Case%study%

TOYOTA%KIRLOSKAR%MOTORS%PVT%LTD%!

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!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!Customer%Profile%!

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Company%Toyota!Kirloskar!Motors!Pvt!ltd!

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%Location%!Bangalore!

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Industry%Automobile!Manufacturing!

%Products%•!MC3190G!Mobile!Computers!

•!AP6521!Access!Points!

•!AP6532!Access!Points!

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Partner%Intercode!solutions!Pvt!Ltd,bangalore!

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CASE STUDY

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Version%1.0:%29/10/2014!!Presented%by:!Govindaraju!!

COMPANY%PROFILE%%Toyota!Kirloskar!Motor!Pvt!Ltd!is!a!subsidiary!of!Toyota!Motor!Corporation!of!Japan!with!Kirloskar!Group!

for!the!manufacture!and!sales!of!Toyota!cars!in!India!

Founded!! 6!October!1997!

Headquarters!!Bangalore,!Karnataka!

Products!! Automobiles!

Employees!! 4,975!

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OBJECTIVE%!

! To!improve!productivity!through!effective!manpower!management!

! To!prepare!for!high!volume!operations!

! Parts!operations!to!connect!to!the!global!Toyota!parts!supply!system!for!smoother!distribution.!

! Will!enable!the!company!to!stock!more!parts!items!and!reduce!the!delivery!times!for!parts!sent!to!

Toyota!service!outlets!and!parts!dealers!nationwide.!

! To!improve!quality!of!operations!through!job!standardization!

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CHALLENGES%!

! Knowledge!Level!of!Service!parts!Team!on!!Bar!coding!operation!&!!Combination!of!wireless!local!

area!network!(WLAN)!enabled!hand\held!computers!

! !Minimize!cost!!

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! !Team!member!training!on!automated!operation!

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THE%SOLUTION%:%%%Combination!of!wireless!local!area!network!(WLAN)!enabled!hand\held!computers,!and!bar!code!

technologies!with!G!TOPAS!Application!running!on!Windows!CE!with!Pocket!Brower!!

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GQTOPAS%%[Global%Toyota%Parts%Supply%System%]%

Used!by!dealers!to!connect!to!the!Global!Toyota!parts!supply!system!to!ensure!smoother!distribution.!

! Parts!orders!to!Toyota!

! Parts!packing!list!from!Toyota!

! Toyota!prices!

! Toyota!parts!sales!

An!upgrade!of!TOPAS!to!the!Global!Toyota!Parts!Supply!System!(G\TOPAS).!The!new!system!will!enable!

the!parts!operations!to!connect!to!the!global!Toyota!parts!supply!system!for!smoother!distribution.!The!

facility!incorporates!Toyota’s!efficient!7\storage!techniques!in!its!operation,!and!is!equipped!with!the!

electronic!Bar!Code!System!(TBIPS)!to!handle!the!high!part!lines!accurately!and!more!efficiently.!

Using%Motorola%MC3190G%with%GTOPAS%software,%an%advanced%system%for%parts%ordering,%receiving,%invoicing%

and%also%inventory%control.%

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180!units!of!Symbol!MC3190G!mobile!computers!and!wireless!infrastructure!of!60!access!

points!including!Motorola!AP\6521!&!AP\6532!and!Sato!printer!GL408e!\!55!Nos!

Implemented!at!Warehouse!\!National!Parts!Center\Bangalore,!RPD\PUNE!&!RPD!

Neemrana!

CASE STUDY

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BENEFITS%!

The!combination!of!wireless!local!area!network!(WLAN)!enabled!hand\held!computers,!and!bar!code!

technologies!have!helped!to!streamline!TKM!

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! enable!storage!of!more!parts!and!reduced!parts!delivery!time....!

! Reduce!workloads!per!person!per!day!

! Cost!Reduction!

! Manpower!Utilization!

! Experience!fewer!errors!and!has!improved!productivity!

! Greater!real!time!visibility!and!availability!of!information!on!the!spares!!

CASE STUDY

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