catalog(english)jan 2015.pdf · 2015. 8. 24. · h2so4....
TRANSCRIPT
CONTENTS
2
Part 3. Applications , The Principle Of The Cleaning & The Principle of the Chemical Key Code System & Ordering Information -------------- 8
Part 4. Outline Dimension ----------------- 15
Part 1. Features -------------------------------- 3
Part 2. Specification --------------------------- 7
Outline Dimension
Applications
Features
Specification
Automatic Clean Quick Coupler
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II Automatic Clean Quick Coupler III IV I II III IV
Supplied 1,683 sets since 1995, Domestic and Overseas (Taiwan, China, USA, etc..) •SUS ACQC for Solvent since 1997
Supply
Record
Outstanding Chemical
Resistance PTFE Sensor Housing
With 100% carbon &
Epoxy Body
acqc
Upholding front square Flange
Chemical
Key Code
System
O-Ringless Check Plunger
All Hoseless Type
Large Flow Capacity
Cyclone washing &
drying
Washing & drying eddy-cyclone methods
Prevention miss connection Of Male into Female
Cv = 31.2(2”), 11.4 (1 1/2”)
Features
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I II Automatic Clean Quick Coupler III IV I II III IV
Features
1. Large flow passage(2” ACQC : 43.2mm diameter opening) allows big flow capacity and the chemical can be loaded and unloaded in very short period(experience shows that the actual unloading time of 10 m3 of any chemicals including H2SO4 are used to be less than 50 minutes with 30 psig N2 pressurization) 2. No possibility of chemical leak/spill or contamination during truck transportation and non- operation condition because the ACQC adopts spring loaded check valve. 3. The chemical/N2 contact(wet) surfaces are Teflon(PTFE, TFM) and O-ring is Kalrez or Teflon encapsulated Viton(TEV) and also the spring is Teflon encapsulated. 4. The ACQC with Electro-polished(E.P.) stainless steel(SUS316L EP) is available for solvent. 5. Excellent cleaning and drying effect because the DI water and N2 are injected directly to the surface to be cleaned, special arrangement of the location and direction of the outlet(located upper part of the cleaning space and machined tangential to the inner wall for cyclone effect) and the very small volume of cleaning space which means a lot of turn- over of liquid during the cleaning process 6. The Chemical key-lock prevents incident of miss insert of male coupler of wrong chemical by operator(we acknowledged that chemical key- lock of the ACQC’s have prevented two(2) or three(3) miss-insert incidents in Korea during 1998). The Loading/Unloading unit are normally installed side by side and if one chemical supplier deliver multiple chemicals, it is possible for the operator to miss-insert the male coupler to the female coupler if there is no chemical key lock.
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I II Automatic Clean Quick Coupler III IV I II III IV
Features
7. The Female ACQC is mounted to the Unit cabinet structure by a rectangular mounting flange which allows the female coupler mounted very easily and environmentally protect the inside of the unit because the rectangular flange seals and isolate it from outside atmosphere from the operator’s port. There is no opening from outside. 8. Less particle generation during connection/disconnection operation because of least moving parts 9. No chemical leaks because there is no threaded connection for the chemical couplers. 10. Specially designed protection cap for the male coupler prevents any contamination during transportation and it allows good method of fixing to the tank lorry.
6
Major Customer
Korea
China
Taiwan
USA
Japan
Specifications
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II Automatic Clean Quick Coupler III IV I II III IV
Specification
Item
Size 50A(2”), 40A(1-1/2”), 20A(3/4”)
Cv Flow Factor 50A : 31.2
40A : 11.4
20A : 2.7
Wetted Part Material -. Acid, Alkali : PTFE, TFM, O-Ring -> Kalrez, TEV -. Solvent : SUS 316L EP O-Ring -> Kalrez, TEV
Design Pressure 4.0 kg/cm2
Pneumatic pressure -. 2”,1-1/2” : 3.5 - 4.0 kg/cm2
-. 3/4” : 2.5 - 3.0 kg/cm2
D.I.W Washing Pressure : Less than 2 kg/cm2
Flow Rate : Max. 30 NL/min
N2 Drying Pressure : 5.0 - 6.0 kg/cm2
Flow Rate : Max. 1,200 NL/min
Operating Temperature Range 5℃ ~ 50℃(PTFE) , 5℃ ~ 50℃(SUS)
liter/min gal/min kg/cm2 psi
153.0 40.4 0.1 1.7 30.9 26.8
200.2 52.9 0.2 3.0 30.6 26.5
261.3 69.0 0.4 5.3 30.1 26.0
342.8 90.6 0.6 8.2 31.5 27.3
392.5 103.7 0.8 11.1 31.1 26.9
446.0 117.8 1.0 13.9 31.6 27.3
473.5 125.1 1.1 15.1 32.2 27.9
507.0 133.9 1.3 18.3 31.3 27.0
542.3 143.3 1.4 20.2 31.9 27.6
31.2 27.0
96.0 25.4 0.4 5.0 11.4 9.8
144.3 38.1 0.8 11.5 11.2 9.7
177.6 46.9 1.2 16.8 11.5 9.9
204.8 54.1 1.6 22.6 11.4 9.8
228.6 60.4 2.0 28.3 11.4 9.8
252.0 66.6 2.3 33.3 11.5 10.0
268.2 70.9 2.7 38.7 11.4 9.9
285.0 75.3 3.2 45.5 11.2 9.7
11.4 9.8
24.0 6.3 0.4 5.0 2.8 2.5
37.0 9.8 0.9 12.4 2.8 2.4
45.3 12.0 1.4 19.3 2.7 2.4
52.7 13.9 1.8 26.0 2.7 2.4
56.4 14.9 2.1 29.3 2.8 2.4
65.3 17.3 2.8 39.4 2.7 2.4
69.8 18.4 3.2 46.1 2.7 2.3
67.7 17.9 3.7 53.1 2.5 2.1
2.7 2.4
LIQUID FLOW RATE (FOR HOSAN TECH'S ACQC WITH FEMALE & MALE CONNECTED)
FLOW RATE (*1)
Cv Kv REMARKS
NOTE (*1) : Differential pressure across the ACQC with female and male connected
ACQC(50A, 2")
AVERAGE
ACQC(40A, 1.5")
AVERAGE
ACQC(20A, 3/4")
AVERAGE0.0
100.0
200.0
300.0
400.0
500.0
600.0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0
FL
OW
RA
TE
(l/m
in)
( 1 - 2) (kg/cm2)
ACQC (50A, 2")Cv(Average) : 31.2)
ACQC (40A, 1.5")Cv(Average) : 11.4)
ACQC (20A, 3/4")Cv(Average) : 2.7)
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II Automatic Clean Quick Coupler III IV I II III IV
Applications
Unloading
Loading
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II Automatic Clean Quick Coupler III IV I II III IV
The Principle of the Chemical Key Code System
FEMALE MALE
Female Coupler
Male Coupler
● Every 2" ,1-1/2”Male & Female ACQC have the chemical key system. ● Prevention miss connection of Male into Female.
2"(50A) ▶ 11200(=01200)
Connection Type
: JIS 10K 50A(=ANSI #150 2") Flange
(Only one type)
11/2"(40A) ▶ 11200(=01200)
Connection Type
: JIS 10K 50A(=ANSI #150 2") Flange
(Only one type)
3/4"(20A) ▶ 2106
Only "U" available Connection Type
("U" means universal) : NPT 3/4" Female Thread
(Only one type)
C (Chemical Key Codes)
see page 13,14 (chemical key codes)
D (Material)
T : PTFES : Stainless Steel(316L Electro Polishing)
*Note: Every 2" & 11/2" Female & Male ACQC Couplers have the chemical key system.
C D
ACQC FEMALE MODEL NUMBERING SYSTEM
HF-50
11
C D
C D
HF-40
HF-20
Ordering Information
HM B C D E F
In case of the 3/4" ACQC MALE : Only "U" available("U" means universal)
B (Size) D (Material)
2"(50A) : 50 C : PCTFE
11/2"(40A) : 40 S : Stainless Steel(316L Electro Polishing)
3/4"(20A) : 20
E (Connection Type)
C (Chemical KEY CODES) 01 : ANSI Flange
11 : JIS Flange
see chemical key codes 21 : Female Thread(NPT OR PT)
F (Flange/Thread Size)
06 : 3/4"(20A)
100 : 1"(25A)
104 : 1 1/2"(40A)
200 : 2"(50A)
*Note: Every 2" & 11/2" Female & Male ACQC Couplers have the chemical key system.
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ACQC MALE COUPLER MODEL NUMBERING SYSTEM
Ordering Information
CHEMICAL KEY CODES
Chemical Name Chemical Supplier (Model Number)ChemicalKey Code
Universal(Master Key) U
H2O2(50A) ①램테크②삼영순화③동우④BASF(대만)⑤CCP(대만)⑥KuangMing(대만)⑦MGC(싱가폴)⑧ALQ(싱가폴) 01
H2O2(40A) ①MGC(미국,일본)②J.B Henderson(미국)③FMC(미국)④HARDER(미국)⑤OCI(한국) 01
H2SO4 ①동우②고려아연③LS-NIKKO④BASF(대만)⑤KuangMing(대만)
H2SO4(40A) ①Kanto(미국)
NH4OH ①훽트(LAL15)②램테크③동우④BASF(대만)⑤KuangMing(대만) 03
IPA(50A) ①LG화학(HP-IPA = EHP/IPAⅡ)②OCI③덕산④동우⑤동진(북경)IPA(40A) ①OCI
HF(50A) ①훽트②ENF③OCI④덕산⑤램테크
HF(40A) ①OCI
HCL(40A) ①OCI
HNO3(50A) ①덕산②동우③테크노④램테크⑤OCI
HNO3(40A) ①OCI
KOH 2.4%(50A) ①OCI②덕산③프랑크랍④풍원화학⑤HENKEL(홍콩)⑥주화전자(중국합비) 08
KOH 5%(50A) ①BOE B5 08-1
HNO3(40A) ①OCI 09
①한덕②네패스 11
①CCP(대만)②TOK(대만) 11
③GREENDA(중국)④BOC(중국) 11-1
NMD-W ①ENF울산 11-2
NaOH ①광진화학②덕산③범우④동해화학⑤투게더 12
Latic Acid(젖산) 13
Detergent(세제) ①프랑크랍②BOE B5(Cu OX) 14
TFD-4(세정제) ①프랑크랍 15
Etchant(혼산) ①동진(LTME-BJ03) 16
Etchant(혼산) ①코원이노텍(CPC-100) 16-1
Ethyl Lactate 17
MO.Ti. ETCH. ①동우(MTA-03) 18
AL.ETCH. ①동우(MA-S01C, S01S, T01) ②동진북경DFE(DLTE)-6300 ③솔브레인(PMA-17A) 19
AL.ETCH. ①동진북경(DFE-1020) 19-1
AL.ETCH. ①주화전자(중국합비) 19-2
AL.ETCH. ①주화전자(중국합비) 19-3
CR.ETCH. ①솔브레인(EMA-2A) ②동우(MA-S03A) 20
NEW CR.ETCH. ①동우(MA-S04E) 21
ITO.ETCH. ①동진북경(DIE-Q22)②GREENDA(중국) 22
MO.ETCH. 23
MULTI.(GATE)ETCH ①동우(MA-CSH1L) 24
Developer ①네패스(CPD-0725LG)②코템 25
C/F Developer ①네패스(CD-150CR)②코템③회명④희성화학 26
PANEL Washing ①회명(RB-1)②코템③DC-9 27
SD.ETCH. 28
NA-1(LGL) ①회명(LGL)②하나나노텍(DG-1) 29
Na2Co3 30
MA.ETCH. 31
METAL ETCH. ①동우(MA-AT02) ②동진내몽골(DFE-1060) 32
SINTEX-100 33
MO(G).ETCH. ①동우(MA-T02, TO5)②테크노(PMA-18A) 34
WLC-C4S ①삼영순화 34-1
MO(S).ETCH. 35
ITO.ETCH. ①솔브레인(OZA-2A)②주화전자(중국합비) 36
ITO.ETCH. ①동우(MA-S02)②BOE B5(합비) 36-1
IZO.ETCH. ①동우(MA-SZ01,SC02) 37
SDⅡ.ETCH. ①솔브레인(TLCE-10) 38
Rework Chem 39
SDⅡ.(CU)ETCH. ①동우(MA-S07L)②솔브레인③ENF 40
Note : For Chemicals not listed please consult the factory
02
04
05
06
07
13
TMAH
10H3PO4
HCL(50A)①덕산
CHEMICAL KEY CODES
Chemical Name Chemical Supplier (Model Number)ChemicalKey Code
CU.ETCH. ①솔브레인(TLCE-05) 41
PI R/W ①KPX(KR-30) 42
CU.ETCH. ①동진(TCE-2000) 43
CU.ETCH. ①동진(NCE-5450)②BOE B5(CU.ETCH. "B") 44
ARCH(OPD4262) 45
CU.ETCH. ①동우,동진(TCE-W02, TCE-W02) 46
CU.ETCH. ①동우,동진(TCE-W07) 46-1①솔브레인(PMA 15A) ②동우(MA-PA02) 47
①동진북경(DIE-A09) 47-1
①동진내몽골(IDIA-2000) 47-2
Poly ITO.ETCH. ①주화전자(중국합비) 47-3
HF ETCH. ①솔브레인(FMS-08, 09) 48
①동우(MA-AG01) 49
①동우(MA-AM02) 49-1
①동우(MA-AP02) 49-2
①훽트(20:1) 50
①훽트(LAL500) 50-1
①솔브레인(FMA-9A) 51
COPPER ETCH. ①동우(MA-SP01) 52
(SMD A2) ①솔브레인장항(EMA-4A) 53
54
Cyclopentanone 55
Stripper ①동진(DPS-100A)②덕성③주화전자(중국합비)④동진(북경,합비) 56
Stripper-Ⅰ ①동진(DPS-3000A)②BOE B5(합비) 56-1
Stripper-Ⅰ ①동진북경(DPS-6950) 56-2
PR-Stripper ①제일모직(SS530N) 57
58
Stripper-Ⅱ ①LG화학(LGS-100,R) 59
Stripper-Ⅱ ①동진(DPS-TS09)②LG화학(LGS-200) 59-1
60
61
IPA-Ⅰ(IEC) ①DW(IEC-06) 62
①ENF(ZS-50) ②동진(SMPT750)③OPALS(대만)④TOK(대만)⑤동진(북경) 63
①동진북경(DPT-700)②ULTRAPURE(미국) 63-1
LCDT250 ①동진 63-2
PGMEA ①ENF(EST-3070)
(CF/Thinner) ②코템③AZEM
CF/EBR ①ENF(EBR)②AZEM(AZ EBR 401) 65
IPA-Ⅰ(ECA) 66
ST-100(TSD-100) ①LTC(LT-360)②동진(DSA-100) 67
TS-204 ①KPX(TS-204)②회명(EP-6) 68
EBRB 35/65 ①ENF(EST-50, 250)②AZEM③코원(CST-9300) 69
Acetone ①동우 70
NMP ①램테크 71
Stripper(SMD A2) ①동진(DIS-1100) 72
ARF-Thinner ①동진 73
R/W Stripper ①동진(DPS-R2000)②동진내몽골 74
Ag-ETCH.(SMD A2)①솔브레인(Ag-ETCH.) 75
N-Stripper (OLED) ①동진내몽골 76
N-Stripper (LTPS) ①동진내몽골(DPS-BHS1000) 77
CF Rework ①동진(DPS-R1008N) 78
Note : For Chemicals not listed please consult the factory
14
ITO.ETCH.
PIXEL.ETCH.
BOE
64
Thinner
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II Automatic Clean Quick CouplerIII IV IIIIIIIV
Panel Mounting flange
Lever
Lever Block
Cap Stopper Body Bellows hosing
Construction
● 50A, 40A Teflon ACQC Female Coupler (HF50,40T Series)
Washing & dryingSize : NPT 1/2”
N2 PurgeSize : NPT 1/4”
DisconnectionSize : NPT 1/4”Tubing : 1/4”
ConnectionSize : NPT 1/4”Tubing : 1/4”
Sensor fordisconnection
Sensor forconnection
DrainSize : NPT 3/4”
Liquid Inlet/Outlet50A, 40A ACQC : JIS 10K 50A Flange
DrainSize : NPT 1/2”
Leak checkSize : NPT 1/8”Do not removal.!
Leak checkSize : 1/4” LOK
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II Automatic Clean Quick CouplerIII IV IIIIIIIV
Panel Mounting flange
Lever
Lever Block
Cap Stopper Body Bellows hosing
Construction
● 50A, 40A Stainless Steel ACQC Female Coupler (HF50,40S Series)
Washing & drying,N2 Purge
Size : NPT 1/2”
DisconnectionSize : NPT 1/4”Tubing : 1/4”
ConnectionSize : NPT 1/4”Tubing : 1/4”
Sensor fordisconnection
Sensor forconnection
DrainSize : NPT 3/4”
Liquid Inlet/Outlet50A, 40A ACQC : JIS 10K 50A Flange
DrainSize : NPT 1/2”
Leak checkSize : NPT 1/8”Do not removal.!
Leak checkSize : 1/4” LOK
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II Automatic Clean Quick CouplerIII IV IIIIIIIV
Panel Mounting flange
Lever
Lever Block
Cap Stopper Body Bellows hosing
Construction
● 20A Teflon ACQC Female Coupler (HF20UT Series)
Sensor fordisconnection
DrainSize : NPT 3/4”
Liquid Inlet/OutletNPT 3/4” Female
Thread
DrainSize : NPT 1/2”
Leak checkSize : NPT 1/8”Do not removal.!
Leak checkSize : 1/4” LOK
Washing & drying,N2 Purge
Size : NPT 1/2”
DisconnectionSize : NPT 1/4”Tubing : 1/4”
ConnectionSize : NPT 1/4”Tubing : 1/4”
Sensor forconnection
I
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II Automatic Clean Quick CouplerIII IV IIIIIIIV
Panel Mounting flange
Lever
Lever Block
Cap Stopper Body Bellows hosing
Construction
● 20A Stainless Steel ACQC Female Coupler (HF20US Series)
Washing & drying,N2 Purge
Size : NPT 1/2”
DisconnectionSize : NPT 1/4”Tubing : 1/4”
ConnectionSize : NPT 1/4”Tubing : 1/4”
Sensor fordisconnection
Sensor forconnection
DrainSize : NPT 3/4”
Liquid Inlet/OutletNPT 3/4” Female
Thread
DrainSize : NPT 1/2”
Leak checkSize : NPT 1/8”Do not removal.!
Leak checkSize : 1/4” LOK
HOSAN TECH
Teflon(50A+20A)
HOSAN TECH
Teflon(50A+20A)
HOSAN TECH
SUS(50A+20A)
HOSAN TECH
SUS(50A+20A)
HOSAN TECH
Teflon (40A+20A)
HOSAN TECH
Teflon (40A+20A)
HOSAN TECH
SUS (40A+20A)
HOSAN TECH
SUS (40A+20A)
HOSAN TECH CO.,LTD
TEL : 82-31-677-9601
FAX : 82-31-677-9602
www.hosanco.com