catalog mer lion metals
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Passion
For
Steel
MER LION METALS
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ConstruCtion
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oil and Gas
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Fundamentals.Quality Assurance
Health & Safety
Commitment to Deliver
Competitiveness
To accompsh grat thngs,w must not ony act, ut aso
dram; not ony pan, ut aso
believe.- Anato Franc
It is in these fundamentals that we rmlybelieve in, which guides our staff in theirplans, actions and ultimately your success.
Passion.
From the coils which roll off the mill to the nishingtouches of a project, Mer Lion Metals scour the Earth tobring fresh innovative steel solutions to meet the needsof its customers. To do so, we collaborate with mills tocreate better products and services, streamliningsupply chains, reducing costs and moving steel productsefciently all over the world. We help mills increase itsrevenues through greater exibility in marketing whilelistening to our customers needs.
This is our business.Passionis what drives us to nd the very best,most efcient and cost effective solution forour customers. Nothing stops Passion from
creating a better tomorrow.
PASSION FOR STEEL
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AseAn Focus
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Offer exible and cost effectivemarketing strategyReaching target markets andbridging customer relationshipsData gathering, market trends andanalysisSpecied products to consultantsand prequalicationsRepresentation in trade showsShipping and logisticsAfter sales service and follow up
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Project focusedOffering the best and most costeffective solutionBringing both the customer and themill closerProviding logistics and inlandtransportationWarehousing and storage
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Design assistanceCustomized solutionsOne Stop steel sourcingCost savings from millsProcessing and fabricationsTailor-made logistics
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Construction
Customize
At the heart of everyconstruction project is itsfoundations. Mer Lion Metalsprovides a complete andcustomized foundation steelsolution, tailored to t itscustomers needs andcountry requirements.
Customization enables ourcustomers to purchase only
what they require, thusreducing wastage.
We move one step furtherto provide assistance to ourcustomers in optimizing theirdesigns. We also work withour design team to provideproposals, design analysisand feasibility studies for ourclients.
In todays highly competitivemarket, the role oflogistics in a supply chainhas never been moreimportant. Together with ourtrusted partners, we bringreliable and efcient deliveryworldwide.
For example, in 2011, webecame authorized agentsfor Chinas largest ColdFormed Sheet Piling mill,thus enabling us to providehighly efcient andinnovative steel sheet pilingsolutions to the market at afraction of the cost.
Their advancement in
technology allows for thickerproles and combinationwall solutions to be rolled.These solutions were onceonly reserved for Hot RolledSheet Piles market.
Coating is often requiredas steel rusts easily underenvironment and moisture.Our mills and processingpartners are able tooffer coating that meetsinternational standards.Major brands such as Jotun,Hempel, International Paintand Sigma are readilyavailable.
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Mer Lion Metals commercialteam draws on a wealth ofexperience in the foundationand construction market,providing exibility to ourcustomers procurementneeds. Be it long or at,semi-nished or nishedsteel products, our team willalways have a solution.
The intricate understandingof the countries which weoperate in and the ability todevelop strong relationshipswith our customers andsuppliers are the vitalingredients to our success.
Waterfront ProjectsInfrastructureRail and TunnelsPower PlantsUnderground orSubstructureCanalizationUtilitiesEnvironment
Protection
Target
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Foundation Sector
Steel Sheet Piles
Mer Lion Metals provides a comprehensive range of sheet pilesolutions for a wide variety of project requirements and soilconditions. Sheet piles provides a fast, economic and reliableway of carrying out excavations, dredging and construction ofretaining wall.
Z Shape
Highly regarded as the best shape of sheet pile for permanentretaining wall construction. Its efcient shape providesunrivalled section modulus to mass ratios. By having itsinterlocks along the outer side of the prole, away from theneutral axis, it does not encounter oblique bending moment.It is widely used for wharf, piers, ports and drydocksworldwide.
U Shape (Hot and Cold Formed)
Its symmetrical shape makes for convenient handling anddriving. Our ability to offer both Hot Roll JIS standard pilesand comprehensive Cold Form range makes it a versertileshape which is used commonly for excavations and temporaryworks.
Combination Wall Products
Beams/Sheet Piles Walls (Cold Formed)
The combination of stiffness and strength support from thebeams, together with the watertightness and soil retainingcharacteristics of a shorter double Z pile, Beams/Sheet Pilewalls are suitable for high loading requirements. Used fordeep ports and large harbour construction.
Pipe/Sheet Piles Walls
Similar to Beams/Sheet Piles Wall, tubular piles provide themain retaining element while sheet piles act to transfer theloads and retain soil.
Tie Rods
Stability of quay walls depend on its anchoring system.Tie Rods absorb the forces and transfer it safely. Varioustypes of Tie Rods can be used and they are customedproduced to your requirements. All accessories and platesare provided as a set.
Steel Pipes
Spiral
Spiral Steel Pipes have been used as main retainingelements in foundation design due to its ability t owithstand high vertical loads as well as retain soil and earth
pressures when used in conjunction with sheet piles. Thesepipes are made of steel coils which range from8mm - 25mm in thickness. Outside Diameter range from400mm - 3000mm. Spiral Steel Pipes also allow continuousproduction of complete length without any joints.
LSAW and HFW
As spiral pipes are limited by the thickness of the coilsavailable, LSAW pipes can go beyond 25mm to as high as60mm. They are formed in JCOE mills which adopts majorinternational standards as per customers requirements.Longitudinal Welded and HFW pipes are versatile forapplications such as roof trusses, stadiums, bridges andother structural applications.
Structural Sector
Wide Flanged BeamsH Bearing PilesI beams
Equal AnglesUnequal AnglesChannelsBars (Reinforcement / Round)
Available in internationally recognized standards for sizesand steel grades such as ASTM, JIS, BS and KS etc.
Semi-Finished Materials
Hot Rolled Coils and Plates
Common Steel Grades which we are able to supply:
EN 10025 StandardAPI 5LASTM
Yield Strength from 235 - 460 N/mm2 or higher.
Product Range: ConstructionAs we push the boundaries to develop bigger and more advanced structures, weoften encounter large loads both vertically and horizontally. We call upon steel tooffer the strength and resilience to withstand what Mother Nature can throw at us.Be it a permanent or temporary structure, steel endures high forces in a reliable andsafe manner.
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Oil and Gas
Our pipe services includeinternal and externalcoating, tight dimensionaltolerances and stringenttesting.
Our mills continuouslyinvests in R&D to utilize onlythe best practices, processesand equipments to keepabreast with the
increasing challenges andquality assurance.
Apart from pipes, we dooffer a comprehensive rangeof plates and coils. Thesecould be used forproduction of pipes as wellas more specic applicationssuch as pressure vessels,boiler plates and onshoreand offshore structures.
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Mer Lion Metals supplies acomprehensive range of highquality seamless and weldedpipes, casings and tubingsfor the most demanding oiland gas operations.
We aim to reduce the overallproject cost by providingcomprehensive sourcingsolutions without sparing
customer service and risksinvolved. Relying on a highlyspecialized and provengroup of suppliers withfacilities around the world,we manage the sourcingsolutions from the mills allthe way to commisioning, byproviding logistics, inventorymanagement and just-in-time delivery.
We are increasingly seeinga trend and shift towardsthe need to go deepwaterdrilling, which our mills arecapable of supplying.
Target
Offshore pipelinesOnshore pipelinesReneriesChemical plantsLine pipesMining
QualitYCoatinG
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Product Range: Oil and GasIn this day and age, readily available resources such as oil and gas are fast depleting.Countries, NOCs and IOCs are turning to deeper, further and more remote locations around
the world to drill and mine. This insiatiable need to quench the Worlds increasing thirst forenergy has led to an increased importance in Quality, Standard and Safety of material used.At Mer Lion Metals, we understand that meeting these specications are paramount in theproducts we offer.
Pipe Products
Our pipe mills conform to API 5L Monogram and have beencertied by major standards such as DNV, ISO, EC, ASTM,DIN, BS, JIS, GB etc.
Longitudinal Welded Pipes (LSAW)
Welded pipes can be manufactured through 3 different pro-cesses. The three common methods commonly used in oil andgas are UOE, JCOE and HFW. Steel grades up to API 5L X80and Lengths of 18m long.
UOE Mills
UOE derives from the method of pressing steel plates to forma round steel pipe. A U shape is rst pressed followed by an
O and nally expanded to achieve roundness in the pipes.
Logitudinal Submerged Arc Welding or LSAW is then carriedout, rst on the inside and subsequently on the outside, toensure that the plates are formed into pipes.
Outside Diameter: 508mm - 1016mm (20 - 40)Wall Thickness : 6.0mm - 25.4mm (1/4 - 1)Length: 9m - 18m
JCOE Mills
JCOE differs from UOE in terms of its method of pressingplates into pipes. J shape, followed by C and then O isrst pressed before expansion process takes place.
Outside Diameter: 406mm - 1422mm (16 - 56)Wall Thickness: 6.0mm - 50mm (1/4 - 2)Lengths: 3 - 18m
HFW Mills
High Frequency Welded (HFW) pipes makes use of a highfrequency induction heating to weld plates into pipes.
Outside Diameter: 114mm - 711.2mm (4 - 28)Wall Thickness: 3.0mm - 25.4mm (1/8 - 1)Lengths: 3m - 18m
Bends
Depending on specications, Bends of various diameters andbending radius can be achieved. Kindly enquire for details.
Seamless Pipes and Fittings
Seamless pipes are hot formed and consist of no welds onthe pipe length. These pipes are suitable for line pipes andcasing applications.
Fittings in various size and steel materials are available.Refer to data sheet for standard seamless API 5L or ASTMschedule sizes.
Pipe Coating
As our mills have in-house coating facilities, the followingone stop solutions can be offered:
Internal and External Fusion Bond Epoxy (FBE)3 Layer Polyethylene (3LPE)3 Layer Polypropylene (3LPP)Cement LiningBitumen Coating
All coatings conform to international standards.
Semi - Finished Raw Materials
Plates
Specialized steel grades which we are able to supply:
EN 10028API 5L (up to X80)ASTMJIS 3103
Hot Rolled Coils
API 5L (up to X70)EN 10028 and 10025
ASTM
JIS 3103
Plates and Hot Rolled Coils come in various width. Kindlyenquire your project requirements with our salesrepresentatives.
Product Testing
As per API 5L standards, we conduct UT and X-Ray when allincoming materials arrive, during the manufacturing processand nished product stages, to ensure no defomity or defectscan be found in the material. Hydrostatic testing is alsoconducted upon completion of the pipes. All readings arerecorded and kept for future references and pipes which do nomeet any of the stringent requirements will be duly rejected.
Raw Material Management and Handling
At Mer Lion Metals, we understand that the process is justas important as the nal product. Hence, we stress to ourmills to have in place adequate raw material managementand handling procedures so that tracking and traceabilitycan be ensured long after a pipe has been installed on site.
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MER LION METALS
www.meme.cm
Mer Lion Metals Pte. Ltd.
8 Temasek BoulevardLevel 42, Suntec Tower Three
Singapore 038988
Telephone: (65) 6866 3256Facsimile: (65) 6866 3636Email: [email protected]
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