catalytic generation of hydrogen from the hydrolysis of

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Louisiana State University LSU Digital Commons LSU Historical Dissertations and eses Graduate School 1981 Catalytic Generation of Hydrogen From the Hydrolysis of Sodium-Borohydride. Application in a Hydrogen/Oxygen Fuel Cell. Clifford Mark Kaufman Louisiana State University and Agricultural & Mechanical College Follow this and additional works at: hps://digitalcommons.lsu.edu/gradschool_disstheses is Dissertation is brought to you for free and open access by the Graduate School at LSU Digital Commons. It has been accepted for inclusion in LSU Historical Dissertations and eses by an authorized administrator of LSU Digital Commons. For more information, please contact [email protected]. Recommended Citation Kaufman, Clifford Mark, "Catalytic Generation of Hydrogen From the Hydrolysis of Sodium-Borohydride. Application in a Hydrogen/Oxygen Fuel Cell." (1981). LSU Historical Dissertations and eses. 3689. hps://digitalcommons.lsu.edu/gradschool_disstheses/3689

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Louisiana State UniversityLSU Digital Commons

LSU Historical Dissertations and Theses Graduate School

1981

Catalytic Generation of Hydrogen From theHydrolysis of Sodium-Borohydride. Application ina Hydrogen/Oxygen Fuel Cell.Clifford Mark KaufmanLouisiana State University and Agricultural & Mechanical College

Follow this and additional works at: https://digitalcommons.lsu.edu/gradschool_disstheses

This Dissertation is brought to you for free and open access by the Graduate School at LSU Digital Commons. It has been accepted for inclusion inLSU Historical Dissertations and Theses by an authorized administrator of LSU Digital Commons. For more information, please [email protected].

Recommended CitationKaufman, Clifford Mark, "Catalytic Generation of Hydrogen From the Hydrolysis of Sodium-Borohydride. Application in aHydrogen/Oxygen Fuel Cell." (1981). LSU Historical Dissertations and Theses. 3689.https://digitalcommons.lsu.edu/gradschool_disstheses/3689

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Kaufman, Clifford Mark

CATALYTIC GENERATION OF HYDROGEN FROM THE HYDROLYSIS OF SODIUM-BOROHYDRIDE. APPLICATION IN A HYDROGEN/OXYGEN FUEL CELL

The Louisiana State University and Agricultural and Mechanical Col. Ph.D. 1981

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CATALYTIC GENERATION OF HYDROGEN FROM THE HYDROLYSIS OF SODIUM

BOROHYDRIDE. APPLICATION IN A HYDROGEN/OXYGEN FUEL CELL.

A Dissertation

Submitted to the Graduate Faculty of the Louisiana State University and

Agricultural and Mechanical College in partia l fu lf illm e n t of the requirements fo r the degree of

Doctor of Philosophy

in

The Department of Chemistry

byC liffo rd Mark Kaufman

B .A ,, University of North Carolina, 1976 December 1981

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ACKNOWLEDGEMENT

The author would lik e to acknowledge the encouragement, a id ,

advice, and friendship that were provided by his major professor,

Dr. B. Sen. In addition, conversations with Dr. S. Watkins were

extremely useful in re la tion to the s ta tis t ic a l treatment of data.

A very special note o f thanks is due to my w ife , J i l l Harbin

Kaufman. Her years o f work, patience, understanding, and support

made th is project possible.

The Charles E. Coates Memorial Fund of the L.S.U. Foundation,

donated by Charles E. Coates is g ra te fu lly acknowledged for

financial support.

i i

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TABLE OF CONTENTS

PAGE

Acknowledgement...............................................................\ .............. i i

List Of Tables........................................................................................... vi

L is t Of Figures......................................................................................... ix

Abstract....................................................................................................... x i i

Chapter I Introduction....................................................................... 1

Chapter I I Acid Acceleration.......................................................... 6

Introduction........................................................................................ 7

Uncatalyzed Hydrolysis Of Sodium Borohydride................... 7

Schlesinger And Brown - Approach To Acid Acceleration. 10

Experimental....................................................................................... 15

Procedure For The Determination Of the Extent Of

BH Hydrolysis................................................................................... 16

Discussion And In terpretation Of Data................................. 33

Summary Of Kinetic And Mechanism Studies........................... 41

Chapter I I I Transition Metal Salt E ffects ...................................... 46

Introduction....................................................................................... 47

Experimental....................................................................................... 47

Discussion And In terpretation Of Data...................................... 56

Determination Of The Composition Of The

Black P rec ip ita te ................................ 58

Metal Borides Versus Atomic M etal................................. 60

Conclusions......................................................................................... 76

Chapter IV Transition Metal Catalysis............................................. 78

i i i

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PAGE

Introduction....................................................................................... 79

Experimental....................................................................................... 80

Discussion And In terpretation Of Data................................... 114

Conclusions......................................................................................... 123

Chapter V Fuel Cell Applications...................................................... 124

Introduction....................................................................................... 125

Hydrogen/Oxygen Fuel Cell Basics.............................................. 125

Fuel (Hydrogen) Electrode Process................................. 126

Oxidant (Oxygen) Electrode Process............................... 127

Function Of The E lectro lyte (KOH) And The Salt

Bridge (KCl/Agar).................................................................. 127

Overall Fuel Cell Process.................................................. 128

Equipment And Chemicals................................................................ 128

Experimental....................................................................................... 130

Discussion And In terpretation Of Data................................... 133

Conclusions....................................................................................... .. 138

Chapter VI Final Conclusions And Recommendations..................... 139

Appendix I Hydrogen Production.......................................................... 141

Introduction....................................................................................... 142

Electrolysis Of Water.................................................................... 142

Basics Of Water E lec tro lys is ............................................ 142

Thermochemical Decomposition Of Water................................... 148

Reformation Of Hydrocarbons........................................................ 150

Catalytic Decomposition Of Methane............................... 150

iv

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PAGE

Steam - Iron Process............................................................ 151

Steam Reforming....................................................................... 151

P artia l Oxidation................................................................... 151

Cost Comparison.................................................................................. 159

References...................................................................................................... 160

V ita .................................................................................................................. 166

v

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LIST OF TABLES

PAGE

Table I Combustion Enthalpies Of Some Common Fuels 3

Table I I Schlesinger's Acidic Accelerators.......................... 13

Table I I I Acid Acceleration Of The Hydrolysis Of NaBHi*

By Potassium Acid P h ta lla te ...................................... 18

Table IV Acid Acceleration Of The Hydrolysis Of NaBHi*

By Perchloric Acid........................................................ 21

Table V Acid Acceleration Of The Hydrolysis Of NaBHi*

By Oxalic Acid................................................................ 24

Table VI Equations Describing The Time Dependent Plots

For The General Acid Accelerated Hydrolysis

Of NaBHi*............................................................................. 36

Table V II General Acid Acceleration Of The Hydrolysis Of

NaBHi*................................................................................... 37

Table V I I I Reported Rate Constants............................................... 42

Table IX Polarographically Determined Rate Constants -

Gardiner And Coll a t ...................................................... 43

Table X Calculated Arrhenius Activation Energies 44

Table XI Schlesinger's Transition Metal Chloride

Accelerators.................................................................... 48

Table X II Acceleration Of The Hydrolysis Of Sodium

Borohydride By Divalent Copper S a lts ................... 49

Table X I I I Acceleration Of The Hydrolysis Of Sodium

Borohydride By Divalent Nickel S a lts ................... 50

vi

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PAGE

Table XIV Acceleration Of The Hydrolysis Of Sodium

Borohydride By Divalent Cobalt S a lts ................... 51

Table XV Metal Boride Preparations And Compositions 61

Table XVI Standard Reduction Poten tia ls .................................. 64

Table XVII CuX2 As An Acid Accelerator....................................... 65

Table XV III Effect Of Cobalt Metal Catalysis On The

Hydrolysis Of NaBHi*...................................................... 67

Table XIX Effect Of Nickel Metal Catalysis On The

Hydrolysis Of NaBHt*...................................................... 71

Table XX Summary Of Calculated Kinetic Rate Constants Of

Metal Catalysis Observed In MX2 Acceleration.. 75

Table XXI Cobalt Catalysis Of The Hydrolysis Of NaBHi*... 82

Table XXII Raney Nickel Catalysis Of The Hydrolysis Of

NaBHi*.................................................................................. 94

Table XX III Carbonate Buffer Kinetics Of The Hydrolysis

Of NaBHi,............................................................................ 106

Table XXIV Nickel Metal In Carbonate Buffer - Effect On

The Hydrolysis Of NaBHi*.............................................. 109

Table XXV Calculated Nickel Metal Catalysis Of The

Hydrolysis Of NaBH4 ...................................................... 110

Table XXVI Summary Of Kinetics - Cobalt Catalysis Of The

Hydrolysis Of NaBHt*...................................................... 115

Table XXVII Summary Of Kinetics - Raney Nickel Catalysis

Of The Hydrolysis Of NaBH4 ....................................... 116

v ii

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PAGE

Table XXVIII Summary Of Kinetics - Nickel Catalysis Of

The Hydrolysis Of NaBH4 .............................................. 117

Table XXVIX Temperature Dependence Of The Metal Catalysis

Of The Hydrolysis Of NaBHi*....................................... 118

Table XXX Experimental Voltages................................................. 132

Table XXXI Calculated Theoretical Voltages For A H2 /O2

Fuel C e ll.......................................................................... 136

Table XXXII Calculated Cell E ffic ien c ies ................................... 137

Table AI Proposed Thermochemical Cycles............................... 149

Table A ll Comparison Of Carbonaceous - Source Hydrogen

Production Processes.................................................... 157

Table A II I Comparison Of Various Processes For Producing

100 x 106 SCF/Day.......................................................... 158

v i i i

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LIST OF FIGURES

PAGE

Figure 1 Molecular Structure Of Boric Acid............................ 8

Figure 2 Symmetry Of Boric Acid Disordered Crystals 9

Figure 3 Uncatalyzed Hydrolysis Of Sodium Borohydride... 11

Figure 4 Boric Oxide Acceleration Of Borohydride

Hydrolysis........................................................................... 14

Figure 5 Acid Acceleration Of The Hydrolysis Of NaBHi*

(2 .5 rain)............................................................................. 29

Figure 6 Acid Acceleration Of The Hydrolysis Of NaBHi*

(5 .0 m in)............................................................................. 30

Figure 7 Acid Acceleration Of The Hydrolysis Of NaBHi*

(7 .5 m in)............................................................................. 31

Figure 8 Acid Acceleration Of The Hydrolysis Of NaBH

(10.0 m in)................................................... 32

Figure 9 CuX2 Salt Acceleration Of The Hydrolysis Of

NaBHi*.................................................................................................... 52

Figure 10 NiX2 Salt Acceleration Of The Hydrolysis Of

NaBHi*.................................................................................................... 53

Figure 11 CoX2 Sa lt Acceleration Of The Hydrolysis Of

NaBHi*.................................................................................................... 54

Figure 12 Comparison Of MX2 Acceleration................................... 55

Figure 13 Determination Of The Composition Of The

Black P rec ip ita te ............................................................ 59

Figure 14 Cobalt Catalysis (15 mg, 0 .0 °C )................................. 83

Figure 15 Cobalt Catalysis (15 mg, 21 .8°C )................................ 84

ix

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PAGE

Figure 16 Cobalt Catalysis (15 mg, 35.0°C ).............................. 85

Figure 17 Cobalt Catalysis (20 mg, 0 .0 °C )................................ 87

Figure 18 Cobalt Catalysis (20 mg, 22 .1°C ).............................. 8 8

Figure 19 Cobalt Catalysis (20 mg, 35.0°C ).............................. 89

Figure 20 Cobalt Catalysis (25 mg, 0 .0 °C )................................ 91

Figure 21 Cobalt Catalysis (25 mg, 22 .0°C ).............................. 92

Figure 22 Cobalt Catalysis (25 mg, 35.0°C ).............................. 93

Figure 23 Raney Nickel Catalysis (20 mg, 0 .0 °C )................... 95

Figure 24 Raney Nickel Catalysis (20 mg, 21 .0°C )................. 96

Figure 25 Raney Nickel Catalysis (20 mg, 35.0°C )................. 97

Figure 26 Raney Nickel Catalysis (25 mg, 0 .0 °C )................... 99

Figure 27 Raney Nickel Catalysis (25 mg, 21 .0°C )................. 100

Figure 28 Raney Nickel Catalysis (25 mg, 35 .0°C )................. 101

Figure 29 Raney Nickel Catalysis (30 mg, 0 .0 °C ).................... 103

Figure 30 Raney Nickel Catalysis (30 mg, 21 .0°C ).................. 104

Figure 31 Raney Nickel Catalysis (30 mg, 35.0°C ).................. 105

Figure 32 Calculated Nickel Catalysis (15 mg, 0 .0 °C ).......... I l l

Figure 33 Calculated Nickel Catalysis (15 mg, 21 .6°C )____ 112

Figure 34 Calculated Nickel Catalysis (15 mg, 35 .0°C )____ 113

Figure 35 Temperature Dependence Of kj,Q..................................... 119

Figure 36 Temperature Dependence Of k^_^^................................. 120

Figure 37 Temperature Dependence Of k ^ ...................................... 121

Figure 38 Simple H2 /O2 Fuel Cell Schematic.............................. 129

Figure 39 Calculated And Experimental Voltages....................... 135

Figure AI Acid And A lkaline E lec tro ly tic Processes 144

x

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PAGE

Figure A2 Present And Future Polarization Parameters 146

Figure A3 E lec tro ly tic Hydrogen P lant......................................... 147

Figure A4 Steam - Hydrogen Production........................................ 153

Figure A5 Steam Reformation Of Methane - Hydrogen

Production........................................................................... 154

Figure A6 Partia l Oxidation - Hydrogen Production................ 155

Figure A7 Carbonaceous - Source Hydrogen Production 156

xi

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ABSTRACT

Hydrogen has been promoted as the energy a lte rn ative o f the

future. Fuel ce ll u t iliz a tio n of hydrogen minimizes pollution while

optimizing energy conversion e ffic ien c ies . Sodium borohydride has

been investigated as a possible hydrogen storage and transport medium.

Within the proper ca ta ly tic environment, one gram of sodium borohydride

liberates almost 2 .4 l i t e r s o f hydrogen at a controllable ra te .

The effects o f acids, transition metal sa lts , and transition

metals on the hydrolysis of sodium borohydride have been mathematically

quantified. Least squares analyses have reduced the data to simple

combinations of algebraic expressions. S p ec ifica lly , acid acceleration

is subject to pseudo-first-order kinetics; equivalent acid

concentrations are logarithm ically related to the extent o f hydrolysis.

Transition metal catalysis obeys zero-order-kinetics (lin ea r

relationship between borohydride concentration and reaction tim e).

Dual functionality (acid acceleration plus surface catalysis)

characterizes the effects of trans ition metal salts on the borohydride

hydrolytic rate .

A highly e ff ic ie n t hydrogen/oxygen fuel cell powered by sodium

borohydride has been designed and operated. The ultim ate u tiliz a tio n

of sodium borohydride as a fuel ce ll source is related to the cost of

hydrogen; therefore, modern hydrogen technologies have been reviewed

and compared on a cost basis.

xi i

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CHAPTER I INTRODUCTION

1

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2

Developed countries are presently confronted with an

imbalance of energy demand and consumption versus fossil fuel

energy supply and production1. Avoidance of further

manipulations by petroleum producing nations is a p o lit ic a l (and

societa l) necessity. Major e ffo rts have been directed toward

increasing domestic energy production from both renewable and

non-renewable resources while simultaneoulsy decreasing energy

consumption and encouraging conservation.

Short term (25 year) needs w ill probably be met out of

necessity by increased usage of coal and nuclear power despite

s ig n ifican t environmental concerns. These resources are

essentia lly stop-gap measures before the imperative employment

of renewable means in the long term. Many of these

replenishable resources (so lar, ocean thermal gradient, biomass,

and geothermal) exh ib it diffuse energy density p ro file s 1.

Furthermore, energy is released from these sources, as from

coal and fiss io n , in the form of heat. Deployment of a

concentrated energy (e le c tr ic ity ) ca rrie r is of paramount

in te res t and p r io r ity . Hydrogen (H2) may serve as an

intermediate through which a primary energy source (so lar) can

be e ffe c tiv e ly transmitted and consumed.

Table I compiles combustion enthalpies fo r some common

fue ls . In addition to possessing the highest energy content per

kilogram, hydrogen fuel offers a number of a ttra c tiv e advantages

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TABLE I COMBUSTION ENTHALPIES FOR SOME COMMON FUELS 2

FUEL COMPOSITION REACTION ENERGY/MOLE ENERGY/KG

ETHANOL c2 h5oh c2 h5oh + 302 - 2C02 + 3H20 1367 KJ 2.97 x 10*

COAL C c + 0 2 -* CO 2 393 KJ 3.27 x 10*

PETROLEUM CeHie9 2 CsHi8 + 2502 -v I 6 CO2 + 18H20 5452 KJ 4.77 x 10*

NATURAL GAS CH4b CH 4 + 2 0 2 -*■ C02 + 2H20 883 KJ 5.50 x 10*

HYDROGEN h2 2H2 + ° 2 ^ 2H20 247 KJ 12.24 x 10*

These enthalpic values re fle c t ideal (100%) combustion at 25°C.

a - Octane is only one of the many hydrocarbons in petroleum,

b - Methane is the primary constituent (>90%) of natural gas.

4

including:

1 ) Mininimal pollution characteristics,

2) Mass transportab ility comparable to that of petroleum,

3) Combustibility in internal combustion engines (Carnot

cycle devices),

4) Feas ib ility of electrochemica1 combination with an

oxidant in fuel ce lls (free energy type devices).

Despite the already demonstrated v ia b ility of hydrogen

combustion, fuel cell u tiliz a tio n of hydrogen is potentially

even more a ttrac tive . Fuel cells maximize the e ffective work

output while s ign ifican tly reducing the thermal pollution

associated with heat-based chemical energy converters.

Additionally, fuel cells are noiseless and have no moving parts.

S ir William Grove developed the f ir s t workable fuel cell in

1839; hydrogen and oxygen were combined on platinium

electrocatalysts to produce water and a voltage3. In the

succeeding century-and-a-half, substantial technical

improvements have established the fe a s ib ility of H2 /O2 fuel

cells as long l i f e , high efficiency energy options. When

coupled with the tremendous advances in the s ta te -o f-th e -a rt

technology of e lec tric motors, fuel cells can provide an

economical, high torque system of mechanical power3. Energy

analysts foresee the eventual integration of H2 /O2 fuel cells

into the transportation sector (e lec tric vehicles)1*, existing

and future public u t i l i t y power grids (peak load leve lers )5, and

remote e lec trica l power generating sites6 .

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5

Hydrocarbon cracking7, liq u id hydrogen7, and in te rs t it ia l

transition metal hydrides0 have been previously promoted as

possible sources of hydrogen. The thrust of th is author's

research at Louisiana State University is to o ffe r an

a lte rn ative to a fossil fu e l- or metal a lloy (low H2

density)-based hydrogen delivery system. Inorganic hydride

s a lts , sp ec ifica lly sodium borohydride (NaBH^), may be u tilize d

as a primary hydrogen storage medium. In contrast to

pressurized cylinder hydrogen storage, sodium borohydride, as a

solid or in a lkaline solution, may be safely stored and

transported. The inherent capacity for on-site hydrogen

generation further enhances the prospects for NaBH .

Methodologies for liberating hydrogen from sodium

borohydride at useable rates have been developed. In

p artic u la r, the following pathways which increase the rate of

hydrolysis of NaBH were investigated and quantified:

1) General acid acceleration

2) Specific transition metal sa lt enhancement

3) Specific transition metal surface catalysis .

Lastly, the fe a s ib ility of borohydride source hydrogen in an

operational fuel cell has been demonstrated.

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CHAPTER I I ACID ACCELERATION

6

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7

INTRODUCTION

Synthesis of new v o lt ile compounds of uranium was under­

taken in 1941 under the auspices of the National Defense

Research Committee at the University of Chicago directed by H .I.

Schlesinger and H.C. Brown9 . Based on the known v o la t i l i ty of

the aluminum and beryllium borohydrides, preparation of the

uranium analog was attempted. Previous borohydride preparatory

techniques involved the reaction of diborane with a metal a lky l.

Since no uranium alkyls were known, new synthetic approaches

were a contingent necessity. Uranium (IV ) borohydride, U(BH^)

successfully produced by the combination of uranium (IV )

flouride (UFH) and aluminum borohydride (A I(BH ) 3), exhibited

greater v o la t i l i ty than a ll other known uranium compounds with

the exception of the hexaflouride (UF6 ) 9. As a consequence of

the atomic bomb related e ffo rts a t the University of Chicago,

many novel compounds containing boron and hydrogen, including

sodium borohydride, were concurrently synthesized10.

Schlesinger and Brown subsequently q u a lita tive ly investigated

the potential usefulness of sodium borohydride as a hydrogen

generator n .

UNCATALYZED HYDROLYSIS OF SODIUM BOROHYDRIDE

Schlesinger and Brown reported the hydrolysis of sodium

borohydride as:

NaBH4 + 2H20 + NaB02 + 4H2t (1)

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8

Theorectically, 2.37 l ite rs of hydrogen per gram of sodium

borohydride can be generated11. Although stoichiometric

relationships are correctly described, the proposed hydrolytic

reaction ( 1 ) neglects consideration of any borate e q u ilib ria .

S p ec ifica lly , there is no aqueous chemical species known in

which the coordination number of boron is two. X-ray

d iffrac tio n work by Zachariasen12 and infrared studies by Hornig

and Plumb13 established the crystal structure of boric acid.

B(0H) 3 molecules are linked together by hydrogen bonds to form

in f in ite layers of approximately hexagonal symmetry (Figure 1).

Figure 1 Molecular Structure of Boric Acid14

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9

Analysis of the IR spectrum of disordered crystals confirm two

B(OH) 3 units of d iffe ren t symmetries (Figure 2 ) .

H H\ \0 x 0I

0

H

B B

. / \ 0— „ « / N\ H

C3h Cs

Figure 2 Symmetry of Boric Acid Disordered Crystals

Using Raman Spectroscopy, Hibben noted the identical structural

nature of boric acid in solution and in the crys ta lline s ta te is.

From infrared spectra of boric acid, Edwards inferred that the

only species in aqueous solution are B(0H) 3 and B(0H)^ 16. There

is , therefore, no evidence of B02 in solution. The hydrolytic

reaction, confirmed by Mochalov and Gil'manshin may be

formulated a s i7:

NaBHu + 4H20 -*■ Na+ + B(0H) 3 + OH" + 4H2 (2)

However, in alkaline solution, formation of the tetrahydroxyborate

ion predominates:

B{0H) 3 + OH" -v B(0H)" (3)

Furthermore, i f boric acid and tetrahydroxyborate are both present in

solution, the following equilibrium ex is ts18:

2B( OH) 3 + B(OH) t B303 (0H)~ + 3H20 K = 110 (4)

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10

For s im plic ity , borates in a lkaline solution w ill be

subsequently denoted as B(OH) .

Schlesigner and Brown observed that at ordinary

temperatures, only a small percentage of the theoretica lly

available hydrogen can be liberated at an appreciable ra te11.

Our experiments show that in ten minutes, less than 15% of

available hydrogen can be produced (Figure 3 ). As the reaction

proceeds, concentration of tetrahydroxyborate ions and

consequently, solution a lk a lin ity increase rapidly, thereby

inh ib itin g further hydrolysis. Hence, in aqueous media, pH is a

lim itin g parameter. I f either the pH is controlled, or i f a

su ffic ien t amount of acid is added in i t ia l ly , the theoretical

y ie ld of hydrogen may be obtained in a re la tive ly short time.

SCHLESINGER AND BROVIN - APPROACH TO ACID ACCELERATION

Schlesinger, Brown, and coworkers investigated the effects

of various acid accelerators on the rate of hydrolysis of sodium

borohydriden . The hydrolytic reaction in acidic media may be

w ritten as:

NaBH + H+ + 3H 20 -*■ Na+ + B(0H) 3 + 4H2+ (5)

Pellets containing equal weights of borohydride and an

accelerator were dropped into a known volume of water. The

extent of hydrolysis was determined by the amount of hydrogen

collected. Accelerator capacity was em pirically related to acid

strength. Among the most e ffec tive accelerators were oxalic

acid, succinic acid, phosphorous pentoxide, aluminum chloride,

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p Na

B

H4

11

1. 0 8 -

I .06 -

0.1 M Na BH 2 2 . 0 ° C

. 0 4 -

1. 0 2 -

1.000 2.5 5.0 7.5 10.0

T I M E ( M i n )

Figure 3 Uncatalyzed Hydrolysis of Sodium Borohydride

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12

and boric oxide. Particu lar problems were associated with oxalic

acid and aluminum chloride which caught f ir e in the

p e lle tiza tio n process. In small volumes of water, Schlesinger

and Brown observed the heating of borohydride/oxalic acid

pelle ts to incandescence1! .

Unfortunately, the observed in tensity of polyfunctional

organic acid accelerated hydrolysis is negated by the pronounced

u n co n tro llab ility of the reaction. Therefore, boric oxide was

Schlesinger's accelerator of choice11. Under the conditions

depicted in Figure 4 , 90% of the available hydrogen was

was liberated in ten minutes. The accelerative effectiveness of

boric oxide (B2 03) is related to the buffering capacity of the

boric acid/tetrahydroxyborate ion system. Schlesinger described

the primary advantages associated with the use of boric oxide as

an acid accelerator as11:

1) Pellets possess noted thermal s ta b ility .

2) Minimal foaming occurs when NaBHIf/B 20 3 pellets are

added to water.

3) The solution is not caustic at the conclusion of the

reaction.

Incorporation of boric oxide into borohydride pellets also have

related disadvantages including:

1) Solution ac id ity rapidly decreases ( i . e . , the reaction

rate is in i t ia l ly rapid; however, the rate markedly

slows before a ll of the hydrogen is lib e ra ted ).

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TABLE I I SCHLESINGER'S ACIDIC ACCELERATORS11

ACCELERATORWT. OF ACCELERATOR „ in n" " " WT7~0F~Na5ir"

% HYDROGEN LIBERATED 3 MIN 6 MIN 10 MIN

95%Oxalic Acid 60% 90% 93%

75% Violent reaction

1 0 0 % Violent reaction

Succinic Acid 60% 8 6 % 92%

75% 95.5% 98%

1 0 0 % Very fast

Boric Oxide 75%

**00V*

1 0 0 % 8 6 % 95% !

95%

99%

89%

97.5%

[BH“ ] = 1.32M; In i t ia l water temperature = 25°C (Temperature allowed to r is e , f in a l

temperatures = 47-50°C).

14

oUiJ 100O>l±J

z 75-LUOO

* 50-O> -X Wt of NoBH

o 25-Water ratio = 20 : 1

p

0 2 4 6 8 10T I ME (Mia. )

Figure 4 Boric Oxide Acceleration of Borohydride Hydrolysis

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15

2) Relatively large amounts (50% of p e lle t weight of B2O3

are needed which e ffe c tive ly decreases the hydrogen

y ie ld per p e lle t) .

Q uantitative buffer studies were concurrently undertaken.

The rate of hydrolysis was found to depend solely on pH and was

independent of the specific acids and salts comprising the

buffer. Increasing in i t ia l water temperature, borohydride

concentration, and re la tiv e acid concentration produced a

corresponding increase in the acid accelerated rate of

hydrolysis.

ACID ACCELERATION - EXPERIMENTAL

Compounds of known or suspected accelerative effectiveness

on the hydrolysis of sodium borohydride were investigated.

Quantification of acid acceleration on a molar rather than on a

weight basis was the primary objective. Employing conditions

sim ilar to those used by Schlesinger, solution pH was allowed to

vary. An extensive study was carried out under ambient

conditions; however, supplemental data were collected at two

other temperatures. In contrast to the technique of Schlesinger

and Brown, the accelerator and borohydride were part of a

homogeneous solution. This a lte ra tion in reaction conditions

eliminated the problems associated with p e lle t preparation and

p e lle t surface e ffec ts . Instead of collecting the generated

hydrogen, the extent of hydrolysis was measured by the easier,

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16

more reproducible iodim etric method19. Experimental results are

summarized in Tables I I I - V and graphically presented in

Figures 5-8 .

PROCEDURE FOR THE DETERMINATION OF THE EXTENT OF Bfy HYDROLYSIS

50-ml of d is t il le d , de-ionized water containing a known

molar amount of an acid accelerator was added to a 189.2-mg (5.0

m illim oles) sample of sodium borohydride powder ( 1 0 0 mM) in an

open Erlenmeyer flask . For the supporting investigations at 0°C

and 35°C, the accelerator solution, the solid borohydride, and

subsequently the reaction vessel, were thermostatted using a

Sargeant Welch (Model ST) thermonitor (±0.05°C). After a measured

time t , the percent hydrolysis was determined by the following

process:

1. All unreacted borohydride was quantita tive ly consumed with

an excess of potassium idoate.

3NaBH4 + 4KI03 + 41“ + 4K+ + 3Na+ + 3B(0H)U (6 )

2. Immediately, a ll unreacted iodate was reacted with

potassium iodide and sulfuric acid.

KI03 + 5KI + 3H2 SO + 3K2 S0lt + 3H20 + 3 I2 (7)

3. The reaction vessel was stoppered and stored in the dark.

The iodine solution was subsequently t it ra te d with sodium

th io su lfa te in the presence of starch.

2Na2 S2 03 + I 2 + Na2 S0it05 + 2NaI ( 8 )

(b lue/black) (colorless)

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17

CALCULATIONS

Unreacted mg of NaBHu = (meq KI03 - meq Na2 S2 03) x 4.729 mg/meq

% Hydrolysis = nig - Unreacted mg x189.2 mg

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TABLE I I I ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu BY POTASSIUM ACID PHTHALATE

MQLES.KHP x 10Q 2.5 MIN 5.0 MIN 7.5 MIN 10.0 MINMOLES NaBHu______ % HYDROLYSIS % HYDROLYSIS % HYDROLYSIS % HYDROLYSIS

0% 12.9% 13.6% 14.3% 14.8%1% 15.7% 17.3% 18.4% 19.0%2% 18.3% 20.3% 21.5% 22.3%3% 20.4% 22.5% 24.2% 25.5%4% 22.5% 24.7% 26.6% 28.1%5% 24.2% 26.6% 28.2% 29.8%

10% 33.4% 37.3% 39.3% 40.9%20% 48.2% 52.2% 54.8% 57.2%30% 59.9% 63.7% 66.9% 70.0%40% 69.8% 73.8% 77.5% 80.6%50% 78.6% 83.0% 85.8% 88.5%

100 mM NaBH^; 21.7°C

oo

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TABLE I I I ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu BY POTASSIUM ACID PHTHALATE (c o n t'd )

MOLES KHP 1 0 0 2.5 MIN 5 .0 MIN 7.5 MIN 10.0 MINMOLES NaBHit pNaBHu pNaBHtf pNaBHi» pNaBHit

0 % 1.060 1.063 1.067 1.070

1 % 1.074 1.083 1.088 1.092

2 % 1.088 1.098 1.105 1 . 1 1 0

3% 1.099 1 . 1 1 1 1 . 1 2 0 1.128

4% 1 . 1 1 0 1.123 1.134 1.143

5% 1 . 1 2 0 1.134 1.144 1.154

1 0 % 1.177 1.203 1.217 1.228

2 0 % 1.286 1.320 1.345 1.369

30% t . 396 1.441 1.480 1.523

40% 1.520 1.581 1.648 1.712

50% 1.670 1.770 1.847 1.938

100 mM NaBHit; 21.7°C

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TABLE I I I ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu BY POTASSIUM ACID PHTHALLATE (cont'd )

MOLES KHP 10Q 2.5 MIN 5.0 MIN 7.5 MIN 10.0 MINMOLES NaBHu pH pH pH pH_

0% 10.24 10.30 10.34 10.36

1% 9.55 9.72 9.80 9.89

2% 9.49 9.66 9.74 9.823% 9.43 9.60 9.69 9.75

4% 9.40 9.56 9.65 9.715% 9.38 9.52 9.61 9.67

10% 9.27 9.39 9.48 9.5720% 9.10 9.24 9.31 9.3730% 8.98 9.12 9.18 9.2340% 8.87 9.00 9.05 9.09

50% 8.76 8.88 8.92 8.96

100 mM NaBHi,; 21.7°Croo

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TABLE IV ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu BY PERCHLORIC ACID

10.0 MIN % HYDROLYSIS

0 % 12.9% 13.6% 14.3% 14.8%

1 % 15.2% 16.5% 17.6% 18.3%

2 % 17.6% 19.0% 20.4% 21.5%

3% 19.9% 2 1 . 6 % 23.1% 24.6%

4% 2 2 . 2 % 24.3% 26.0% 27.5%

5% 24.5% 26.6% 28.4% 30.1%

10% 34.7% 37.4% 39.9% 42.1%

2 0 % 51.0% 54.5% 58.0% 60.5%

30% 63.2% 67.0% 70.6% 73.0%

40% 72.4% 76.0% 79.3% 81.4%

50% 79.2% 82.4% 85.4% 87.2%

100 mM NaBH4; 21.7°C

MOLES HClOu 2.5 MIN 5.0 MIN 7.5 MINMOLFS' 'NaBHlI x 1UU % HYDROLYSIS % HYDROLYSIS % HYDROLYSIS

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TABLE IV ACID ACCELERATION OF THE HYDROLYSIS OF NaBfj BY PERCHLORIC ACID (cont'd )

MOLES HClOu 2 .5 MIN 5.0 MIN 7.5 MIN 10.0 MINMOLES NaBhtt x pNaBfo pNaBH»t pNaBH** pNaBHt

0 % 1.060 1.063 1.067 1.070

1 % 1.072 1.078 1.084 1.088

2 % 1.084 1.092 1.099 1.105

3% 1.096 1.106 1.114 1 . 1 2 2

4% 1.109 1 . 1 2 1 1.130 1.139

5% 1 . 1 2 2 1.134 1.145 1.155

1 0 % 1.185 1.203 1 . 2 2 1 1.238

2 0 % 1.310 1.342 1.376 1.403

30% 1.434 1.481 1.531 1.568

40% 1.558 1.619 1.684 1.732

50% 1.681 1.755 1.836 1.894

100 mM NaBH ; 21.7°Croro

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TABLE IV ACID ACCELERATION OF THE HYDROLYSIS OF NaBH„ BY PERCHLORIC ACID (cont'd )

MOLES HClOu .. in « 2.5 MIN 5.0 MIN 7 .5 MIN 10.0 MIN MOLES NaBHg X 1UU pH pH pH pH

0 % 10.24 10.30 10.34 10.36

1 % 9.70 9.84 9.90 9.93

2 % 9.60 9.75 9.82 9.85

3% 9.54 9.69 9.76 9.80

4% 9.49 9.63 9.70 9.75

5% 9.44 9.58 9.66 9.71

1 0 % 9.34 9.47 9.54 9.58

2 0 % 9.15 9.25 9.32 9.37

30% 9.01 9.09 9.16 9.21

40% 8.89 8.96 9.01 9.05

50% 8.77 8.83 8 . 8 8 8.91

100 mM NaBH„; 21.7°C roco

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TABLE V ACID ACCELERATION OF THE HYDROLYSIS OF NaBH^t BY OXALIC ACID

MOLES H2C2O4 j g g

MOLES NaBHit2 .5 MIN

% HYDROLYSIS5 .0 MIN

% HYDROLYSIS7 .5 MIN

% HYDROLYSIS1 0 .0 MIN

% HYDROLYSIS

0% 12.9% 13.6% 14.3% 14.8%

1% 18.7% 20.3% 21. 6% 22.9%

2% 23.8% 26.0% 27.8% 29.6%

3% 28.5% 30.9% 32.9% 34.7%

4% 32.7% 35.2% 37.4% 39.1%

5% 36.9% 39.7% 42.1% 44.0%

10% 54.1% 57.6% 60.7% 62.5%

20% 75.1% 78.4% 81.6% 82.8%

30% 86 . 6% 89.2% 91.3% 92.2%

100 mM NaBHit; 2 1 .7 °C

ro-P»

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TABLE V ACID ACCELERATION OF THE HYDROLYSIS OF NaBHit BY OXALIC ACID (cont'd )

MOLES H9C?0u 1 Q 0 2.5 MIN 5.0 MIN 7.5 MIN 10.0 MINMOLES NaBHtt X pNaBHu pNaBHu pNaBhU pNaBHi»

0 % 1.060 1.063 1.067 1.070

1 % 1.090 1.098 1.106 1.113

2 % 1 . 1 1 2 1.130 1.142 1.152

3% 1.146 1.160 1.173 1.185

4% 1.172 1.188 1.204 1.216

5% 1 . 2 0 0 1.219 1.238 1.251

1 0 % 1.338 1.373 1.406 1.425

2 0 % 1.604 1.665 1.735 1.766

30% 1.872 1.964 2.062 2 . 1 1 0

100 mM NaBH 21.7°C

rocn

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ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu BY OXALIC ACID (cont

MOLES H2 C2 0u .. lnn MOLES NaBHi, x 1UU

2.5 MIN pH

5.0 MIN pH

7.5 MIN pH

10.0 MI! pH

0 % 10.24 10.30 10.34 10.36

1 % 9.50 9.66 9.75 9.81

2 % 9.42 9.57 9.66 9.71

3% 9.35 9.51 9.59 9.65

4% 9.33 9.47 9.54 9.59

5% 9.30 9.44 9.50 9.53

1 0 % 9.17 9.29 9.34 9.38

2 0 % 8.91 9.00 9.04 9.07

30% 8.64 8.72 8.74 8.75

100 mM NaBHi,; 21.7°C

ro

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TABLE V ACID ACCELERATION OF THE HYDROLYSIS OF NaBHg BY OXALIC ACID ( c o n t 'd )

MOLES H2 C20 u 1 qq MOLES NaBHit * 1UU

5%

10%30%

2 .5 MIN % HYDROLYSIS

24.8%

40.8%

77.8%

5 .0 MIN

% HYDROLYSIS

25.5%

42.2%

78.9%

7 .5 MIN

HYDROLYSIS

26.3%

43.4%

80.1%

1 0 .0 MIN

% HYDROLYSIS

26.9%

44.3%

80.6%

MOLES HgCgOu 10Q MOLES NaBHn

5%

10%30%

2 .5 MIN

pNaBHtt

1 .1 2 4

1 .2 2 7

1 .6 5 3

5 .0 MIN

pNaBHi»

1 .1 2 8

1 .2 3 8

1 .6 7 5

7 .5 MIN

pNaBHij

1 .1 3 2

1 .2 4 7

1 .7 0 2

1 0 .0 MIN

pNaBHit

1 .1 3 6

1 .2 5 4

1 .7 1 3

100 mM NaBHit; 0 .0 °C

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TABLE V ACID ACCELERATION OF THE HYDROLYSIS OF NaBHi* BY OXALIC ACID (cont'd )

MOLES HpCpOi* inn MULLS NaBlW x 1 0 0

1%2%4%

2.5 MIN % HYDROLYSIS

19.7%

24.8%

34.7%

5.0 MIN % HYDROLYSIS

21.5%

27.9%

38.0%

7.5 MIN % HYDROLYSIS

23.2%

30.2%

41.3%

10.0 MIN % HYDROLYSIS

24.7%

32.3%

44.3%

MOLES H2 C2 O1* 10QMOLES NaBHi*

1%

2%

4%

2.5 MINpNaBHi*

1.095

1.124

1.185

5.0 MINpNaBHi*

1.105

1.142

1.208

7.5 MINpNaBHi*

1.115

1.156

1.231

10.0 MINpNaBHi*

1.123

1.169

1.254

100 mM NaBH 35.0°C

ro00

29

2.0

xmoza.

□ HCIO,

0 1 0 20 30 40 50

M O L A R % A C C E L E R A T O R

( mmoles ACC \ i x ' 0 0mmoles Na 8 H 4 /

Figure 5 Acid Acceleration Of The Hydrolysis Of NaBHi, (2 .5 min)

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30

2.0

<rxmoZa.

o KHP □ HCIO,

0.1 M Na BH

0 10 20 30 40 50M O L A R % A C C E L E R A T O R

( mmoles ACC \---------------------------------] X 100mmoles Na BH

Figure 6 Acid Acceleration Of The Hydrolysis Of NaBHi, (5 .0 min)

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31

2.1

2.0

1.9

1.8

1.7

1.6

1.5

1.4

1.3 n HCIO,

1.20.1 M NoBH

21.7 °C 7.5 Min

> . l

1.00 1 0 20 30 4 0 50

M O L A R % A C C E L E R A T O R

/ mmoles AC C \

\ mmoles N a B H ^ / *

Figure 7 Acid Acceleration Of The Hydrolysis Of NaBH, '7.5 min)

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32

2 . 0 -

xCDoZQ.

o HCIO,

0.1 M Na BH

10.0 Min

0 1 0 20 30 40 50M O L A R % A C C E L E R A T O R

/ mmoles ACC \I --------------------------- J X 100\ mmoles Na BH 4 /

Figure 8 Acid Acceleration Of The Hydrolysis Of NaBH* (10.0 min)

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33

DISCUSSION AND INTERPRETATION OF DATA

The logarithm of unreacted sodium borohydride is lin e a rly

proportional to the molar amount o f acid in i t ia l l y present in solution

at constant reaction time. Monoprotic potassium acid phthallate and

perchloric acid y ie ld v ir tu a lly identical acid acceleration plots. On

a molar basis, d ip ro tic oxalic acid is a more e ffec tive hydrolytic

accelerator. Conversion o f molar accelerator concentrations into

proton equivalent concentrations normalizes (converges) a l l of the log

plots (a t constant tim e). Averaging the KHP, HClOi,, and H2C20i, pNaBH„

values (a t specific in i t ia l equivalent acid concentrations) generates

time dependent data for a general acid.

Independent measurements o f solution a lk a lin ity during the

hydrolyses exh ib it an in i t ia l rapid increase followed by a much slower

increase in pH. The pH data para lle l the pattern of sodium borohydride

hydrolysis versus time. pH and pNaBH* are related by a complex set of

e q u ilib r ia ; however, for s im p lic ity , the sum, pH + pNaBH„ = 10.7 - 0 .2 .

Within the range of experimentation (a t constant time and

temperature), acid acceleration can be described by the following

equation:

pNaBHi, = A + B(meq H+) , (9)

where A is the intercept and B is the slope. Parameters for A and B

are lis ted in Table V I. The data in Table VI describe the general acid

plots as a function of in i t ia l proton equivalents added and represent

only p artia l solutions to a least square f i t o f the data. The A and B

parameters lis te d do not account for the large change in pH and extent

of hydrolysis from time 0 to 2.5 minutes.

A dditionally , the time dependence o f the slope, pNaBHu/meq H+ , at

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34

constant temperature, can be described by a sim ilar set o f equations:

pNaBH„/meq H+ = C + D(time) (10)

A model for general acid acceleration (w ithin the experimental

parameters investigated), in non-buffered media, was generated by

combining the previous two equations (9 and 10):

pNaBHi = E + (F + G(time))meq H+ (11)

Expansion o f equation (11) y ie lds:

pNaBFU = E + F(meq H+) + G(meq H+)(tim e) (11a)

Linear regression o f the en tire general acid (21.7°C) data set (non­

weighted) yields the following values:

E = 1.065 - 0.003

F = 2.26 ± 0.05 x 10_1

G = 1.18 t 0.06 x 10‘ a

Comparisons between average experimental values and least square f it te d

(LSF) calculated values are presented in Table V I I . Mathematical

manipulation of equation (11a) (an integrated rate law) gives:

-(NaBH.) = eE' + F' (lnei' H+) eG' (meq H+)(tim e) (n b )

(where (E1,F 'G ') = 2.303(E,F,G ))

Therefore, the time dependent portion o f the rate law has the general

form:

= k(BH„")meq H+ , (11c)

where the rate constant, k, and G' are logarithm ically re lated . A

suitable bimolecular mechanism (presented in the next section) has been

proposed by many previous authors. The unimolecular (time independent)

segment of the proposed rate law w ill be le f t unexplained. The

preceeding model mathematically quantifies the acid acceleration of the

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35

unbuffered hydrolysis of sodium borohydride in terms o f the re la tive

normal acid concentration and reaction time (21.7°C; time > 2.5 min).

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36

TABLE VI EQUATIONS DESCRIBING THE TIME DEPENDENT PLOTS FOR THE GENERAL

ACID ACCELERATED HYDROLYSIS OF NaBHu

TIME 0.0°C 21.7°C 35.0°C

2.5 A 1.017 1.058 1.064

MIN B 0.212(0) 0.257(6) 0.300(3)

5.0 A 1.019 1.064 1.074

MIN B 0.219(0) 0.287(6) 0.338(9)

7.5 A 1.019 1.067 1.077

MIN B 0.228(0) 0.317(7) 0.387(4)

10.0 A 1.022 1.071 1.081

MIN B 0.230(0) 0.338(5) 0.435(4)

100 mM NaBHu; Numbers in parentheses indicate the uncertainty in the

la s t d ig it . Uncertainties in the slopes (b terms) o f the time

dependent ( pNaBHu vs. meq H+) plots were computed from the non-weighted

least square calculations, (x = meq H+ ; y = pNaBHi*; y 1 = pNaBHi^calc);

Sy = C£(y' - y )2/n ) * 5; %E = avg. re la tiv e % unc. in the pNaBHi* values)

Uncertainty in slope = AB = (S /range in x) + (%E)(B)

In general, S^/range in x > > (%E)(B),

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TABLE V II GENERAL ACID ACCELERATION OF THE HYDROLYSIS OF NaBHu

(REACTION TIME = 2.5 MIN)

pNaBH* pNaBHi, % HYDROLYSIS % HYDR0LYSmeq H (expt) (calc) (expt) (calc)

0.00 1.060 1.065 12.9% 13.9%

0.05 1.073 1.078 15.5% 16.4%

0.10 1.087 1.091 18.2% 18.8%

0.15 1.098 1.103 20.2% 21.2%

0.20 1.112 1.116 22.8% 23.5%

0.25 1.121 1.128 24.3% 25.7%

0.30 1.146 1.142 28.5% 27.8%

0.40 1.172 1.167 32.7% 32.0%

0.50 1.187 1.193 35.0% 35.8%

1.00 1.311 1.320 51.1% 52.2%

1.50 1.415 1.448 61.5% 64.3%

2.00 1.559 1.576 72.4% 73.4%

2.50 1.675 1.703 78.9% 80.2%

3.00 1.872 1.831 86.6% 85.2%

100 mM NaBH*; 21.7°C

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TABLE V II GENERAL ACID ACCELERATION OF THE HYDROLYSIS OF NaBHjcont'd)

(REACTION TIME = 5.0 MIN)

meq H+pNaBHu(expt)

pNaBHu(calc)

% HYDROLYSIS (expt)

% HY0R0LY! (calc!

0.00 1.063 1.065 13.6% 13.9%

0.05 1.080 1.079 16.9% 16.7%

0.10 1.096 1.094 19.9% 19.4%

0.15 1.108 1.108 22.0% 22.0%

0.20 1.125 1.122 25.0% 24.5%

0.25 1.134 1.136 26.6% 26.9%

0.30 1.151 1.150 30.9% 29.3%

0.40 1.188 1.179 35.2% 33.8%

0.50 1.208 1.208 38.1% 38.0%

1.00 1.345 1.350 54.8% 55.3%

1.50 1.460 1.492 65.4% 67.8%

2.00 1.620 1.635 76.0% 76.8%

2.50 1.762 1.777 82.7% 83.3%

3.00 1.964 1.919 89.2% 88.0%

100 mM NaBH„; 21.7°C

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TABLE V II GENERAL ACID ACCELERATION OF THE HYDROLYSIS OF NaBH»(cont'd)

(REACTION TIME = 7 . 5 MIN)

meq H+pNaBHu(expt)

pNaBHi*(calc)

7 HYDROLYSIS (expt)

7 HYDR0LYS (calc)

0.00 1.067 1.065 14.37 13.97

0.05 1.086 1.081 18.07, 17.07

0.10 1.103 1.096 21.27, 19.97

0.15 1.117 1.123 23.67, 22.87

0.20 1.135 1.128 26.87, 25.57

0.25 1.144 1.144 28.37 28.27

0.30 1.173 1.159 32.97, 30.77

0.40 1.204 1.191 37.47, 35.67,

0.50 1.225 1.222 40.47, 40.17,

1.00 1.375 1.379 57.87, 58.37

1.50 1.505 1.537 68.77, 70.97

2.00 1.687 1.694 79.57, 79.87,

2.50 1.841 1.851 85.67, 85.97

3.00 2.062 2.008 91.37 90.27

100 mM NaBH„; 21.7°C

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TABLE V II GENERAL ACID ACCELERATION OF THE HYDROLYSIS

(REACTION TIME = 10.0 MIN)

meq H*pNaBHu(expt)

pNaBH*(calc)

% HYDR0LYS (expt)

0.00 1.070 1.065 14.8%

0.05 1.090 1.082 18.7%

0.10 1.109 1.100 22.2%

0.15 1.125 1.117 25.0%

0.20 1.145 1.134 28.4%

0.25 1.154 1.151 30.0%

0.30 1.185 1.168 34.7%

0.40 1.216 1.203 39.1%

0.50 1.239 1.237 42.3%

1.00 1.399 1.409 60.1%

1.50 1.545 1.581 71.5%

2.00 1.736 1.753 81.6%

2.50 1.916 1.925 87.9%

3.00 2.110 2.097 92.2%

100 mM NaBH„; 21.7°C

40

NaBHu(cont'd)

% HYDROLYSIS (calc)

13.9%

17.3%

20.5%

23.6%

26.5%

29.4%

32.1%

37.3%

42.1%

61.0%

73.8%

82.3%

88 . 1%

92.0%

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41

SUMMARY OF KINETICS AND MECHANISM IN BUFFERED MEDIA BY PREVIOUS

AUTHORS

Kinetic and mechanistic studies of the hydrolysis of sodium

borohydride in buffered media comprise the bulk of investigations

by other researchers2 O”1*3. The reaction of NaBH4 with water is

characterized by general acid catalysis . Proposed rate laws are

of varying sophistication.

Rate = k[BH^], k dependent of pH (12)

Rate = kCBHT][H30+] (13)

Q u a lita tive ly , in buffered media, the rate constants for the

reaction of borohydride with strong acids are many orders of

magnitude greater than for the corresponding reaction with either

weak acids or water. Gardiner and Collat subsequently further

refined the kinetics by including the presence and reac tiv ity of an

interm ediate26. Instead of the iodimetric method of analysis used

by most researchers, Gardiner used polarography to distinguish the

individual hydrolytic steps. The proposed rate law was26:

k i 1 ko1BH ---------- * intermediate — =------> products (15)

Rate = 1 Q+ [BH^][H30+] + k ^ [BH^[HA]

+ kn Q [ bh^ [ h 2o] (14)

Rate = = k j' = 2 k lHA> [HAi J and (16)

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42

TABLE V I I I REPORTED RATED CONSTANTS (Rate = I k

HA REPORTED k m -iit*sec TEMP°C u

kH30+ 2.0 + 0.2 x 105 039 0.16

1.45 x 105 1528 0.10

5.7 + 0.2 x 105 151*0 ------

2.50 x 105 2528 0.10

1.00 + 0.04 x 106 2532 0.10

8 + 1 x 105 2539 0.16

1.0 x 106 2541 0.16

2.30 + 0.07 x iO6 2532 ------

1.6 x 106 2542 1.0

1.22 + 0.03 x 106 25^° ------

4.00 x 105 3528 0.10

2.62 + 0.05 x 106 25^° 0.10

HCOg 1.4 + 0.8 x io " 5 oa 0.31

6.3 + 0.3 x 10"5 22a 0.31

9 + 4 x io " 5 25 3 0.10

2.5 + 0.1 x 10_lt 35a 0.31

k +knhJ 1.5 + 0.4 x io “ 3 2539 0.16

2 x io ' 9 2532 0.10kH20

1.2 x io " 9 25^2 0.10

kH2P0" 1 + 4 x io " 2 251*3 0.10

2.3 + 0.2 x 10"^ 2539 0.16

kB(OH 3 2.0 + 0.3 x io " 3 2539 0.16

8 + 4 x 10% 2532 0.20

1 ± 5 x 1 0 k 2532 0.50

I = Iodiinetry P = Pol a

METHOD

I

P

ography a = CMK

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TABLE IX POLARGRAPHICALLY DETERMINED RATE CONSTANTS - GARDINER AND COLLAT25

kHA. 25°C, u = 0 .2 15°C, u ■= 0.5 25°C , u *= 0 .5 35°C, u = 0.5 25°C, U := 1.0kl _

HC03t.1.1 X 10"3 6 x 10 _1* 1.3 x 1 0 ‘ 3 2.6 x 10"3 1.4 x 10 "3

kl +nh£

l.5 X 1 0 8 x 10 ~5 2.9 x 1 0 1.1 x 10"3 2.4 x io " 1*

k i +h30+\m

7.2 X 10 5 3.3 x 10 5 6.0 x 10 5 1.1 x 105 4.9 x 1 0 5

klh2o 6 X IO -8 3 x IO -8 1 X 10 ~7 Negati ve 4 x io ’ 9

k2hco3 2.4 X IO " 1 1.3 x IO -1 2.2 x 10 _1 3.5 x 10-1 2.3 x io ' 1

k2 + NH* 8.7 X 10 " 2 1.6 x 10 " 2 4.7 x 10 "2 1.0 x 1 0 '1 4.1 x io ' 2

k2 + h30+

k2h2o

6 X 10 6 5 x 10 6 8 x 10 6 2.8 x 107 4 x 1 0 6

2 X 1 0 - 5 5 x 10 "6 8 x 1 0 - 6 Negati ve 4 x 1 0 - 5

-P*CO

44

TABLE X CALCULATED ARRHENIUS ACTIVATION ENERGIES

REACTION

BH + HCO3

bh; + nhJ

BH + H30+

Interm + HCO3

Interm + NH*

Interm + H 30+

a = Gardiner, b = CMK, c = Stockmayer, d = Pecsok, e = Freund

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E (kcal/mole)

13 + 3a

14 + l b

23 + 2a

20 c

11 + la 7 .7C

9 + l a

16 + 4a

12 + 8a

45

d [intermediat ed _ k , j-gg-j _ [interm ediate] q 7

where k2' = ? CHAT3

Table IX is a compilation of the extensive polargraphic kinetic

data collected by Gardiner and Coll a t . A collection of activation

energies are presented in Table X. Ea for strong acids is less by

approximately a factor of 2 compared to weak acids.

The mechanism consistent with the k inetic data and isolated

intermediates by previous researchers can be characterized as

follows:

1) Slow formation of an acid coordinated borohydride species

[Interm ediate] t H3B0H2 B(0H)3 + 3H2 (19)

bh; + h 3o+\

( 18)

H H

2) Loss of a hydrogen molecule followed by the rapid

hydrolysis of the aquated borane.

Overall reaction of acid accelerated hydrolysis:

BHlj + H30 + + 2H20 > B(0H)3 + 4H2 + (20)

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CHAPTER I I I TRANSITION METAL SALT EFFECTS

46

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47

INTRODUCTION

Acid acceleration comprised the majority of the research on

the hydrolytic reaction of NaBH by H. I . Schlesinger and

H. C. Brown. The reac tiv ity of sodium borohydride and water was

increased with some of the more common catalytic agents, including:

colloidal platinum, platinized asbestos, platinum oxidation

catalysts, copper-chromic oxide, activated charcoal, and Raney

n ic k e l11. A search for more practical catalysts led to

investigations of some f i r s t row transition metal chlorides.

Borohydride pellets containing the divalent chloride salts of

manganese, iron, cobalt, nickel, and copper reacted quickly with

water to produce hydrogen and dark suspensions or precipitates.

Some of these precipitates, which were postulated to be metal

borides (M2B), also demonstrated cata lytic a c t iv ity . Schlesinger

and Brown proposed that the metal chlorides were the precursors to

the actual catalysts, the black metal boride precipitates11.

Schlesinger's results are presented in Table XI.

EXPERIMENTAL

The discrepancy between the catalytic ac t iv ity of the black

precipitates and the metal chlorides was le f t unexplained by

Schlesinger and Brown. An investigation of various transition

metal salts as hydrolytic accelerators provided the missing

i nformation.

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48

TABLE XI SCHLESINGER'S TRANSITION METAL CHLORIDE ACCELERATORS11

% HYDROGEN LIBERATED

ACCELERATOR 5 MIN 10 MIN 15 MIN

MnCl2 Slower than CuCl2

FeCl2 38% 53% 65%

CoCl2 46% 97% —

Ni Cl 2 42% 74% 99%

CuCl2 32% 43% 49%

g of MCI2 per g of NaBH ; In i t ia l temp. = 25°C

Using the same general procedure as employed with the acidic

accelerators, solutions of known concentration of the metal salts,

MX2 (M = Cu2+, Co2+, Ni2+; X = Cl", NO3, OAc"), were prepared. All

reactions were performed under ambient conditions; solution pH was

allowed to vary. For a given metal, the extent of increased

hydrolytic reactiv ity was independent of counter ion. Accelerator

effectiveness was determined on a molar rather than on a weight

basis. Experimental results are summarized in Tables X II - XIV and

Figures 9 - 11.

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TABLE X II ACCELERATION OF THE HYDROLYSIS OF SODIUM BOROHYDRIDE BY DIVALENT COPPER SALTS

MOLES CuX2 MOLES NaSfr* x 100

2.5 MIN % HYDROLYSIS

5.0 MIN % HYDROLYSIS

7.5 MIN % HYDROLYSIS

10.0 MIN % HYDROLYS]

0% 12.9% 13.6% 14.3% 14.8%

1% 16.2% 17.9% 19.5% 20.5%

2% 20.7% 23.7% 25.4% 27.0%

3% 24.8% 28.4% 31.0% 33.3%

4% 29.1% 32.7% 34.8% 36.9%

MOLES CuX9x 100

2 .5 MIN 5.0 MIN 7.5 MIN 10.0 MINMOLES NaBHt* pNaBHu pNaBHu pNaBHu oNaBHu

0% 1.060 1.063 1.067 1.070

1% 1.077 1.085 1.094 1.100

2% 1.101 1.118 1.127 1.137

3% 1.124 1.145 1.161 1.176

4% 1.149 1.172 1.186 1.200

100 mM NaBH^; 21 .6°C

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TABLE X I I I ACCELERATION OF THE HYDROLYSIS OF NaBHu BY DIVALENT NICKEL SALTS

MOLES NiX2 MOLESnfatJHi, x 100

or.1%

2%3%

4%

2.5 MIN% HYDROLYSIS

12.9%

36.3%

56.4%

62.0%

65.2%

5.0 MIN% HYDROLYSIS

13.6%

42.1%

62.4%

68.4%

71.6%

7.5 MIN % HYDROLYSIS

14.3%

46.4%

66.6%73.1%

76.1%

10.0 MIN % HYDROLYSIS

14.8%

49.7%

70.7%

76.3%

79.6%

MOLES NiXa .. inn MOLE'S TfaBH; x 100

0%1%

2%3%

4%

2.5 MINpNaBHt,

1.060

1.196

1.360

1.420

1.458

5.0 MINpNaBHi*

1.063

1.237

1.425

1.500

1.546

7.5 MINpNaBHit

1.067

1.271

1.477

1.570

1.621

10.0 MINpNaBHtf

1.070

1.299

1.570

1.626

1.691

100 (iiM NaBHi*; 21 .5°Ccno

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TABLE XIV ACCELERATION OF THE HYDROLYSIS OF NaBHu BY DIVALENT COBALT SALTS

MOLES CjLfe . . . x 1Q0MOLES NaBH

0%

1%2%3%

4%

2.5 MIN % HYDROLYSIS

12.9%

16.5%

22. 8%

27.5%

31.2%

5.0 MIN % HYDROLYSIS

13.6%

18.4%

26.5%

33.6%

38.8%

7.5 MIN % HYDROLYSIS

14.3%

20. 2%

30.2%

39.6%

48.7%

10.0 MIN % HYDROLYSIS

14.8%

21.7%

34.0%

45.6%

57.7%

MOLES CoX2 x 100

0%1%

2%

3%

4%

2.5 MIN pNaBH n

1.060

1.078

1.112

1.140

1.163

5.0 MINpNaBH

1.063

1.088

1.134

1.178

1.213

7.5 MINpNaBHit

1.067

1.098

1.156

1.218

1.290

10.0 MIN pNaBHit

1.070

1.106

1.180

1.264

1.374

100 mM NaBHu ; 2 I.6 °C

52

1.18-

XCD 1 . 0 9 - oza ,

.0 6

.03 -

1 .0 020 43

MOLAR % C u X 2

( mmoles M X 2 \

mmoles NaBH. / X 100 4

Figure 9 CuX2 Salt Acceleration Of The Hydrolysis Of NaBHi,

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53

.7

.6

.5

1.4

.3

. 2

I .1

1.00 2 3 4

M O LAR % Ni X 2

mmoles Ni X 2 \ i — ) x 100mmoles N o B H . /4

Figure 10 NiX2 Salt Acceleration Of The Hydrolysis Of NaBH«

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54

Figure 1

. 4 0 '

.30 -

xmozQ.

.05 -

1.000 2 3 4

MOLAR % Co Xg

f mmoles Co X2

k mmoles No BH^

CoX2 Salt Acceleration Of The Hydrolysis Of

X 100

NaBHu

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10 M in .

t -------------- 1------------r-2 3 4

MOLAR % ACCELERATOR

mmoles M X 2

mmoles NaBH - ) 4 'X 1 0 0

Figure 12 Comparison Of MXa Acceleration

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56

DISCUSSION AND INTERPRETATION OF DATA

Q u a lita tive ly , at identical metal sa lt concentrations, nickel

is the most e ffec tive accelerator of the hydrolysis of sodium

borohydride. Divalent copper and cobalt salts influence the

hydrolytic reaction by approximately the same magnitude. On a

molar basis of comparison, trans ition metal salts demonstrate

greater hydrolytic accelerative capacity than monoprotic acids.

Unfortunately, a corresponding consistency in the metal salt data

is not immediately apparent. Plots of the log of the unreacted

concentration of sodium borohydride versus the molar amount of

metal sa lt added demonstrate the extreme divergence of the three

metals (Figure 12).

1) Copper salts appear to behave lik e acid accelerators and

exhib it a linear dependence between pNaBH and copper sa lt

concentration (zero deviation).

2) The hydrolytic rate in i t ia l ly increases quite rapidly but

then levels o ff with increasing nickel sa lt concentration

(negative dev iation).

3) Increases in re la tiv e cobalt sa lt concentration cause an

accelerated increase in the hydrolytic rate (positive

d ev ia tio n ).

Consideration of the following reaction helps to explain the

d is s im ila r itie s in the re a c tiv it ie s of metal salts as hydrolytic

accelerators:

NaBHt, + 4MX2 + 3H20 -> Na+ + B(0H) 3 + 8X~ + 4M° + 7H* (21)

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57

One mole of a divalent copper, n ickel, or cobalt sa lt is reduced in

borohydride solutions to yie ld one mole of metal atoms and 1.75

moles of protons. Therefore, the effects of metal salts may

conceivably be characterized by a bifunctional mode of a c tiv ity :

1) Acid acceleration by protons produced i n s itu

2) Surface catalysis by fin e ly divided, probably colloidal

metal.

Despite an immediate observed increase in solution ac id ity ,

proposed reaction (21) was d if f ic u lt to quantify by pH or

t it r im e tr ic methods due to the following associated problems:

1) The metal sa lt reduction (formation of black precipitate)

is not instantaneous; the reaction time decreases with

increasing metal sa lt concentration.

2) Existence of competing e q u ilib ria .

a) Metal sa lt reduction (21) -> pH decreases

b) Acid hydrolysis from protons produced by reaction (21)

-v pH increases

c) Acid hydrolysis from slight acid ity of MX2 solution

pH increases

d) Surface catalyzed hydrolysis ->■ pH increases

e) Uncatalyzed hydrolysis -*• pH increases

The proposed metal sa lt reduction was eventually verified by a

combination of the in it ia l decrease in pH and a classical

gravimetric analysis of the black precip ita te .

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58

Determination of the Composition of the Black Precipitate

50 ml of a 0.196M (9.82 millim oles) solution of nickel chloride

hexahydrate 93.0 mg (2.45 millim oles) sample of sodium borohydride.

The black product was immediately f ilte re d o ff through a previously

weighed Gooch f i l t e r crucible; the decantate was saved. The black

material was repeatedly washed with hot water and subsequently

dried at 110°C until a constant weight was obtained.

The black residue was then dissolved in warm 6M hydrochloric

acid and diluted to 100 ml. 25 ml of a 1% ethanolic solution of

dirnethylglyoxime (DMG), 5 ml of 6M hydrochloric acid, and d ilu te

anmonium hydroxide were added to a 50 ml aliquot of the dissolved

product. The resulting red prec ip ita te , bis(dimethylglyoximato)

n ic k e l( I I ) (Ni(DMG)2 ), was washed with hot water and subsequently

dried at 110°C to obtain a constant weight.

The green f i l t r a t e (decantate from the in it ia l reaction) was

diluted to 500 ml. A 50 ml aliquot was analyzed using the same DMG

procedure. The amount of nickel in the f i l t r a t e and in the black

residue were calculated from the re la tive weights of the DMG

precip ita tes1 . A schematic of the procedure is summarized in

Figure 13.

The sum of f i l t r a t e (unreacted) nickel and precipitated

(reacted) nickel should add up to the original amount of nickel

present in solution (576.5 mg).

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59

Ni Cl 2(9.82 mmoles, 576.5 mg Ni)

<5Ni>+

( green)

NaBHi*(93.0 mg, 2.46 mmoles)

Unreacted Ni Reacted Ni

*f

Black ppt (126.8 mg)

D ilute to 500 ml

Take 50 ml aliquot

O

Ni( OMG) 2 (218.5 mg) (red)

Dissolve in HC1

Dilute to 100 ml

Take 50 ml aliquot 0

HC1, DMG, NH^OH.A HC1, DMG, NH OH, A

N i( DMG)2 (310.3 mg) (red)

20.32% Ni

in Ni (DMG)2

44.0 mg Ni in 50 ml

v444.0 mg Ni in 500 ml

63.05 mg Ni in 50 ml

126.1 mg Ni in 100 ml

Figure 13 Determination of the Composition of the Black Precipitate

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60

F ilt ra te Ni + Ppt Ni = 440.0 mg + 126.1 mg = 570.1 mg

Experimental Ni 1QQ = 570.1 mg inn _ qqo.Theoretical Ni x iUU 576.5 mg x 1UU "

By means of a mass balance experiment, a l l of the nickel chloride

o rig in a lly present was accounted fo r as e ither unreacted or

precip itated as the metal. Furthermore, the weight of the black

residue (126.8 mg) was v ir tu a lly identical to the amount of nickel

in the precipitated bis(dimethylglyoximato) n ic k e l( I I ) complex

(126.1 mg). S im ilar gravimetric determinations of the cobalt

derivative with a nitroso — $-napthol yielded equivalent

conclusions. Borohydride reduction of metal salts produces black

suspensions of fin e ly divided atomic metal.

Metal Borides Versus Atomic Metal

Nickel and cobalt borides, based on the synthetic technique of

of Schlesinger and Brown, have been u tiliz e d as c a ta ly tic agents.

S p ec ifica lly , these metal borides have approximately the same

re a c tiv ity as Raney nickel towards the following types of

reactions:

1) General hydrogenation reactions1*5

2) Reforming isomerizations46

3) Desulphurization of d ith ioacetals and thiophens in the

synthesis of triterpene 2-enes47

4) Methanation of carbon monoxide1*8

5) Decomposition of formats1*6

6) Oxidation of methanol49.

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TABLE XV METAL BORIDE PREPARATIONS AND COMPOSITIONS

SALT THERMAL TREATMENT WASH SOLUTION ANALYSIS

NiCl2 None 25 °C h2o50 Amorphous

None None 11 Ni2B Amorphous

None EtOH51 Ni2 B + B2 03

250°C a 25°C h2o51 Ni b , Ni3 BC

500°C 3 25 °C h2o50 w b . Ni3 BC

750°C 3 25 °C h2o50 m b . Ni3 BC

None 3 90 °C h2o50 N1b , Amorphous

250°C 3 90 °C h2o50 Nfb , Ni3 BC

Ni (0Ac )2 None 25 °C h2o 50 Amorphous

100°C a 25 °C h2o 50 Amorphous

200°C 3 25 °C h2o 50 Amorphous

260°C 3 25°C h2o 50 Nib , n i3 bc

350°C 3 25°C h2o 50 Nib , n i3 bc

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TABLE XV METAL BORIDE PREPARATIONS AND COMPOSITIONS Ico n t'd )

SALT THERMAL TREATMENT WASH :SOLUTION ANALYSIS

Ni ( 0 Ac)2 None 25°C EtOH 5 2 Ni2 B Amorphous

250°Cd 25°C EtOH 4 6 Ni2 B Amorphous

Ni(NO )' 3 2

300°C 25 °C EtOH Ni2 B, Ni

N iX 2 None 25°C EtOH 53 (Ni2 B)2- H3 Amorphous

CoX2

None 25 °C EtOH 53 (Co2 B)5-H 3 Amorphous

Co(N0 3 ) 2 300 °C 25 °C EtOH 4 8 Co2 B, Co

C0 Cl2 None None11 Ni 2B Amorphous

a - 18 hours .under helium stream at indicated temperature

b - Face centered cubic nickel (0

c - Isomorphous with cementite (D2 ^)

d - D irect heat

e - Liberates H2 over 100°Ccr»no

63

Investigations aimed at the structure elucidation of these metal

borides yielded contradictory data (Table XV). The analyses of

these metal-boron alloys range from to ta l ly amorphous to highly

defined crystal structures dependent on the mode of preparation.

The various research efforts have two major characteristics in

common:

1) High temperature treatment and/or

2) Washing the precipitate with either cold water or ethanol.

Furthermore, gravimetric analysis (prior to thermal treatment) of

these prepared precipitates accounted for only approximately eighty

percent of sample weight. Washing these amorphous substances with

cold water or ethanol fa i ls to remove borate ions (or boric acid)

adsorbed onto the surface of the metal. Subsequent heating at

temperatures as high as 750°C apparently yields some boron-metal

alloy . Determinations of the products of borohydride reduction of

cobalt and nickel salts under milder thermal treatment and washing

with hot water agree with the hypothetical formation of only the

metal. In fairness and deference to previous researchers,

incorporation of boron into the metal la t t ic e was their primary

objective. Boron impurities enhance the cata lytic ac tiv ity and

decrease the sintering aspects of the pure metals. Description of

these compounds as metal borides was unfortunate. Borides are

generally prepared by the combination of the elements under

refractory conditions and are unstable in acidic or aqueous media.

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64

Additional evidence supports the borohydride reduction of nickel

and cobalt salts to the atomic metals:

1) Sodium borohydride reduces platinum, palladium, gold,

s i lv e r , mercury, and bismuth salts to the metallic

state 5 4 > 55

2) Calculations based on standard electrode potentials (Table

XVI) y ie ld equilbrium constant values for the proposed

metal salt reduction of high orders of magnitude: 10130

for cobalt and nickel and 1 0 2 0 0 for copper.

TABLE XVI STANDARD REDUCTION POTENTIALS56

Half Reaction E°

Cu2+ + 2e -* Cu° +0.337V

Ni2+ + 2e Ni° -0.250v

Co2+ + 2e + Co0 -0.277v

B(0H)‘ + 4H„0 + 8 e“ ■+ BH," + 80H' -1.240v

For the 8 e_ transfer reaction:

4MX2 + BH" + 3H20 + B(0H) 3 + 8 X" + 4M° + 7H+

METAL ION E° Keq

Cu2+ +1.577v 10 213

N i2+ +0.990v 1QUk

Co2+ -K).963v io 1 3 0

zFE° = 2.303 RT log Keq at STP

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65

Proof that the black precipitate formed in s i tu is atomic

metal s t i l l f a i ls to explain the divergent reactiv ity patterns of

the respective metal salts. Comparison of copper salt acceleration

with the calculated acceleration due to the qua lita tive proton

production from metal salt reduction i l lustra tes the negligible

surface catalysis by copper metal (Table XV II) .

TABLE XVII CuX2 AS AN ACID ACCELERATOR

MOLES CuX2 „ inn QUANTITATIVE pNaBH pNaBH4

MOLES NaBHltX 1 0 0 H+ PRODUCTION (expt) (calc)

1 % 0.0875 meq 1.082 1.088

2 % 0.1750 meq 1.104 1.109

%) />> 0.2625 meq 1.127 1.132

A c t 0.3500 meq 1.149 1.155

100 mM NaBH ; 21.6°C; Reaction time = 2.5 MIN.

Conversely, nickel and cobalt salts exhibit d iffer ing degrees

of an additive effect of acid acceleration and rnetal surface

catalysis. The contribution of nickel and cobalt catalysis can be

calculated by subtracting the theoretical effect of acid

acceleration.

"Hydrolysis (M) = % Hydrolysis (MX2) = 1> Hydrolysis (H+ ) (22)

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66

Plots of unreacted molar borohydride concentration due to metal

catalysis versus time (zero order kinetics) should y ie ld a

straight l in e . The extent of hydrolysis due solely to acid

acceleration can be computed using the uncatalyzed path as a base­

line (at specific time). Values are obtained from equation 9.

Unreacted [Bl-Quncat - Unreacted [BI-QH+ = a[BHIJ]h+ (23)

Treatment of data in this manner corresponds to the graphical

subtraction of two curves ([BH^] v s . time). This quantity

(a[BH;]h+) is added to the experimentally measured unreacted

borohydride concentration due to the presence of the metal sa lt .

The sum of these two terms equals the concentration of unreacted

borohydride due solely to metal catalysis.

Unreacted + a[BH^]h+ = Unreacted [BH^]^

Calculated metal catalysis data are l is ted in Tables XVIII and XIX.

Comparisons between experimental MX2 acceleration values and a

least square model (presented in the chapter conclusion) are also

summarized.

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TABLE XV III EFFECT OF COBALT METAL CATALYSIS ON THE HYDROLYSIS OF NaBHu

TIMECoX2

(expt)H

(calc)

[BH„"]Co

(calc)

Co% HYDROLYSIS

(ca lc)

2.5 min 83.5 mM 4.4 mM 87.9 mM 1 2 . 1 %

5.0 min 81.6 mM 4.7 mM 86.4 mM 13.6%

7.5 min 79.9 mM 5.3 mM 85.1 mM 14.9%

1 0 . 0 min 78.3 mM 5.6 mM 83.9 mM 16.1%

Slope F i t Of Co Catalysis: [BH«~] = 0.0891 - (5 .3 x 1 0 'u)time MOLES Co MOLES NaBHu x 1 0 0 = 1 %

TIME

[3H„"]CoX2

(expt)

[BH„']CoX2

(calc)

CoX2 % HYDROLYSIS

(expt)

CoX2 % HYDROLYSIS

(ca lc)

2.5 min 83.5 mM 83.1 mM 16.5% 16.9%

5.0 min 81.6 mM 80.9 mM 18.4% 19.1%

7.5 min 79.9 mM 78.6 mM 2 0 . 2 % 21.4%

LO.O min 78.3 mM 76.3 mM 21.7% 23.7%

100 mM NaBH„; 21.6°C

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TABLE XVIII EFFECT OF COBALT METAL CATALYSIS ON THE HYDROLYSIS OF NaBHu (cont'd)

TIME

[BHu' lCoX2

(expt)

A [BHU~] . H

(calc)

[BH„"1Co

(calc)

Co% HYDROLYSIS

(calc)

2.5 min 77.2 mM 8 . 6 mM 85.8 mM 14.2%

5.0 min 73.5 mM 9.4 mM 82.9 mM 17.1%

7.5 min 69.8 mM 10.3 mM 80.1 mM 19.9%

1 0 . 0 min 66.0 mM 10.8 mM 76.8 mM 23.2%

Slope F it Of Co Catalysis: [BH,,"] = 0.0888 - (1 .19 x 10"9)time MOLES Co j Q MOLES NaBH« x 1UU = 2 %

TIME

[BH„~]CoX2

(expt)

[BH„~ ]CoX2 %

(calc)

CoX2

HYDROLYSIS(expt)

CoX2 % HYDROLYSIS

(calc)

2.5 min 77.2 mM 77.2 mM 22.8% 2 2 . 8 %

5.0 min 73.5 mM 72.9 mM 26.5% 27.1%

7.5 min 69.8 mM 68.7 mM 30.2% 31.3%

1 0 . 0 min 66.0 mM 64.6 mM 34.0% 35.4%

100 mM NaBHu; 21.6°CC00

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TABLE XVIII EFFECT OF COBALT CATALYSIS ON THE HYDROLYSIS OF NaBHu (cont'd)

TIME

[B H /]CoX2

(expt)

A[BH„~] . H

(calc)

[B H /]Co

(calc)

Co% HYDROLYSIS

(calc)

2.5 min 72.5 mM 12.6 mM 85.1 mM 14.9%

5.0 min 6 6 . 6 mM 13.7 mM 80.2 mM 19.8%

7.5 min 60.4 mM 15.0 mM 75.4 mM 24.6%

1 0 . 0 min 54.4 mM 15.7 mM 70.1 mM 29.9%

Slope F it Of Co Catalysis: [ BHU” ] = 0.0902 - (2 .00 x 10"3)time MOLES Co MOLES NaBHu x 100 = 3%

TIME

[ B H / ]CoX2

(expt)

[ B H / ]CoX2

(calc)

CoX2 % HYDROLYSIS

(expt)

CoX2 % HYDROLYSIS

(calc)

2.5 min 72.5 mM 71.9 mM 27.5% 28.1%

5.0 min 6 6 . 6 mM 65.8 mM 33.4% 34.2%

7.5 min 60.4 mM 59.9 mM 39.6% 40.1%

1 0 . 0 min 54.4 mM 54.2 mM 45.6% 45.8%

100 mM NaBHu; 21.6°C

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TABLE XV III EFFECT OF COBALT METAL CATALYSIS ON THE HYDROLYSIS OF NaBH* (cont'd)

TIME

[BH*']CoXa

(expt)

A [BHi*— ]‘ H

(ca lc )

[BH*- ]Co

(calc)

Co% HYDROLYSIS

(calc)

2.5 min 6 8 . 8 mM 16.4 mM 85.1 mM 14.9%

5.0 min 61.2 mM 17.8 mM 79.0 mM 2 1 . 0 %

7.5 min 51.3 mM 19.3 mM 70.6 mM 29.4%

1 0 . 0 min 42.3 mM 20.2 mM 62.5 mM 37.5%

Slope F it Of Co Catalysis: [BH„- ] = 0.0934 - (3.05 x 10~3)time MOLES. Co. , . 1 Q 0 MOLES NaBH* * AUU = 4%

TIME

[BH*']CoX2

(expt)

[BH*- ]CoX2 %

(calc)

CoXaHYDROLYSIS

(expt)

CoXa% HYDROLYSIS

(ca lc )

2.5 min 6 8 . 8 mM 6 6 . 6 mM 31.2% 33.4%

5.0 min 61.2 mM 58.9 mM 38.8% 41.1%

7.5 min 51.3 mM 51.6 mM 48.7% 48.4%

1 0 . 0 min 42.3 mM 44.6 mM 57.7% 55.4%

100 mM NaBHu; 21.6°Co

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TABLE XIX EFFECT OF NICKEL METAL CATALYSIS ON THE HYDROLYSIS OF NaBH*

TIME

[BH*"]NiX2

(expt)

A[BH„"] . H

(calc)

[BHu~]Ni

(ca lc )

Ni% HYDROLYSIS

(calc)

2.5 min 64.0 mM 4.4 mM 68.4 mM 31.1%

5.0 min 57.9 mM 4.8 mM 62.7 mM 37.3%

7.5 min 53.6 mM 5.3 mM 58.9 mM 41.1%

1 0 . 0 min 50.3 mM 5.6 mM 55.9 mM 44.1%

Slope F it Of Ni Catalysis: [BHU~ ] = 0.0718 - (1 .7 x 10"3)time MOLES Ni x = MOLES NaBHu 1 %

TIME

[ BHi*~]NiXa

(expt)

[BH*"]NiXa

(calc)

NiXa % HYDROLYSIS

(expt)

NiXa % HYDROLYSIS

(calc)

2.5 min 64.0 mM 56.8 mM 36.0% 43.2%

5.0 min 57.9 mM 54.0 mM 42.1% 46.0%

7.5 min 53.6 mM 51.2 mM 46.4% 48.8%

1 0 . 0 min 50.3 mM 48.4 mM 49.7% 51.6%

100 mM NaBH«; 21.5°C

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TABLE XIX EFFECT OF NICKEL METAL CATALYSIS ON THE HYDROLYSIS OF N a B H u (cont'd)

TIME

[BH*"]NiX2

(expt)

A[BHu~] . H

(calc)

[BH*’ ]Ni

(calc)

Ni% HYDROLYSIS

(calc)

2.5 min 43.6 mM 8 . 6 mM 52.2 mM 47.8%

5.0 min 37.6 mM 9.4 mM 47.0 mM 53.0%

7.5 min 33.3 mM 10.3 mM 43.6 mM 56.4%

1 0 . 0 min 29.3 mM 10.8 mM 40.1 mM 59.9%

Slope F it Of Ni Catalysis: [3HU"] = 0.0557 - (1 .59 x 10"3)time MOLES Ni MOLES NaBH* x 1 0 0 = 2 %

TIME

[ B H u ‘lNiXg

(expt)

[BH*"]Ni X 2

(calc)

NiXa % HYDROLYSIS

(expt)

N i X a% HYDROLYSIS

(ca lc)

2.5 min 43.6 mM 51.6 mM 56.4% 48.4%

5.0 min 37.6 mM 46.2 mM 62.4% 53.8%

7.5 min 33.3 mM 41.0 mM 66.7% 59.0%

1 0 . 0 min 29.3 mM 35.9 mM 70.7% 64.1%

1 00 m M N a B H u ; 2 1 . 5 ° C

ro

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TABLE XIX EFFECT OF NICKEL METAL CATALYSIS ON THE HYDROLYSIS OF NaBH* (cont'd)

TIME

[BH*"]NiXa

(expt)

A [ B H u ~ ] .

H(calc)

[BH*"]Ni

(ca lc)

Ni% HYDROLYSIS

(calc)

2.5 min 38.0 mM 12.6 mM 50.6 mM 49.4%

5.0 min 31.6 mM 13.7 mM 45.4 mM 54.6%

7.5 min 26.9 mM 15.0 mM 41.9 mM 58.1%

1 0 . 0 min 23.7 mM 15.7 mM 39.4 mM 60.6%

Slope F it Of Ni Catalysis: [BHU~ ] = 0.0536 - (1 .5 x 10"3) time MOLES Ni MOLES NaBHu x 100 = 3%

TIME

[BH*"]N i X a

(expt)

[BH*"]N i X a

(calc)

N i X a

% HYDROLYSIS (expt)

N i X a

% HYDROLYSIS (calc)

2.5 min 38.0 mM 46.7 mM 62.0% 53.3%

5.0 min 31.6 mM 39.2 mM 68.4% 60.8%

7.5 min 26.9 mM 31.9 mM 73.1% 6 8 . 1 %

1 0 . 0 min 23.7 mM 24.9 mM 76.3% 75.1%

100 mM NaBHu; 21.5°CCO

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TABLE XIX EFFECT OF NICKEL METAL CATALYSIS ON THE HYDROLYSIS OF NaBHu (cont'd)

TIME

[BHu'lNiX2

(expt) _

A[BH*“] . H

(calc)

[BHu'lNi

(ca lc)

Ni% HYDROLYSIS

(calc)

2.5 min 34.8 mM 16.4 mM 51.2 mM 48.8%

5.0 min 28.4 mM 17.8 mM 46.2 mM 52.8%

7.5 min 23.9 mM 19.3 mM 43.3 mM 56.7%

1 0 . 0 min 20.4 mM 20.2 mM 40.6 mM 59.4%

Slope F it Of Ni Catalysis: [ BHU- ] = 0.0540 - (1.39 x 10_3)time MOLES Ni MOLES NaBHu x 100 = 4%

TIME

[ B H / ]NiX2

(expt)

[BHu'lNi X2

(calc)

Ni X2 % HYDROLYSIS

(expt)

Ni X2 % HYDROLYSIS

(calc)

2.5 min 34.8 mM 40.3 mM 65.2% 59.7%

5.0 min 28.4 mM 32.8 mM 71.6% 67.2%

7.5 min 23.9 mM 23.8 mM 76.1% 76.2%

1 0 . 0 min 20.4 mM 15.2 mM 79.6% 84.8%

100 mM NaBHi,; 21.5°C

75

TABLE XX SUMMARY OF CALCULATED KINETIC RATE CONSTANTS OF METAL

CATALYSIS OBSERVED IN MX2 ACCELERATION

kM MOLESLITER- MIN

MOLES MMOLES NaBTL' x 1 0 0 COBALT NICKEL

U 5.3 + 0.1 x 10_lt 1.7 + 0.1 x 10‘ 3

Z% 1.19 + 0.02 x 10' 3 1.59 + 0.09 x 10" 3

3% 2.00 + 0.03 x 10" 3 1.5 + 0.1 x 10" 3

Wo 3.05 + 0.09 x 10" 3 1.39 + 0.09 x 10‘ 3

21.6°C

A summary of calculated zero order metal rate constants

(Table XX) reveals the extent of surface catalysis calculated as a

partia l contribution to metal salt acceleration. Catalysis of the

hydrolysis by nickel metal may at best be considered constant with

increasing amounts of nickel. The large in i t ia l increases in the

hydrolytic rate due to the presence of nickel salts is primarily

caused by:

1) Acid acceleration (from nickel salt reduction)

2) Pronounced acidity of the orginial nickel salt solution

(pka of Ni(H2 0 ) 6 2 ;5 )

In contrast, cobalt metal catalysis of the hydrolysis of sodium

borohydride increases at a regular rate with increasing metal

concentration.

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76

CONCLUSIONS

The total effect of metal salts on the hydrolysis of sodium

borohydride can be described as an additive combination of acid

acceleration and metal surface catalysis. The kinetics of the

metal salt accelerated path can be approximated by the following

rate law:

d^time = kH+ ^H30 + kMIn unbuffered media, the effects of cobalt and nickel salts can be

mathematically characterized as the combination of two least square

f i t te d equations:

pNaBH = E' + [F + G(time)]meq H+

+ p[ [BH ] INIT - I ( time)(MX2) ] - pN aB H ^ ^ (26)

Substituting the known values for F and G (from the acid acceleration

ion model) and the conversion stoichiometry of proton production

from the reduction of metals salts ( 5 * 0 0 moles MX yields the

following model:

H + ( .2 2 6 )(8 .7 5 ) [MX2](tim e) + ( .01 18 )(8 .75 )[MX2](time)

-log [ .1 - I(time)[MX2] ] - 1 (27)

pNaBH = H + 1.9775[MX2] + .10325[MX2](time)

- log [ . 1 - I(time)[MX2] ] - 1 (27a)

H is some new intercept based on the pKa and concentration of the

metal sa lt solution; I is a function of metal surface catalysis;

[MX2] is the ra tio ( . Since copper metal exhibits a

minimum of surface ca ta ly t ic a b i l i t y , Iqu = 0 and the model

simplifies to the equation depicting acid acceleration. Linear

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77

regression of the entire data set fo r each metal yields the

following values:

HCq = 1.048 + 0.004

! Co = 8 , 5 - ° ' 2 x 1 0 " 2

HNi = 1 . 2 0 + 0.03

I Ni = 1.70 + 0.07 x 10" 1

Further investigation of metal surface catalysis in the next

chapter w il l y ie ld the corresponding data necessary to predict

metal sa lt effects at d iffe ren t temperatures.

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CHAPTER IV TRANSITION METAL CATALYSIS

78

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79

INTRODUCTION

Noble metal catalysis of the hydrolysis of sodium borohydride

was i n i t ia l l y noted by H . I . Schlesinger and H.C. Brown11. The

extent of hydrolytic rate acceleration however was unspecified.

The noble metals were rejected on a cost basis in favor of metal

salts and the proposed metal borides. Heterogeneous metal catalysis

offers the following advantages over the homogeneous acid

acceleration:

1) Hydrolytic rate is smooth and unaffected by changes in

solution a lka l in ity

2) Minimal foaming of solutions

3) Possible recovery and reuse of catalysts.

Effects of transition metal salts on the hydrolysis of sodium

borohydride have already been described as a combination of acid

acceleration and surface metal catalysis. Acid acceleration of the

hydrolytic reaction has been mathematically characterized in terms

of equivalent acid concentrations and reaction time. Analogous

quantification of surface catalysis in terms of inetal

concentration, kinetics, and temperature was the primary objective

of this section of research. As a comparison to the hydrolytic

catalysis by borohydride reduced cobalt and nickel, kinetic

investigations of Raney nickel catalysis were also concurrently

undertaken. Catalytic experiments were conducted in strongly

alkaline media (either a concentrated sodium hydroxide or a

carbonate buffer solution) to inh ib it or control the contribution

from acid acceleration.

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80

EXPERIMENTAL

Cobalt and nickel metal were prepared by the reduction of the

respective metal chlorides with sodium borohydride according to the

stoichiometry of reaction 21. The black precipitates were washed

with copious amounts of hot water and subsequently dried at 110°C.

The dry cobalt and nickel metals were ground to a fine powder and

stored in a dessicator. Only freshly prepared samples of metal

were used in the hydrolytic experiments.

The solid borohydride, buffer solutions, and subsequently, the

reaction vessel were a ll carefully thermostatted in a water bath.

Sodium borohydride (189.2 mg, 5.0 millimoles) was dissolved in 50

ml of 2N sodium hydroxide (cobalt and Raney nickel experiments) or

50 ml of a carbonate (pH = 10.7; u = 0.31) buffer solution (nickel

experiments). Constant s t irr ing of the reaction solution minimized

concentration and temperature gradients. At a specified time, t ,

the hydrolysis was quenched with an excess of potassium iodate; the

black metal suspension was f i l te re d off through a Gooch crucible.

The resulting solution was treated in the same manner as previously

described in the acid acceleration chapter; however, additional

sulfuric acid was added to neutralize the excess hydroxide or

buffer.

Hydrolysis of sodium borohydride is negligible in strongly

alkalinemedia; therefore, no consideration of buffer contribution

was necessary when 2N NaOH was used (cobalt and Raney nickel

experiments). Results of cobalt and Raney nickel catalysis

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81

along with slope f i t te d equations and graphs are presented in

Tables XXI - XXII and Figures 14-31.

An attempt was made to determine nickel catalysis in 2N NaOH;

however, the catalyst was inactiviated in this highly alkaline

media. Therefore, nickel catalysis of the hydrolysis of sodium

borohydride was conducted in a carbonate buffer. Extent of nickel

catalysis was analyzed by the same procedure employed to determine

the metal catalysis contribution to metal salt acceleration.

UNR [B H 4] Ni = UNR / Buf f e r + A [B H iJ B u f f e r (29 )

Results of carbonate buffer kinetics are presented in Table X X II I;

calculated nickel catalysis and slope f i t te d equations are

summarized in Tables XXIV - XXV and Figures 32-34.

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TABLE XXI COBALT CATALYSIS OF THE HYDROLYSIS OF NaBHu

TIME0.0°C [BHJ- ] % HYD TIME

21.8°C [BHu ] % HYD TIME

35.0°C

[BHu" ] % HYD

15 min 94.3 mM cn • CO <s* 2.5 min 87.1 mM 12.9% 1 min 89.6 mM 10.4%

30 min 93.6 mM 6.4% 5.0 min 79.0 mM 20.1% 2 min 75.1 mM 25.0%

45 rain 90.0 mM 10.1% 7.5 min 64.7 mM 35.3% 3 min 69.7 mM 30.3%

60 min 82.7 mM 17.3% 10.C1 min 54.2 mM 45.8% 4 min 60.1 mM 40.0%

75 min 81.9 mM 18.1% 12.5 min 48.9 mM 51.1% 5 min 42.0 mM 58.0%

90 min 75.6 mM 24.4% 15.0 min 37.9 mM 62.1% 6 min 31.6 mM 68.4%

105 min 71.9 mM 28.1% 17.5 min 21.5 mM 78.5% 7 min 25.2 mM 74.8%

120 min 70.5 mM 29.5% 20.0 min 12.6 inM 87.4% 8 min 18.6 mM 81.4%

100 mM NaBH,,; Buffer = 2N NaOH; 15 mg Cobalt; MOLE~S'~NaBHtt X 100 = 5,09%

Time Dependent Equations: 0.0°C [BH^] - 0.0996 = (2.5 x 10—u)time

21.8°C [BHC] - 0.0987 = (4.3 x l O ^ t im e

35 .0°C CBHiTj - 0.0986 = (1.05 x 10"lt)time

% H

YDRO

LYSI

S

83

100

-4 0

■1000 15 30 45 60 75 90 105 120

TIME (MIN)

Figure 14 Cobalt Catalysis (15 mg, 0.0°C)

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UNREACTED [NaBH„]

x 10

% H

YDRO

LYSI

S

84

100

- 2 0

60 -

-6040-

-80

400

TIME (MIN)

Figure 15 Cobalt Catalysis (15 mg,21.8°C)

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UNREACTED [NaBH„]

x 10

% H

YDRO

LYSI

S

85

100

60“

-60

-80

*100

TIME (MIN)

Figure 16 Cobalt Catalysis (15 mg, 35.0°C)

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UNREACTED [NaBH„]

x 10

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TABLE XXI COBALT CATALYSIS OF THE HYDROLYSIS OF NaBH (cont'd)

TIME0.0°C

[BHU- ] % HYD TIME2 2 .1°Cm u ] % HYD TIME

3 5 .01 [BHiT

°C

] % HYD

15 min 96.0 mM 4.1% 2.0 min 87.8 mM 12.2% 0.5 min 89.1 mM 10.9%

30 min 86.7 mM 13.3% 4.0 min 78.3 mM 21.8% 1.0 min 85.3 mM 14.7%

45 min 82.2 mM 17.7% 6.0 min 59.4 mM 40.6% 1.5 min 69.4 mM 30.6%

60 min 81.5 mM 18.5% 8.0 min 48.0 mM 52.0% 2.0 min 67.9 mM 32.1%

75 min 78.1 mM 21.9% 10.0 min 43.0 mM 52.0% 2.5 min 59.7 mM 40.3%

90 min 74.0 mM 26.0% 12.0 min 25.2 mM 74.8% 3.0 min 45.5 mM 54.6%

105 min 63.7 mM 36.3% 14.0 min 20.4 mM 79.6% 3.5 min 38.9 mM 61.1%

120 min 59.1 mM 41.0% 16.0 min 4.5 mM 95.5% 4.0 min 36.6 mM 63.4%

100 mM NaBH\k ; Buffer = 2N NaOH; 20 mg Cobalt; MOLES Co MOLES NaBH x 100 = 6.79%

Time Dependent Equations: 0.0 °C [BH^J = 0.0992 - (3.2 x 10 ' ^Jtime

22.1 °C [BH^J = 0.0983 - (5.8 x 10" 3)time

35.0 °C [BHU] = 0.0980 - (1.6 x 10" 2)time

% H

YDRO

LYSI

S

87

100'

60“

400

0 15 30 45 60 75 90 105 120TIME (MIN)

Figure 17 Cobalt Catalysis (20 mg, 0.0°C)

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UNREACTED [NaBH„]

x 10

88

1001

tn

oC£

4 0 -

- 8 0

1000 2 4 6 8 10 12 14 16

TIME (MIN)

Figure 18 Cobalt Catalysis (20 mg, 22.1°C)

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UNREACTED [N

aBH

u ]

x 10"

% H

YDRO

LYSI

S

89

100

“80

•1000 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

TIME (MIN)

Figure 19 Cobalt Catalysis (20 mg, 35.0°C)

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UNREACTED [N

aBH

u] x

10

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TABLE XXI COBALT CATALYSIS OF THE HYDROLYSIS OF NaBHi»(cont *d)

TIME0.0°Cm z i % HYD TIME

2 2 .1°C[BHu] % HYD TIME

35.0°C[BHu] % HYD

1 0 min 92.9 inM 7.2% 1 .5 min 88.9 mM 1 1 . 2 % 0.5 min 8 6 . 1 mM 13.9%

2 0 min 88.3 mM 11.7% 3.0 min 74.0 mM 26.0% 1 . 0 min 74.9 mM 25.2%

30 min 78.6 mM 21.5% (4.5 min 61.7 mM 38.3% 1.5 min 70.5 mM 29.6%

40 min 76.9 mM 23.1% 6 . 0 min 50.3 mM 49.7% 2 . 0 min 59.2 mM 40.8%

50 min 66.1 mM 33.9% |7.5 min 38.7 mM 61.3% 2.5 min 43.7 mM 56.3%

60 min 61.2 mM 38.7% jj.O min 30.7 mM 69.3% 3.0 min 39.2 mM 60.8%

70 min 58.8 mM 41.2% 12.5 min 15.1 mM 84.9% 3.5 min 2 2 . 8 mM 77.2%

80 min 50.7 mM 49.3% 1 2 . 0 min 7.0 mM 93.0% 4.0 min 17.5mM 82.5%

100 mM NaBHl4; Buffer = 2N NaOH; 25 mg Cobalt; MOLES Co MOLES NaBHt* x 1 0 0 = 8.48%

Time Dependent Equations: 0.0°C [BH"j = 0.0987 - ( 6 . 0 x 10“*+) t i me

2 2 .0°C [BH‘ J = 0.0979 - (7.7 x 10"3 )time

35.0°C [BH 4] = 0.0972 - ( 2 . 0 2 x 1 0"2) time

% H

YDRO

LYSI

S

91

100

80

60

40

20

0 ■1000 10 20 30 40 50 60 70 80

TIME (MIN)

Figure 20 Cobalt Catalysis (25 mg, 0.0°C)

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UNREACTED [NaBHu]

x 10"

% H

YDRO

LYSI

S

92

100

-40

-60

-80

1001.5 3.0 4.5 6.0 7.5 9.0 10.5 12.00

TIME (MIN)

Figure 21 Cobalt Catalysis (25 mg, 22.0°C)

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UNREACTED [NaBH*]

x 10

% H

YDRO

LYSI

S

93

100

80

60

40

20

0 4000 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0

TIME (MIN)

Figure 22 Cobalt Catalysis (25 mg, 35.0°C)

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UNREACTER [MaBH«]

x 10

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TABLE XXII RANEY NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBH„

TIME0.0°C[BHu] % HYD TIME

2 2 .1°C

[BH^] % HYD TIME35.0°C

[BH^ % HYD

15 min 93.7 mM 6.3% 5 min 90.8 mM 9.2% 2.5 min 86.8 mM 13.2%

30 min 92.2 mM 7.8% 10 min 89.0 mM 11.0% 5.0 min 77.4 mM 22.6%

45 min 84.1 mM 15.9% 15 min 76.8 mM 23.2% 7.5 min 59.2 mM 40.8%

60 min 80.5 mM 19.5% 20 min 72.3 mM 27. 7% 10.0 min 56.0 mM 44.0%

75 min 78.6 mM 21.4% 25 min 69.8 rnM 30.2% 12.5 min 37.2 mM 62.8%

90 min 75.2 mM 24.8% 30 min 66.0 mM 34.0% 15.0 min 25.6 mM 74.4%

105 min 67.4 mM 32.6% 35 min 59.7 mM 40.3% 17.5 min 21.4 mM 78.6%

120 min 65.2 mM 34.8% 40 min 45.3 mM 54.7% 20.0 min 8.3 mM 91.8%

100 mM NaBH1 ; Buffer = 2N NaOH; 20 mg Rariey Nickel; MOLES R - Ni MOLES NaBH,* x 100 = 6. 81%

Time Dependent Equations: 0.0°C [BHi;] = 0.0985 - (2 .8 x lO'^Jtime

21.0°C [BH^j = 0.0980 - (1.2 x 10‘ 3)time

35.0°C [BHIJ] = 0.0974 - (4 .5 x 10 '2 )time ^

% H

YDRO

LYSI

S

95

100H

80-

60-

2(T

100

0 15 30 45 60 75 90 105 120

TIME (MIN)

Figure 23 Raney Nickel Catalysis (20 mg, 0.0°C)

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UNREACTEO [NaBH„]

x 10

96

100 —

8 0 - -20

60 -

I— I

_Joa:o>-m

4 0 - "60

2 0 “ *80

10050 10 15 20 25 30 35 40

TIME (MIN)

Figure 24 Raney -Nickel Catalysis (20 mg, 21.0°C)

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UNREACTED [NaBHj

x 10

% H

YDRO

LYSI

S

97

100

80 -20

60 -40

40 -60

20 -80

0 •100

TIME (MIN)

Figure 25 Raney Nickel Catalysis (20 mg, 35.0°C)

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UNREACTED [NaBH„]

x 10

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TABLE XXII RANEY NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBHt* (cont'd)

TIME0.0°C[BHu] % HYD TIME

21.0°C [BHu] % HYD TIME

35.0°C[BH^] % HYD

15 min 91.4 mM 8.6% 3 min 91.3 mM 8.7% 1 min 84.9 mM 15.1%

30 min 86.6 mM 13.4% 6 min 82.1 mM 17.9% 2 min 74.0 mM 26.1%

45 min 81.6 mM 18.4% 9 min 80.0 mM 20.0% 3 min 70.7 mM 29.3%

60 min 80.8 mM 19.2 12 min 74.6 mM 25.4% 4 min 61.3 mM 38.7%

75 min 76.0 mM 24.0% 15 min 63.6 mM 36.4% 5 min 43.9 mM 56.1%

90 min 65.7 mM 34.3% 18 min 57.4 mM 42.6% 6 min 40.8 mM 59.2%

105 min 64.8 mM 35.3% 21 min 51.7 mM 48.3% 7 min 25.9 mM 74.1%

120 min 53.8 mM 46.2% 24 min 47.5 mM 52.5% 8 min 17.0 mM 83.0%

100 mM NaBH Buffer = 2N NaOH; 25 mg Raney Nickel; MOLESMOLES

R - Ni NaBHij x 100 = 8.52%

Time Dependent Equations: 0.0°C [BH^] = 0.0979 - (3.4 x 10 -lt)time

21.0°C [BH^J = 0.0973 - (2.1 x 10 “ 3)time

35.0°C [BH^j = 0.0964 - (9.8 x 10 “ 3) t i me

0 15 30 45 60 75 90 105 120

TIME (MIN)

Figure 26 Raney Nickel Catalysis (25 mg, 0.0°C)

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SISAIOdUAH %

100

100 r o

- 20

4 0 -

2 0 -

1000 3 6 9 12 15 18 21 24

TIME (MIN)

Figure 27 Raney Nickel Catalysis (25 mg, 21.0°C)

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UNREACTED [NaBH„]

x 10

101

1O0L

8CL

to

400

TIME (MIN)

Figure 28 Raney Nickel Catalysis (25 mg, 35.0°C)

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UNREACTED [

NaBH„] x

10"

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TABLE XXII RANEY NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBHi (cont'd)

TIME0.0°Cm u % HYD TIME

21.0°CCBHuJ % HYD TIME '

35.0°C[BHu] % HYD

15 min 83.7 mM 16.4% 2.5 min 84.1 rnM 16.0% 0.5 min 84.2 mM 15.8%

30 min 80.5 mM 19.5% 5.0 min 79.3 mM 20.7% 1.0 min 72.5 mM 27.5%

45 min 61.5 mM 38.5% 7.5 min 62.6 mM 37.4% 1.5 min 69.5 mM 30.6%

60 min 59.4 mM 40.6 10.C min 58.9 mM 41.1% 2.0 min 59.8 mM 40.2%

75 min 40.0 mM 60.0% 12.5 min 49.7 mM 50.4% 2.5 min 43.6 mM 56.4%

90 min 37.8 mM 62.2% 15.0 min 34.9 mM 65.1% 3.0 min 35.0 mM 65.0%

105 min 27.2 mM 72.8% 17.5 min 30.5 mM 69.5% 3.5 min 30.1 mM 69.9%

120 min 10.9 mM 89.1% 20.0 min 15.2 mM 84.8% 4.0 min 14.3 mM 85.7%

100 mM NaBH\h ; Buffer = 2N NaOH; 30 mg Raney Nickel; MOLES R - Ni MOLES NaBhit X 100 = 10.

CMCM

Time Dependent Equations: 0.0°C [BH^j = 0.0965 - (6 .9 x 10_t+) time

2 1 .0°C [OH^j = 0.0957 - (3 .9 x 10_3)time

35 .0°C [B H j = 0.0951 - (1.95 x 10_2)time °

% H

YPRO

LYSI

S

103

lOO-i

■80

4000 15 30 45 60 75 90 105 120

TIME (MIN)

Figure 29 Raney Nickel Catalysis (30 mg, 0.0°C)

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UNREACTED [

NaBHJ

104

100

80 -

HH

40 -

1000 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0

TIME (MIN)

Figure 30 Raney .Nickel Catalysis (30 mg, 21.0°C)

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UNREACTED [NaBHu]

x 10

105

100 _

60 _

*—*00

.60

200

TIME (MIN)

Figure 31 Raney Nickel Catalysis (30 mg, 35.0°C)

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UNREACTED [NaBH„]

x 10

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TABLE X X II I CARBONATE BUFFER KINETICS OF THE HYDROLYSIS OF NaBHu

TIME0.0°C

pNaBHit % HYD TIME21.0°CpNaBHi* % HYD TIME

35.0°CpNaBHu % HYD

10 min 1.008 2 . 0% 2.5 min 1.009 2 . 0% 1 min 1 .0 2 2 5.0%

20 min 1.017 3.8% 5.0 min 1.026 5.7% 2 min 1.032 7.1%

30 min 1.033 7.3% 7.5 min 1.036 7.9% 3 min 1.058 12.5%

40 min 1.038 8.4% 1 0 .0 min 1.044 9.5% 4 min 1.072 15.2%

50 min 1.041 9.0% 12 .5 min 1.054 11 . 8% 5 min 1.085 17.8%

60 min 1.056 1 2 . 0% 15.0 min 1.065 13.9% 6 min 1.092 19.2%

70 min 1.061 13.2% 17.5 min 1.069 14.7% 7 min 1.111 22.5%

80 min 1.064 13.7% 2 0 .0 min 1.077 16.2% 8 min 1.127 25.4%

LOO mM NaBHi*; Buffer = HCO3 /C03~(pH = 10.7, u = 0.31) ; Used for calc, of Ni catalysis

fime Dependent Equations: 0.0°C pNaBH = 1.003 + ( 8 .1 x 10 - , , )time

2 1 .0°C pNaBHt* = 1.005 + (3.8 x 10 - -')time

35.0°C pNaBH = 1.008 + (1.48 x 10_2)time

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E XXIV NICKEL METAL IN CARBONATE BUFFER - EFFECT ON THE HYDROLYSIS OF NaBHu

TIME

[BHlj]N i/Buffer

(expt)

ACBH ]Buffer

(calc)

[BH4 ]Ni

(calc)

Ni% HYDROLYSIS

(calc)

1 0 min 94.7 mM 1.8 mM 96.6 mM 3.4%

2 0 min 91.9 mM 3.6 mM 95.6 mM 4.4%

30 min 89.9 mM 5.4 mM 95.3 mM 4.7%

40 min 8 6 . 8 mM 7.2 mM 94.0 mM 6 . 0 %

50 min 83.2 mM 8.9 mM 92.1 mM 7.9%

60 min 81.3 mM 10.5 mM 91.8 mM 8 . 2 %

70 min 77.2 mM 12.2 mM 89.4 mM 1 0 . 6 %

80 min 74.4 mM 13.8 mM 88.2 mM 1 1 . 8 %

100 mM NaBH^; 0.0°C; Buffer = HC03" /C03 (pH = 10.7, u = 0.31)

15 mg Nickel; {JolII NaBHu X 1 0 0 " 5,11%

O

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TABLE XXIV NICKEL METAL IN CARBONATE BUFFER - EFFECT ON THE HYDROLYSIS OF NaBH^cont'd)

_ _ — “jEBHt N i /B u ffe r A^BHl+ Buffer £BH N i % HYDROLYSIS

TIME (expt) (ca lc) (ca lc) (calc)

2.5 min 89.9 mM 2 . 1 mM 92.0 mM 8 . 0 %

5.0 min 86.4 mM 4.2 mM 90.6 mM 9.4%

7.5 min 80.8 mM 6 . 2 mM 87.0 mM 13.0%

1 0 . 0 min 73.8 mM 8 . 2 mM 82.0 mM 18.0%

12.5 min 67.9 mM 1 0 . 2 mM 78.1 mM 21.9%

15.0 min 64.5 mM 1 2 . 1 mM 76.6 mM 23.4%

17.5 min 59.3 mM 14.0 mM 73.3 mM 26.7%

2 0 . 0 min 51.4 mM 15.8 mM 67.2 mM 32.8%

1 NaBH^; 21.0°C; Buffer = HCO3 /CO3 '’ (pH = 10.7, u = 0.31)

N icke l; MOLESMOLES N i XNaBHt* 100 = 5.11%

O00

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TABLE XXIV NICKEL METAL IN CARBONATE BUFFER - EFFECT ON THE HYDROLYSIS OF NaBHjcont'd)

TIMEt ^ N i / B u f f e r

(expt)A^BM B u f f e r

(calc)c“ O ni

(calc)

Ni% HYDROLYSIS

(calc)

1 min 88.1 mM 3.3 mM 91.4 mM 8 . 6 %

2 min 81.5 mM 6.5 mM 88.0 mM 1 2 . 0 %

3 min 70.8 mM 9.5 mM 80.3 mM 19.7%

4 min 64.8 mM 12.5 mM 77.3 mM 22.7%

5 min 58.8 mM 15.4 mM 74.2 mM 25.8%

6 min 54.6 mM 18.2 mM 72.8 mM 27.2%

7 min 46.8 mM 20.8 mM 67.6 mM 32.4%

8 min 43.4 mM 23.5 mM 6 6 . 8 mM 33.2%

100 mM NaBHi+i 35.0°C; Buffer = HCO3 /CO3 "(pH = 10.7, u = 0.31)

15 mg Nickel; MOLES NaBHi* x 1 0 0 = 5-11%

OVO

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TABLE XXV CALCULATED NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBHu

TIME .0.0°C[ bh: ] % HYD TIME

21.0°C [ bh: ] % HYD TIME

35.0°C [ bh: ] % HYD

1 0 min 96.6 mM 3.4% 2.5 min 92.0 mM 8 . 0 % 1 min 91.4 mM 8 . 6 %

2 0 min 95.6 mM 4.4% 5.0 min 90.6 mM 9.4% 2 min 88.0 mM 1 2 . 0 %

30 min 95.3 mM 4.7% 7.5 min 87.0 mM 13.0% 3 min 80.3 mM 19.7%

40 min 94.0 mM 6 . 0 % 1 0 . 0 min 82.0 mM 18.0% 4 min 77.3 mM 22.7%

50 min 92.1 mM 7.9% 12.5 min 78.1 mM 21.9% 5 min 74.2 mM 25.8%

60 min 91.8 mM 8 . 2 % 15.0 min 76.6 mM 23.4% 6 min 72.8 mM 27.2%

70 min 89.4 mM 1 0 . 6 % 17.5 min 73.3 mM 26. 7% 7 min 67.6 mM 32.4%

80 min 88.2 mM 1 1 . 8 % 2 0 . 0 min 67.2 mM 32.8% 8 min 6 6 . 8 mM 33.2%

100 mM NaBHIt,; Buffer = HC03 /C03 (pH = 1 0 . 7, u = 0.31) ; 15 mg Nickel- M0LES ’ MOLES N i XNaBHi, * 100 = 5.1

Time Dependent Equations: 0.0°C [BH4 ] = 0.0983 - ( 1 . 2 1 x 1 0 -1*)time

2 1 . 6 °C [B H 4 ] = 0.0967 - (1.41 x 10"3)time

35 .0°C [BH4 ] = 0.0933 - (3.6 x 1 0 _3)time

% H

YDRO

LYSI

S

111

100,

- 2 0

-60

“80

JOO

TIME (MIN)

Figure 32 Calculated Nickel Catalysis (15 mg, 0.0°C)

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UNREACTED [NaBHu]

x 10

% HY

DROL

YSIS

112

100

80

60

40 - 60

20

0 1000 2.5 5.0 7.5 10.0 12.5 15.0 17.5 20.0

TIME (MIN)

Figure 33 Calculated Nickel Catalysis (15mg, 21.6°C)

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UNREACTED [Na3H„]

x 10

HYDR

OLYS

IS

113

lOOn

80-

60-

40 -

-8020-

0 1 2 3 4 5 6 7 8TIME (MIN)

Figure 34 Calculated Nickel Catalysis (15 mg, 35.0°C)

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UNREACTED [NaBH„]

x 10

114

DISCUSSION AND INTERPRETATION OF DATA

Surface catalysis of the hydrolysis of sodium borohydride is

described by zero order kinetics:

i!I!F L = kM <3C»

Calculated values for the zero order rate constants for each metal

are summarized in Tables XXVI - XXVIII. Cobalt and Raney nickel

catalysis increases at a regular rate dependent on metal

concentration. The calculated value at 21.6°C for nickel catalysis

is consistent with computed values from nickel salt data. Nickel

catalysis appears to be re la t ive ly constant with increasing metal

concentration; however, cata ly tic ac tiv ity decreases with

increasing solution pH.

Activation energies were calculated for the metal catalyzed

hydrolytic path by computing the average slopes of log k versus

the inverse temperature at constant ineta1 concentrations

(Table XXIX, Figures 35-37). Q ualitative ly , activation energies

of the heterogeneous catalyzed hydrolysis are approximately twice

the activation energy of the homogeneous acid accelerated

hydrolysis. Overall, the activation energy of the uncatalyzed

hydrolytic reaction is lowered by approximately five kilocalories

by the addition of a suitable metal.

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TABLE XXVI SUMMARY OF KINETICS - COBALT CATALYSIS OF THE HYDROLYSIS OF NaBHu

WEIGHTMOLES Co „ 1 nn MOLES NaBHu TEMPERATURE kCo- moles

1i t e r ‘mi nlo 9k

Co

15 mg 5.09% a 0.0°C 2.5 + 0.2 X lCT4 -3.60 + 0.04

20 mg 6.79% 3 0.0°C 3.2 + 0.3 X HT1* -3 .49 + 0.03

25 mg 8.48%3 0.0°C 6.0 + 0.3 X lCT4 -3.22 + 0.02

l% b 21.6°C 5.3 + 0.1 X 1CT4 -3 .28 + 0.01

2% b 21.6°C 1.19 + 0.02 X 10" 3 -2 .92 + 0.01

3% b 21.6°C 2.00 + 0.03 X 10" 3 -2 .70 + 0.01

4% b 21.6°C 3.05 + 0.09 X 10" 3 -2 .52 + 0.02

15 mg 5.09%3 21.8°C 4.3 + 0.2 X 10" 3 -2 .37 + 0.02

20 mg 6.79%3 2 2 .1°C 5.8 + 0.3 X 10" 3 -2 .24 + 0.02

25 mg 8.48% 3 22.0°C 7.7 + 0.2 X 10" 3 -2.11 + 0.01

15 mg 5.09%a 35.0°C 1.05 + 0.05 X 10" 2 -1 .98 + 0.02

20 mg 6.79%a 35.0°C 1.6 + 0.1 X 10"2 -1 .80 + 0.03

25 mg 8.48%a 35.0°C 2.02 + 0.09 X 10" 2 -1 .69 + 0.02

a - Buffer = 2N NaOH b - Calculated form CoX2 data

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TABLE XXVII SUMMARY OF KINETICS - RANEY NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBHu

MOLES R-Ni , nn moles i° g k K iWEIGHT MOLES NaBH u x 1UU TEMPERATURE l i t e r •min R-Ni

20 mg 6.81% 0.0°C 2.8 + 0.2 X 10“4 -3.55 + 0.03

25 mg 8.52% 0.0°C 3.4 + 0.3 X 10- l* -3 .47 + 0.04

30 mg 10.22% 0.0°C 6.9 + 0.4 X i o _lt -3 .16 + 0.03

20 mg 6.91% 21.0°C 1.2 + 0.1 X 1 0"3 -2 .92 + 0.03

25 mg 8.52% 21.0°C 2.1 + 0.1 X 10"3 -2 .68 + 0.03

30 mg 10.22% 21.0°C 3.9 + 0.2 X 10-3 -2.41 + 0.02

20 mg 6.81% 35.0°C 4.5 + 0.2 X 1 0"3 -2.35 + 0.02

25 mg 8.52% 35.0°C 9.8 + 0.5 X 1 0 '3 -2.01 + 0.02

30 mg 10.22% 35.0°C 1.95 + 0.09 X 1 0 '2 -1.71 + 0.02

Buffer = 2N MaOH

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TABLE XXVIII SUMMARY OF KINETICS - NICKEL CATALYSIS OF THE HYDROLYSIS OF NaBHu

MOLES Ni y 1nn kN. moles log.WEIGHT MOLES NaBHi* TEMPERATURE m lite r -m in Ni

15 mg 5.11%a 0.0°C 1.21 + 0.08 X 1 0 "3 -3 .92 + 0.03

l%b 2 1 .5°C 1.7 + 0.1 X 1 0 '3 -2.77 + 0.03

2%b 2 1 .5°C 1.59 + 0.09 X 10"3 -2 .80 + 0.03

3%b 2 1 .5°C 1.5 + 0.1 X 1 0"3 -2.82 + 0.03

4%b 2 1 .5°C 1.39 + 0.09 X 10-3 -2.86 + 0.03

15 mg 5.11% a 21.6°C 1.41 + 0.07 X 10"3 -2.85 + 0.02

15 mg 5. ll% a 35.0°C 3.6 + 0.3 X 10"3 -2 .44 + 0.04

a -■ Calculated from carbonate buffer studies (pH = :LO. 7, u — 0.31)

b - Calculated from NiX2 data

118

TABLE XXIX TEMPERATURE DEPENDENCE OF THE METAL CATALYSIS OF THE

HYDROLYSIS OF SODIUM BOROHYDRIDE

CATALYST Ea (kcal)

Co 1 8 + 1

Ni 1 7 + 2

Raney Ni 1 5 + 2

Uncatalyzed Path ~ 21

109 kM = " 2.3033 (R) (T) + 1og A

where A = 1.0 + 0.3 x 1011for cobalt

4 .8 + 0.2 x 109 for nickel

4 + 2 x 108 for Raney nickel

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119

in © in«-H CM CM

■ o •

to CM CO o

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Figu

re

35 Te

mpe

ratu

re

Depe

nden

ce

Of k

120

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121

CO

CVJ CO o

*4-Oooc0)*oc<DCL0JO0)s-34-><0S.CJQ .E0J

r .co0)&-3cn

IN.H 6oi

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122

K.A. Holbrook and P.J. Twist studied the cobalt- and

nickel-boron a lloy catalyzed solvolysis of sodium borohydride by

measurement of hydrogen gas evolved57. When the reactions were

carried out in deuterium oxide, 50% of the gas produced originated

from the borohydride and the other 50% from the solvent. Deuterium

content of the generated gas increased with the extent of

solvolysis. Preferential hydrogen evolution occurred in mixed

H20/D20 experiments; 8.5 fo r the nickel-boron a llo y and 9.2 fo r the

cobalt-boron a llo y were the calculated isotope spearation

fac to rs57. Holbrook and Twist proposed the following mechanism for

alkaline D20 media that accounted for the observed zero order

kinetics and deuterium effects (M represents a surface s ite on the

cata lyst):

HI

2M + BH + H - B - H" + H (31)M M

MbH3 2 B H 3 + M + ej (32)

b h3 + od + bh3od (33)

M + ejj + D20 -*■ M - D + OD- (34)

M - H + M - D -* 2M + HD (35)

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123

The negatively charged borohydride species undergoes reversible

dissociative chemisorption (Reaction 33). Borane is subsequently

rapid ly hydrolyzed in the analogous fashion proposed for the acid

accelerated mechanism (formation of deuteroxyborane intermediate).

This hypothetical mechanism can be used to account for the

reduction of M2+ to M° by sodium borohydride. The presence of an

intermediate containing boron, such as MBH3 , may explain the

presence of boron in the precipitated m etal57.

CONCLUSIONS

N ickel, cobalt, and Raney nickel enhance the rate of sodium

borohydride hydrolysis by means of zero order surface catalysis .

Ranges of metal catalysis have been determined. Furthermore,

activation energies have been calculated for the heterogeneous path

and compared to the activation energy of the homogeneous path.

Metal surface catalysis has been quantified in terms of k inetics,

metal concentration, and temperature. Metal sa lt effects on the

hydrolysis of sodium borohydride can be calculated from the

corresponding metal catalysis and acid acceleration data.

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CHAPTER V FUEL CELL APPLICATIONS

124

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125

INTRODUCTION

Quantification of the hydrolytic rate of sodium borohydride

with various accelerators and catalysts has been mathematically

characterized in the previous chapters. The preceding data,

calculations, and discussions verify the fe a s ib ility of generating

borohydride-source hydrogen at a controllable, useable rate .

Operation of a hydrogen/oxygen fuel cell u t il iz in g sodium

borohydride as an ind irect fuel was a secondary objective of th is

research. A re la tiv e ly simple glass device was designed and

subsequently operated with:

1) Either cylinder hydrogen/cylinder oxygen or

borohydride-source hydrogen/cylinder oxygen as fuels ,

2) A potassium hydroxide e lec tro ly tic solution,

3) Platinum black electroplated electrodes.

Relative cell efficiences were establised versus theoretical

voltages over a sixty degree range in temperature.

HYDROGEN/OXYGEN FUEL CELL BASICS

A fuel cell may be conveniently described as a type of

sophisticated battery. Both fuel cells and batteries convert

chemical energy into d irect current e lectrica l voltage. Chemical

batteries may be c lassified into two catagories3 :

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126

1) Primary batteries ( i . e . , flash lig h t batteries) consume a

specific amount of fuel as current is produced. When the

fuel is completely expended, the battery is 'dead' and is

usually discarded.

2) Secondary batteries ( i . e . , lead-acid storage batteries in

automobiles) also consume a fixed quantity of fu e l.

However, the chemical constituents of the fuel can be

regenerated with the application of an e le c tr ic current.

Ineffic iency (less than 100%) of regeneration coupled with

plate (electrode) deterioration lim its the number of

successive recharge cycles.

In contrast, fuel ce lls w ill convert chemical energy into

e le c tric a l energy without intermission; there is a continuous

external fuel source supply. Basic processes in an alkaline fuel

cell are summarized in the succeeding sections.

Fuel (Hydrogen) Electrode Process3

Hydrogen gas is passed into the ce ll and adsorbed onto the

surface of the platinum electrode (anode). P rior to

electrochemical combination, adsorbed molecular hydrogen is s p lit

into atomic hydrogen.

H2 (externally supplied) -+ H2 (adsorbed) (36)

H2 (adsorbed) -+ 2H (adsorbed) (37)

Hydroxyl ions from the a lka line e le c tro ly tic solution are

transported onto the e lectrocata lyst and combine with hydrogen to

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127

produce water and two electrons.

2H (adsorbed) + 2 OH" -*■ H20 + 2e" (38)

The net fuel electrode process can be summarized as:

H2 + 2 OH- 2HZ0 + 2e" (39)

Oxidant (Oxygen) Electrode Process3

Oxygen gas is passed into the cell and adsorbed onto the

surface of the platinum electrode (cathode).

0 2 (externally supplied) -> 02 (adsorbed) (40)

Water and electrons (from the fuel electrode) combine with the

chemisorbed oxygen to produce peroxide and hydroxide ions.

0 2 (adsorbed) + H20 + 2e" -> 00H" + OH" (41)

The peroxide anion is c a ta ly tic a lly decomposed on the electrode

surface to give hydroxide and free oxygen.

00H" -+ OH" + 1 /202 (42)

The net oxidant electrode process is summarized as:

1 /202 + H20 + 2e" + 2 OH" (43)

Function of the E lectro lyte (KOH) and the Salt Bridge (KCl/Agar)

Potassium hydroxide, as the e le c tro ly tic solution, acts as a

hydroxide ion and water storage medium. The potassium

chloride/agar sa lt bridge is an ion transporter and prevents

hydrogen and oxygen from d ire c tly mixing.

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128

Overall Fuel Cell Process

Hydrogen and oxygen are supplied to a fuel ce ll to produce

water and a voltage. Conducting the electron flow through an

external e lec trica l c irc u it allows the cell to perform useful

work.

Hydrogen Electrode: H2 + 2 OH- -+ 2 H2 O + 2e (44)

Oxygen Electrode: I / 2 O2 + H2 O + 2e" -»■ 2 OH (45)

Net Reaction: H2 + l /2 0 2 H20 (46)

A schematic of a simple hydrogen/oxygen fuel cell is presented in

Figure 38.

EQUIPMENT AND CHEMICALS

Constant Voltage Supply - Heathkit Model IP-27 Regulated Low

Voltage Power Supply

Thermostat - Sargent Welch Model ST Thermonitor (±0.05°C)

Potentiometric Set-Up - Leeds and Northrup Model K-3

Potentiometric Bridge

-Two Mallory 1.5 volt Batteries

-Eppley Standard Cadmium Cell

-Rubicon Null Detector

Cylinder H 2 and 0 2 - Ultrapure Grade; Extremely Dry (<1 ppm H20)

Sodium Borohydride - 98+% (Aldrich Chemical Company)

E lectro lyte Solution - IN Potassium Hydroxide

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HY

DR

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129

e l e c t r i c a lLOAD

UJ VO LTM ETER

OH - OH'OH

4rO,OH + i o —OH OH

OH

FUELELECTRODE

POTASSIUM HYDROXIDE

E L E C T R O L Y T EOXYGEN

ELECTRODE

Figure 38 Simple H2/0 2 Fuel Cell Schematic

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OX

YG

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130

Salt Bridge - Potassium chloride/Agar

EXPERIMENTAL

Platinum black was electrodeposited on the cell electrodes

using the constant voltage source (15 vo lts , 100 milliamperes) and

a 1% solution of te trach lo rp la tin ic acid (H2PtCl1+). The fuel cell

was purposely designed as an open system; therefore, a ll cell

measurements were carried out under atmospheric pressure. The

following procedure was employed to obtain a cell voltage reading:

1) Both reaction vessels were evacuated

2) Cylinder hydrogen and oxygen were bubbled through the cell

saturating the e lectro ly te

3) The cell was thermostatted for a minimum of th ir ty minutes

with the gases streaming.

4) The potentiometric bridge was standardized

5) Cylinder H2 and 02 were electrochemically combined to

establish a baseline of fuel cell performance. Actual

cell voltages were recorded when the applied voltage

varied by less than 0.05% (five places in the fourth

decimal place).

In a second set of experiments a fte r the cell was saturated

and thermostatted, borohydride-source hydrogen was substituted for

the cylinder hydrogen. Sodium borohydride was dissolved in IN

potassium hydroxide. With the cylinder hydrogen streaming, the

reaction vessel was opened. Sulfuric acid was quickly added to

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131

libe ra te hydrogen from the borohydride solution. With the reaction

vessel restoppered and external hydrogen disenaged, the fuel cell

was operative on borohydride-source H2. Experiments results are

presented in Table XXX.

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132

TABLE XXX EXPERIMENTAL VOLTAGES

VOLTAGETEMP (PURE H?/09) TEMP

0°C 1.0631 v

5°C 1.0883 v 6°C

10°C 1.0978 v 9°C

15°C 1.1064 v 12°C

20°C 1.1070 v 20 °C

25°C 1.1056 v 25°C

30 °C 1.1041 v 30 °C

35°C 1.1012 v 35°C

40°C 1.0962 v 40°C

45°C 1.0912 v 45 °C

50°C 1.0845 v 50°C

54°C 1.0811 v

57°C 1.0741 v

Pressure = 767.5 mm Hg

VOLTAGE

(BHu * H2 /O2 )

1.0089 v

1.0304 v

1.0571 v

1.0604 v

1.0575 v

1.0502 v

1.0467 v

1.0418 v

1.0362 v

1.0316 v

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133

DISCUSSION AND INTERPRETATION OF DATA

The re la tiv e effic iencies of the experimental fuel cell were

computed by comparison to the theoretical voltages calculated from

the following thermodynamic re lationships56:

dG = VdP - SdT (47)

The relationship of free energy to temperature at constant pressure

is equal to the entropy.

/ dG \ _ c f dAG°\ _ , r o( dT>P - - s --------- * l ' d r ,p - ' 4S

Substituting the relationship between free energy and electromotive

force yields the slope of a plot between EMF and temperature.

AG° = nFE° (49)

dE aS°dT p = nF w*1ere n e9ual s the number of electrons (50)

transferred in the reaction, and F equals

Faraday's Constant.

Integrating equation 50 between two temperatures, y ie lds ,

I f° = w f h ° d T < 5 1 >*1 ' l

Substituting the known theoretical voltage at 298K, and taking into

account the variance in enthalpy with a change in temperature,

E°t = 1.2290v + 4 J C 1’ U s° + dT) dT (52)" *298 298 ^

( ^ ■ ) p sim plifies to ACp°/T (53)

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134

Combining the preceding equations yields

E* . 1.2290V t l U S ' ( T 2 - 298) t / T2/ T2f ^ dT dT] (54)298 298 T

where aS° = S°(H20 )£ - AS°(H2)g - l/2AS°(02)g (55a)

and ACp° = Cp°(H20 )i - Cp°(H2)g - l/2C p° (0 2)g (55b)

where C o(H20 )5 = 18.04 c a l/ mole (55c)

Cp°(H2)g = 6.52 + 0.78 x lCf 3T + 0.12 x 10 T '2 (55d)

Cp° (0 2)g = 7.16 + 1.00 x 10"3T + 0.40 x 10 T"2 (55e)

Values of ACp° varied by less than 1% w ithin the temperature

range investigated. Therefore, ACp° was considered constant and

equation 54 sim plifies to the following equation a fte r integration:

ET2= l2290v + HF aS°(T2 * 298) + aCp°^9 ln Jiff - Jiff) + ^Theoretical voltages are presented in Table XXXI. Experimental

and theoretical voltages are graphically depicted in Figure 39.

Calculated cell e ffic ienc ies are summarized in Table XXXII

(Borohydride-source hydrogen is compared to both theoretical

calculations and cylinder hydrogen experiments).

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VOLT

AGE

135

1 .2 5 #

* • .• •

1.2QJ • -# Theoretical (ca lcu la ted)

• Cylinder H2/0 *

■ BHU - H2 /O2

1.13-

1.05"

1 .0(H |----------------------|----------------------j----------------------,---------------------3----------------------j10 20 30 40 50 60

TEMPERATURE °C

Figure 39 Calculated And Experimental Voltages

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136

TABLE XXXI CALCULATED THEORETICAL VOLTAGES FOR A H2/0 2 FUEL CELL

PERATURE VOLTAGE

0°C 1.2500v

5°C 1.2457V

6°C 1.2449V

9°C 1.2424v

10°C 1.2415V

12°C 1.2398V

15°C 1.2373V

20°C 1.2331V

25°C 1.2290V

30°C 1.2246V

35°C 1.2204V

40°C 1.2162V

45°C 1.2119v

50°C 1.2077V

54°C 1.2043v

55°C 1.2035V

57°C 1.2035V

60°C 1.1992V

Pressure = 760 inm Hg

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137

TABLE XXXII CALCULATED CELL EFFICIENCIES

Cylinder H2/02 -»• H2/ 0 2TEMP vs. Theoretical vs. Theoretical vs. Cylinder H2/0 2

o°c 85.05%

5°C 87.36%

6°C 81.04% 92.54%

9°C 82.93% 94.02%

10°C 88.42%

12°C 85.26% 95.99%

15°C 89.42%

20°C 89.78% 86.00% 95.99%

25°C 89.96% 86.05% 95.65%

30°C 90.16% 85.76% 95.12%

35°C 90.23% 85.77% 95.05%

40°C 90.14% 85.66% 95.03%

45°C 90.04% 85.50% 94.96%

50°C 89.80% 85.42% 95.12%

54°C 89.69%

57°C 89.37%

AVG % EFFIC 89 ±1% 85 ±2% 95 ±1%

Atmospheric pressure

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138

Theoretical calculations demonstrate a constant decrease in

voltage with increasing temperature (entropy is decreasing).

Actual experimental data exhibit an increase in voltage up to 25°C

followed by a steady decrease. Conductivity of platinum increases

while gas s o lu b ility decreases with increasing temperaure. The two

effects are counterbalancing at temperatures greater than 25°C,

although the dissolution of the gases predominates. At lower

temperatures, the increase in conductivity (decrease in

re s is t iv ity ) is the controlling parameter.

CONCLUSION

Sodium borohydride has been demonstrated to be a viable source

fo r fuel cell hydrogen. A rather unsophisticated device has

exhibited effic iencies of greater than 85%. Engineering advances

in fuel cell technology coupled with the controlled generation of

hydrogen from sodium borohydride offers a highly e ffic ie n t chemical

energy to e lec trica l energy conversion a lte rn ative . Basic

economic considerations concerning the cost of hydrogen production

are discussed in Appendix I .

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CHAPTER VI FINAL CONCLUSIONS AND RECOMMENDATIONS

139

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140

Hydrogen has been generated from sodium borohydride at safe,

useable, controlled rates. The effects of various acids and

trans ition metals (and th e ir salts) on the hydrolysis of sodium

borohydride have been mathematically characterized and quantified.

An operational fuel cell was designed and operated (>85% e ffic iency )

with borohydride - source hydrogen.

Costs of producing sodium borohydride are d irec tly associated

with the price structure of fossil fuels and e le c tr ic ity .

Inexpensive solar e le c tr ic ity would enhance the v ia b ili ty of using

sodium borohydride as a hydrogen transport. Additional

considerations for the prospects of sodium borohydride as a fuel

ce ll source include:

1) Use of recoverable heterogeneous hydrogen generation

cata lysts , sp ec ifica lly ,

a) Regenerative organic polysulfate resins, and/or

b) Low or zero valent transition metal complexes on

supports ( i . e . , compounds that can successively undergo

oxidative addition followed by reductive elim ination ).

2) Recycling of waste boric acid back to borohydride. ( i . e . , a

lower energy and cost intensive process than the high

temperature reduction of borates). Conceivably, borates

could be reduced in non-aqueous or molten sa lt media with a

large hydrogen overvoltage.

Further experimentation in these aforementioned directions w ill

hopefully establish sodium borohydride as a viable source of fuel

cell hydrogen.

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APPENDIX I HYDROGEN PRODUCTION

141

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142

INTRODUCTION

Sodium borohydride is presently produced from high temperature

and pressure reduction of boric acid with sodium hydride. The

economic v ia b ility of sodium borohydride as a fuel ce ll source is

d irec tly proportional to the manufacturing cost of hydrogen.

Hydrogen is presently prepared by three basically d ifferen t

techniques:

1) Electrochemical s p litt in g of water

2) Thermal decomposition of water

3) Hydrocarbon reformation

These three processes are subsequently reviewed and the re la tive

economics of hydrogen production b rie fly compared.

ELECTROLYSIS OF MATER

H is to rica lly , electro lysis of water was u tilize d to produce

hydrogen by Nicholson and C arlis le in 180057. Oerlikon Engineering

Company installed the f i r s t commerical water electro lyzer at the

turn of the twentieth century57. Eighty years of s ignificant

improvements have advanced the technology of the electrochemical

decomposition of water into its constituent elements.

Basics of Water Electrolysis5 7

Water is electrolyzed when a direct current is conducted

between two electrodes immersed in an aqueous e lec tro ly tic

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143

solution. Applied voltages must be larger than the free energy of

decomposition (AG°,nFE°) of water to counterbalance electrode and

ohmic polarizations. Reactions in acid and alkaline ce lls are

presented below and in Figure Al.

Acid E lec tro ly tic Cell

Cathode Reaction: 4H+ + 4e " ZH2 (Al)

Anode Reaction: 2H20 -► 02 + 4H + 4e” (A2)

Net Reaction: 2H20 -* 2H2 + 02 (A3)

Alkaline E lectro ly tic Cell

Cathode Reaction: 4H20 + 4e + 2 H2 + 40H" (A4)

Anode Reaction: 40H -»■ O2 + 2 H2O + 4e (A5)

Net Reaction: 2H20 -> 2H2 + 02 (A6 )

Operating cell voltage (V) can be represented as:

V = E + (nc + nA + IR ) (A7)

E is the theoretical voltage, r . and nA are the overvoltages at

the cathode and anode and related to the kinetic lim itations of the

electrode reactions. IR0 ( I = ce ll current; Rq = cell resistance)

is a function of cell conductivity. The most common method of

minimizing these voltage losses (nc , nft , IR0 ) is to increase the

ce ll operating temperature; required voltages for water

elec tro lys is concurrently decrease.

The rate of hydrogen production is proportional to the current

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144

(O H ')j

Cathode 4e + 2 H ,0 - 2H_ + 40H "

Diaphragm Alkaline Electrolyte Anode4 0 H * 2

(a) A LK A LIN E ELECTROLYTE

Cathode

4e + 4H + - 2 H .Anode

2 H ,0 - 0 , + 4H + + 4eDiaphragm Acid Electrolyte

lb) A C ID ELECTROLYTE

Figure Al Acid and Alkaline E lectro lyte Processes57

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145

passing through the e lec tro ly tic c e ll.

H2 Rate a I (A8 )

Therefore, the rate of hydrogen production per unit of cell area is

proportional to the current density (J ).

H2 Rate j , .Cell Area 0

Costs of electro lysis modules are d irectly proportional to the

capital investment per unit cell and ind irectly proportional to the

H2 Rate/cell area ra tio .

Cost a l / c e ] l (A10)

Increasing the current density of an e lec tro ly tic cell decreases

the e ffective costs. Plots of current density versus voltage

(polarization curves) are an important consideration in the

economics of water e lec tro lys is . Current density increases with

voltage (decreases with temperature) and effects the overall cost

structure to a greater degree than voltage losses. Therefore,

maximization of current density is a major objective of a ll

electro lyzer methodologies. Present and projected polarization

parameters are p ic to r ia lly depicted in Figure A2.

Many commercial water electrolyzers are currently available.

A simple schematic of a basic industrial e lec tro ly tic hydrogen

plant is illu s tra te d in Figure A3. Hydrogen production by the

electro lysis of water is simple, non-polluting, and yields an

extremely pure product. H is to ric a lly , the electrochemical

decomposition of water has been lim ited by the re la tiv e ly high

costs of e le c tr ic ity versus natural gas (steam reformation of

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146

Current Density (A /m 2)

2000 3nnn

Commercial Technology

Siate of ihe Ari (Commercial i n n e a r t e r m )

2 1.8

Projected for 1980-85

\k M* '7

200 300Current Density (ASF)

- 400 500

Figure A2 Present And Future Polarization Parameters57

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147

DC AC ELECTRICAL PO W ER IN

CONVERTER

HEATEXCHANGER

ELECTROLYSISM O D U LES

AIR

0 2/H 20SEPARATOR REG.

W A TE RC IR CU LATIN G

P U M P

J FEEDW A TE RP U M P

DISTILLEDH 2O INH 20

h 2/ h 2o

SEPARATOR REG.

Figure A3 E lec tro ly tic Hydrogen P lant5 8

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148

methane). Presently, e le c tro ly tic hydrogen is manufactured only

when there is ava ilab le , inexpensive hydroelectric power or a need

fo r high p u r ity 57.

THERMOCHEMICAL DECOMPOSITION OF WATER

Thermochemical hydrogen production requires only water and

heat as inputs and subsequently outputs hydrogen, oxygen, and waste

heat59. A series of chemical reactions comprise the thermal

process and cumulatively sum to water decomposition. Thermal

sources are waste heat from nuclear power or coa l-fired u t i l i t y

s ite s . Conceivably, renewable energy resources (solar geothermal,

wind ocean thermal gradient, biomass) could also be u tiliz e d as

heat suppliers. The technology of thermal water decomposition is

emerging; actual prototype systems are at least five to ten years

away from industrial commercialization. A cycle proposed by

General Atomic Corporation involves water, sulfur dioxide, and

i odine59.

2H2 0 + S02 + 12 ■* H^Oi* + 2HI AQUEOUS 300K (A ll)

-v H20 + S02 + 1/2 0 2 HOOK (A12)

2HI -v I 2 + H2 500 - 600K (A13)

H20 H2 + 1/2 02 (A14)

Excess iodine is added to the in it ia l reaction (A ll) which yields a

separable two phase system of su lfuric and iodic acids. Thermal

decomposition yields hydrogen and oxygen, and regenerates iodine

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149

TABLE Al PROPOSED THERMOCHEMICAL CYCLES5 9

Hg + 2HBr ■+■ HgBr2 + H 2

HgBr2 + SrO -*■ SrBr2 + Hg + 1/2 02

SrBr2 + H20 -*■ SrO + 2HBr

3FeCl2 + 4H2Q -> F63 0,* + 6HC1 + H2

Fe30 4 + 8HC1 + 3FeCl 2 + Cl2 + 4H20

H20 + Cl 2 + 2HC1 + 1/2 02

CH + H20 CO + 3H2

CO + 2H2 + CHgOH

ch3oh + so2 + h2o + h2so4 + ch4

H2 S01+ H20 + S02 + 1/2 02

1.5SC + H20 -> H2S04 = 0.5S

H2 SO4 + H20 + S02 + 1/2 02

1.5S + H20 -*■ H2S + 0.5S02

H2S -*■ H2 + S

0.25BaS + H20 -► O^BaSO^ + H2

0.258850^ + 0.5S + 0.25BaS + 0.5S02

2.5S02 + ^e2 0 3 **■ 2FeS0lt + 0.5S

2FeS0lt -> Fe2 03 + 2S02 + 1/2 02

All cycles sum to the decomposition of water H20 H2 + 1/2 02

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150

and sulfur dioxide for recycle. Westinghouse proposed a modified

two stage hybrid e lectro lytic /therm al process using sulfur

dioxide 58.

2H2 0 + S02 + H2S04 + H2 ELECTROLYSIS 300K (A15)

H2 S0i4 + H20 + S04 + 1 /2 02 1100K (A16)

H20 -*■ H2 + 1/2 02 (A17)

A representative selection of other postulated multistage processes

(net reaction = decomposition of H2 O) is compiled in Table Al.

•The chemistry and thermodynamics of these cycles are sound; however,

in d u stria liza tio n is purely speculative. Thermochemical s p littin g

of water has received much attention due to the 'fre e ' use of waste

heat from existing power generating s ites . Cogeneration of

hydrogen (storage of e le c tr ic ity ) e ffe c tive ly reduces power costs.

REFORMATION OF HYDROCARBONS

Thermal reformations of hydrocarbons u t il iz e the reaction of

fossil fuels (or residuals) with oxygen and/or steam to produce

hydrogen. Table A ll compares four basic commerical processes of

carbonaceous-source hydrogen production.

C atalytic Decomposition of Methane

Within the proper thermal and ca ta ly tic environment, methane

can be converted d ire c tly to hydrogen and carbon.

CH4 -> C + 2H2 (A18)

In addition to lowering the activation energy of reaction A18, the

catalyst removes the carbon residue from the reactor. Subsequent

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151

de-coking simultaneously cleans and reheats the catalyst to the

reaction temperature. C atalytic decomposition of methane into its

elements produces 95% pure hydrogen^o.

Steam - Iron Process (Figure A4)

Passing high temperature steam over a low-stoichiometric iron

oxide (wustite) y ie lds a mixture of high purity (98%) hydrogen,

unreacted steam, and oxidized iron. Carbon monoxide reductively

regenerates the iron ca ta lys t60.

3.168Fe0>9470 + 0.832H20 t Fe304 + 0.832H2 (A19)

0.947Fe3( \ + 0.788C0 -* 3Fe0. 9„70 + 0.788C02 (A20)

Steam Reforming (Figure A5)

Hydrocarbons are reacted with steam to produce hydrogen and

carbon monoxide. Part of the hydrocarbon source material is

externa lly combusted to generate the thermal requirements.

Subsequent u t il iz a tio n of the water gas s h ift reaction produces

even more hydrogen. Although th is method is generally used with

methane and naptha feedstocks, the reaction can be generalized:

P artia l Oxidation (Figure A6)

High temperature steam or oxygen and fuel are

stoich iom etrically combined such that partia l oxidation of the

hydrocarbon to carbon monoxide is the main product. Lower

temperature partia l oxidations are possible with catalyst addition.

Hydrogen production is subsidized by the water gas s h ift reaction60.

CnH2 n+2 + nH2° nCO + (2n + 1)H2

"CO ♦ nHjO - nC02 ♦ „h 2

(A21)

(A22)

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152

nCnHm + H2° * CO + (1 + 2 r> ) H2 (A23)

CnH» * 7 ° 2 * "C0 * ? H2 (A24)

The Koppers-Totzek Process is a specific modification of partia l

oxidation. Pulverized coal is oxidized by a combination of steam

and oxygen at atmospheric pressure to y ie ld 97.5% pure hydrogen60.

Figure A7 summarizes the basic processing steps and feed stock

materials for each of the carbonaceous-source methods of hydrogen

production.

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153

1620*F

STEAM IRON SYSTEM y

RE-DUCTOR

COAL GASTURBINE

STEAMH YDRO '

AIR GENAIRO X I­

DIZER

1 565 'FASH

STEAM

PRODUCTH2 325 psig

C O M ­BUSTOR

ASH

DISPOSAL

DUSTREMOVAL

STEAMTURBINE

CYCLE

WASTE-HEAT

RECOVERY

Figure A4 Steam - Iron Hydrogen Production58

BYPRODUCT• -A N D

PLANT POWER

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154

STEAM

PRODUCTHa

6 370psig

METHANEFEEO

AIR

CO}RECOVERY

j SHIFT CONVERSION1 Im e t h a n a t io n

DESULFUR-I2ATION

REFORMERl

SULFUR

Figure A5 Steam Reformation Of Methane - Hydrogen Production90

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BY PRODUCT

SULFUR

RESIDUAL FUEL OIL

STEAM

OXYGEN

ACID GAS REMOVAL

SHIFTCONVERSION

METHANATIONCAS COOLING

AND SOOT REMOVAL

GASIFICATION

Figure A6 P artia l Oxidation - Hydrogen Production 96

cn<j i

156

D esu 'tunzedDesu'fumed ReS'duONoonto C o o tTVQtutQI

\jpom ' i U">AJL_ 1

; P o f t i c ' | * S t e oO itd o i ic r * f *— • " i f u f.

G»yqenS t e a m

cO'O'y’ iC : ‘_cioPortia0 * i d d » - c

ueco^posi!>onforming

L c * B T u

1 >e"'D6fc'uter e t o ’ u r e ■ ■ - c . d G a sA ' o r *?f G o s r - l A o s c . p t W o t e r G a sAo ot sf'O Shi* 1S h ' f t I _I ^gqttQr

C o t D o n O i o n a e

Reactor

s t e a mSulfurProcess

Hydrogen

Figure A7 Carbonaceous - Source Hydrogen Production60

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TABLE A ll COMPARISON OF CARBONACEOUS-SOURCE HYDROGEN PRODUCTION PROCESSES60

PROCESS

C a ta ly tic decomposition of methane0

C a ta ly tic steam reformation3

C a ta ly tic p a rtia l oxidation*5

Non - c a ta ly t ic p a r ita l oxidation*3

Steam - iro n3

OPERATING TEMPERATURES

1500 - 1600°F

1400 - 1600°F

1500 - 1700°F

2000 - 2700°F

1400 - 1700°F

% h2 from water

0%

50% fo r CHi*

64.5% fo r naptha

81% fo r coal

100%

a - Ind irec t source of heat

b - D irect source of heat

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TABLE A l l I COMPARISON OF VARIOUS PROCESSES FOR PRODUCING 108 SCF/DAY HYDROGEN

(90% Stream Factor, Annual Costs)

Process Steam Reforminq P a rtia l Oxidation Koppers-Totzek Steam-Iron E tectro lvs i:

PowerRaw Material Natural Gas Residual O il Wyoming Coal Montana Coal

Raw Material Unit Cost $2.00/10® Btu $t5/bbl $20/ton $17.70/ton 3^/kWhr

Raw M aterial Unit Cost, $/10® Btu $2.00/10® Btu 2.35 1.17 1.00 8.79

Overall Thermal E ffic ie n cy , X 74 82.7 59.4 62.6b 75.7

F a c il it ie s Investment, $10® 51 146.2 246.4 197 270.6

Capita l Required, S106 66 178.3 298.8 237 343.0

Gross Revenue, $10* 56.39 88.75 120.79 109.39 232.22

By-Product C redits , $106 3. f (0.10) (0.06) 24.96c (6.96)d

Net Revenue, $10® 53.08 88.65 120.73 83.43 225.26

H2 Production, 106 SCF/year 33,000

Hj P rice , $/10® SCF 1.61 2.69 3.66 2.56 6.83

Hj P rice . $/106 Btu 4.76 8.23 11.20 7.94 20.90

8 Steam at $3.00/1000 lb .

b Hydrogen plus heat equivalent o f e le c tr ic power.

c E le c t r ic ity at 2c/kWhr.

d Oxygen at tlO /to n .

cnoo

159

COST COMPARISON

A comparison of the costs of various hydrogen production

technologies is summarized by Gregory and coworkers in Table A l I I .

A comprehensive review of the technology, economics, and

implications of hydrogen production is available in References

61-62. Costs were evaluated in terms of raw m aterials, capital

investments, u t i l i t y and maintenance costs for a system producing

one hundred m illion standard cubic feet of hydrogen per day. Steam

reformation of methane (due to the h istorica l regulation of natural

gas) offers the cheapest source of hydrogen production. Steam -

iron and partia l hydrocarbon oxidation processes are less expensive

than water e lec tro lys is . Unfortunately, prices of carbonaceous raw

materials continue to escalate. A v a ila b ility of inexpensive solar

e le c tr ic ity (or heat) may increase the cost competitiveness of

e lc tro ly tic or thermochemical water decomposition to produce

hydrogen.

Reproduced with permission of the copyright owner. Further reproduction prohibited without permission.

REFERENCES

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VITA

t

C liffo rd Mark Kaufman was born on December 21, 1954 in

Washington, D.C. At the age o f four, his family moved to S ilver

Spring, Maryland, where he la te r graduated from Northwood High

School. After spending two years at Emory University and The

University of Maryland, he transferred to The University o f

North Carolina, Chapel H i l l , North Carolina. In 1976, he graduated

with a B.A. in chemistry. Immediately following graduation, he

entered Louisiana State University as a fu ll time graduate student

in chemistry. Shortly th erea fte r, he married J i l l Harbin, a

computer science graduate from North Carolina State University.

Through his research and studies, he became a candidate for the

Doctor of Philosophy Degree in chemistry. One paper on his

research a t L.S.U. was presented a t a National American Chemical

Society meeting (A tlan ta, 1981). Two other papers are being

submitted to the Journal Of The Chemical Society-Dalton.

166

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EXAMINATION AND THESIS REPORT

Candidate: Clifford Mark Kaufman

Major Field: Inorganic Chemistry

Title of Thesis: Catalytic Generation Of Hydrogen From The Hydrolysis OfSodium Borohydride. Application In A Hydrogen/Oxygen Fuel Cell.

Approved:

Major Professor and Chairman

— £ p /h icDean of the School

EXAMINING COMMITTEE:

(Xj v f l -

Date of Examination:

November 24, 1981

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