caterpillar d5 crawler parts manual...caterpillar d5 crawler parts manual author: jensales.com...

9
Parts Manual THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL. TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS. Parts Manual D5 S/n 21J1 & Up CT-P-D5 21J1

Upload: others

Post on 11-Apr-2020

105 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Parts Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

Parts

Man

ual

D5 S/n 21J1 & Up

CT-P-D5 21J1

Page 2: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

.- .~ .. ~ : --. ; -- .

'. : .. :;:," .

:<~

:;.j

'>i ,.--:',1

"."1

.: .:' . ,

-,-" .: ... ' '..,

FORM UE070063, ,',

Name

D5 TRACTOR SPECIAL APPLICAY'ION

SERIAL NUMBERS

21Jl - UP

REVISION PUBLISHED DECEMBER 1976

COMPILED BY DILIA ELSTON

IN D EX Diesel Engine

(Page 8)

Page Name

Accessory Drive 27 Governor . Air Cleaner 12 Guard-Radiator

, , . , ,

Battery and Wiring , 46 Manifold , , , , ....... . ,

Breather 38 Oil Cooler Camshaft .. 27 Oil Lines-Turbocharger Connecting Rod . " 26 Piston ; , ,

Control-Governor 29 Pump-Oil Crankshaft 24. Pump-Water Crankshaft Bearings 25 Pump and Filter-Fuel Cylinder Block and Covers 20 Transfer Cylinder Head 18 Radiator Exhaust Extension 15 Service Indicator-Air Filter Fan-Suction 12 Service Meter Filter-Fuel 33 Specifications Filter-Oil 36 Starting Motor Flywheel 26 Tools Fuel Pump Housing 30 Torque Spring-Governor Fuel Valves and Lines 35 Gasket Kits 25 Transfers ' "

, , . G-enerator 43 Turbocharger ;. .. Glow Plug and Wiring 43 Valve Mechanism ... ,.

'. '.~.'

Page'

30 " 10 "

~6 39 15 26 38 I I

32 8

13 32

108 42

103 30

105 13 18

..:" -.

, .'

,"!'.

;

Page 3: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Clutch. Transmission and Chassis (Page 51)

Name Page Name Page

Brakes ...................... 70 Guard-Track Roller Frame 80

Case and Covers-Bevel Gear .. 72 Hood and Dash .............. 86

Clutch-Flywheel ............. 52 Idler-Front ................. 76

Clutch-Steering ............. 68 Lubrication System-Steering

Control-Flywheel Clutch ...... 56 Control-Steering Clutch

Clutch .................... 63 Lubrication System-Transmission 63

Hydraulic ................. 60 Power Train ................. 51 Control-T ransmission ......... 56 Roller-Track ................ 79 Drawbar-Fixed .............. 81 Roller-Track Carrier ......... 80 Fenders ..................... 82 Final Drive .................. 74 Frame-Track Roller .......... 78

Seat and Support ............ 88

Spring-Equalizer ............ 77

Fuel Lines ................... 85 Tool Box .................... 84

Fuel Tank ................... 84 Track ....................... 8' Gauges-Engine ............. 89 Transmission ................. 58

Attachments (Page 90)

Canopy ...................... 98 Lighting System .............. 94 Extension-Ai r Cleaner ........ 92 Mounting-ROPS ............ 98A Fan-Reversible Blade ........ 93 Muffler ...................... 93 Frame-Track Roller ......... 101 Pump-Fuel Priming .......... 96 Guard-Crankcase ............ 90 Tools ....................... 103 Guard-Track Roller ......... 1 02 Track ........................ 99 Hinges-Radiator Guard ....... 91 Track Adjusting-Hydraulic ... 100 Hook-Front Pull ............. 91 ,

INDEX ALPHABETIQUE Moteur diesel

(Page 8) Designation Page

Arbre a cames ..... . . . . . . . . .. 27 B tt' A bl a erie et ca age ........... 46

Bielles ...................... 26 Bloc-cylindres .............. 20 Bougies de depart et cablage . .. 43 Butee elastique de course

de cremaillere ............. 30 Carac+erisfiques .............. 108 Collec+eu rs .................. I 6 Compteur d'entretien ......... 32

Designation Page

Coussinets de vilebrequin ...... 25 Culasse ..................... '8 Demarreur .................. 42 Dynamo .................... 43 Entralnements secondaires ..... 27 Filtre a air .................. , 12 Filtre a carburant diesel ....... 33 Filtre a huile de graissage ...... 36 Indicateur de colmatage du

filtre a air ................ , '3

Page 4: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Designation Page Designation Page

InjeC+eurs et tuyuaterie ........ 35 Regulateur (timonerie Instructions sur decalcomanies .. 105 exterieure) ................ 29 Jeux de joints ................ 25 Reniflard .................... 38 Outillage ................... 103 Pistons ...................... 26

Soupapes et train de commande ................ 18

Pompe a eau ................ I I Pompe d'alimentation et filtre

de carburant .............. 32 Pompe d'injection ............ 30 Protege-radiateur ........... 10 Radiateur ................... 8

T urbo-compresseur .......... 13

Turbo-compresseur (canalisations de graissage) . .. 15

T uyau d'echappement (rallonge). 15

Ventilateur aspirant ........... 12

Refrigerant d'huile ............ 39 Vilebrequin .................. 24

Regulateur ............. 30 Volant ...................... 26

Bati et organes de transmission (Page 51)

Barre d' attelage (non. oscil/ante) ................. 81

BSti arriere .................. 72 Bolte de vitesses ............. 58 Bolte de vitesses (commande) ... 56 Bolte de vitesses (gra issage) .... 63 Canalisations de carburant ... " 85 Capot et tablier . . . . . . . . . . . . .. 86 Chaines de rou lement ......... 8 I ChSssis-porteurs ............ 78 ChSssis-porteurs (tolerie

de protection) ............. 80 CoHre a outils ............... 84 Embrayage principal .......... 52 Embrayage principal (commande) 56 Embrayages de direction . . . . . .. 68

Embrayages de direction (commande du servo) ........ 60

Freins ...................... 70 Galets I nferieurs ............. 79 Galets superieurs ............. 80 Garde-boue ................ 82 I nstruments de controle (moteur). 89 Mecanisme de transmission ..... 51 Reducteurs lateraux ........... 74

Reservoir de carburant diesel ... 84

Ressort transversal de suspension. 77

Roues avant ................. 76

Servo des em brayages de direction (canalisations) ...... 63

Siege et support ............ " 88

Accessoires (Page 90)

Chaines de roulement ......... 99 Pompe d'amor<:rage ........... 96 Chaines de roulement Pot d'echappement ........... 93

(tendeur hydraulique) .. , ..... 100 ChSssis-porteurs ............ 101 Crochet A V ................. 9 I

Protege-' -carter moteur ....... 90

Protege-galets .............. 102

Eclairage electrique ........... 94 Filtre a air (rallonge de

prise d'air) ................ 92

Protege-radiateur sur charniere ................. 91

Toit ........................ 98

Outillage ................... 103 Ventilateur a pales reversibles .. 93

Page 5: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

INDICE Motor Diesel

(Pagina 8)

Nombre Pagina

Arbol de Levas .............. 27 Bateria y Alambrado ......... 46

Bielas ....................... 26 Bloque del Motor y Tapas ..... 20 Bomba del Aceite ............ 38 Bomba del Agua ............. I I Bomba y Filtro-Transferencia

del Combustible . . . . . . . . . . .. 32 Bujias Incandescentes y

Alambrado ................ 43 Caja de las Bombas del

Combustible ............... 30 Cajas de Empaquetaduras ..... 25 Calcomanias ...... '. ........... 105 Ciguenal .................... 24 Cojinetes de Bancada ......... 25 Control del Regulador . . . . . . . .. 29 Culata ...................... 18 Enfriador de! Aceite .......... 39 Especificaciones .............. 108 Extensi6n del Esca pe .......... 15 Filtro de Aire ................ 12 Filtro del Aceite ............. 36

Nombre Pagin~

Filtro del Combustible ........ 33 Generador .................. 43 Herramientas ................ 103 Indicador de Servicio-Filtro

de Aire ................... 13 1 nyectores y T uberias . . . . . . . . .. 35 Mando de Accesorios ......... 27 Mecanismo de las Valvulas ..... 18 Medidor de Servicio .......... 32 Motor de Arranque ........... 42 Multiple .................... 16 Pist6n ...................... 26 Protecci6n del Radiador- ....... 10 Radiador .................... 8 Regulador ................... 30 Resorte Auxiliar para

Sobrecargas-Regulador 30 Respiradero ................. 38 Tuberias del Aceite del

Turboalimentador .......... 15 T urboalimentador ............ ! 3 Ventilador de Succi6n ......... 12 Volante ..................... 26

Embrague, Transmision y Chasis

(Pagina 51)

Asiento y Soporte ............ 88 Embragues de Direcci6n ....... 68 Barra de Tiro Fija . . . . . . . . . . . .. 81 Embrague Principal ........... 52 Bastidor de los Rodillos . . . . . . .. 78 Frenos. . . . . . . . . . . . . . . . . . . . .. 70 Caja de Herramientas ......... 84 Instrumentos del Motor ........ 89 Caja y Tapas de la Corona .... 72 Mando Final .......... '.' .... , 74 Capota y Tablerc ............ 86 Protecci6n de los Rodillos ...... 80

Resorte Compensador ......... 77 Carril ...................... 81

Control-Embrague Principal ... 56

Control de la Transmisi6n ...... 56

Control Hidraulico de los Embragues de Direcci6n ..... 60

RadiI/os Inferiores ............ 79 Rodillos Superiores ........... , 80 Rueda GUla ................. 76 Sistema de lubricaci6n­

Embragues de Direcci6n 63

Page 6: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Nombre Pagina

Sistema de Lubricaci6n-Transmisi6n ................ 63

Tanque del Combustible .. , .... 84 Tapabarros .................. 82

Nombre

T uberias del Combustible Pagina

85 Transmisi6n .................. 58 T ren de Potencia ............. 51

Ac:c:esorios (Pagina 90)

Ajuste Hidraulico de los Protecci6n de los Rodillos ...... 102 Carrlles ................... 100 Protecci6n del Ca rter ......... 90

Bastidor de los Rodillos ........ 101 Protecci6n Engoznada del Bomba de Cebado del Radiador .................. 91

Combustible ............... 96 Carril ...................... 99 Extensi6n del Filtro de Aire .... 92

Silenciador .................. 93

Sistema de Luces ............. 94

Gancho Delantero ............ 91 Toldo ...................... 98

Herramientas ................ 103 Ventilador de Paletas Reversibles 93 , INDICE

Motor diesel (Pagina 8)

Designa~ao Pagina

Arrefecedor do conversor de torque ................. 39

Arvore de comando das valvulas ................... 27

Arvore de manivelas (virabrequim) .............. 24

Bateria e fios ................ 46

Biela ....................... 26 Bloco do motor e tampas .. , . .. 20 Bomba d'agua ............... I I Bomba de 61eo .............. , 38 Bomba de transferencia do

combust,vel e filtro ......... 32 Ca bec;ote ................... I 8 Caixa das bombas injetoras .... 30 Coletor ..................... 16 Comando de acess6rios . . . . . . .. 27 Controle do regulador de

velocidade (acelerador) ...... 29 Decalcomanias ............... 105 Especificac;oes ............... 108 Ferramentas ................. 103 Filtro de 61eo . . . . . . . . . . . . . . .. 36 Filtro principal do combustlvel .. 33

Designa~ao P6gino

Gerador .................... 43 Indicador de limbeza do

purificador de ar ........... 13 Jogos de juntas .............. 25 Mancais principais do motor ... 25 Marcador de horas de servic;o " 32 Mecanismo das valvulas ....... \. 18 Mola de controle do torque . . .. 30 Motor de arranque ........... 42 Pistao ...................... 26 Protetor do radiador . . . . . . . . .. 10 Purificador de ar ............. 12 Radiador ................... 8 Regulador de velocidade ...... 30 Respiro ..................... 38 Tubo de descarga ............ 15 T ubos de 61eo do

turbocompressor ........... 15 T urbocompressor ............. 13 Valvulas injetoras e tubos . . . . .. 35 Velas de aquecimento e fios ... 43 Ventilador de succ;ao ......... 12 Volante do motor ............ 26

Page 7: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Sistema de transmissao e chassi (Pagina 51)

Designac;:ao Pagina

Armac;:ao dos roletes de esteira.. 78 Barra de trac;:ao fixa . . . . . . . . . .. 81 Cadeira .................... 88 Caixa da coroa e tampas .... " 72 Caixa de ferramentas ......... 84 Caixa de mudanc;:as '" ........ 58 Comando final ............... 74 Controle da embreagem

principal .................. 56 Controle das marchas ......... 56 Controle hidraulico das

embreagens de direc;:ao ..... 60 Capo e painel ............... 86 Embreagem de direc;:ao ........ 68 Embreagem do motor ....... " 52 Esteira ... . .............. 81

Designac;:ao Pagin~

Freios ...................... 70 Instrumentos do motor ........ 89 Mola de suspensao ........... 77 Para-I~mas ................. 82 Protetor dos rolMes inferiores .. 'SO Roda-guia ................. 76 Rolete inferior ............... 79 Rolete superior .............. , 80 Sistema de lubrificac;:ao das

embreagens de direc;:ao ...... 63

Sistema de lubrificac;:ao do

sistema de marchas .......... 63

Sistema de transmissao ........ 51

Tanque de combustlvel

Tubulac;:6es do combustlvel

84

85

Acessorios (Pagina 90)

Armac;:ao dos rolMes de esteira .. 101 Bomba de purgagao do

combustlvel ............... 96 Esteira ..................... 99 Extensao da tomeda de ar . . . .. 92 Ferramentas ................. 103 Gancho dianteiro ........... " 91 Grade articlliada do radiador .. 91

Protetor do carter ............ 90

Protetor dos roletes inferiores .. 102

Silenciador .................. 93

Sistema de iluminac;:ao ......... 94

Tensor hidraulico das esteiras ... 100

Toldo ...................... 98

Yentilador de pas reverslveis " 93

INHALTSVERZEICHNIS Dieselmotor

(Seite 8)

Bezeichnung Seite Bezeichnung Seite

Abziehbllder ................. 105 Einspritzpumpengehause ....... 30 Auspuffrohrverlangerung ...... 15 Einspritzventile und Leiturlen .. 35 Batterie und Yerkabelung ...... 46 EntlLifter .................... 38 Dichtungssatze ............... 25 Gasgestange ................ 29 Drehmomentfeder ............ 30 GILihkerze und Verdrahtung .... 43 Drehstromlichtmaschine ........ 43 Kolben ..................... 26

Page 8: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

Bezeichnung Seite Bezeichnung Seite

Kraftstoffilter ................ 33 Saugventilator ............... 12 Kraftsofforderpumpe und Filter.. 32 Schmierfilter ................. 36 Krummer .................... 16 Schmierpumpe ............... 38 Kuhlernetz ................... 8 Schwungscheibe .............. 26 Kuhlerschutz ................. 10 Startermotor. ... . ........... 42 Kurbellager .................. 25 Steuerantrieb ................ 27 Kurbelwelle .................. 24 T echnische Daten ............. 108 Luftreiniger . . . . . . . . . . . . . . . . .. 12 T urbolader .................. 13 Luftreinlgerwartungsanzeige .... 13 T urboiaderolleitungen ......... 15 Motorblock und Deckel ........ 20 Ventilsteuerung .............. 18 Nockenwelle ................. 27 Wartungsmesser .............. 32 Olkuhler .................... 39 Wasserpumpe ............... II Pleuel ...................... 26 Werkzeuge .................. 103 Regier ...................... 30 Zylinderkopf ................. 18

Kupplung. Getriebe und Laufwerk (Seite 51)

Ausgleichsfeder .............. 77 Laufwerksrahmenschutz ...... " 80 Bremsen .................... 70 Leitrad .................... , 76 Fahrersitz und Unterbau ....... 88 Lenkkupplung ................ 68 Getriebe .................... 58 Lenkkupplungshydraulikgestange. 60 Getriebeschaltgestange ....... 56 Lenkkupplungsschmiersystem .... 63 Getriebeschmiersystem ........ 63 Motorarmaturen .............. 89 Hauptkupplung .............. 52 Motorhaube and Hauptkupplungsgestange ...... 56 Instrumentenbrett .......... 86 Kraftstoffleitungen ............ 85 Schutzbleche ................. 82 Kraftstoffta nk ................ 84 Seitenantrieb. . . . . . . . . . . . . . .. 74 Kraftubertragung ............. 51 Stutzrolle .................... 80 Laufkette ................... 81 T ellerradgehause und Deckel ... 72 La ufrolle .................... 79 Werkzeugkasten. . . . . . . . . . . . .. 84 Laufwerksrahmen ............. 78 Zugbalken, starr .............. 81

Zubehor (Seite 90)

Frontzughaken ............... 91 Laufwerksrahmen ............. 101 Ketteneinsteller, hydraulisch .... 100 Lichtanlage .................. 94 Kraftstoffentluftungspumpe 96 Luftreinigerverlangerung ....... 92 Kuhlerschutz mit Scharnieren '" 91 Schalldampfer ............... 93 Kurbelgehauseschutz .......... 90 Ventilator, umkehrbar ......... 93 La ufkette ................... 99 Werkzeuge .................. 103 Laufrollenschuh .............. 102 Wetterdach ................. 98

Page 9: Caterpillar D5 Crawler Parts Manual...Caterpillar D5 Crawler Parts Manual Author: Jensales.com Subject: The Caterpillar D5 Crawler Parts Manual \(SN# 21J1 & Up\) fits the Caterpillar

I-FITTING _______ 3B899 I-NUL _____ n __ 1FI 344)>------

(PART OF FITTING 3B8998)

5-BOLL _________ L-135 'L---

& 5-LOCKWASHER ___ 3B450 I-FITTING ______ 5M755 2-NUL ________ -' FI344 L-----Jo1I (PART OF FITTING5M7555) (MOUNTED ON CYLINDER HEAD)

I-TUBE _________ SM 1799 I-FITTING ______ AB4550 I-SEAL ASSEM. ___ 9M6078---

I-COVER _______ I M466S-

'I-NUL _______ AM 234 I-WASHER _______ 6F9091

'I':'COTTER PIN ___ AM2348-----

AI-IMPELLER ASSEM.AM2346 I-GASKEL ______ IM5243

I-HOUSING _______ 2S417 I-FITTING ______ 3B848 I-SPACER _______ I M5241

I-BOLT __ (3.50 ''LONG) __ T -65 >---T!mmTT1

,1-LOCKWASHER ___ 3B4506

I-SEAL _______ 7B2174-

I-BOLL _(2.50~LONG) __ L -1143 2-BOLT __ (2"LONG) __ S-1590 >.---r\!1111111111

63-LOCKWASHER __ 3B4506

2-GASKEL _____ I M 524 2 (MOUNTED ON CYLINDER BLOCK)

2-NUL _______ IB4 62.-LOCKWASHER __ 3B

559165 WATER PUMP GROUP SEE PAGE 25 FOR GASKET KITS

355826 -REBUILD KIT ___ .1 (CONSI STS OF PARTS MARKED ,,)

6F5559-SEAL _______ 2

3S6610--CAGE _______ 1

~7F2122-SEAL _______ -'

_ S-IS94-BOLT ________ 3

_-- 2.L5271-BEARING ______ IA

_--IB3867-BEARING ______ I&

_5M9738-SEAL _______ 1 2S4197-SHAFT _______ 1& SH7165-WASHER ______ 1

3B4618-COTTER PI N ___ I'

6F7063-NUT _________ I A

8M3498-KEL _______ -' A

IS5052 -RING ________ I (PART OF ADAPTER ASSEM.558427)

5 S8427-ADAPTER ASSEM,.I 2SI814-SPACER _______ I

-----...;IA2029-BOLL _______ 6 3B4506-LOCKWASHER __ 6 A

5S8426-PULLEY ____ __ I

100259

o m (J')

m r

m Z (j)

Z m