catalogue surface equipment mine saar - ragms.com · oil reservoir for hoist one-rail chain hoist...
TRANSCRIPT
■ The equipment illustrated in the catalogue usually need to be repaired. Without repairment
the equipment is not or not fully operational.
■ Images of the equipment are example images.
■ Images only serve for understanding of the functionality of the illustrated equipment.
■ Equipment is being sold in used condition and is still partly being in use. Therefore images
are only example images.
■ For sales General Terms and Conditions of Business of the RAG Aktiengesellschaft shall
be applied. These can be found on the homepage of RAG Mining Solutions GmbH
(www.ragms.com) and are the part of the binding offers.
Terms and Conditions of Sale and Delivery
RAG Mining Solutions GmbH 2
RAG Mining Solutions GmbH 3
Overview
1. General information
1.1 General maps
1.2 Key figures of the Mine Saar
2. Site Ensdorf
2.1 Crane systems
3. Site Nordschacht
3.1 Crane systems
3.2 Building material facility
3.3 Compressed air supply
3.4 Buildings and halls
4. Site Neyschacht
4.1 Building material facility
5. Site Südschacht
5.1 Hoists
5.1.1 Hoist Südschacht
5.1.2 Hoist Südschacht
5.2 Mine fans
5.3 Building material facility
5.4 Compressed air supply
5.5 Emergency power generator
6. Site Primsmulde
6.1 Buildings and halls
RAG Mining Solutions GmbH 7
1.2 Key figures
The mine employs 1860 people and produces around 1.3 million tvF of high-quality black coal per year thus being an
important supplier for coal-fired power plants in Saarland. The underground route system has a length of 66 kilometres
(incl. pits) and an overall mining claim of 85 sqkm. In the past years, the Saar mine was exploited in Nordfeld and in
Primsmulde-Süd. RAG extracted coal from a depth of up to 1,500 meters. In 2006, the mine produced 3.6 million tvF
which was the best result ever. Currently, the mine is extracting coal from the Wahlschied seam.
RAG Mining Solutions GmbH 10
2.1 Crane systems
Ensdorf
Operating point Type of hoist Crane no. Load Hoist type Manufacturer Serial no.Internal
no.
FEM
groupTNV Y.o.m.
Hook
travel
Vmax
m/s
Lifting
height
Via belt 6 One-rail crane 5611523 1000 PK 10 NF Demag 5611523 413 1Bm 1994 12 4 12
New mine waste bunker One-rail crane 62570569 1000 EU DH 210 H16 KV1-1/1F4 Demag 41570312 414 2m 2003 32 14,2 / 3,5 32
Tension weight belt 6 E-chain hoist 1076 5000 64/71eK Hadef 35363/78 2 1Bm 0 1978 5 2,4 5
Crusher crane Bridge crane 40860 20000 KDL5.5 Langhammer 40860 401 1Am 800 1961 10,5 2 10,5
Shaft-picking belt lift One-rail crane 42191 5000 KDL5.5 Langhammer 42191 402 1Am 800 1961 12 5 12
in front of workshop Winch hoist 22328 3000 Kran Langhammer 21578-2 403 1Am 800 1964 9 3,5 9
Intermediate tower lift from rail One-rail crane 834022 3000 EKP 416 H22 Demag 834022 404 1Am 800 1978 28 12 28
Mine waste loading bunker One-rail crane 41979 1700 DF Langhammer 81696 405 1Am 800 1973/95 18 15 18
Shaft hall belt 8 One-rail crane 81950 7500 e7500 Langhammer 81950 406 1Am 800 1953 17 3,3 17
Lock workshop Bridge crane 767857 5000 P 625 H8 Demag 524656 407 1Am 0 1975 8 8 8
Via picking belt Trolley with magnet 34715584 5500 EU/RU55 DH Demag 34715584 409 0 1999
Ramp garage One-rail trolley 41502751 3200 DH 312H20 Demag 26
Raw coal bunker One-rail crane 37473 5000 P 625 H26 Demag 037473 411 1Am 800 1981 32 12 32
in front of workshop Pillar jib crane 21692 1500 LK 1000 Nr 33361/2 255 1986
Backup tension device for belt 6 Mobile E-chain hoist 2522 5000 CPE 50-2 Yale 2522 1Am 800 1999 2,5
Depot for screening depot Mobile chain hoist 5611523 1000 PK10 NF Demag 5611523 1Bm 400 1984 6 4 12
Picking belt Towing traverse 112 5000 Hebez Langhammer 0
Raw coal bunker division 90 KBK plant61570376
615703772*1600 DKUN 10-800 KV1 Demag 0430840800 400 2m 2004 6 4,5 6
Picking belt over roll grille EDKE chain hoist 7993843 1000 DKUN 10-1000 Demag 61852260 417
6992187 8000 Demag 41751907
Intermediate tower One-rail crane 41701064 3200 Demag 41701064 416
Einschienenkran 96755231 4000 ZBR132D12/2 Demag 418
RAG Mining Solutions GmbH 11
2.1 Crane systems
Ensdorf
Operating point Type of hoist Crane no. Load Hoist type Manufacturer Serial no.Internal
no.
FEM
groupTNV Y.o.m.
Hook
travel
m
Vmax
m/s
Lifting
height
m
Old thickener, bottom Bridge crane 79920 8000 P 420 H11 Demag 073219 2 1Bm 800 1987 5,5 5 5,5
New rubber workshop One-rail crane 661713 2000 P 208 H11 Demag o. Langh. 3 1Am 800 1970 6 4 5,5
Workshop washing 1 One-rail crane 142981 1000 KDL 2 Langhammer 81945 4 1Am 800 1968 15 5 8
Pre-screening Bridge crane 82238490 12500 p 1235 h40 Demag 41933 6 1Bm 400 1982 80 8 40
Gear chamber One-rail E-chain hoist 14007444 1000 T 405-7 L 2/1 Stahl 1407444 7 1Am 800 1986 5 7 5
Primary drop separator Bridge crane 254099 10000 DH 1050 Demag 8930 8 1Am 800 1990 80 10 40
Discharge belt 35 One-rail crane 81925 4000 Elektrozug Langhammer 26315 11 1Am 800 1953 8 3,5 8
Old thickener One-rail crane 26931-2 4000 4000A Langhammer 81910 12 1Bm 800 1949 20 3,5 14
Flaking additive container DKUN 5-500 61617683 1000 Einschienenkatze Demag 15 1BM 400 1995 5 6 6
Old rubber room One-rail E-chain hoist 500 PK2 NF Demag 5525402 18 1Bm 1982 4 5 4
Big bag plant One-rail E-chain hoist 18016/01 1000 2994 Hadef 18016/01 20 1Bm 400 1998 4 16 4
MCC room Overhead crane with
chain hoist
F3429240001F 1000 66/93AKe Hadef 191551406 23 1Am 800 1998 7 5 7
Washing deposit, former
anhyr. hallBridge crane 41062904 5000 EKDH 312 H12 Demag 00272040 31 2m 1600 2000 6 4 6
Magnetite separator Chain hoist 514 3000 Laufkatze m.KZ Gedi 0
Magnetite separator Trolley 515 Rollenkatze Gedi 0
Gantry crane Hoist 861010312 3000 Bockkran Kaiser u. Kraft 0 1986
RAG Mining Solutions GmbH 12
2.1 Crane systems
Ensdorf
Operating point Type of hoist Crane no. Load Hoist type Manufacturer Serial no.Internal
no.
FEM
groupTNV Y.o.m.
Hook
travel
m
Vmax
m/s
Lifting
height
m
Raw coal bunker 18m Umstkl. Winch 41802440 2500 DH 525 H12 Demag 41802440 410 1Am 0 1997 24 8 24
Gantry crane (Aumund) Gantry/bridge crane
combination
20651 8000 Stahl Aumund 3803903 1 3 m 3200 2007 20 6,3 8
Welder workshop 1 Bridge crane 47675/1 1500 E 1500 Langhammer 47675-1 2 1Am 800 1965 2,5 5 2,5
Welder workshop 2 Bridge crane 47675/2 1500 E 1500 Langhammer 47675/2 3 1Am 800 1965 2,5 5 2,5
Forge workshop Bridge crane 21578-2 4000 E-5000 Langhammer 21578-2 4 1Am 800 1963 6 3,5 6
Locksmith-lathe operator
workshop
Bridge crane 79233 10000 E-10000 Langhammer 21535-2 5 1Bm 800 1938 6 2,5 6
Electrical workshop Bridge crane 79239 5000 E 5000 Langhammer 53389 6 1Am 800 1950 6 7,1 6
Rubber room Bridge crane 661713 2000 P208 H11 Langhammer 661713 7 1Am 1970 5,5 4 5,5
Boiler house Bridge crane 47906 8000 E-10000 Langhammer 47906 8 1Am 800 1965 8 5 8
Hydraulic workshop Bridge crane 88208480 20000 DH 1050 H16 Demag 247400 13 1Am 800 1989 8 5 6
Magazine hall 1 Bridge crane 41808902 16000 DH 1040 H16 KV1-4/1 Fürst + Söhne 9610 13 2M 1600 1950 5 4 5
Magazine hall 2 Bridge crane 42026 5000 DH 525 Demag 42026 14 1Am 800 1962 5 5 5
Barbara gallery, double crane Bridge crane 776318/776322 6300 P 416 H11 Langhammer 63840 15 1Am 800 1975 8 4 5,5
Barbara gallery, machine hall Bridge crane 2390436 20000 28/17 K6 Langhammer 6400 16 1Am 0 1976 15 2 15
Wood yard Bridge crane 39734 5000 Brückenkran Demag 82235510 17 1BM 400 1982 7 8 7
Tube magazine One-rail crane 885204 1000 P150 H7 Demag 885204 18 1Bm 400 1980 7 10 7
Old rubber room One-rail E-chain hoist 5525402 500 PK 2 N -2 F Demag 5525402 18 1Bm 400 1982 4 5
Magazine div. 94 One-rail crane 62300865 300 DH2-250 Demag 61315210 24 1Am 800 1992 7 4 7
Oil reservoir for hoist One-rail chain hoist 611118963 250 DKUN 1-125 K V1 2/1 F4 Demag 611118963 25 2M 1600 2000 5 6 6
Caterpillar shed One-rail crane 49554 5000 E 5000 Langhammer 49554 26 1Am 800 1965 8 5 8
Old carpenter's shop KBK plant 61911609 500 DKUN 5-250 Demag 61911609 27 3m 2003 4 12,5 4
Lathe workshop Rotary crane 3015127 500 ST 0502 - 8/2 2/1 Stahl 28 1Am 800 2007 3 4 3
Hose repair Rotary crane 3014878 500 ST 0502 - 8/2 2/1 Stahl 29 1Am 800 2007 3 4 3
Workshop Rotary crane 3015128 500 ST 0502 - 8/2 2/1 Stahl 30 1Am 800 2007 3 4 3
Rotary crane field operation Rotary crane 47341 / 2 2000 DKUN 16 - 1000 2/1 Demag 614450421 31 1Am 800 2003 3 4 3
Mobile Lifting platform 847770825 300 AB9 KULI 0 1977 7,3
Backup hoist Hoist 22754 5000 E-5000 Langhammer 22754 1Am 800 1950 10 5 10
Boiler house Lattice box carrier 111 Hebez 0
Barbara gallery, machine hall Bridge crane 64000 20000 Langhammer 64000 1Am 800 1976 15 2 16
RAG Mining Solutions GmbH 15
3.1 Crane systems
Nordschacht
Betriebspunkt Art des Hebezeuges KranNr Traglast
KgHebezeugtyp Hersteller Fabriknr Interne Nr
FEM-
GruppeTNV Baujahr
Hakenweg
m
Vmax
m/s
Hubhöhe
m
Schachthalle 9m Bühne Brückenkran 1000 PLV 160 2/1 Demag 86752350 11 3m 1986 8
Platzbetrieb Drehkran 3 Drehkran 61450421 2000 DK4N 1600-1000 Demag 47341-3 19 2m 2002 4
Fördermaschiene Brückenkran 84964 50000 P 2080 H40 6/1 Demag 84964 1 1986 13,3 13,3
Schachthalle Aufstoßseite Brückenkran 86752340 10000 Demag 86752340 6 1Am 1986 5 20
Schachthalle (Ablaufseite) Brückenkran 214060 25000 DH 1050 H40 Demag 86281270 3 1Am 800 1986 20 5 20
Fördermaschine Nord Kran 86275070 50000 P 2080 H40 Demag 86275070 1 1Am 800 1986 26 3,3 26
Kompressorgeb. Brückenkran 224467 25000 DH 1063 H24 Demag 87288220 2 1Bm 400 1987 12 4 12
Schacht Seilscheibe Brückenkran 212036 16000 DH 1040 H24 Demag 86279070 4 2m 800 1986 12 6,3 12
Schachthalle (Aufstosseite) Brückenkran 86752340 10000 DH 1050 H16 Demag 86752340 6 1Am 800 1986 26 5 26
Schachtgerüst (Hebe und Drehvorrichtung) Einschienenkran 41651978 1000 DH 410 H201/1 Demag 8 1Am 2005 40
Mechanische Werkstatt Brückenkran 215138 4000 DH 310 H12 Demag 86751360 9 3m 800 1986 6 3,1 6
Schalthaus Einschienenkran 212284 3200 DH 316 H12 Demag 212284 10 1Am 800 1987 12 4 12
Schachthalle 9m Bühne Brückenkran 86752350 1000 PLV 165 2/1 Demag 86752350 11 3m 800 1986 16 8 16
Kompensationsgeb. Einschienenkran 90368 1600 PLV 84-4/1 Demag 90358 12 1Am 800 1986 8 5 8
Betriebsmittelhalle Brückenkran 297400 20000 DH 1050 H16 Demag 88208480 13 1Am 1989 8 5 8
Platzbetrieb Aumund 2 Portalkran 41453727 8000 DH 1040 H16 4/2 Aumund 20282 14 2M 1600 1978 8 8 8
Platzbetrieb Aumund 3 Portalkran 8000 SH 6040 - 12 - 2/1 Aumund 20283 16 3m 1600 1978 12 8 12
Drehkran Brückenkran 2000 Demag 47341-3 19 2m 2002 4 3
RAG Mining Solutions GmbH 16
3.2 Building material facility
Nordschacht
Dam building material facility
Manufacturer: Uher
Filling capacity: 2 x 200 m³
Year of manufacture: 1993
Tandem transmitter with 2 x 2 pressure vessels of 2 m³
Supplier: Ferroplast
RAG Mining Solutions GmbH 17
3.3 Compressed air generation
Nordschacht
Centac Turbo Compactor C110MX4
Quantity: 2
Motor
Manufacturer: Schorch
Type: KU 65310G AH04
Voltage: 10,000 V
Current: 129 A
Power: 1850 kW
Speed: 1489 upm
Weight: 7.2 t
Compactor
Manufacturer: Ingersollrand
Max. operating pressure: 12 bar
Max. operating temp.: 105 C°
Content: 4,680 l
Feed capacity: each compressor 19,000 m3/h
Compressor:
RAG Mining Solutions GmbH 18
3.4 Buildings and halls
Nordschacht
approx. 19725 mm
ap
pro
x. 12900 m
m
RAG Mining Solutions GmbH 19
3.4 Buildings and halls
Nordschacht
Equipment hall
Oil starage hall
Equipment hall
Length approx. 80m
Width approx. 20m
Height approx. 8.5 m
Oil storage building
Length approx. 18 m
Width approx. 20 m
Height approx. 6.5 m
RAG Mining Solutions GmbH 20
3.4 Buildings and halls
Nordschacht
Oil storage hall
Equipment hall
approx. 5 m approx.75 m
approx. 20 m approx. 8,5 m
approx. 18 m
approx. 6,5 m
RAG Mining Solutions GmbH 22
4.1 Building material facility
Neyschacht
Wet building material facility
Manufacturer: Uher
Quantity: 62 m³
Mix- und conveyor system
Manufacturer: Montanbüro
Type: CM 4012 ER
RAG Mining Solutions GmbH 24
5.1.1 Hoist
Südschacht
Industrial machine
• Quantity: 1
• Traction sheave: 2.5 m
• One-rope system
• Net load: 2 t
• Maximum speed
for goods transport: ---
for rope travel: 4 m/s
• Manufacturer: Emil Wolf
• Year of manufacture: 1975 / 1986
• Type of energy: electrical
• Effective output: 200 kW
• Speed: ---
• Electric drive: Direct current
• Voltage: 460 V
• Current: 471 A
• Control: Manual for rope travel
RAG Mining Solutions GmbH 25
5.1.2 Auxiliary hoisting system
Südschacht
Industrial machine
• Quantity: 1
• Drum diameter: 0.5 m
• One-rope system
• Net load: ---
• Maximum speed
for goods transport: ---
for rope travel: 0.5 m/s
• Manufacturer: ---
• Year of manufacture: ---
• Type of energy: Compressed air
RAG Mining Solutions GmbH 26
5.2 Mine fan
Südschacht
• Units: 2
• Manufacturer: TLT (Turbo Lufttechnik)
• Year of Manufacture: 1986
• Type: horizontal axial
• Wheel diameter.: 3350 mm
• Nominal output: 3200 kW
• Voltage: 10000 V
• Volume flow: 260 / 430 m^3/s
• Pressure: 9800 / 4000 Pa
• No. of Blades: 2 x 16
• Type: GAF 33,5-19-2
• Drive: Integral Engine
• Blade adjustment: electr. while running
• Manufacturer Motor: Siemens
• RPM: 746 Rpm
• Total weight: 41,5 t/Unit
RAG Mining Solutions GmbH 27
5.3 Building material facility
Südschacht
Wet building material facility
Manufacturer: Uher
Filling capacity: 62 m³
Mixing and conveyor system
Manufacturer: Montanbüro
Type: CM 4012 ER
RAG Mining Solutions GmbH 28
5.4 Compressors
Südschacht
• Units: 1
• Year of Manufacture: 1986
• Manufacturer: Boge
• Type: SB 915-25/750
• Pressure: 10 bar
• Volume flow: 915 l / min
• RPM: 950 rpm
RAG Mining Solutions GmbH 29
5.5 Emergency power supply
Südschacht
Designation: Emergency power supply
• Units: 1
• Manufacturer: Kirsch/Knurz
• Type D 27-4 DDAE
• Year of Manufacture: 1986
• Generator: 500/230 V
31/67 A
12V control voltage.
• Diesel engine: Deutz F3L912
25KW/34PS
1500 upm
•Start up battery 12 140AH
Andreas Wienkotte
Tel.: + 49 (23 23) 15 2276
Mobile: + 49 152 21733162
Email: [email protected]
RAG Mining Solutions GmbH
Shamrockring 1, 44623 Herne, Germany
Tel.: + 49 (23 23) 15 5300
Fax: + 49 (23 23) 15 5355
www.ragms.com
Philipp Martin
Tel.: + 49 (23 23) 15 5405
Mobile: + 49 173 7031239
Email: [email protected]
Stefan Cebula
Tel.: + 49 (23 23) 15 5393
Mobile: + 49 152 09024970
Email: [email protected]
Prof. Dr. Martin Junker
Tel.: + 49 (23 23) 15 5300
Email: [email protected]
Managing director Your contacts / Sales of equipment
Contacts
RAG Mining Solutions GmbH 32