case study: using sap to streamline operations of a manufacturer
DESCRIPTION
A case study following Crestron's initial decision to implement SAP R/3 as its Enterprise Resource Planning (ERP) system through more recent upgrades, with BearingPoint's help, to implement further process improvements.TRANSCRIPT
Insight | Case Study
Crestron Electronics, Inc., a fast-growing manufacturer of high-end control and automation solutions
for corporate, residential and educational markets, had decided to implement SAP as the backbone
of its enterprise resource planning (ERP) system. With BearingPoint’s help, the company was able to
deliver SAP process improvements and to increase the number of orders processed, reduce customer
complaints and improve access to sales, finance and inventory metrics.
Company information
Client: Crestron Electronics, Inc.
Headquarters: Rockleigh, N.J.
Revenue: U.S.$400 million
Employees: More than 1,200
Industry: Automation and control
Using SAP to streamline operations of a manufacturer
Crestron Electronics
Latest achievements:
• 2008 Consumer Electronics Association
Mark of Excellence Award for the best in
custom home electronics products, services
and installed technology
• 2008 CEDIA Electronic Lifestyles Awards
for excellence in the residential electronic
systems industry:
– Best New Product for Crestron iServer™
– Best New Technology for Crestron
Adagio Digital Media System (ADMS)
– Inaugural Inductee into CEDIA Product Hall
of Fame for Crestron SmarTouch™ (STS)
Benefits Achieved through Process Improvements:
• Increased number of orders processed by
53 percent without increasing headcount
• Eliminated 500 accounts receivable (A/R)
man-hours annually with automated invoice
generation matching
• Reduced customer complaints on shipping
charges by 97 percent
• Delivered on-demand, executive-level access
to sales, finance and inventory data
2 Insight | Case Study
“BearingPoint helped us plot a
technology road map to continue
expansion of our business by
fully using our SAP investment.”
—Andrew Ho, Director of Business
Projects, Crestron Electronics, Inc.
Looking to growElectronics manufacturers have experienced profound market changes since 2001.
Products and services are more commoditized due to accelerating globalization, more
demanding customers and an increasingly complex sales environment. As a result,
electronics manufacturers are seeking new ways to protect margins and promote growth.
Crestron Electronics, Inc., a fast-growing, medium-size electronics manufacturer based in
Rockleigh, N.J., realized its client/server ERP system could no longer provide robust sales,
finance and inventory information. In 2003, the company’s IT department replaced its
existing system with SAP R/3. After the SAP system went live, Crestron did not enhance
its SAP system until 2006.
By 2006, Crestron realized that it needed to enhance its SAP implementation to help increase
sales and profits. With a compound annual growth rate of 12 percent, the manufacturer knew
its first priority was its customers; however, it became evident that its lack of experience with
SAP would become a competitive liability for the company. Crestron needed a dedicated SAP
adviser with extensive experience and knowledge to help its business projects department
address operational and strategic issues and derive more value from its SAP investment.
Relying on experienceAfter receiving detailed responses to its request for proposals, Crestron selected BearingPoint
for its technical insight into specific business areas and its experience with more than
3,500 SAP implementations. Using BearingPoint’s methodology, consultants mapped
Crestron’s SAP implementation and developed an enterprisewide approach to how Crestron
could realign processes, make organizational improvements, set up customer satisfaction
programs, administer change management and conduct systems integration. Specifically,
BearingPoint’s project team helped Crestron:
• Unify its existing SAP, supply chain management and customer relationship management
(CRM) systems to support business expansion
• Outline a road map to guide its business projects department through additional business-
critical technology rollouts
Methodology detailsWith Crestron’s legacy ERP system, executives lacked access to sales, inventory and finance,
including A/R and order-to-cash (OTC) process information. To obtain performance metrics,
Crestron executives had to rely on a difficult and time-consuming manual process that required
searching e-mails and notes to collect and analyze the necessary data. Then, senior staff with
systems knowledge had to interpret the data. The entire process required significant admin-
istrative overhead and took employees away from their other important responsibilities.
Working closely with Crestron, BearingPoint came to understand the company’s challenges
and created an approach to address them with an appropriate set of SAP analytics. Now,
Crestron has on-demand reports for sales, finance and inventory—using data that existed
in Crestron’s ERP system but was not previously utilized.
Streamlining processesCrestron needed a scalable, more efficient business system that could handle growth.
Improving the SAP order-processing solution allowed the company to increase the number
of orders processed per quarter by 53 percent (Figure 1), without increasing headcount,
and keep up with its growing business.
Crestron Electronics
Figure 1. Number of orders processed
per quarter at critical points of SAP
implementation
Pre-
impl
emen
tati
on
Post
-impl
emen
tati
on
Post
-impl
emen
tati
on
Q1 2006 Q1 2007 Q1 20080
200
400
600
800
1000
711
814
532
“The process improvements that
BearingPoint helped us with made
our order-to-cash process more
efficient, which laid the groundwork
for productivity gains in other
business-critical areas.”
—Andrew Ho, Director of Business
Projects, Crestron Electronics, Inc.
Insight | Case Study 3
As an industry leader committed to its clients’ goals, BearingPoint delivered quick
and measurable results to Crestron, adding value at the appropriate steps of its
three-year SAP road map. By enhancing Crestron’s SAP-based sales, distribution and finance
functions, BearingPoint helped the company gain significant operational benefits within
its OTC process.
“The process improvements that BearingPoint helped us create made our order-to-cash
process more efficient, which laid the groundwork for productivity gains in other business-
critical areas,” says Andrew Ho, Crestron’s director of business projects.
BearingPoint also helped Crestron streamline its OTC process and configure business rules
within SAP, automating many processes that Crestron used to perform manually. This
allowed the company to keep up with the increased demand for order processing without
hiring new personnel, even with significant business growth. In addition, using automated
invoice generation and matching helped the company save 500 man-hours annually in
its A/R department.
Using the enhanced SAP system, Crestron can now automatically generate invoices overnight
via batch-process computing, significantly reducing its need for manual labor. Invoices that
were previously faxed or sent via e-mail have also been automated. The system also allows
Crestron’s bank to handle matching and reconciliation of payments by interacting with its
SAP system, promoting quicker resolution and identification of exceptions.
Crestron’s customers are also benefiting from improvements to its SAP system. The company
was receiving complaints about shipping charges billed outside customer accounts. To
resolve this problem, BearingPoint modified the SAP system to properly track and directly bill
each customer’s shipping account. Since it began using individual customer United Parcel
Service accounts rather than custom invoices, Crestron’s customer complaints have decreased
by 97 percent (Figure 2). Customer service representatives can now focus on more business-
critical processes such as customer retention and past-due invoice resolution.
Looking to the futureToday, BearingPoint continues to guide and support Crestron by realigning and improving
processes, further enhancing its SAP system to increase customer satisfaction and managing
change. Crestron’s modernized SAP system provides the company with a foundation to
support its growing business through improved customer service and sales. A three-year road
map to provide even greater efficiency is under development, comprising implementation
of SAP CRM 2007 and integration with its new SAP ERP Central Component 6.0 platform
and business warehouse systems.
About this case studyResearch and analysis for this study was conducted by Mainstay Partners, an independent
consulting firm, and was based on information gathered from interviews, planning
documents and searches of industry literature.
Mainstay Partners is a leading provider of independent value assessment and IT strategy
services. Our clients include Motorola, Honeywell, Oracle, EMC, Network Appliance, SAP,
Microsoft and BearingPoint. For more information, visit www.mainstaypartners.net.
Information contained in this publication has been obtained from sources considered reliable,
but it is not warranted by Mainstay Partners. Copyright © 2008 Mainstay Partners LLC.
Figure 2. Number of customer account
complaints per month
Current
2
Legacy
0
-5
15
35
55
7575
Helping our clients get sustainable, measurable resultsBearingPoint is a leading management and technology consulting company serving
the Forbes Global 2000 and many of the world’s largest public services organizations.
Our thousands of passionate, experienced consultants help organizations around the
world solve their most pressing challenges, day in and day out. Through our collaborative
and flexible approach, we help our clients get practical, sustainable, measurable results,
make the right strategic decisions and implement the right solutions.
We are BearingPoint, management and technology consultants.
To learn more, contact us at 1 866 BRNGPNT (+1 508 216 2523 from outside the
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Insight | Case Study
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