case study tractor cabin en

1
Benefits www.leankeasy.com CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com Case study: Tractor cabin € 361,000 / year € 239,000 /year 1 2 3 4 6 7 8 9 10 11 12 13 14 15 Total cost of previous solution Garantie fonctionnelle -33% on product process total cost -45% on number of steps of manufacturing process -90% on part numbers 0 . nut setting equipment investment (crimping, welding) 100% -60% on number of components per attachment point 0 . yearly saving € 122,000 Total cost using Leankeasy 2,520,000 fasteners / year 21 parts Application data: - 104 attachment points / cabin - 11,250 cabins / year - 1,170,000 fasteners / year - utilisation rate of attachment points: 76% 889,000 fasteners / year 2 parts 1 2 3 4 6 7 8 Primary parts manufacturing Storage Welding of primary parts together Storage Painting Storage Cabin final assembly Primary parts manufacturing Storage Nuts welding Storage Welding of primary parts together Storage Painting Storage M6 inserts setting M8 inserts setting Cage nuts setting Checking all nuts are attached Storage Cabin final assembly maintenance of equipment functional, (intrinsic to LEANKEASY)

Upload: eric-massebeuf

Post on 23-Jun-2015

86 views

Category:

Technology


2 download

TRANSCRIPT

Page 1: Case study tractor cabin en

Benefits

www.leankeasy.com

CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com

Case study: Tractor cabin

€ 361,000 / year

€ 239,000 /year

1

2

3

4

6

7

8

9

10

11

12

13

14

15

Total cost of previous solution

Pas d'investissement dans les équipements de mise en place des écrous (sertisseuse / presse de soudage)

Garantie fonctionnelle intrinsèque à LEANKEASY

-33% on product process total cost

-45% on number of steps of manufacturing process

-90% on part numbers

0 .

nut setting equipment investment (crimping, welding)

100% -60% on number of components per attachment point

0 .

yearly saving

€ 122,000

Total cost using Leankeasy

2,520,000 fasteners / year 21 parts

Application data: - 104 attachment points / cabin - 11,250 cabins / year - 1,170,000 fasteners / year - utilisation rate of attachment points: 76%

889,000 fasteners / year 2 parts

1

2

3

4

6

7

8

Primary parts manufacturing

Storage

Welding of primary parts together

Storage

Painting

Storage

Cabin final assembly

Primary parts manufacturing

Storage

Nuts welding

Storage

Welding of primary parts together

Storage

Painting

Storage

M6 inserts setting

M8 inserts setting

Cage nuts setting

Checking all nuts are attached

Storage

Cabin final assembly

maintenance of equipment

functional, (intrinsic to LEANKEASY)