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Caterpillar engines operation in Romanian environment : good practices deployment in engineering and maintenance IADC - Critical Issues Continental Europe Conference & Exhibition 23-24 May 2012, Bucharest - Romania
Best practices, commitement, knowledge, prevention = people, behaviour, management joint benefit
Well Services
Gas Compression Production
Drilling
Petroleum Customer Applications
Focused on customer’s use of product . . .what our product makes possible Alexandru BADESCU – 24.05.2012
Despre noi
The best practices Equation :
CATERPILLAR product + local engineering
Dealer’s product support
Operator’s management & win-win joint action
Power Systems
+
Productivity
Availability
Owning & Operating
Costs
-
=
x
S A T I S F A C T I O N Alexandru BADESCU – 24.05.2012
Dual Fuel offshore project
The best practices Equation : Engineering
Alexandru BADESCU – 24.05.2012
The best practices Equation : Engineering
Power pack for Workover C9 + TH31
Alexandru BADESCU – 24.05.2012
Power supply to Land Rigs
The best practices Equation : Engineering
Would you rent ? Alexandru BADESCU – 24.05.2012
“WILL-FIT” Approach
“Las’ că merge şi aşa !”
SOME HISTORY
THE VICIOUS CIRCLE Make it run today, who cares about tomorrow !
Behavior issues
TODAY SHIFT TO VIRTUOUS CIRCLE prevent today, I need it tomorrow and after tomorrow
Behavior issues The best practices Equation : Maintenance
Despre noi
Customer
Benefits
80 % Repairs Are Made After Failure 90 % Of These Were Preventable
For commodities procurement – go shopping BUT
If you need SATISFACTION - manage your long term cost
Behavior issues The best practices Equation : Maintenance
Despre noi
Long term Advantages and Benefits – cost control
Customer Benefits
Other added value services: Fuel consumption tracking Remote control Fluid waste management – we do recover all used fluids Contaminants waste management – plastics, rubber, etc. Operator’s training for periodic check-up of the engine
Alexandru BADESCU – 24.05.2012
The best practices Equation : Maintenance
Typical virtuous lifetime costs Oil Consumed
<1%Unscheduled
Repairs3% Preventive
Maintenance18%
Fuel Consumed
78%
This is our experience due to over 1150 maintained and
repaired engines/ year (and growing)
EQUIPMENT MANAGEMENT VALUE ADDED SOLUTIONS
Contamination and safety control Customer
Benefits
Power Systems
-Proper diagnosis -Safe and clean remedial -Guaranteed performances -Full compliance HSE regulations
Resources and actions: -Permanent cleaning -Cleaning equipment -Procedures of the work-flow -Handling rules for fluids and parts -Procedures for process -Continuous training of all involved personnel
Alexandru BADESCU – 24.05.2012
About us
WORKSHOP & FIELD
PRODUCTIVITY, AVAILABILITY, COST CONTROL
means also trained, equiped and managed people to get job done and serve your satisfaction
About us
1. Mechanics
2. Electricians
3. CCM systems
4. Application managers
Technical Inspectors, technicians
•Internal training and evaluations
•Online training
•Operation & maintenance training for O&O
WE TRAIN – YOU BENEFIT
Alexandru BADESCU – 24.05.2012
2011 = 3.500 hours of training
About us
Power Systems
Marius IANCU
Ina POPA
Dan POPA
Marian PREDA
Ciprian CIOBIRCA
Marian ŢÎRNA
About us
THANKS TO ALL ENGINE OWNERS SHIFTING TO VIRTUOUS CIRCLE!
QUESTIONS and ANSWERS
Alexandru BADESCU – 24.05.2012