mm x 3.75 sq uare
tw ist na ils t hroug h a ll the nail holes.
Application
No loa ds are given for the nail plates
as this is determined b y the number
of nails use d a nd the type of t imber
being joined.
Nail Plates
Toothplate Connectors
Material
Manufac tured from 1.0mm thick
ga lvanised mild s teel to BS EN
10142-DX51D+ Z275.
Code Size (mm) Qty/Box
N P85/87 85 x 87 100
N P85/175 85 x 175 100
N P170/175 170 x 175 50
The Too thplate Co nnec tors a re
double s ided a nd are used w ith
12mm diameter bolts when bolting
tw o timbe rs toge ther. The co nnec tor
is place d be tween the timbers w ith
the bolt passing through the timbers
and the c entre of the connec tor. The
teeth of the c onnector bite into the
timbe r to produce a s tronger joint.
Material
Manufac tured from 1.0mm thick
ga lvanised mild s teel to BS EN
10142-DX51D+ Z275.
Code Bolt size Outside diameter
TPD 50 M 12 50m m
TPD 63 M 12 63m m
Angle Brackets
Angle Brackets a re des igned to
suppo rt timbe r to timber or timbe rto s teel memb ers linking a t right
angles (as in trimming). Fixed either
by us ing 30mm x 3.75 squa re tw ist
nails, o r M8 co a ch s crew s/bo lts, o r
M10 bo lts.
Material
Manufac tured from 2.5mm thick
ga lvanised mild s teel to BS EN
10142-DX51D+ Z275.
Application
Safe working loads depends on theapplica tion a nd f ixings used.
Code Width (mm) Qty/Box
AB 90/90 90 x 90 x 63 100
AB 150/90 150 x 90 x 63 10090mm
63mm
90mm or
150mm
Product Ref. TPD
Product Ref. NP
Product Ref. AB
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B uilding C om ponents Technical G uide 41
Recommended Specification Clauses
If you require any further technical as sista nce, plea se c all our Technica l Se rvices Depa rtment on 029 2033 7900
Recommended Specification Clauses
Internal Plaster and External Render work
Substrate: Masonry and board backgrounds are to
b e fre e o f d e le te rio us s u bs t a nc e s s u c h a s m o uld , o il o r
greas e and be a deq ua te ly prepared to ac commoda te
the f inished surfac e, a ll beading a nd a ttendant f ixings
at the s pecified de pths.
At exte rnal co rners fix C at nic … Supasave (1) … ang le
bea d, reference … SS2.40 (2) … manufactured in…
galvanized steel/stainless steel/PVC-U (3) … Install in
ac co rda nce w ith Catnic published recommenda tions
with wings … embed ded in dabs of the same material
used for the undercoat/ fixed using corrosion resistant
galvanized/ stainless steel nails (4) … a t nominal 600mm
spacing, wire tied where jointed to lathing and with
bea d lengths jointed b y a lignment do wels .
At ab utments to openings, w indow s, framing a nd other
internal co rners, fix C atnic … 13mm Plaster stop bead
(1)… , referenc e… PS13/2.4 (2) … manufactured in…galvanized steel/stainless steel/ PVC-U (3) … maintaining
the required plaster depth. Fit plasterboard edging
bea ds reference … PBEB13/3.0 (2) … with the long flange
to the… front/ rear … f a ce . Ins t a ll in a ccor d a nce with
Ca tnic published recommenda tions w ith wings …
embed ded in dabs o f the same material used for the
undercoat/ fixed using corrosion resistant galvanized/
stainless stee l nails (4) … a t nominal 600mm s pac ing
a nd w ire tied w here jointed to lathing.
Form spe cified mo veme nt joints /c ont rol joints throug h
the w hole of the plas ter/render depth a nd fix C atnic …
13mm M ovement bead (1) … , referenc e… MB13/3.0 x10
(2) … manufactured in… galvanized steel/ stainless
steel/PVC-U (3) … Instal l in a cc ordance with Ca tnic
published reco mmenda tions with wings … embedded in
dabs of the same material used for the undercoat/ fixed
using co rrosion resistant ga lvanized/ stainless steel nails
(4) … at nominal 600mm spacing and wire tied where
jointed t o lat hing.
Metal Lath
Subs trate : Mas onry /timber /steel . . . ba ckgrounds a nd
support wo rk are to b e free of d eleterious s ubsta nces
such as mould, oil or grease with all supports securely
anc hored into the ba ckground a nd pos itioned a s
recommended within the Catnic technical literature.
Apply Ca tnic .. .Diamo nd lath /Rib lath (1)... Re ferenc e
...DL111 /R IB 148 (2)... ma nufac tured in .. .ga lvanized
ste el /s ta inless ste el (3)... using fixings a nd fixing
methods in ac corda nce w ith the manufacturers
published recommendations ensuring the lengths of
the sheets run across the s upports a nd the slope of
the strands is in the same direction.
Substrate: Mas onry/Timber w ork is t o b e pred om inantly
free of d eleterious s ubsta nces such a s mo uld, o il or
grease a nd be s oundly prepared a nd aligned to
accommodate the building components .
Coil Mesh
Apply anti-cracking reinforcement, Ca tnic c oil mes h,
reference… C M178/20 (2)… manufactured in…
ga lvanized ste el/sta inles s ste el (3)… Install in
accordance with the manufacturers recommendations,
embedded in mortar joints … every third c ourse /ove r
op enings /w ithin co rnic es (4)
Wall Connectors
Insta ll Ca tnic … S trong hold/Va lue Wa ll C onn ec tor (1)…
wa ll connec tors , reference … S WC / VWC (2)…
positioned a t junctions of existing and new mas onry
as deta iled in drawings. Instal l in ac co rda nce w ith the
ma nufac turers instructions w ith ties fully emb edd ed in
morta r joints.
Wall Ties
Fit C atnic … w ire/s trip (1)… w all ties reference …
B W2/225 /B B 3 (2)… ens uring t he end s a re fully
emb edd ed in mortar and drips lie c entral in the c avity.
Where highlighted, specify the appropriate profile (1), product reference (2), material (3) and fixing method (4)
to meet your specification requirements. The products and references used here are examples only.
Health & Safety: Insta lla tion to b e c arried out in acc ordance with HSE guidelines a nd reference should be mad e to
the Ca tnic g uide to sa fe s torage, handling a nd a pplica tion on s ite .
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42 B uilding C om ponents Technical G uide
Recommended Specification Clauses
Insta lla tion should be in a cc ordance with the
manufac turers published reco mmenda tions a t a density
of not less than 2.47 ties per sq uare metre, spa ced
450mm vertica lly, 900mm ho rizo nta lly.
Timber to Timber and Masonary Connectors
Catnic … s ingle piece joist ha nge rs/girder truss sho e/
Trus s c lips (1)… referenc e… TWB S 50/150 /G TS 38 (2)…
installed in… timber to m a so nry/timbe r to timber (4)…
co nnections in acc ordance with the manufac turers
published recommendations. Fix using … 30mm long …
ga lvanized p las terboa rd na ils/3.75 x 30mm ga uge
sq uare twist s herad ised nails (4)… through a ll ava ila ble
holes .
Roof Space Ventilation
Fit Catnic roof space ventilator, reference RSV to each
rafter, installed in accordance with the manufacturers
published recommendations. Fit using galvanized feltnails or equivalent. Install Catnic PVC-U eaves soffit
ventila tors, reference … S V/P VC U/W / S V/P VC U/B (2)…
colour… w hite / brow n (1)… fitted … be hind t he lip o f the
fasc ia boa rd/along the b ac k edge of the so ffit
lining/whe re sho w n on the d raw ings (4)... in ac co rdanc e
with ma nufac turers published reco mmenda tions.
Herringbone J oist Struts
Fit C a tnic Herringb one joist s truts referenc e… HRB11
(2)… positioned … as indica ted in the draw ings /in a row
at mid-span for spa ns >2.5m, <4.5m /in two row s a t
third spa n whe re spa ns a re > 4.5m (4)… Insta ll in
ac co rda nce w ith manufac turers published
recommendations.
Restraint Straps
Fit Catnic restraint and holding down strap references
… HL1000/150 / HL120 0/150 /HL1600/150 / VL600/100
/VL1000 /100 (2)… pos itioned as indica ted in the
drawings. Install using No 10 x 50mm plated wood
screws or 4mm x 75mm corrosion resistant nails for
both strap types follow ing the ma nufac turers published
recommendations for fixing.
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Recommended Specification Clauses
1 All COS HH related q ueries sho uld b e direc ted t o
the Hea lth a nd S afety Office r on 029 2033 7900.
2 Product Name
a ) Metal Products: w all ties , insula tion reta iners,
restraint s traps , jois t hange rs , truss shoes , truss
clips, frame anchors, herringbone joist struts,
ventilators, wall connectors, strapping, ceiling
supports a nd Qw ikPos t (fence pos t supports).
b ) Mesh Products: coil mesh, expand ed meta l
lath, plasterer’s bea d and a rch f rames .
3 Uses
All produc ts s hould b e used in a cc ordance with the
Compa ny’s recommenda tions a nd co mply with the
deta i ls shown on theArchitects ’/Eng ineers ’ drawings .
4 Material Specification
All prod ucts are produc ed from the fo llow ing:
i) Hot d ipped ga lvanised s tee l to BS EN 101421991 with or without applied polyester powder
coa t ing : or
ii) Sta inless s teel to BS EN 10088-2: 1995 and
BS 1554: or
iii) S emi-rigid P VC: o r
iv) Zinc pho spha te mild s teel to BS 1449:HR4 with
applied po lyester pow der coa ting.
5 Health Risks
The products a re c onsidered a s no n-haza rdous to
health under normal conditions of use.
6 Handling Precautions
Gloves should be worn to avoid injury from any
sharp edges. In event of a cut, the injury is to be
treated by a trained first-aider. When lifting or
ca rrying, c onsideration must b e g iven to s ize a nd
weight of the product. C aution should b e exercised
when mechanical handling, ensuring the load is
evenly ba lanc ed a nd the straps or s lings sec ure.
7 Additional Risk Factors
P roce ss es suc h as w elding, burning, cutting or
grinding c a n result in vaporising the meta l or
generating airborne pa rticles tha t ma y present
ad ditional haza rds. Appropriate P P E must a lwa ys
be w orn. The products are not subjected to a n
Occ upational Exposure Sta nda rd.
8 Storage
Unless req uired fo r immed ia te use on s ite, a ll
produc ts sho uld be s tored in a c lean a nd dry
environment. Meta l/mes h produc ts sho uld b e
stored on pallets or suitable racking where
practicable .
Do not leave i tems projecting that c ould c aus e
injury a nd a void sto rage in high traffic a reas w here
risk of da mag e is increased .
9 Application
All produc ts s hould be us ed in a cc ordance with themanufacturers recommendations outlined in this
brochure, and should comply with the details
shown on the Architects ’/Eng inee rs ’ d raw ings .
Do not use damag ed goods . Pac kag ing to be
removed w ith ca re and disposed of in a s afe
manner. When disposing of a ny C atnic products or
pac kaging, due co nsideration must be g iven to the
environmental impac t of the method of dispos al .
10 Emergency Actions
a ) S pilla ge No t a pplic ab le
b ) Fire No s pec ia l prec autions b ut a vo id
inhalation of smoke and fume
c) Firs t Aid Norma l f irs t -a id re qu ire me nts .
Trea t a ll cuts a nd a bras ions
d ) In jurie s Min imis e ris k o f in jurie s b y s t ric t
adherence to all instructions.
Theinformationgiveninthispublicationwascorrecttothebestofourknowledgeatthedateofpublication.However, Catnic reserves the right to revise product specifications
described herein without prior notice. Users and specifiers must satisfy themselves as to the suitability of any particular product or detail for a specific application.
Control of Substances Hazardous to HealthRegulations 1999
Substances for use at work provision of information: Catnic Products
B uilding C om ponents Technical G uide 43
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Ca tnic is a C orus G roup compa ny.
Further Information ca n be fo und on the
Corus website at www.corusgroup.com
Co pyright 2002
Corus
Design b y S even 029 2037 0960
www.catnic.com
C t i