catalog front panels handles

C Front Panels, Handles andPlug-in Units

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CCChapter Overview

1. Front Panels for Sub Racks and Enclosures

• Flat front panels• EMC flat front panels• Fan front panels• Hinged front panels

2. Front Panels for Plug-In Units

• IEC plug-in units• IEEE plug-in units• ATCA plug-in units• PMC Mezzanine front panels• FMC Mezzanine front panels

3. Handles

• Fixed handles• Injector-/ejector handles

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Elmasetwww.elma.com C | 2

CC

4. Cassettes and Modules

• For several eurocards• For one eurocard and bulky components

5. Ventilation 84 HP

• Fan Modules Vertical• Fan Modules Horizontal• Fan and Fan Speed Control

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www.elma.comElmasetC | 3

CApplication

Source: SBS, Germany

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1.1 Flat Front Panels for Sub Racks and Enclosures, SolidWidth B Height Part-No.

mm inch1 U39.8mm

ca. 1 U*42.15mm

2 U84.2mm

3 U128.7mm

4 U173.1mm

6 U262.0mm

7 U306.5mm

9 U395.4mm

2 HP(1) 10.0 0.39 — — — 21N302 — 21N602 — — 3 HP 15.2 0.59 — — — 21N303 21N403 21N603 — — 4 HP 20.1 0.79 — — — 21N304 21N404 21N604 — 21N904 5 HP 25.2 0.99 — — — 21N305 21N405 21N605 — — 6 HP 30.3 1.19 — — — 21N306 21N406 21N606 — — 7 HP 35.3 1.38 — — — 21N307 21N407 21N607 — — 8 HP 40.4 1.59 — — — 21N308 21N408 21N608 — — 10 HP 50.6 1.99 — — — 21N310 21N410 21N610 — — 11 HP 55.7 2.19 — — — 21N311 — — — — 12 HP 60.7 2.38 — — — 21N312 21N412 21N612 — — 14 HP 70.9 2.79 — — — 21N314 21N414 21N614 — — 16 HP 81.1 3.19 — — — 21N316 21N416 21N616 — — 20 HP 101.4 3.59 — — — 21N320 21N420 21N620 — — 21 HP 106.5 4.19 — — — 21N321 — 21N621 — — 28 HP 142.0 5.59 — — — 21N328 — 21N628 — — 32 HP 162.3 6.38 — — — 21N332 21N432 — — —42 HP 213.1 8.38 — — 21N242 21N342 21N442 21N642 — —52 HP 263.9 10.38 — — — 21N352 21N452 21N652 — —63 HP 319.8 12.59 — — 21N263 21N363 21N463 21N663 — —81 HP 411.3 16.19 — — 21N281 21N381 21N481 21N681 — —84 HP 426.5 16.79 21N184 21N084* 21N284 21N384 21N484 21N684 21N784 21N984

* Coverplates for 1 U fan opening

1.1.1 Front Panel Screws

• Set of 10 screws, with screw retainer

Description Part-No. 10 pcs.

Torx screws M2.5 x 11.3, size T8 with plastic screw retainer 63K159Rounded head screws recessed M2.5 x 11.3 with plastic screw retainer 63-159

m x

44.

45-4

.65

m x

44.

45-1

0.85

7.52 7.52

9-84 HPB

m x

44.

45-4

.65

m x

44.

45-1

0.85

7.52

n ≤ 8 HP (>2 HP)1.1 Flat Front Panels

• For sub racks and enclosures, solid• Aluminium 2.5 mm, clear anodised (non-conductive)

• Scope of delivery: • Flat front panel

• Front panel screws, see below• 2 HP version: screw retainer can not be fitted

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1.2 EMC Flat Front Panels

“Electromagnetic comptability is the ability of a system to operate in the intended environment without causing or suffering unacceptable degradation of performance due to unintentinal electromagnetic radiation or response.” The EMC characterstics of a system therefore consist of an appropriate immunity from interference (noise immunity) and a limited emission of interference (noise emission).

Elma’s EMC concept describes three levels of electromagnetic shielding performance (Performance Level). The attenuation levels will sim-plify the selection of sub racks for the user. Test setup: The first measurement E1 is without the enclosure. The next measurement E2 is made with the transmitting antenna installed inside the enclosure. The difference between the received signal without and with the enclosure represents the shielding effectiveness in dB.

Performance Level 30-230 MHz 230-1000 MHz 1000-2000 MHz

1 / Elma: basic level 20 dB 10 dB 0 dB

2 / Elma: advanced level 40 dB 30 dB 20 dB

3 / Elma: superior level 60 dB 50 dB 40 dB

Note: Throughout the catalogue we put all EMC parts in a yellow table.

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1.2.2 EMC Filler Panel without Gasket Width Part-No.

3 UPart-No. 4 U

Part-No. 6 U

4 HP 21B304 - - 10 HP 21B310 - - 12 HP 21B312 - - 16 HP 21B316 21B416 - 21 HP 21B321 21B421 - 42 HP 21B342 21B442 21B642 63 HP 21B363 21B463 - 84 HP 21B384 21B484 21B684

1.2.2.1 Front Panel Screws• Front panel width up to 9 HP = 2 screws; ≥ 10 HP = 4 screws

Description Part-No. Torx screw, M2.5 x 11.3, size T8 5443-08Rounded head screw, cross recessed M2.5 x 12.7 61-287

1.2.2 EMC Filler Panel without EMC Gasket

• Front panel standard, solid• Front clear anodised• Rear conductive• Basic level EMC

• Scope of delivery: • 1 front panel incl. press-fit bushes M2.5 (pressed-in)• Front panel screws, see below

• Spacer see 1.2.2.2

1.2.1 EMC Front Panel Width Part-No.

3 U Part-No. 4 U

Part-No. 6 U

4 HP 66-514-73 66-514-74 66-514-76 5 HP 66-515-73 - 66-515-76 6 HP 66-516-73 66-516-74 66-516-76 8 HP 66-518-73 66-518-74 66-518-76 9 HP 66-519-73 - 66-519-76 10 HP 66-520-73 - 66-520-76 12 HP 66-522-73 - 66-522-76 14 HP 66-534-73 - 66-534-76

1.2.1.1 EMC Gasket (Stainless Steel)Height Part-No. 3 U 81-062-034 U 81-062-046 U 81-062-06

1.2.1.2 Front Panel Screws• Front panel width up to 8 HP = 2 screws; ≥ 9 HP = 4 screws

Description Part-No. Torx screw, M2.5 x 11.3, size T8 5443-08Rounded head screw, cross recessed M2.5 x 12.7 61-287

1.2.1 EMC Filler Panel with EMC Gasket

• High stability (U-profile)• Extruded aluminium• Pressed-in centring pin and bushes M2.5• Front side clear anodised, rear side conductive

• Scope of delivery: • EMC front panel incl. pressed-in centering pin and bushes M2.5

• EMC-gasket see below• Front panel screw see below

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1.2.3 Advanced EMC Level

• Scope of delivery: • EMC flat front panel • Contact angle, incl. screws (4 + 6 U version only) • EMC gasket for contact angle (4 + 6 U version only)• Front panel screws see below • Front panel width 42 HP = 4 screws • Front panel width 63 HP = 6 screws • Front panel width 84 HP = 8 screws

Width Part-No. 1 U

Part-No. 2 U

Part-No. 3 U

Part-No. 4 U

Part-No. 6 U

42 HP - - 21C342 - - 63 HP - 21C263 21C363 21C463 - 84 HP 21C184 21C284 21C384 21C484 21C684

1.2.3.1 Front Panel ScrewsDescription Part-No.

10 pcs.

Torx screws M2.5 x 11.3, size T8, with press-fit bush 63K480

Screw recessed M2.5 x 11.3, with press-fit bush 63-444

Screw cross recessed M2.5 x 12.7, with press-fit bush 63-480

1.2.3 EMC Flat Front Panels

• Aluminium 2.5 mm (conductive)• Closes the front or rear of the sub rack with very high shielding effectiveness• Contact between the flat front panel and the case is made via EMC gaskets

1 U - 3 U

4 U - 6 U

Contact angle

EMC gasket partial (side/front panel)

84 HP

63 HP

42 HP

22,7 127127127

32,85 127127

43 127

1.2.2.2 Spacer for EMC Front Panel Flat

• EMC-Level: Advanced• Scope of delivery: • 1 spacer incl. gasket • 2 Torx sheet metal screws 2.9 x 6.5; size T 10

Height Part-No.

3 U 81K023

4 U 81K024

7 U 81K027

Holes in some cases needed for mounting telescopic rails

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1.2.5 Perforated EMC Front Panel 84 HP

• Front anodised, rear conductive• Advanced EMC level• Width: 84 HP

• Scope of delivery: • Perforated flat front panel

• Front panel screws see below• On-off switch see below

Ø 6

Width Part-No. 2 U

Part-No. 3 U

Part-No. 4 U

Part-No. 6 U

84 HP 21D284 21D384 21D484 21D684


10 pcs.


Screw recessed M2.5 x 11.3, with press-fit bush 63-444

Screw cross recessed M2.5 x 12.7, with press-fit bush 63-480

2 U - 6 U

EMC gasket full height (side/front panel)

Contact anglewith conductive tape

1.2.4 Superior EMC Level

• Scope of delivery: • EMC flat front panel • Contact angle, incl. screws • EMC gasket for contact angle • EMC gasket for front extrusion/front panel

• Front panel screws, see below • Front panel width 42 HP = 4 screws • Front panel width 63 HP = 6 screws • Front panel width 84 HP = 8 screws

EMC gasket(front extrusion / front panel)

1.2.5 Perforated EMC Front Panel 84 HPHeight Air

PassageSwitch OpeningPart-No. without

1 U 39.65 mm 1.56" 4’100 mm2 21C184-012 U 84.1 mm 3.31" 12’300/11’700 mm2 21C284-01


10 pcs.


Screws recessed M2.5 x 11.3, with press-fit bush 63-444

Screws cross recessed M2.5 x 12.7, with press-fit bush 63-480

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1.3.1 Fan Front Panel 84 HP for Vertical VentilationDescription Height Air passage Part-No.

mm2 sq. inchWithout switch opening ~ 1 U 8664 13.42 21N084-01With switch opening ~ 1 U 8664 13.42 21N084-02Without switch opening 2 U 17328 26.85 21N284-01With switch opening 2 U 17328 26.85 21N284-02

1.3.1.1 Front Panel Screws• Set of 10 screws• With screw retainer• Fan front panel ~1 U = 4 screws; 2 U= 6 screws


Torx screws M2.5 x 11.3 , size T8, with plastic screw retainer 63K159Rounded head screws recessed M2.5 x 11.3, with plastic screw retainer 63-159

1.3.1.2 On-Off Switch• Black body, plastic• 2 pole• 250V, 16A• Quick-connect terminal 6.3 x 0.8 mm• Cut-out for 4426-00: 22 x 30.6 mm (0.87" x 1.20") Cut-out others: 12.3 x 27.2 mm (0.48 x 1.07")

Description Part-No.On-off switch, indicator light green 69-410-04On-off switch, without signal light 69-410-09

1.3 Fan Front Panels

1.3.1 Fan Front Panel 84 HP for Vertical Ventilation

• Fan front panels are flat, perforated and designed to ensure an optimum air flow rate• Available with or without switch cut-out (switch opening 1 U = 12.3 x 27.2 mm / 2 U = 22 x 30.6 mm)• Aluminium 2.5 mm, clear anodised (non-conductive)

• Scope of delivery: • 1 perforated fan front panel


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1.3.2 Fan Front Panel for Horizontal VentilationHeight Width Air passage Part-No.

mm2 sq. inch

3 U 8 HP 3195 4.95 21N308-01 12 HP 4793 7.42 21N312-01

1.3.2.1 Front Panel Screws• Set of 10 screws• With screw retainer• Fan front panel width up to 8 HP = 2 screws; ≥ 12 HP = 4 screws

DescriptionPart-No. 10 pcs.


1.3.2 Fan Front Panel for Horizontal Ventilation

• Aluminium 2.5 mm, clear anodised (non-conductive)


• Front panel screws see below

1.3.3 Fan Front Panels for Direct Fan MountingDescription Height Width Air passage Part-No.

10 pcs.mm2 sq. inchWithout switch opening 3 U 20 HP 4051 6.27 21N320-04

1.3.3.1 Front Panel Screws• Set of 10 screws• With screw retainer• Per front panel 4 screws are needed



1.3.3.2 Assembly Material for Fan MountingDescription Part-No.

Countersunk screw, recessed M4 x 10 5342-10Hexagonal nut M4, 0.8D 5620-51Countersunk self-tapping screw cross.recessed, 13 mm 5441-55

1.3.3 Fan Front Panels for Direct Fan Mounting



• Front panel screws see below• Assembly material for fan mounting has to be ordered separately

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1.4.1 Top/Bottom-Hinged Front PanelWidth Part-No.

3 UPart-No. 4 U

Part-No. 6 U

84 HP 25N384-19 25N484-19 25N684-19

Dimensions

Nominal Width Width B

HP mm inch mm inch

84 HP 426.72 16.80 426.5 16.79

Nominal Height Height H Height h

U mm inch mm inch

3 U 128.7 5.07 117 4.61

4 U 173.15 6.81 161.4 6.35

6 U 262.05 10.31 250.3 9.85

1.4 Hinged Front Panels

1.4.1 Top / Bottom-Hinged Front Panel

• Hinges are attached to the front extrusions of the sub rack or case• Aluminium 2.5 mm, clear anodised (non-conductive)

• Scope of delivery: • Front panel • Hinge extrusion • Assembly material M2.5, incl. hinges

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Use Elma’s front panel service for machining and screen printing of your panels!

1.4.2 EMC Top / Bottom-Hinged Front PanelEMC Level Part-No.

3 UPart-No. 6 U

Advanced 25C384-11 -

Superior - 25D684-11

1.4.2 EMC Top / Bottom-Hinged Front Panel

• Width: 84 HP • Offers optimum protection from electromagnetic interference• Aluminium 2.5 mm, front anodised, rear conductive

• Scope of delivery: • EMC front panel • Hinge extrusions • Assembly material M2.5, incl. hinges • EMC gaskets

1.4.3 Side-Hinged Front PanelWidth Part-No.

3 UPart-No. 6 U

84 HP 25N384-29 25N684-29

Other widhts and heights available on request

Dimensions

Nominal Width Width B Width b

HP mm inch mm inch mm inch

84 HP 426.72 16.80 426.5 16.79 414.3 16.31

Nominal Height Height H

U mm inch

3 U 128.7 5.06

6 U 262.05 10.31

1.4.3 Side-Hinged Front Panel


• Scope of delivery: • Front panel • Hinge extrusion • Assembly material M2.5, incl. hinges

1 1/2 HP 4 1/2 HP

b-9.5b

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1.4.4.1 Hinge Extrusions for Top/Bottom-Hinged Front Panels

Width A mm A inch L mm L inch Part-No.

42 HP 172.9 6.80 212.5 8.36 66-230-27

63 HP 279.5 11.00 319.1 12.56 66-230-28

84 HP 386.2 15.20 425.8 16.76 66-230-26

1.4.4.2 Assembly Material incl. Hinge Parts for Top/Bottom-Hinged Front Panels

Description Part-No.

Incl. screws, tapped strips, nuts in thread M2.5 81-124

1.4.4.3 Hinge Extrusions for Side-Hinged Front Panels

Height A mm A inch L mm L inch Part-No.

3 U 89.1 3.50 98.7 3.88 66-230-33

4 U 133.6 5.26 143.2 5.63 66-230-34

6 U 222.5 8.76 232.1 9.13 66-230-36

7 U 266.9 10.50 276.5 10.88 66-230-37

1.4.4.4 Assembly Material incl. Hinge Parts for Side-Hinged Front Panels


Incl. screws, tapped strips, nuts in thread M2.5 81-125

1.4.4.5 Panel Stay • Scope of delivery: • 2 pcs. panel stay • Assembly material


Set of panel stay complete 63-242

1.4.4 Accessories

• To build up customised hinged front panels0 2.9

6.4

21

11.530

Ø3.10 5.9

8.9

M3 4.5

4.8

A4.

8

11.2

514

.8

L

Length

19.8 A

515 15.2

19.8M3

21 4.5 7.

7

6.6

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C2: Front Panels for Plug-In Units

2.1 Plug-In Units acc. to IEC C | 2_3

2.1.1 Extruded Front Panel C | 2_3

2.1.2 Front Panel with Cutout for IEC Ejector Handle C | 2_5

2.2 EMC Plug-In Units acc. to IEC C | 2_6

2.2.1 EMC Filler Panel without Openings C | 2_6

2.2.2 EMC Front Panels for IEC Plug-In Units with Cutout

for Ejector Handle acc. to IEC C | 2_7

2.3 Plug-In Units acc. to IEEE C | 2_10

2.3.1 EMC Front Panels Aluminium with EMC Gasket acc. IEEE C | 2_10

2.3.2 Injector/Ejector Handles acc. to IEEE C | 2_12

2.3.3 Card Holder and Coding Pins acc. to IEEE C | 2_13

2.4 Plug-In Units acc. to VPX C | 2_14

2.5 Plug-In Units “Ergonomic” acc. to AdvancedTCA C | 2_15

2.5.1 EMC ATCA Front Panels “Ergonomic” C | 2_15

2.5.2 EMC Front Panel 8 U x 6 HP Aluminium C | 2_16

2.5.3 ATCA Ergonomic Handle C | 2_16

2.5.4 Microswitch for Injector/Ejector Handle C | 2_16

2.5.5 EMC-Gasket C | 2_16

2.5.6 Cutouts for ATCA Ergonomic Handle without Switching Nose C | 2_17

2.5.7 Cutouts for ATCA Ergonomic Handle with Switching Nose C | 2_17

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2.1.1 Extruded Front Panels, without OpeningsWidth B Part-No.

3 UPart-No. 6 Umm inch

3 HP 15.0 0.59 26N303 26N603

4 HP 20.1 0.79 26N304 26N604

5 HP 25.2 0.99 26N305 26N605

6 HP 30.3 1.19 26N306 26N606

7 HP 35.3 1.38 26N307 26N607

8 HP 40.4 1.59 26N308 26N608

10 HP 50.6 1.99 26N310 26N610

12 HP 60.7 2.38 26N312 26N612

14 HP 70.9 2.79 26N314 26N614

16 HP 81.1 3.19 26N316 26N616

21 HP 106.5 4.19 26N321 -

2.1.1.1 Front Panel Screws

• Set of 10 screws• With screw retainer• Front panel width up to 9 HP = 2 screws; ≥ 10 HP = 4 screws


Torx screws M2.5 x 11.3 , size T8, with plastic screw retainer 63K159

Rounded head screws recessed M2.5 x 11.3, with plastic screw retainer 63-159

2.1 Plug-In Units acc. to IEC

2.1.1 Extruded Front Panel

• Aluminium 2.5 mm, clear anodised (non-conductive)• PCB mounting lugs are formed on the rear face of the panel• No PCB fixing screws on the front face of the panel, leaving more space for silk

screening and mounting front panel components• Suitable for all sub racks and cases• Thickness of the mounting lugs (3.48 mm) allows PCBs to be mounted on either side

of the lugs• Drill marks at rear for handle-fixing holes

• Scope of delivery: • Extruded front panel, clear anodised


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2.1.1.2 Rigid-Mounted Handle with Identification Label

Width Scope of Delivery Part-No.

4 HP 10 pcs. 60-200-04

5 HP 10 pcs. 60-200-05

6 HP 10 pcs. 60-200-06 7 HP 10 pcs. 60-200-07 8 HP 10 pcs. 60-200-08 10 HP 10 pcs. 60-200-10 12 HP 10 pcs. 60-200-12 14 HP 1 pc. 60-200-14

• Other sizes (up to 84 HP) are available upon request

Assembly Material


Cross recessed rounded head screw 61-276

2.1.1.2 Rigid-Mounted Unit Handles with Identification Label

• Black, plastic UL94 V-0, label aluminium anodised

• Scope of delivery: • Rigid-mounted handle • Identification label

• Assembly material see below

2.1.1.3 Fluted Handles for Front Panels to IEC Front Panel Width Handle Length Part-No.

Width HP mm inch mm inch

3 HP 15.0 0.59 12.5 0.49 60-103 4 HP 20.1 0.79 17.6 0.69 60-104 5 HP 25.2 0.99 22.6 0.88 60-105 6 HP 30.3 1.19 27.7 1.09 60-106 7 HP 35.3 1.38 33.5 1.31 60-107 8 HP 40.4 1.59 37.9 1.49 60-108 10 HP 50.6 1.99 48.0 1.88 60-110 12 HP 60.8 2.39 58.2 2.29 60-112 14 HP 70.9 2.79 69.1 2.72 60-114 16 HP 81.1 3.19 78.5 3.09 60-116 21 HP 106.5 4.18 104.6 4.11 60-121 30 HP 152.2 5.99 149.6 5.88 60-130 40 HP 203.0 7.99 200.4 7.88 60-140 60 HP 304.6 11.99 302.0 11.88 60-160 84 HP 426.5 16.79 424.0 16.69 60-184

2.1.1.3 Fluted Handles

• Extruded aluminium handles, shaped to facilitate withdrawal of plug-in units• Two grooves in the front face will accept identification strips (0.5 x 9 mm)

• Scope of delivery: • Extruded handle, clear anodised • Assembly material

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2.1.2.2 Ejector Handle acc. to IECDescription Part-No.

Ejector handle black 81-233Ejector handle grey 81-234

Extraction process:

Rest position Extraction End position

2.1.2.2 Ergonomic Ejector Handles acc. to IEC

• Simple assembly of plug-in units• Allows trouble-free extraction of electronic units with multi-pole connectors• Main features in one part: card holder, ejector handle and centring pin• Reset spring for safe insertion• One version for top and bottom only• Handle is injection moulded, glass-reinforced plastic, UL94 V-0• Card holder is zinc die-cast, nickel plated• Reset spring is stainless steel

• Scope of delivery: • Ejector handle • Assembly material (cross recessed screws M2.5 for fixing of card holder/printed board/front panel)

• Front panel with special cutouts have to be ordered separately

2.1.2 Front Panel with Cutout for IEC Ejector HandleWidth B Part-No.

3 UPart-No. 6 Umm inch

4 HP 20.0 0.79 26N304-51 21N604-51 6 HP 30.2 1.19 21N606-51 8 HP 40.3 1.59 21N608-51

2.1.2.1 Front Panel Screws (for 3 U-Version only)• Set of 10 screws • With screw retainer• Front panel 3 U = 1 screw

Description Part-No.10 pcs.

Torx screws M2.5 x 11.3, size T8, with plastic screw retainer 63K159Rounded head screws recessed M2.5 x 11.3, with plastic screw retainer 63-159

2.5

2.6

6 HP = 30.088 HP= 40.24

20.2

9.9

6.03

235.

426

1.9

13.2

5

235.

4 6.

036.

03

2.5

2.6

19.9

= =

2.56.2

20.1

7.5

6.03

115.

3M2.5

= =

2.6

Label


1 sheet A4 of 220 labels 81-031

2.1.2 Front Panel with Cutout for IEC Ejector Handle

• Aluminium 2.5 mm, clear anodised (non-conductive)• PCB mounting lugs are formed on the rear face of the panel

(only 3 U-Version)• No PCB fixing screws on the front face of the panel, leaving more space for silk screening and

mounting front panel components• Suitable for all sub racks and cases• 3 U front panels prepared for one handle• 6 U front panels prepared for two handels

• Scope of delivery: • Front panel, clear anodised

• Front panel screws see 2.1.2.1 (for 3 U-Version only)• IEC ejector handles, see 2.1.2.2

19.6

22

.6

15.2

14.7

2.5

23.3

5

19.8

5

16.8

M2.5

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2.2.1 EMC Filler Panel without Openings

• High stability• Extruded aluminium• Pressed-in centring pin and bushes M2.5• Front side clear anodised, rear side conductive• Scope of delivery: • EMC front panel, incl. pressed-in centering pin and bushes M2.5• EMC-gasket see below• Front panel screw see below• Handles and card holders cannot be fitted with this type of front panel

Width Part-No. 3 U

Part-No. 6 U

4 HP 66-514-73 66-514-76

6 HP 66-516-73 66-516-76

8 HP 66-518-73 66-518-76

2.2.1.1 EMC Gasket (Stainless Steel)Height Part-No.

3 U 81-062-03

6 U 81-062-06

2.2.1.2 Front Panel Screws• Front panel width up to 8 HP = 2 screws


Torx screw, M2.5 x 11.3, size T8 5443-08

Rounded head screw, cross recessed M2.5 x 12.7 61-287

2.2 EMC Plug-In Units acc. to IEC

2.2.1 EMC Filler Panel without Openings

• Excellent EMC shielding• Made of aluminium extrusions• Rear side: conductive surface finish (clear passivated)• Used in the assembly of plug-in units• The EMC-gasket is integrated into the front panel profile to protect it from damage• A pressfit centering pin guarantees optimum positioning of the panel as well as the right pres-

sure between the contact strip and the next panel

Use Elma's front panel service for machining and screen printing of your panels!

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2.2.2 EMC Front Panels for IEC Plug-In Units with Cutout for Ejector Handle acc. to IEC

EMC Front Panels Aluminium with EMC Gasket• Excellent EMC shielding• Immune to snagging• EMC-gasket slid onto the extrusion

• Scope of delivery: • EMC front panel, incl. pressed-in bushes M2.5 (size ≥ 10 HP)

• EMC-gasket see 2.2.2.4• Handle has to be ordered separately, see 2.2.2.6• Front panel screw (size ≥10 HP), see 2.2.2.5

2.2.2.1 Front Anodised, Rear Conductive (2 cutouts)• With 2 cutouts (bottom + top)

Width Part-No. 3 U

Part-No. 6 U

Part-No. 9 U

4 HP 66-514-23 66-514-26 66-514-29

5 HP 66-515-23 66-515-26 -

6 HP 66-516-23 66-516-26 66-516-29

7 HP 66-517-23 66-517-26 -

8 HP 66-518-23 66-518-26 66-518-29

9 HP 66-519-23 66-519-26 -

10 HP 66-520-23 66-520-26 66-520-29

12 HP 66-522-23 66-522-26 -

14 HP 66-534-23 66-534-26 -

2.2.2.2 Front Anodised, Rear Conductive (1 cutout)• With 1 cutout (bottom)• Incl. pressed-in centring pin and bush M2.5 (top) • Incl. cutout for mounting of card holder 61-156 (top) with screw 5322-08 (see 2.2.2.7)

Width Part-No. 3 U

4 HP 66-514-43

5 HP 66-515-43

6 HP 66-516-43

8 HP 66-518-43

10 HP 66-520-43

12 HP 66-522-43

14 HP 66-534-43

Dimensions

Height L1 mm L1 inch L2 mm L2 inch L3 mm L3 inch

3 U 128.55 5.06 102.05 4.01 122.50 4.82

6 U 261.90 10.31 235.40 9.27 255.85 10.07

9 U 395.25 15.56 368.75 14.51 389.20 15.32

6,2

7,47 + (n-3) x 5,08

L 3

L 1

5/6/7/8 HP -0,3

4 HP -0,3

9/10/12/14 HP -0,3

L 2

M 2,5

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6,2

7,47 + (n-3) x 5,08

L 3

L 1

5/6/7/8 HP -0,3

4 HP -0,3

9/10/12/14 HP -0,3

L 2

M 2,5

2.2.2.4 EMC-Gasket (Stainless Steel)Unit Part-No.

3 UPart-No. 6 U

Part-No. 9 U

1 pc. 81-062-03 81-062-06 81-062-09

2.2.2.5 Front Panel Screw• For EMC front panels size ≥ 9 HP = 2 additional screws are needed


Cross recessed rounded head screws M2.5 x 12.7 61-287

Torx screws M2.5 x 11.3, size T8 5443-08

2.2.2.6 Ejector Handle acc. to IECDescription Part-No.

Ejector handle black 81-233

Ejector handle grey 81-234

Extraction process:

Rest position Extraction End position

2.2.2.6 Ergonomic Ejector Handles acc. to IEC


• Scope of delivery: • Ejector handle • Assembly material (cross recessed screws M2.5 for fixing of card holder/printed board/front panel)

• Front panel with special cutouts have to be ordered separately

19.6

22

.6

15.2

14.7

2.5

23.3

5

19.8

5

16.8

M2.5

Label



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2.2.2.7 Card Holder acc. to IEC Standard

• By using the zinc die-cast card holder, flat front panels and EMC front panels acc. to IEC can be connected to a PC card to form a plug-in unit

• The card can be mounted both in the standard position and offset 1 HP (5.08 mm)

• Scope of delivery: • Card holder


2.2.2.7 Card Holder without Swivel StopDescription Application D Part-No.

Card holder without swivel stopWithout injector / ejec-tor handle

M2.5 61-156

Assembly MaterialDescription Application Part-No. Cross recessed countersunk screw M2.5 x 8 For card holder 5322-08Torx countersunk screw M2.5 x 8, size T8 For card holder 5470-21Slotted pan head screw M2.5 x 6 For printed board 5571-06 Torx cylinder head screw M2.5 x 6, size T8 For printed board 5470-04

2.2.2.8 Card Holder/End Piece without ESD Pin

• Scope of delivery: • End piece card holder (zinc die-cast, nickel plated) • Assembly material (screws M2.5 for fixing of front panel/card holder/printed board)

Card Holder/End Piece without ESD PinDescription Part-No.

Top 81-018-01

Bottom 81-019-01

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2.3 Plug-In Units acc. to IEEE2.3.1 EMC Front Panels Aluminium with EMC Gasket acc. IEEE• Excellent EMC shielding• Immune to snagging• EMC-gasket slid onto the extrusion

• Scope of delivery: • EMC front panel, incl. press-in bushes M2.5 (size ≥ 10 HP)• EMC-gasket see 2.3.1.1• Handle has to be ordered separately, see 2.3.5• Front panel screw (size ≥10 HP), see 2.3.1.2

2.3.1.1 Front Anodised, Rear Conductive (2 cutouts)• With 2 cutouts (bottom + top)

Width Part-No. 3 U

Part-No. 6 U

4 HP 66-514-23 66-514-26 5 HP 66-515-23 66-515-26 6 HP 66-516-23 66-516-26 7 HP 66-517-23 66-517-26 8 HP 66-518-23 66-518-26 9 HP 66-519-23 66-519-26 10 HP 66-520-23 66-520-26 12 HP 66-522-23 66-522-26 14 HP 66-534-23 66-534-26

2.3.1.2 Front Anodised, Rear Conductive (1 cutout)• With 1 cutout (bottom)• Incl. pressed-in centring pin and bush M2.5 (top) • Incl. cutout for mounting of card holder 61-156 (top) with screw 5322-08

Width Part-No. 3 U

4 HP 66-514-43 5 HP 66-515-43 6 HP 66-516-43 8 HP 66-518-43 10 HP 66-520-43 12 HP 66-522-43 14 HP 66-534-43

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EMC-Gasket (Stainless Steel)Unit Part-No.

3 UPart-No. 6 U

1 pc. 81-062-03 81-062-06

Front Panel Screw• For EMC front panels size ≥ 9 HP = 2 additional screws are needed

Description Part-No. Cross recessed rounded head screws M2.5 x 12.7 61-287Torx screws M2.5 x 11.3, size T8 5443-08

DimensionsHeight L1 mm L1 inch L2 mm L2 inch L3 mm L3 inch3 U 128.55 5.06 102.05 4.01 122.50 4.826 U 261.90 10.31 235.40 9.27 255.85 10.07

6,2

7,47 + (n-3) x 5,08

L 3

L 1

5/6/7/8 HP -0,3

4 HP -0,3

9/10/12/14 HP -0,3

L 2

M 2,5

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2.3.2 Injector/Ejector Handles acc. to IEEE

Type Mounting ESD Pin Colour Part-No.

Ergonomic Bottom With ESD-pin Black 81-076

Ergonomic Top With ESD-pin Black 81-075

Ergonomic Bottom Without ESD-pin Black 81-076-01

Ergonomic Top Without ESD-pin Black 81-075-01

Ergonomic Hot Swap Bottom With ESD-pin Black 81-096

Ergonomic Hot Swap Top With ESD-pin Black 81-095

Ergonomic Hot Swap Bottom Without ESD-pin Black 81-096-01

Ergonomic Hot Swap Top Without ESD-pin Black 81-095-01

Ergonomic Hot Swap Offset Bottom With ESD-pin Black 81-185

Ergonomic Hot Swap Offset Top With ESD-pin Black 81-184

Classic Bottom With ESD-pin Black 81-261

Classic Top With ESD-pin Black 81-260

Classic Offset Bottom With ESD-pin Black 81-161

Classic Offset Top With ESD-pin Black 81-160

Classic Hot Swap Bottom With ESD-pin Black 81-256

Classic Hot Swap Top With ESD-pin Black 81-255

Classic Hot Swap Offset Bottom With ESD-pin Black 81-156

Classic Hot Swap Offset Top With ESD-pin Black 81-155

Telecom Hot Swap Bottom With ESD-pin Black 81-206

Telecom Hot Swap Top With ESD-pin Black 81-205

Telecom Hot Swap Bottom Without ESD-pin Black 81-206-01

Telecom Hot Swap Top Without ESD-pin Black 81-205-01

Telecom Hot Swap Offset Bottom With ESD-pin Black 81-189

Telecom Hot Swap Offset Top With ESD-pin Black 81-188

Telecom long Hot Swap Bottom With ESD-pin Black 81-215

Telecom long Hot Swap Top With ESD-pin Black 81-214

Telecom long Hot Swap Offset Bottom With ESD-pin Black 81-116

Telecom long Hot Swap Offset Top With ESD-pin Black 81-117

Microswitch 81-088-1 (10 pcs.)

For more information refer to chapter 3 "Handles".

Ergonomic

Classic Telecom long

Ergonomic Hot Swap Telecom

Microswitch

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2.3.3.1 Card Holder/End Piece with ESD PinDescription Part-No.

Top 81-018

Bottom 81-019

2.3.3 Card Holder and Coding Pins acc. to IEEE


2.3.3.2 Card Holder/End Piece without ESD PinDescription Part-No.

Top 81-018-01

Bottom 81-019-01

2.3.3.4 Coding Pins

• Acc. to IEC 60297-3-103• Plastic, UL94 V-0• Can be rotated in 4 positions


Grey 81-054-02

Dark red 81-054-06

Black 81-054-04

2.3.3.3 Middle Part

• Usable for all front panels• For positioning and fixing of 6 U and 9 U cards, card thickness 1.6 mm• Material: Plastic UL94 V-0

Description A Part-No. mm inch

Aluminium 2.5 mm 2.5 0.10 61-960

Assembly MaterialDescription Part-No. PT-countersunk, 2.5 x 6 5534-06

A

1.6

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2.4 Plug-In Units acc. to VPX2.4.1 EMC Front Panels Aluminium acc. VPX• Excellent EMC shielding• EMC gasket can be inserted on the profile• In accordance with VPX specifications• Aluminum extrusion, anodized front, side and rear: conductive• Front panels with 2 cut-outs (bottom + top); 66-515-43-VPX only 1 cut-out (bot-

tom)

• Scope of delivery: • 1 EMC front panel, aluminum • 66-515-43-VPX additionally 1 card holder and assembly material • EMC gasket and injector handles must be ordered separately • For more injector handles, see Elmaset, Chapter C_3

Description Part-No. 3 U

Part-No. 3 U, 1 cut-out

Part-No.6 U

VPX profile front panel, 5 HP 66-515-23-VPX 66-515-43-VPX 66-515-26-VPX

EMC gasket (stainless steel) 81-062-03 81-062-03 81-062-06

Ergonomic injector handle bottom 81-096 81-096 81-096

Ergonomic injector handle top 81-095 - 81-095

Telecom injector handle bottom 81-206 81-206 81-206

Telecom injector handle top 81-205 - 81-205

10 pcs. Microswitch for injector handle 81-088-1 81-088-1 81-088-1

Contact us for the mechanical processing and imprinting of your VPX front panels.

Use Elma’s front panel center for the processing, coloring, digital and anodized digital aluminium printing and installation of your operating unit.

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2.5.1 EMC Front Panel 8 U x 6 HP Aluminium for Overlays• Extruded aluminium• Clear passivated• Scope of delivery: • EMC front panel


EMC front panel with pinhole for microswitch activation 66-535-38

AdvancedTCA

• AdvancedTCA, the PICMG 3.0 family, is a new series of PICMG specifications, targeted to requirements for the next generation of carrier grade communications equipment. This series of specifications incorporates the latest trends in high speed interconnect tech-nologies, next generation processors and improved reliablility, manageability and serviceability.

• AdvancedTCA has several key features including Gigabit/Terabit per second bandwidth across each shelf, 150 - 200 W per board and 3 kilowatts per chasis power. It accomodates larger (8 U x 280 mm) boards and a 1.2 mm pitch which allows larger/taller components and more space on each board. Over 100 companies participated in developing the ATCA specification

2.5 Plug-In Units “Ergonomic” acc. to AdvancedTCA

2.5.1 EMC ATCA Front Panels “Ergonomic”

• 8 U x 6 HP• Conform to the PICMC 3.0 specification• For boards with thicknesses of 1.6 mm to 2.4 mm• Made for the ATCA Ergonomic handle family

ATCA and the ATCA logo are trademarks of the PCI Industrial Computers Manufacturers Group

18,1

1,25

0,4

12

28,9626,3

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2.5.2 EMC Front Panel 8 U x 6 HP Aluminium• Extruded aluminium• Surfaces: visible part : Clear anodised rest: Clear passivated

• Scope of delivery: • EMC front panel


EMC front panel 66-536-28

EMC front panel with pinhole for microswitch activation 66-536-38

Visible Surface

17,7

1,25

11,6

28,96

2.5.2 EMC Front Panel 8 U x 6 HP Aluminium

2.5.3 ATCA Ergonomic Handle• Pre-assembled• Easy assembling onto front panel and PCB• Scope of delivery: • Handles pre assembled • Screws front panel assembly loose packed • Screws PCB mounting loose packed


Top handle 81-300-00

Bottom handle 81-301-00

Bottom handle with pin for microswitch activation 81-301-01

2.5.3 ATCA Ergonomic Handle

2.4.5 EMC-Gasket

• Polyurethan foam core• Conductive fabric (Cu + nickel plated)


EMC-gasket 2 x 7 mm, L = 300 mm 7820-95

EMC-gasket triangular. 2.3 x 10 mm, L = 300 mm 7821-300


2.4.4 Microswitch for Injector/Ejector Handle

• Technical data and function see 3.5.3.1


Microswitch with pre-assembled wire cable length (25 mm) 81-088-1

Assembly material for mounting of Microswitch onto front panel acc. to ATCA, 2 pcs. 5686-05 have to be ordered separately


2.5.5 EMC-Gasket

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303,4

320,1

48,4

13

1,6 (4x)

Detail 1

18

28,9

6

Detail 1

6,15

3,6

8,35

6,75

8,35

1,6

5

15,5

9,7

5 4,5

1,75

26,3

3,15

2,75 (2x)

R 1,5 (4x)

2.5.6 Cutouts for ATCA Ergonomic Handle without Switching Nose

• Microswitch 81-088 assembled to handle• Microswitch activation through interlock (sliding button) on handle

303,41

320,1

Detail 1

Detail 1

28,9

6

6,15

3,6

8,35

6,75

8,35

1,6

15,5

9,7

5 4,5

1,75

26,3

2,75 (2x)

R 1,5 (4x)

2.5.7 Cutouts for ATCA Ergonomic Handle with Switching Nose

• Microswitch 81-088 assembled to front panel• Microswitch activation through switching pin on lever handle

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2.6.1 Front Panel 8 U x 6 HP with Handles acc. to ATCA• Scope of delivery: • Galvanised steel front panel incl. captive screws M3 • EMC gasket • Handle set


Steel front panel with handle 12T100

2.6 Plug-In Units “Classic” acc. to AdvancedTCA

2.6.1 Plug-In Units “Classic”

• 8 U x 6 HP with handles• Conform to the PICMC 3.0 specification• For boards with thicknesses of 1.6 mm to 2.4 mm


2.6.2.1 Filler Panel 8 U x 6 HP acc. to ATCA• Scope of delivery: • Steel filler panel, incl. captive screws M3 • EMC gasket


Filler panel steel, incl. captive screws M3 12T102

2.6.2.2 Filler Panels with Baffle• Scope of delivery: • Steel filler panel, incl. captive screws M3 • EMC gasket • Incl. Baffles


Filler front panel with baffles 8 U x 6 HP x 270 mm 12T120

Filler RTM panel with baffles 8 U x 6 HP x 72.5 mm 12T121

2.6.2 Filler Panel

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2.6.4.1 Captive Screw M3


Screw M3 captive 12T133

2.6.4.2 Latch Spring Clip


Latch spring 12T132

2.6.4 Captive Screw M3 and Latch Spring Clip

2.6.3 Handle Set acc. to ATCA

• Scope of delivery: • 2 steel handles • 2 shoulder screws M2.5, Torx size T10 • 4 + 4 washers • 2 latch spring clips


2 handles 12T130

2.6.3 Handle Set acc. to ATCA


Technical data and function see 3.5.3.1




2.6.5 EMC-Gasket

2.6.5 EMC-Gasket

• Polyurethan foam core• Conductive fabric (cu+Niplated)


EMC-gasket, L = 300 mm 7820-95



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AdvancedTCA (ATCA) stands for Advanced Telecom Computer Architecture.ATCA is the first open industry specification for carrier grade equipment incorporating high speed switched fabric technology. ATCA sys-tems are capable of switching and processing 2.5 terabits per second in a single shelf.

What Size are the Boards?

After lengthy deliberations, sophisticated thermal simulations, and a lot of customer feedback, PICMG 3 boards are 8 U (322.25 mm) high and 280 mm deep. This size was carefully arrived at after considering cooling, front panel space, backplane size, and rear panel I/O requirements. Boards are spaced at a 1.2" (6 HP) pitch. The wider pitch accommodates taller components like next generation CPU’s with integral heat sinks, off-the-shelf memory modules, and high power DC-DC converters. The wider pitch also improves cooling as more air volume can be circulated over a card.

Elma’s ATCA Products and Services

Capabilities Systems Backplanes Accessories• Simulation• NEBS certification• Customisation• 3D solid modeling• Manufacturing• Integration

• 2 U, 3 U, 4 U, 5 U, 12 U & 13 U• Redundant 48VDC input (AC input options available)• Optimised via thermal simulation studies• IPM sentry shelf manage- ment options

• 2, 4, 5, 14 & 16 slots• Dual star, mesh or replicated mesh• Compliant to PICMG 3.0• Optimised via signal integrity studies

• Front panels• Handles• Shelf managers

Please find further information on www.elma.com

AdvancedMC

AdvancedMC (AMC) brings hot swap and ATCA like features to a new generation of mezzanine modules. While AMC was developed to be compatible with the ATCA architecture, AMC modules will be used in conjunction with other platform architectures. As its predecessors have shown, good mezzanine cards will be used wherever they can fit, which will encompass a very wide range of carrier form factors and applications.

AdvancedMC Products

To build up AMC Carriers and mezzanine modules mechanics in different versions are needed: Covers, Front Panels, Handles, EMC-Gaskets, Card-Guides, Filler Panels, Air Baffles and Micro Switches.Elma is still working on those products.


Customisation is the standard at Elma. With an extensive offering of modular products as a foundation, Elma is able to leverage existing solutions and proven design concepts to meet any custom application.

uTCA

MicroTCA defines a system architecture that uses AdvancedMC mezzanine cards plugged directly into a backplane architecture to pro-duce smaller form factor systems.


AdvancedTCA

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2.7 PMC Mezzanine Front Panels

Description Material Part-No.

Mezzanine front panel incl. EMC-gasketZinc die-cast, chrome-plated

21M171

Mezzanine front panel incl. EMC-gasketAluminium extrusion,clear anodised

21M271

Accessories

Description Material Part-No.

EMC-gasket (for zinc die-cast version) Berilium copper 21M571

EMC-gasket (for aluminium profile version)Elastomer mix with metal portion

21M570

Mezzanine filler panel Stainless steel 21M600

Screws cross recessed M2.5 x 6 mm Steel zinc plated blue 5325-06

Torx cylinder head screw M2.5 x 6, size T8 Stainless 5470-04

2.7 PMC Mezzanine Front Panels

• Acc. to IEEE 1386• Used on VME-, Future, CPCI- or MultibusII-Boards

when additional interfaces are needed• On a double euro board (6 U / 4 HP) maximum two

PCI mezzanine cards can be placed• Two designs are available: Zinc die-cast or aluminium extrusion• Mezzanine filler panel: To cover the unused Mezzanine cut outs.

The filler panels are simply clipped into the cut outs. • The EMC-gaskets can be inserted into the groove of the front panels

• Scope of delivery: • 1 Mezzanine front panel • 1 Gasket • 2 screws M2.5 x 6 mm

Mezzanine Filler Panel

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2.8 FMC Mezzanine Front Panels


1 FMC Mezzanine front panel incl. EMC-gasket 21M280-1

1 FMC Mezzanine front panel incl. EMC-gasket and 2 standoffs 10mm 21M280-2

2.8 FMC Mezzanine Front Panels

FPGA Mezzanine Card or FMC (Vita 57.1) describes a specification of I/O mezzanine modules in conjunction with FPGA or another device with configurable I/O capability. The low-profile design allows use on any industry standard slot card with form factors such as VME, VPX, CompactPCI, AdvancedTCA, MicroTCA, PCI, PXI, and many others. The compact size is very highly adaptable to many configuration requirements and complements existing mezzanine technologies such as PMC.

• Front panel in accordance with VITA 57.1 for FPGA Mezzanine Card (FMC)• Material: aluminum• The EMC gasket is inserted into the groove on the front panel

• Scope of delivery: • 1 Mezzanine FMC front panel, aluminum, anodized front, rest: conductive • 1 EMC gasket (elastomer) • 4 cylinder screws with cross recess M2.5 × 6 mm • 21M2080-2 additionally: 2 standoffs 10mm, 4 screws

56,55

52,05

4,5

1

12

(2,25

)

M2.5(2x) 12,7

61,05

58,45

2,51,75( 0,95 )

10

11,2

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C3: Handles

3.1 Fluted Handles C | 3_2

3.2 Rigid-Mounted Unit Handles C | 3_3

3.3 Ejector Handles acc. to IEC C | 3_4

3.4 Injector/Ejector Handles acc. to IEEE C | 3_6

3.4.1 Ergonomic IEEE Standard Injector/Ejector Handle C | 3_6

3.4.2 Ergonomic IEEE Hot-Swap Injector/Ejector Handle C | 3_7

3.4.3 Classic IEEE Standard and Hot-Swap Injector/Ejector Handle C | 3_8

3.4.4 Telecom Hot-Swap Injector/Ejector Handle C | 3_9

3.4.5 Telecom Long Hot-Swap Injector/Ejector Handle C | 3_10

3.4.6 Cutouts and Function C | 3_11

3.4.7 Microswitch Technical Data and Function C | 3_12

3.4.8 Card Holder and Coding Pins acc. to IEEE C | 3_14

3.5 Injector/Ejector Handles acc. to AdvancedTCA C | 3_15

3.5.1 ATCA Ergonomic Injector / Ejector Handle C | 3_15

3.5.2 ATCA Classic Handle C | 3_16

3.5.3 Microswitch Technical Data and Function C | 3_16

3.5.4 Fixing material C | 3_18

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C3: Handles

3.1 Fluted Handles

• Extruded aluminium handles, shaped to facilitate withdrawal of plug-in units• Two grooves in the front face will accept identification strips (0.5 x 9 mm)


3.1 Fluted Handles for Front Panels to IEC

Front Panel Width Handle Length Part-No.

Width HP mm inch mm inch

3 HP 15.0 0.59 12.5 0.49 60-103

4 HP 20.1 0.79 17.6 0.69 60-104

5 HP 25.2 0.99 22.6 0.88 60-105

6 HP 30.3 1.19 27.7 1.09 60-106

7 HP 35.3 1.38 33.5 1.31 60-107

8 HP 40.4 1.59 37.9 1.49 60-108

10 HP 50.6 1.99 48.0 1.88 60-110

12 HP 60.8 2.39 58.2 2.29 60-112

14 HP 70.9 2.79 69.1 2.72 60-114

16 HP 81.1 3.19 78.5 3.09 60-116

21 HP 106.5 4.18 104.6 4.11 60-121

30 HP 152.2 5.99 149.6 5.88 60-130

40 HP 203.0 7.99 200.4 7.88 60-140

60 HP 304.6 11.99 302.0 11.88 60-160

84 HP 426.5 16.79 424.0 16.69 60-184

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C3: Handles

3.2 Rigid-Mounted Unit Handles

• Shape/finish and mounting position which correspond to those of the injector/ejector handles

• 4 HP to 12 HP injection-moulded in black glass reinforced Nylon (UL94 V-0)• 14 HP to 84 HP are extruded in black Noryl (UL94 V-0)• Aluminium identification labels are inserted into a slot in the handle• Handles are fixed to the front panels using self-tapping,

self-centering screws• Handles for 4 HP have positioning nipples, allowing them to be fixed

with one screw, without turning• Width greater than 4 HP, at least two screws must be used for fixing• Grooves on the handle always point towards the middle of the unit

• Scope of delivery: • Rigid-mounted handle • Identification label


3.2 Rigid-Mounted Handle with Identification Label

Width Scope of Delivery Part-No.

4 HP 10 pcs. 60-200-04

5 HP 10 pcs. 60-200-05

6 HP 10 pcs. 60-200-06

7 HP 10 pcs. 60-200-07

8 HP 10 pcs. 60-200-08

10 HP 10 pcs. 60-200-10

12 HP 10 pcs. 60-200-12

14 HP 1 pc. 60-200-14

• Other sizes (up to 84 HP) are available upon request

Assembly Material


Cross recessed rounded head screw 61-276

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C3: Handles

3.3 Ejector Handle acc. to IECDescription Part-No.

Ejector handle black 81-233

Ejector handle grey 81-234

Extraction process:

Restposition Extraction Endposition

3.3 Ejector Handles acc. to IEC


• Scope of delivery: • Ejector handle • Assembly material (cross recessed screws M2.5 for fixing of card holder/printed board/front panel)• Front panel with special cutouts have to be ordered separately

19.6

22

.6

15.2

14.7

2.5

23.3

5

19.8

5

16.8

M2.5

Label



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C3: Handles

Simplify Your OperationsStraightforward and shorter, error free assembly

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Elma's New IEC Ergonomic Handle

Shorter assembly time of plug-in units Fewer individual parts Ejector function with optimised pressure point Reset spring for defined rest postion All functions integrated in only 3 parts Use of simple standard front panels

www.elma.com


C3: Handles

Simplify Your OperationsStraightforward and shorter, error free assembly

Injector/Ejector Handle Top with ESD PinDescription Part-No.

Black 81-075

3.4 Injector/Ejector Handles acc. to IEEE

3.4.1 Ergonomic IEEE Standard Injector/Ejector Handle

• Without latching (standard)

• Scope of delivery: • Handle black (plastic, UL94 V-0) • Card holder (zinc die-cast, galvanised) • Reset spring (stainless steel) • Assembly material (screws M2.5 for fixing of card holder/printed board/front panel)

• Grey handles available on request

Injector/Ejector Handle Top without ESD PinDescription Part-No.

Black 81-075-01

Injector/Ejector Handle Bottom with ESD PinDescription Part-No.

Black 81-076

Injector/Ejector Handle Bottom without ESD PinDescription Part-No.

Black 81-076-01

Label 18.5 x 10 mm

1 sheet A4 with 280 labels 81-030

Frontpanel

Print

2,5

~36

19,8

22,8

13,2

5

Label position

Ergonomic

Classic Telecom long

Ergonomic Hot Swap Telecom

Microswitch

www.elma.com


C3: Handles

Top Handle with ESD PinDescription Part-No.

Black 81-095

Black offset 81-184

Optional screws for fixing front panels: M2.5,: 61-295

3.4.2 Ergonomic IEEE Hot-Swap Injector/Ejector Handle

• With latching (hot-swap)

• Scope of delivery: • Handle black, button red (plastic, UL94 V-0) • Card holder (zinc die-cast, galvanised) • Reset spring (stainless steel) • Assembly material (screws M2.5 for fixing of card holder/printed board)

• Grey handles available on request• Offset version: • Offset by 2.54 mm (1/2 HP) to the right • Thus giving more space on the solder side of the PCB

Top Handle without ESD pinDescription Part-No.

Black 81-095-01


Bottom Handle with ESD PinDescription Part-No.

Black 81-096

Black offset 81-185


Bottom Handle without ESD PinDescription Part-No.

Black 81-096-01


Microswitch for Injector/Ejector Handle• Technical data and function see 3.4.7



Label 18.5 x 10 mm

1 sheet A4 with 280 labels 81-030

Frontpanel

Print

2,5

~36

19,8

22,8

13,2

5

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C3: Handles


Black 81-260

Black offset 81-160


3.4.3 Classic IEEE Standard and Hot-Swap Injector/Ejector Handle

• Without latching (standard)

• Scope of delivery: • Handle black, without button (plastic, UL94 V-0) • Card holder (zinc die-cast, galvanized) • Reset spring (stainless steel) • Assembly material (screws M2.5 for fixing of card holder/printed board)

• Offset version: • Offset by 2.54 mm (1/2 HP) to the right • Thus giving more space on the solder side of the PCB


Black 81-261

Black offset 81-161



Black 81-255

Black offset 81-155

Optional screws for fixing front panels: M2.5, : 61-295


• Scope of delivery: • Handle black, button light grey (plastic, UL94 V-0) • Card holder (zinc die-cast, galvanized) • Assembly material (screws M2.5 for fixing of card holder/printed board)

• Offset version: • Offset by 2.54 mm (1/2 HP) to the right • Thus giving more space on the solder side of the PCB


Black 81-256

Black offset 81-156




Microswitch with pre-assembled wire cable length (25 mm)

81-088-1

FrontpanelPrint

2,5

~35

19,8

13,2

5 23,4

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C3: Handles


Black 81-205

Black offset 81-188


Frontpanel Print 13,95

2,5 19,8

12,3

8 26

,38

13,2

5

Top Handle without ESD PinDescription Part-No.

Black 81-205-01



Black 81-206

Black offset 81-189


Bottom Handle without ESD PinDescription Part-No.

Black 81-206-01





3.4.4 Telecom Hot-Swap Injector/Ejector Handle


• Scope of delivery: • Handle black, button red (plastic, UL94 HB) • Card holder (zinc die-cast, galvanized) • Assembly material (screws M2.5 for fixing of card holder/printed board)


www.elma.com


C3: Handles


Black 81-214

Black offset 81-117


Bottom Handle with ESD pinDescription Part-No.

Black 81-215

Black offset 81-116





3.4.5 Telecom Long Hot-Swap Injector/Ejector Handle


• Scope of delivery: • Handle black, button red (plastic, UL94 HB) • Card holder (zinc die-cast, galvanized) • Assembly material (screws M2.5 for fixing of card holder/printed board)


PrintFrontpanel

13,95

2,5

39,3

8

26,3

8

19,8

13,2

5 36,8

8 52,4

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C3: Handles

3.4.6 Cutouts and Function

Injector/Ejector HandleWithout Locking Feature (Function)

Injector/Ejector HandleWith Locking Feature (Function)

6,2

7,47 + (n-3) x 5,08L

3L

15/6/7/8 HP -0,3

4 HP -0,3

9/10/12/14 HP -0,3

L 2

M 2,5

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C3: Handles

Technical data

Life circuit: 30 V DC, 5 - 50 mA 30’000 cycles 60 V DC, 5 mA 30’000 cycles 60 V DC, 500 mA 15’000 cyclesTemperature: -25°C to +70°CHumidity: RH 85% max.Vibration: 10 Hz to 55 Hz, 18 gShock: 30 g, 11 msec

Note: Microswitch orientation

Microswitch for Injector/Ejector Handle

DescriptionPart-No.

10 pcs.


Injector/Ejector Offset HandleWith Locking Feature (Function)

Dimensions

Height L1 mm L1 inch L2 mm L2 inch L3 mm L3 inch L4 mm L4 inch L5 mm L5 inch

3 U 128.55 5.06 102.05 4.01 122.50 4.82 88.90 3.50 81.30 3.20

6 U 261.90 10.31 235.40 9.27 255.85 10.07 222.25 8.75 214.65 8.45

9 U 395.25 15.56 368.75 14.51 389.20 15.32 355.60 14.00 348.00 13.70

InjectionAs soon as the handle reaches its end position (plug-in unit fully seated) it is automatically locked (microswitch actuates).

Ejection1. Unlock to release handle (microswitch actuates)2. Eject

EMC spring

3.4.7 Microswitch Technical Data and Function

Switch function:• Switch open: Connection between Pin 1 and Pin 3• Switch closed: Connection between Pin 1 and Pin 2

6.61

Mounting sequence:1. Push microswitch onto the handle2. Insert the front panel into the handle3. Screw-on

Molex PlugPart-No. 51021-0300

Mates with: 51047-0300(Molex P/N) 53048-0310

53047-0310 53261-0390 53398-0390

Pin 1

Pin 3

Pin 2Pin 1

Pin 3

Pin 2

~25

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C3: Handles

Hot-Swap Safely at the Touch of a Button

Modern backplanes are equipped with high pin density connectors. In order to manage the occurring high connecting forces, up to 500 N (100lbs.) for a 6U plug-in unit, a new insertion/extraction handle was designed and standardized in IEEE 1101.10.

The standards for CompactPCI Hot Swap and VME64x show new features added to the IEEE handle. To meet these different demands, Elma has developed two handles.

To confirm with IEEE 1101.10 and CompactPCI without Hot Swap or other applications where high insertion/extraction forces have to be managed, Elma developed a handle with an optimised ratio of leverage that impairs minimum vertical forces to the rack. Thus preventing the front extrusions from buckling which can cause malfunction of the handle. In addition the Elma handle has a positioning pin. This pin, anchored in the tapped strip, precisely aligns each board within its slot, eliminating lateral forces to adjacent boards (this guarantees the functionality of the EMC gaskets and reinforces the front extrusions). A matter of course are the coding (up to 4096 possibilities) and the ESD pin for electrostatic discharge of the front panel (via an ESD clip in the card guide) as defined in the IEEE standard.

The CompactPCI Hot Swap specification asks for a switch incorporated in the handle assembly. And the VME64x specifications requires a handle with a build in locking feature. Elma has added these features to the above mentioned handle. Thus offering the user two almost identical handles for different requirements. Unique and user friendly is the locking feature: To remove the plug-in unit first the handle has to be unlocked by pushing down the red button on the handle. The red button also acti-vates at the same time the switch (open). The red button remains depressed. Now the plug-in unit can be removed by pushing the handle outwards. If the red button was pushed in error, push the handle inwards. When the plug-in unit is fully seated, the red button jumps up automatically thus locking the handle and activating the switch (closed).

To separate the two operations (unlocking and extraction) means security and guarantees that the handle meets completely the Hot Swap specification. According to the specification the switch has to change the state as the handle is unlocked but before any movement of the board begins. On insertion the switch should change state after the board is fully seated (physical connection is done). This locking happens automatically with the Elma handle. Only when the plug-in unit is fully and correctly inserted, will the handle be locked and the switch actuated (closed).

The Hot Swap specification highly recommends a protective cover for Hot Swap boards. The cover from Elma can be mounted with-out screws. It is inserted between printed board and front panel. Then the double-sided adhesive tape is pressed on the printed board through the pins of the connector. No time or money is wasted fitting screws and in addition the cover can be fixed on all 6 U-, 160 mm and 80 mm boards even on those where holes for a protective cover are missing.

Handle in closed (locked) position

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C3: Handles

27 19,8

22,4

3.4.8.1 Card Holder/End Piece with ESD PinDescription Part-No.

Top 81-018

Bottom 81-019

3.4.8 Card Holder and Coding Pins acc. to IEEE


3.4.8.2 Card Holder/End Piece without ESD PinDescription Part-No.

Top 81-018-01

Bottom 81-019-01

3.4.8.3 Coding Pins• Acc. to IEC 60297-3-103• Plastic, UL94 V-0• Can be rotated in 4 positions


Grey 81-054-02

Dark red 81-054-06

Black 81-054-04

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C3: Handles

3.5.1.1 Ergonomic Handle, Microswitch to be assembled on HandleDescription Part-No.

Front top, rear bottom 81-300-00

Front bottom, rear top 81-301-00

3.5 Injector/Ejector Handles acc. to AdvancedTCA

3.5.1 ATCA Ergonomic Injector / Ejector Handle

• Pre-assembled• Self-locking screws for front panel and board mounting (Tuflok)• Plastic parts black (UL94 V-0)• Base part including alignment pin (zinc die-cast, nickel plated)• Other versions available on request

• Scope of delivery: • Handle pre-assembled • Retaining scre mounting (loose packed) • Screw for board mounting (loose packed)

3.5.1.2 Ergonomic Handle, Microswitch to be assembled on Front Panel or Board• Switching pin on lever handle


Front bottom, rear top 81-301-01

24

1

50

18

6,11

16

20

17

6,09

5

1,7

29,17 76

,4


www.elma.com


C3: Handles

Technical data

Life circuit: 30 V DC, 5 - 50 mA 30’000 cycles 60 V DC, 5 mA 30’000 cycles 60 V DC, 500 mA 15’000 cyclesTemperature: -25°C to +70°CHumidity: RH 85% max.Vibration: 10 Hz to 55 Hz, 18 gShock: 30 g, 11 msec

3.5.3.1 Microswitch for Injector/Ejector HandleDescription Part-No.

10 pcs.


Molex PlugPart-No. 51021-0300

Mates with: 51047-0300(Molex P/N) 53048-0310

53047-0310 53261-0390 53398-0390

3.5.3 Microswitch Technical Data and Function

Switch function:• Switch open: Connection between Pin 1 and Pin 3• Switch closed: Connection between Pin 1 and Pin 2

3.5.2 ATCA Classic Handle

• Easy operation• Material: stainless steel• With latching (hot-swap)• For self installation

• Scope of delivery: • 2 steel handles • 2 shoulder screws M2.5, Torx size T10 • 4 + 4 washers • 2 latch spring clips • Assembly instruction


2 handles 12T130

Pin 1

Pin 3

Pin 2Pin 1

Pin 3

Pin 2

~25

3.5.2 ATCA Classic Handle

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C3: Handles

3.5.3.1.1 Mounting Microswitch to ATCA Ergonomic Handle:

• Possible without tools

1. Handle stays in the locked (closed) position

2. Check the microswitch orientation according the drawing below

3. Push microswitch onto the handle

3.5.3.1.2 Mounting Microswitch to Front Panel:

1. Press studs (Elma part number: 5686-05) into the panel

2. Check the microswitch orientation according the drawing below

3. Push microswitch onto the studs

1

2, 3

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C3: Handles

3.5.4.1 Rounded Head Screw M2.5 x 5 mm• For front panel mounting• Self securing (Tuflok)• Steel, nickel plated• Philips #1


Rounded head screw M2.5 x 5 mm 5306-11

3.5.4 Fixing material

3.5.4.2 Rounded Head Screw M3 x 12.7 mm• Captive screw for mounting handle to rack• Steel, nickel plated• Freedrive, Philips #2


Rounded head screw M3 x 12.7 mm 61-296

3.5.4.3 Speziel Screw M2.5 x 8.3 mm• Screw for mounting PCB to ATCA Ergonomic handle• Self securing (Tuflok)• Steel, gavanised, clear passivated• Philips #1


Rounded head screw M2.5 x 8.3 mm 5441-38

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C4: Cassettes and Modules

• Designed to accept single or double eurocards• Depths 160 mm (6.29”) or 220 mm (8.66”)• Aligned for connectors conforming to IEC 60603-2• External dimensions meet the requirements for attachment to sub racks as specified in IEC 60297• Plug-in units• PCB firmly attached to the side extrusions

4.1 Cassette A

• Accepts several PCBs on horizontal pitch of 1 HP (5.08 mm, 0.20")• IEC60603-2 connectors can be mounted internally at rear• Connectors can be interwired to form a functional plug-in unit• Suitable for use with all sub racks, adaptation kits for mounting eurocards and eurocard mounting sets• Several eurocards 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm (3.93" x 8.66") can be fitted• Several double eurocards 233.35 x 160 mm (9.18" x 6.29") or 233.35 x 220 mm (9.18" x 8.66") can be fitted• Possibility to mount 100 x 160 mm (3.93" x 6.29") PCBs recessed inside a 100 x 220 mm (3.93" x 8.66") cassette

with insertion from front or rear (see wiring example)• Edge connectors used for interwiring are attached to connector mounting angles at the rear of the cassette• Card guides are used to locate the cassette in the sub rack• Right and left side extrusions with grooves for sliding in a PCB• Installation of further PCB’s by assembly of card guides in the perforated bottom/top covers

• Scope of delivery: • Front panel • Side extrusions • Top/bottom covers • Mounting angle • Extension piece • Assembly material • Rear panel (6 U version only) • Side covers (6 U version only)

• Front panel screws, see 4.1.1• Handles, see 4.4.2

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4.1.1 Cassette A, for Several Eurocards

Depth Width 3 U 6 U

160 mm6.29"

14 HP 23A302 -

21 HP 23A312 -

28 HP 23A322 -

42 HP 23A332 -

220 mm8.66"

14 HP - 23A603

- - -

Front Panel Screws• Set of 10 screws, M2.5 x 11.3• With screw retainer• Per cassette A 4 screws are needed


Torx screws, size T8, with plastic screw retainer 63K159

Rounded head screws recessed, with plastic screw retainer 63-159

For more front panel screws refer to chapter E

Mounting Possibilities

Dimensions Cassette A

Width A mm A inch

14 HP 64.60 2.54

21 HP 100.16 3.94

28 HP 135.72 5.34

42 HP 206.84 8.14

Card Depth 160/220 mm Card Depth 160 mm Recessed Card Depth 160 mm Rear Insertion*

* When 160 mm cards are inserted from the rear of a 220 mm cassette, a rear panel is required (see 4.1.5)

4.1.1 Cassette A, for Several Eurocards

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Card Depth 160 mm Rear Insertion*

4.1.2 Card Guides

• For mounting PCBs in cassettes• Assembly in the perforated bottom/top covers• Light grey UL94 V-0

Description Card Depth Part-No. 1 Pair

Card guides in cassettes 160/220 mm (6.29"/8.66") 61-034

4.1.3 Rear Panel

• For mounting from rear for 160 mm (6.29") cards in cassettes 220 mm (8.66")

Connector Body Style, acc. IEC60603-2

Height 14 HP 21 HP 28 HP

B, C, D for 3 U - 23-386-1 23-387-1

E, F, H for 3 U 23-385-2 23-386-2 -

Please note: For front panels, handles and front panel screws must be ordered separately. Card guides for use inside cassettes, card guides to locate cassettes, edge connector mounting pieces and special screws for mounting connectors need to be ordered separately.

7

136

144

116

4.1.2 Card Guides

4.1.3 Rear Panel

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4.2 Module B

• Accepts one PCB and various non-standard and bulky components which can be mounted using the grooves formed in the side extrusions

• By interwiring the components, the module can be used as functional plug-in unit• Suitable for use with all sub racks, adaptation kits for mounting eurocards and euro-

card mounting sets• Accepts a eurocard 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm (3.93" x 8.66")

and double eurocards 233.35 x 160 mm (9.18" x 6.29") or 233.35 x 220 mm (9.18" x 8.66") fastened to the side extrusions and leaving room for non-standard and bulky components

• Card guides are used to locate the module in the sub rack

• Scope of delivery: • Front panel • Side extrusions • Top/bottom covers • Rear panel • Assembly material • Side covers (6 U versions only)

• Front panel screws, see 4.2.1• Handles see 4.4.2

4.2.1 Module B, for One Eurocard and Bulky ComponentsDepth Width Connector Body Style

acc. IEC 60603-23 U 6 U

160 mm 6.29”

21 HPB, C, D 23B312-1 23B612-1

E, F, H 23B312-2 -

220 mm8.66"

14 HP E, F, H 23B303-2 23B603-2

21 HP E, F, H 23B313-2 23B613-2

Front Panel Screws• Set of 10 screws, M2.5 x 11.3• With screw retainer• Per module B 4 screws are needed


Torx screws, size T8, incl. plastic screw retainer 63K159

Rounded head screws recessed, incl. plastic screw retainer 63-159

For more front panel screws refer to chapter 7

Dimensions Module B

Width A mm A inch

14 HP 64.60 2.54

21 HP 100.16 3.94

28 HP 135.72 5.34

Please note: Handles for front panels, front panel screws and card guides to locate the module need to be ordered separately.

4.2.1 Module B, for One Eurocard and Bulky Components

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4.3 Module C

• These narrow modules can be used for the shielding and mechanical protection of single PCBs or as small functional plug-in units

• Suitable for use with all sub racks and eurocard mounting sets• The C-type module accepts one eurocard 100 x 160 mm (3.93" x 6.29") or 100 x 220 mm

(3.93" x 8.66") with edge connector to IEC60603-2, types B, C, D• The closed module provides good shielding and also mechanical protection for sensi-

tive components• Card guides are used to slide the module into the sub rack

• Scope of delivery: • Front panel • Side extrusion • Cover • Assembly material

• Front panel screws, see 4.3.1• Handles see 4.4.2

4.3.1 Module C, for One Eurocard and Bulky ComponentsDepth Width Cover 3 U

160 mm6.29"

7 HP solid 23C307-10

10 HPsolid 23C310-10

perforated 23C310-11

14 HPsolid 23C314-10


220 mm8.66"

7 HPsolid 23C307-30


Front Panel Screws• Set of 10 screws, M2.5 x 11.3• With screw retainer• Module C width 7 HP = 2 screws; ≥ 10 HP = 4 screws


Torx screws, size T8 63K159

Rounded head screws recessed 63-159

For more front panel screws refer to chapter E

Dimensions Module C

Width x mm x inch xx mm xx inch

7 HP 24.48 0.96 35.36 1.39

10 HP 39.72 1.56 50.60 1.99

14 HP 60.04 2.36 70.92 2.79

Please note: Handles for front panels, front panel screws and card guides to locate the module need to be ordered separately.

4.3.1 Module C, for One Eurocard and Bulky Components

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4.4 Accessories for Cassettes and Modules

4.4.1 Card Guides

4.4.1 Card Guides

• Used to locate the module in the sub rack• Black plastic UL94 V-0

Card Depth Part-No. mm inch

160 6.29 61-044

220 8.66 61-039

4.4.2 Fluted Handles• Extruded aluminium handles, shaped to

facilitate withdrawal of plug-in units• Two grooves in the front face will accept

identification strips (0.5 x 9 mm)


7 HP 10 HP 14 HP

23-060 23-061 23-062

53.5 50

34.8 29.65

0

29.65 34.8

53.5 50

0 2.

5

10.1

16

.5

4.4.3 Side Wall Extrusion• To build up customised solutions• For 3 U type 23 cassettes and modules

• Scope of delivery: • 1 side wall extrusion• Assembly material has to be ordered separately

Length mm

Length inch

Part-No. Clear Passivation

Part-No. Raw

165.7 6.52 66-106-20 —

225.7 8.87 66-106-21 —

1350.0 53.14 — 66-106-14

M3

37.45 33.95

18.75 13.6

0

02.

5

10.1

16.5

4.4.4 Depth Extrusion

• To build up customised solutions• For 6 U cassettes and modules type 23• Scope of delivery: • 1 depth extrusion• Assembly material has to be ordered separately

Length mm

Length inch

Part-No. Clear Passivation

Part-No. Raw

165.7 6.52 66-188-20 —

225.7 8.87 66-188-22 —

1350.0 53.14 — 66-188-14

69,1 15

11

6,39

14

ø3

4.4.2 Fluted Handles

4.4.3 Side Wall Extrusion

4.4.4 Depth Extrusion

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C4: Cassettes and Modules4.5 Line Drawings

4.5.1 3 U Cassettes and Modules

Cassette A and Module BWidth A mm A inch

14 HP 64.60 2.54

21 HP 100.16 3.94

28 HP 135.72 5.34

42 HP 206.84 8.14

Module CWidth x mm x inch xx mm xx inch

7 HP 24.48 0.96 35.36 1.39

10 HP 39.72 1.56 50.60 1.99

14 HP 60.04 2.36 70.92 2.79

t = card depth = 160/220 mm (6.29"/8.66")

t + 9,75

t + 8,5

t + 15,5

A - 8,5

n x 5,08

A + 6,32

10,16

A

5,08

5,1

128,7

100

107

A - 8,5

A + 6,32

10,16

A

5,1

128,7

100

107

Cassette A Module B Module C

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Width A mm A inch

14 HP 64.60 2.53

21 HP 100.16 3.94

28 HP 135.72 5.34

42 HP 206.84 8.14

t = Card Depth = 160/220 mm (6.29"/8.66")

4.5.2 6 U Cassettes and Modules

Height IEC60603-2 Connectors

B, C, D mm B, C, D inch E, F, H mm E, F, H inch

a3 U 89.5 3.52 89.5 3.52

6 U 89.5 3.52 89.5 3.52

b3 U 12.0 0.47 19.0 0.74

6 U 12.8 0.50 19.1 0.75

c3 U 9.65 0.38 7.80 0.30

6 U 9.55 0.37 7.75 0.30

4.5.3 Rear Panel

t + 15,5

t + 8,5

t + 9,75

5,08

A + 6,32

A

10,16

A-8,5

n x 5,08

5,1

262

240,6

5

233,3

5

b c

a a43,8

5a

23

b c

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4.5.4 Fixing Methods

The PCB can be fastened to the front or rear of the side extrusions

• Fixing screw only• Screw with threaded bush• Screw with retainer• Screw with press-fit bush (M2.5 only)

If threaded bushes are used, the fixing holes must be drilled out and tapped, M5 x 0.5.Elma will perform this task on request.No reworking is necessary when press-fit bushes are used.

Rear Fastening Front Fastening

Fixing of Front Panel Screws

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Application

Source: Elma Group

www.elma.com


C5: Drive Modules

MicroTCA 5U shelf

www.elma.com

Application: Telecommunications and enterprise

computer network equipment

Full redundancy provided by two MCHs

(MicroTCA Carrier Hubs), two cooling units and

two power modules for –48 V/–60 V

12 AMC Single modules, Compact-size and Full-size

All pluggable components are hot-swappable

and controlled via IPMI

www.elma.com


C6: Ventilation

6.1 Fan Module 84 HP

• The fan module is designed for vertical ventilation of a sub rack or desktop case. • Modules for depths of 160 mm and 220 mm have 3 fans.• These are arranged in an optimum configuration to ensure cooling of the printed

PCBs over the entire width of the rack.• Fan modules with 84 HP front panels (with on/off switch) are for mounting in

withdrawable units and desktop cases acc. to DIN 41494, part 5, being run in and out on card guides.

• An AMP socket is used fot the mains connection

6.1.1.1 Assembled, Ready for ConnectionHeight Fan Type Card Depth Part-No.

mm inch

1 U 69-430-20 160 6.29 27-110-02

6.1.1.2 Front Panel Screws• For mounting fan module in housing• Set of 10 screws• With screw retainer


Torx screws M2.5 x 11.3 , size T8, with plastic screw retainer 63K159

Rounded head screws recessed M2.5 x 11.3, with plastic screw retainer 63-159

6.1.1 Fan Module Vertical 84 HP

• 230V/50Hz (115 V on request)

• Scope of delivery: • 1 fan module 84 HP• Front panel screws see below

www.elma.com


C6: Ventilation

6.1.2 Line Drawing and Technical Information421.6

136.4

426.5 (84 HP)

42.15/84.25

32.5/66.1

1816

0/22

0

1 U

2 U

Power SupplyAMP connector, "M" series, 14 pole (pin) Standard in fan modules 84 HP

1 coding socket2 coding pinA-N -blueC-Na -blueK-PE -green / yellowP-L -brownR-La -brown

The fan module is inserted in the case or rack on card guides.The AMP connector on the inserted fan module makes contact with the socket mounted on the rear extrusion.

Connectorsupport panel

Connectorsupport panel

Fan module

Fan module

Screw M2.5 x 8

Screw M2.5 x 8

Tapped strip

Tapped strip

Connector support panel

101.6Internal extrusion

Internal extrusion

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C6: Ventilation

6.2 Accessories for Ventilation

6.2.1 Fan

6.2.1.1 Fan 12V DC• Brushless• Sealed ball bearings• Polarity and electronic locked rotor protection (autorestart)• Air exhaust in over struts (can be mounted directly on a perforated front panel)• Connector 2.8 x 0.5 (except fan with speed sensor)• Fan case and wheel plastic UL94 V-0• Operating temperature –20 °C to +70 °C• CE, UL, CSA, VDE standard• Life expectancy L10 = 70 000 hours at 40°C• Special configuration with speed sensor

VDC VoltagerangeVDC

Power con-sumption W**

Current consump-tion mA**

Rotational speed min-1

NoisedB (A)**

max. stat. pressure mm H20

Flow rate m3/h

Dimensions Part-No.

A B C

mm inch mm inch mm inch

12 6.0-13.8 6.80 570 2400 39 5.0 153 119.0 4.68 105.0 4.13 25.0 0.98 69-430-26

12 6.0-13.8 3.80 315 3200 41 4.8 93 92.0 3.62 82.5 3.24 25.0 0.98 69-430-32*

* with speed sensor** with free exhaust

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C6: Ventilation

4.3

BA

C

6.2.1.2 Fan 230V/115V AC• Split-pole motor• Sealed ball bearings• Impedance protection resp. integrated thermal switch• Connector 2.8 x 0.5• Air exhaust in over struts (can be mounted directly on a

perforated front panel)• Fan case: aluminium• Fan wheel: plastic UL94 V-0• Operating temperature –40°C to +70°C• CE, UL, CSA, VDE standard• Life expectancy L10 = 50 000 hours at 40°C

VAC Freq.Hz

Power con-sumption W**

Current consump-tion mA**

Rotational speed min-1

NoisedB (A)**

max. stat. pressure mm H20

Flow rate m3/h

Dimensions Part-No.A B Cmm inch mm inch mm inch

230 50/60 14.0/11.0 100/90 2300/2700 34/38 4.25/4.25 108/120 119.0 4.68 105.0 4.13 25.0 0.98 69-430-20

230 50/60 15.0/14.0 120/100 2600/2900 37/41 9.0/7.3 162/192 119.0 4.68 105.0 4.13 38.0 1.51 1925-79

** with free exhaust

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C6: Ventilation

6.6.3 Fan Speed ControlDescription Part-No.

Fan speed control (incl. wiring) 7731-02

6.2.4 Fan Speed Control

• Temperature regulator with acoustic alarm signal• Simple conversion to external optical signal• Range of regulation • Fan regulating range: min. speed up to 34 °C max. speed at 48°C • Alarm regulating range: adjustable between 45°C and 54°C• Voltage 12 V/DC, voltage range 10-14 VDC• Temperature regulator current consumption 50 mA• Max. current consumption 0,6 A• Operating temperature 0°C to 65°C• Storage temperature –20°C to +80°C

Male connector AMP MATE-N-LOCKNo. 1-480426-0 (Power Supply)

Temperature regulator

Alarm regulator

yello

w

bla

ck

yello

w

bla

ck

18

0

52

01 2 3 4

1 2 3 4

DC

Cut through J3 by usingexternal alarm device

Female Connector AMP MATE-N-LOCKNo. 1-480424-0 (fan)

Temperature regulator

701.6

20

~2

.5

10

Co

mp

on

ent

hei

gh

t

60.965

20

.32

5

5

35

25

.4

6

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C6: Ventilation

6.3.1.1 Fan Mounting Panels for Vertical VentilationCase Width No.

of Fans

Fan Size Mounting Panel Size

Part-No.

mm inch mm inch

42 - 84 HP 1 120 x 120 4.8 x 4.8 149 x 150 5.86 x 5.90 27-048

84 HP (card depth 160 mm) 3 120 x 120 4.8 x 4.8 148 x 430.8 5.82 x 16.96 27-043

Assembly MaterialDescription Part-No.

Cross recessed milled edge screw M3 x 10 5330-10

Cross recessed countersunk screw M4 x 10 5342-10

Earthing nut M4 61-095

6.3 General Accessories for Ventilation

6.3.1 Fan Mounting Panels

• The fan-mounting panel are designed for easy fitting of axial-flow fans for vertical and cross-flow ventilation of 160 mm deep cards in cases and modules.

• The panels are fixed to the horizontal extrusion using 6/4 screws (M3x10)• Aluminium 1.5 mm, raw

• Scope of delivery: • 1 fan mounting panel


Front panel

Screws M3 x 10

Countersunk screw M4 x 10

Earting nut M4

Fan mounting panel

150 / 210 / 270

Fan 120 x 120

1 U

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C6: Ventilation

6.3.1.2 Fan Mounting Panels for Cross-flow Ventilation (Horizonal Mounting Kits)Mounting Height

No. of Fans

Fan Size Mounting Panel Size

Part-No.

mm inch mm inch

3 U 1 90 x 90 3.6 x 3.6 105.5 x 149 4.15 x 5.86 27-049

4 U 1 120 x 120 4.8 x 4.8 150 x 149 5.90 x 5.86 27-048

Assembly MaterialDescription Part-No.

Cross recessed milled edge screw M3 x 10 5330-10

Cross recessed countersunk screw M4 x 10 5342-10

Earthing nut M4 61-095

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C6: Ventilation

6.3.2.1 Fan Front Panel 84 HP for Vertical VentilationDescription Height Air passage Part-No.

mm2 sq. inchWithout switch opening ~ 1 U 8664 13.42 21N084-01With switch opening ~ 1 U 8664 13.42 21N084-02Without switch opening 2 U 17328 26.85 21N284-01With switch opening 2 U 17328 26.85 21N284-02

Front Panel Screws

• Set of 10 screws• With screw retainer• Fan front panel ~1 U = 4 screws; 2 U= 6 screws



On-Off Switch• Black body, plastic• 2 pole• 250V, 16A• Quick-connect terminal 6.3 x 0.8 mm• Cut-out for 4426-00: 22 x 30.6 mm (0.87" x 1.20") Cut-out others: 12.3 x 27.2 mm (0.48 x 1.07")

Description Part-No.On-off switch, indicator light green 69-410-04On-off switch, without signal light 69-410-09

6.3.2 Fan Front Panels

6.3.2.1 Fan Front Panel 84 HP for Vertical Ventilation

• Fan front panels are flat, perforated and designed to ensure an optimum air flow rate• Available with or without switch cut-out (switch opening 1 U = 12.3 x 27.2 mm / 2 U = 22 x 30.6 mm)• Aluminium 2.5 mm, clear anodised (non-conductive)



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C6: Ventilation

6.3.2.2 Fan Front Panel for Horizontal VentilationHeight Width Air passage Part-No.

mm2 sq. inch

3 U 8 HP 3195 4.95 21N308-01 12 HP 4793 7.42 21N312-01

Front Panel Screws

• Set of 10 screws• With screw retainer• Fan front panel width up to 8 HP = 2 screws; ≥ 12 HP = 4 screws



6.3.2.2 Fan Front Panel for Horizontal Ventilation




6.3.2.3 Fan Front Panels for Direct Fan MountingDescription Height Width Air passage Part-No.

10 pcs.mm2 sq. inchWithout switch opening 3 U 20 HP 4051 6.27 21N320-04

Front Panel Screws

• Set of 10 screws• With screw retainer• Per front panel 4 screws are needed

DescriptionPart-No. 10 pcs.


Assembly Material for Fan MountingDescription Part-No.

Countersunk screw, recessed M4 x 10 5342-10Hexagonal nut M4, 0.8D 5620-51Countersunk self-tapping screw cross.recessed, 13 mm 5441-55

6.3.2.3 Fan Front Panels for Direct Fan Mounting



• Front panel screws see below• Assembly material for fan mounting see below

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6: Ventilation

6.3.3 Air Baffle Cover• Scope of delivery: • 1 air baffle cover• Assembly material see below

Description Card Depth Part-No.

mm inch

Air baffle cover 160 6.29 27-290

Air baffle cover 220 8.66 27-291

6.3.3.1 Assembly MaterialDescription Part-No.

Torx cylinder head earthing screw M3 x 6, size T10 5443-04

Cross recessed milled edge earthing screw M3 x 6 61-283

6.3.3 Air Baffle Cover

• When 84 HP fan modules are used, an air baffle cover can be fitted to regulate the cooling air flow and ensure maximum dissipation of the heat generated by the electronic devices.

• The air baffle cover is fixed to the internal extrusions by means of 4 screws.• The air supplied to the printed PCBs (160 and 220 mm deep) above the baffle plate is regulated by ope-

ning or closing the vanes. • To optimise the cooling air flow, a cover panel can be fitted to the back of the fan assembly. This will pre-

vent internal air circulation.

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C5: Drive Modules

MicroTCA 5U shelf

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Application: Telecommunications and enterprise

computer network equipment

Full redundancy provided by two MCHs

(MicroTCA Carrier Hubs), two cooling units and

two power modules for –48 V/–60 V

12 AMC Single modules, Compact-size and Full-size

All pluggable components are hot-swappable

and controlled via IPMI

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catalog front panels handles

Documents