case study - minesched at sebuku

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    Case Study Application of MineSched at Sebuku

    April 2007

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    Straits Asia Resources:

    Part of the Straits group of companies.

    Recently listed on Singapore Stock Exchange

    Operates Sebuku oal Mine in South !alimantan

    Objectives of this Presentation:

    ". #escribe the geology$ conditions and mining methods at

    Sebuku%. #iscuss the implementation of MineSched and ho& it is

    used in planning and Scheduling at Sebuku

    Introduction

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    Location and History

    O' a&arded "(()

    oal mining commenced #ecember "((* +irst Shipment ,anuary "((-

    Mining ontractor ukit Makmur Mandiri

    /tama 0/MA1

    Plant ontractor 2eightons ontracting

    3ndonesia 0231

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    45km from north to south$"6km at &idest point.

    7opography:

    8series of hills to east.

    8fresh&ater s&amps to &est.

    'estern coast is bordered by

    mangro9e forests.

    /p to %66$ most coal mined

    from the relati9ely shallo& pits

    to the south. Remaining kno&n reser9es are

    in and to the &est of the 7anah

    Putih pit.

    Pulau Sebuku

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    Production

    Coal Production

    Resources and Reserves

    3ncreasing production$

    resources and reser9es.

    Resource con9ertible upon

    land use redesignation.

    Hi! volatile bitu"inous coal# As!$ %#&' Sulp!ur$ 0#7' Calori(ic )alue$ *+&00 ,ad- .otal /oisture$ 1'

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    eoloy 3 Cross Section

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    eoloy 7anah Putih pit is located in

    fresh&ater s&amp:

    2o&er than high tide le9el58%6m o9erlying mud

    Significant ;E8S' oriented

    normal fault system &ith

    displacement up to 46m.

    #ip 5 to "6 degrees to &est

    Strata consists of &eak

    mudstone and shale &ith

    interbedded coal seams.

    4ault

    Pit Li"it

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    # /inin /et!od 3 5und

    Peri"eter 5und

    /anrove S6a"p

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    2# /inin /et!od 3 /ud

    /ud Cell

    /ud 4ace

    5und

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    /inin /et!od 8aste

    /ud /inin$ 9ier positioned on

    !ard (loor and pulls "ud do6n#

    :;uip"ent

    PC210 e H9?*1 trucks 0

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    ?# /inin /et!od Coal

    8as!

    5ypass 3 Hi! As!

    5ypass 3 Lo6 As!

    :;uip"ent

    PC?00 e

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    /inin /et!od Pit 9e6aterin

    Su"p and Pu"ps

    Settlin Pond and Li"in

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    /ine Plannin

    Constraints that determine mining and dumping strategy:

    ". 'estern limit is not an economic limit 0land use designation1

    %. 2ikelihood of future extensions to &estern permits

    4. 'orking Space in Pit and expanding production

    ). Management of Pit 'ater 

    5. Expose multiple seams for blending

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    /ine Plannin Stratey

    Pit di9ided into Strips 0*6m1and locks 0up to )66m1

    Open up pit along the strike

    7erraced mine faced exposing

    different seams.

    Main access road and ramps topit floor.

    Mud and upper interburden

    dumped to out of pit dumps.

    #ump o9erburden in8pit bet&een

    ramps as the pit progresses. Ad9ance face at lo&est area

    during dry season and install

    pumping infrastructure.

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    O5 9u"p

     Lo 6er Sea"  In ter b

    urden

    /ud Cell

    /ud

     @pper Sea"

    Strip Strip BStrip

    *6m

    /ine Plannin Stratey

    .oe o( du"p o((set (ro" "ine (ace

    to assist 6ater "anae"ent#

    /ud cells constructed 6ell back (ro""ine (ace to "ini"ise risk o( (ailure#

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    Processin and S!ippin

    Coal /inin

    RO/ S>P

    5P Crus!er 8as! Plant

    Port S>P

    5are Loader 

    =56> =56>

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    Surpac )ision used for geological modeling?$

    sur9eying and mine planning.

    ompany standard @ used at all Straits sites.

    Ease of use.

    onsistency bet&een sites.

     Adapted for use in a stratigraphic deposit.

    /ine Plannin and eoloy

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    eoloical /odel

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    /ine Plannin and Sc!edulin

    C!allenes at Sebuku$

    Pit getting deeper &ith production expansion.2imited room in pit.

    2arge number of &aste and coal fleets.

    #iscipline in Mining Practice

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    # Pit 9esin

    2# enerate Reserves

    Sc!edule 8aste /inin

    ?# Sc!edule Coal /inin

    1# Coal 8as! and Production

    *# Ra"p and 9u"p 9esin

    7# /aterial 5alance

    =# Co""unicate Plan

    Process 3 5e(ore /ineSc!ed

    Surpac

    Spreads!eet

    Spreads!eet

    Spreads!eet

    Spreads!eet

    Surpac

    Spreads!eet

    [email protected]

    Seam #7Ms$ mining limits.

    RO/ para"eters+

    dilution+ recovery etc#

    'aste mining euipment

    and producti9ities.

    oal mining euipment

    and producti9ities.

    'ash plant capacity$ yield.

    7opography$ dump slopes$design gradients and &idths.

    S&ell$ haulage profiles.

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    Process 3 5e(ore /ineSc!ed

    9isadvantaes of Spreadsheet System: ;o graphical 9alidation of results. Braphical representation of results time consuming and

    tedious to generate. ;o automatic spatial precedence. ;o 4rd party support.

    Advantaes of Spreadsheet System:

    +lexibility

    Ease of /se Easy integration &ith do&nstream systems

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    Process 3 8it! /ineSc!ed

    # Pit 9esin

    2# enerate Reserves

    Sc!edule 8aste /inin

    ?# Sc!edule Coal /inin

    1# Coal 8as! and Production

    *# Ra"p and 9u"p 9esin

    7# /aterial 5alance

    =# Co""unicate Plan

    Surpac

    Spreads!eet

    Spreads!eet

    Surpac

    Spreads!eet

    st stae /ineSc!ed i"ple"entation#

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    Sc!edulin Inputs

    # Pit 9esin 0Mining 2ocations1

    2# 5lock /odel 0ROM model1 8aste :;uip"ent

    ?# /inin Se;uence

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    Sc!edulin Outputs

    ". Reports: 8 oal Exposed Schedule 0Cualities18 'aste Mining Reports

    %. Bantt hart

    4. Animations

    ). EOP Surfaces

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    Sc!edulin Outputs

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    Sc!edulin Outputs

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    4uture Opportunities

    # Pit 9esin

    2# Sc!edule 8aste /inin

    Sc!edule Coal /inin

    ?# Coal 8as! and Production

    1# Ra"p and 9u"p 9esin

    *# /aterial 5alance

    7# Co""unicate Plan

    Surpac

    /ineSc!ed

    /ineSc!ed

    Surpac

    /ineSc!ed

    /ineSc!ed 0ROM Model1

    # Coal /inin+ 6as!in

    and stockpiles#

    2# /aterial 5alance