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Case Study of Rio de Janeiro Sustainable Waste Management The search for environmental and economic sustainability with social responsibility José Henrique Penido Monteiro COMLURB – Cia. Municipal de Limpeza Urbana Rio de Janeiro HighLevel Symposium on Sustainable Cities and Sustainable Urbanisation Yangzhou, December 2013

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Page 1: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Case Study of Rio de JaneiroSustainable Waste Management

The search for environmental and economic sustainability with social responsibility

José Henrique Penido MonteiroCOMLURB – Cia. Municipal de Limpeza Urbana

Rio de Janeiro

High‐Level Symposium on Sustainable Cities and Sustainable Urbanisation

Yangzhou, December 2013

Page 2: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35
Page 3: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

The City of Rio de Janeiro and COMLURB The Municipal Waste Management Company

• Rio: territory and population: • 1,100 km2 and 6,2 million inhabitants• COMLURB:

– 22.000 employees; Annual budget: US$ 600 million– Services under its responsibility:• Household collection and street cleansing (10,000t/day)

• Collection on islands of the Jacarepagua lagoon• Free collection of bulk goods and household debris • Collection and street cleansing in low-income

communities with special equipment• Transfer and final disposal of waste• Treatment: composting and RDF production

Page 4: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

The City of Rio de Janeiro and COMLURBThe Municipal Waste Management Company

– Services under its responsibility, not related to regular waste management services:

• Cleaning and disinfection of 5 main hospitals of the municipal network

• Final disposal of hospital waste from the municipal public network (incineration and autoclave)

• Internal and external cleaning of 1,051 municipal schools• Meal preparation for 350 municipal public schools• Cleaning of the water surface of lakes and lagoons• Cleaning of 58 km of beaches• Trimming of 600.000 public trees• Maintenance of the 1,200 public squares and parks• Cleaning of public buildings (City Hall)• Vectors Control (rodents and African snail)• Manufacture of sweepers, tools and urban equipment (toys, slides,

seesaws, comfort station, etc.)

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HOUSEHOLD COLLECTION

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STREET CLEANSING

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WATER SURFACE CLEANING AND HOUSEHOLD COLLECTION ON ISLANDS

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FREE COLLECTION FOR HOUSEHOLD DEBRIS AND BULK MATERIALS

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BEACH CLEANING

Page 10: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

STREET MARKET CLEANING

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HILLSIDE CLEANING

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SPECIAL EVENTS (CARNIVAL AND NEW YEAR´S EVE)

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EMERGENCIES

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TRIMMING AND STUMP REMOVAL

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WASTE MANAGEMENT IN LOW‐INCOME COMMUNITIES 

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CURBSIDE COLLECTION

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SCHOOLS AND HOSPITALS CLEANING

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Fabricação de ferramentas e mobiliário

MAINTENANCE OF URBAN FURNITURE 

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Seropédica

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7 Transfer Stations

ETR – Santa Cruz ETR – Marechal Hermes

ETR – Caju ETR – Jacarepaguá

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COMLURB´S SUSTAINABLE AGENDA

• Legal Framework

• Studies• Being Implemented

• Installed and in Operation

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COMLURB´s Sustainable Agenda 

• Legal Framework

NACIONAL POLITICS OF WASTE MANAGEMENT MUNICIPAL SUSTAINABILITY FOR THE CITY INTEGRATED MUNICIPAL WASTE MANAGEMENT PLAN

MUNICIPAL DECREE FOR C&D REGULATIONMUNICIPAL DECREE CREATING THE CARIOCA GROUP FOR CLIMATE CHANGESJOINT RESOLUTION BETWEEN SMAC‐COMLURB ABOUT COMPOST

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COMLURBCOMLURB´́S SUSTAINABLE AGENDAS SUSTAINABLE AGENDAStudies and Implemented ProjectsStudies and Implemented Projects

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STUDIESSTUDIESENERGY GENERATION IN CAJU RECYCLING PLANT

714,78 tpd 214,43 tpd89,35% of income 30,00%

26,80% of income

500,35 tpd 4.932 Nm³/dia 17,26 tpd70,00% 100 Nm³/t org 35,00%62,54% of income 55% methane 2,16% of income

8,00 tpd800 1,00% 517 tpd

1,00% of income

39,60 tpd 82,56 tpd 82,56 tpd5,00% 50,00% 50,00%4,95% of income 10,32% of income 10,32% of income

37,62 tpd 16,51 tpd 66,05 tpd5,00% 20,00% 80,00%4,70% of income 2,06% of income 8,26% of income

humidity loss reject screened compost

77,00%20,64% of income

recyclables

Cooperative: 480 employees

not screened compost mass loss

RDF biogas compost

MSW (tpd) great volumes / metalIncineration plant

aerobic digestion 165,11 tpd

Caju Plant

organic fraction/ RDF organic fraction anaerobic digestion 49,32 tpd

23,00%6,16% of income

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STUDIESSTUDIESC&D recycling in ATT´s – Sites of Recycling and Transfer

• Missões ‐ Up to 400 t/day

• Caju  ‐ Up to 600 t/day

• Gericinó ‐ Up to 400 t/day

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STUDIESSTUDIESENERGECTIC EFFICIENCY IN ALL

COMLURB BUILDINGS

a) Study of consumer units

b) Draw the consumption profile

c) Check the adequacy of electricity fares

d) Make an inventory of installed equipment and their operating 

regimes (Procel)

e) Check the consumption habits of users

f) Adequate actions and targets for energy savings

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Assignment of land for construction of six Recycling Centers

Curb side collection in 120 neighborhoods

Transport of the recyclables to the Recycling Centers

Installation of Ecopoints

Awareness Campaigns

Rio Ambiente 2011

Construction of six Recycling Centers  equipped with machinery and equipment

Improvement of the production structure and marketing of the cooperatives

Training, management consulting and training of the network marketing to be operated by the cooperatives

Regularization of cooperatives and environmental permits

Awareness Campaigns

R$ 22.000.000,00R$ 28.000.000,00

THE NEW RECYCLING PROGRAM

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Rio Ambiente 2011

Curbside Collection

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RECYCLING CENTERS

Page 30: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

PAPER BINS AND CARTS MADE OUT OF COCONUT FIBER

For the manufacturing of this cart, 100 coconut shells were used.

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Street cleansing carts made from coconut fiber

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BROOMS MADE OF  CANULATED PET AND 

COCONUT FIBER

MECHANICAL SWEEPERS MADE OF PET

Page 33: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

EMISSION REDUCTIONS AND FLEET OPTIMIZATION MEASURESEMISSION REDUCTIONS AND FLEET OPTIMIZATION MEASURES(In colaboration with Clinton Foundation)(In colaboration with Clinton Foundation)

• Alternative Fuels (10% minimum renewable fuels)– Biodiesel

– Sugar Cane Diesel

– Ethanol

– Natural Gas

• Non Power Train Measures– Euro V compliance

– Hybrid Hydraulic

– Eco‐driving

– Green Tires

– Optimization 

– Routes Optimization (weight on time and fleet control)

Page 34: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Emission Reductions throughBiodiesel B20 from used cooking oil

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35

• Renewable diesel from sugar cane (“cane diesel”)

• Biodiesel – B20

• Ethanol

• Methane (compressed natural gas)

Near-Term Fuel OptionsFUEL STRATEGY: THROUGH 2016

Page 36: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

36

Waste Truck Option Map

Gaseous Fuels Path

Liquid Fuels Path

Electrochemical Fuels Path

Diesel Baseline

CNGEdible Oil Biodiesel

Propane AutonomousHybrids

Renewable Diesel

Ethanol

Renewable Gas

DME Ammonia

Plug‐In Hybrids

Battery‐Electric

LNG

Diesel Baseline

Diesel Baseline

Diesel Baseline

Hydrogen

Commercial Availability Key:

Full Early None

Hybridization/Electrificatio

n Path

Analyzed  Option

Page 37: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35
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TECHNOLOGICAL PARK ATCAJU RECYCLING PLANT

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MAXIMIZING HOUSEHOLD RECYCLING – ONE BIN CURBSIDE COLLECTIONCOMMINGLED WASTE

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COLECTION OF ORGANIC WASTE IN SELECTED GENERATORS FOR COMPOSTING

Page 41: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

USE OF COMPOST IN THE CITY FORESTATION PROGRAM

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USE OF COMPOST IN THE CITY FORESTATION PROGRAMUSE OF COMPOST IN THE CITY FORESTATION PROGRAM

Page 43: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

after

Urubu / Babilônia - 23,4 ha / 74.200 young plants

before

Page 44: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Methar TMO®

Tecnologia Nacional

1 – Galpão de armazenamento

2 – Alimentação dos digestores

3 – Túneis de Metanização

4 – Reator de líquidos

5 – Sistema de desarenação

6 – Condicionamento do biogás

7 – Gasômetro

8 – Unidade de cogeração

9 – Galpão de pós-tratamento

Page 45: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Allendorf, GermanyBioferm PlantFebruary, 2011.

Page 46: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

RDF PRODUCTION FOR A PILOT WTE PLANT

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Plasma Reactor

In addition, the high temperatures of the process hinders the formation of dioxins, usually generated in the thermal process for treating waste, mainly incineration. The advantage of this method is the merging and inactivating of inorganic materials in the trash without generating ashes.

The plasma reactor degrades the waste turning it into a gas less pollutant than those obtained in usual processing of waste, such as landfill or incineration.

The Plasma Reactor would allow the reuse of leftovers in the manufacturing of recyclable and generating gas synthesis (generating energy).

Page 48: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Biogas in the network

Project Novo Gramacho

First purification plant in South America

Green Gas

J

Page 49: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

NOVO GRAMACHO & GÁS VERDE

Gramacho landfillGramacho landfill

Landfill area: aprox. 200 hectares;Landfill area: aprox. 200 hectares;

Operation PerOperation Perííiod: from 1978 untill 2012 ;iod: from 1978 untill 2012 ;

9 ,000mil tons per day;9 ,000mil tons per day;

70 millions tons70 millions tons

Income: CER + sale of BIOGAS to Petrobras / REDUC Income: CER + sale of BIOGAS to Petrobras / REDUC (contract take or pay de 20 anos).(contract take or pay de 20 anos).

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GRAMACHO Landfill - 1980

Page 51: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

Gramacho Landfill (View January 2012)

Page 52: Case Study of Rio de Janeiro Sustainable Waste Management · STUDIES ENERGY GENERATION IN CAJU RECYCLING PLANT 714,78 tpd 214,43 tpd 89,35% of income 30,00% 26,80% of income 500,35

LOCAL

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GRAMACHO LANDFILL

Changing the Natural Gas to Green Gas (purified biogas to 95% CH4)

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APLICAÇÕES DO GÁS VERDE

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BIOGAS RECOVER AND PURIFICATIONGRAMACHO LANDFILL

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BIOGAS RECOVER AND PURIFICATION -GRAMACHO LANDFILL

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BIOGAS RECOVER AND PURIFICATION GRAMACHO LANDFILL

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Sale of 100,000 to 200,000 m3 /day of purified gas (>92% CH4) to Petrobras/REDUC

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100 HECTARS OF RECOVERED MANGROVE

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NEW SANITARY LANDFILL

• Environmental protection

• Recovery of biogas

• Recycling of the C&D

• Utilization of waste from trimming

• Power generation ‐ 30MW

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NEW SANITARY LANDFILL

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NEW SANITARY LANDFILL

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RECOVER OF RAIN WATER FOR CLEANING SERVICES

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UTILIZATION OF TREATED WASTEWATER IN THE STREET CLEANING

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ALTERNATIVE EQUIPMENT FOR COLLECTION IN LOW-INCOME COMMUNITIES

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ALTERNATIVE EQUIPMENT FOR COLLECTION ALTERNATIVE EQUIPMENT FOR COLLECTION IN LOWIN LOW--INCOME COMMUNITIESINCOME COMMUNITIES

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ELECTRIC CARSCOLLECTION OF WASTE FROM CLEANSING STREETS

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50,000 GREEN MADE (BIOPLASTIC) CONTAINERS FOR HOUSEHOLD COLLECTION

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URBAN EQUIPMENT MADE OUT OF PLASTIC WOOD

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URBAN EQUIPMENT MADE OUT OF PLASTIC WOODURBAN EQUIPMENT MADE OUT OF PLASTIC WOOD

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WASTE IS ALSO CULTURE

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For more information onEnvironment and Solid Waste Management:

http://www.rio.rj.gov.br/web/comlurb/

www.web-resol.org

[email protected]