case study corrosion protection for a single bottom ...€¦ · london luton airport project...

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Project Specifics Installation Dates August 17-21, 2020 Client: Shell Aviation (UK) Contractor: Rig-Tech Location London Luton Airport UK Environmental Conditions Avg. Temp. 64°F; Mix of overcast with showers and sunny/dry weather over the course of the five project days. Asset Details Diameter: ~49ft or 15m Vessel Construction: Single-Bottom with No Liner, ports, or anchor bolts. Foundation Media: Bitsand Inhibitor Delivery System (IDS) Chime Ring Dry IDS with Corrosion Monitoring Coupons and IDS Installation Zerust Product(s) Used Zerion® FVS Corrosion Inhibiting Powder Corrosion Problem? Contact us at [email protected] CASE STUDY Corrosion Protection for a Single Bottom Storage Tank on Bitsand Foundation via Chime Ring Dry IDS for Shell Aviation (UK) at the London Luton Airport Project Overview The client wanted corrosion protection for a single-bottom aboveground storage tank on bitsand foundation with no existing liner, ports, or anchor bolts. Zerust Solution Chime Ring IDS PVC pipes were installed around the circumference of the targeted vessel and sealed in place with the noted sealant materials. Corrosion inhibitor sleeve assemblies were installed through the Chime Ring IDS pipe end segments and the segments were closed off with supplied nylon plugs. All corrosion inhibitor sleeves were installed with no issues. Corrosion monitoring coupons were installed at locations as shown in provided schematic. Conclusion No issues with installation, project was completed on-time and per SOW. It is recommended to leave the coupons installed for a period of (min.) six months, after which they should be removed, replaced and sent to Zerust Oil & Gas for analysis. Contact a Zerust Oil & Gas representative with any questions or comments regarding this report. For More Zerust Oil & Gas Case Studies Visit www.zerust-oilgas.com/casestudies Figure 2 Removal of Existing Chime Seal Figure 1 Shell (London, Luton) Airport

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Page 1: CASE STUDY Corrosion Protection for a Single Bottom ...€¦ · London Luton Airport Project Overview The client wanted corrosion protection for a single-bottom aboveground storage

Project Specifics Installation DatesAugust 17-21, 2020

Client: Shell Aviation (UK)Contractor: Rig-Tech

LocationLondon Luton Airport UK

Environmental ConditionsAvg. Temp. 64°F; Mix of overcast with showers and sunny/dry weather over the course of the five project days.

Asset DetailsDiameter: ~49ft or 15mVessel Construction: Single-Bottom with No Liner, ports, or anchor bolts.Foundation Media: Bitsand

Inhibitor Delivery System (IDS)Chime Ring Dry IDS with Corrosion Monitoring Coupons and IDS Installation

Zerust Product(s) UsedZerion® FVS Corrosion Inhibiting Powder

Corrosion Problem? Contact us [email protected]

CASE STUDY Corrosion Protection for a Single Bottom Storage Tank on Bitsand Foundation via Chime Ring Dry IDS for Shell Aviation (UK) at the London Luton Airport

Project Overview The client wanted corrosion protection for a single-bottom aboveground storage tank on bitsand foundation with no existing liner, ports, or anchor bolts.

Zerust SolutionChime Ring IDS PVC pipes were installed around the circumference of the targeted vessel and sealed in place with the noted sealant materials. Corrosion inhibitor sleeve assemblies were installed through the Chime Ring IDS pipe end segments and the segments were closed off with supplied nylon plugs. All corrosion inhibitor sleeves were installed with no issues. Corrosion monitoring coupons were installed at locations as shown in provided schematic.

ConclusionNo issues with installation, project was completed on-time and per SOW. It is recommended to leave the coupons installed for a period of (min.) six months, after which they should be removed, replaced and sent to Zerust Oil & Gas for analysis. Contact a Zerust Oil & Gas representative with any questions or comments regarding this report.

For More Zerust Oil & Gas Case Studies Visitwww.zerust-oilgas.com/casestudies

Figure 2 Removal of Existing Chime Seal

Figure 1 Shell (London, Luton) Airport

Page 2: CASE STUDY Corrosion Protection for a Single Bottom ...€¦ · London Luton Airport Project Overview The client wanted corrosion protection for a single-bottom aboveground storage

Figure 3 Cleaning of Steel Substrate Figure 4 Cleaning of Concrete Berm

Corrosion Problem? Contact us [email protected]

CASE STUDY Corrosion Protection for a Single Bottom Storage Tank on Bitsand Foundation via Chime Ring Dry IDS for Shell Aviation (UK) at the London Luton Airport

For More Zerust Oil & Gas Case Studies Visitwww.zerust-oilgas.com/casestudies

Figure 5 Application of Latex Screed Figure 6 Installation of PVC Pipes and Adhesion Tests

Page 3: CASE STUDY Corrosion Protection for a Single Bottom ...€¦ · London Luton Airport Project Overview The client wanted corrosion protection for a single-bottom aboveground storage

Figure 7 Installation of Viscotaq EZ Wrap Figure 8 Sealing of Chime Ring Dry IDS Ports

Corrosion Problem? Contact us [email protected]

CASE STUDY Corrosion Protection for a Single Bottom Storage Tank on Bitsand Foundation via Chime Ring Dry IDS for Shell Aviation (UK) at the London Luton Airport

For More Zerust Oil & Gas Case Studies Visitwww.zerust-oilgas.com/casestudies

FIgure 9 Application of Topcoat Figure 10 Installation of VCI Sleeves

Page 4: CASE STUDY Corrosion Protection for a Single Bottom ...€¦ · London Luton Airport Project Overview The client wanted corrosion protection for a single-bottom aboveground storage

Figure 11 Installation of Corrosion Monitoring Coupons Figure 12 Complete IDS Installation

Corrosion Problem? Contact us [email protected]

CASE STUDY Corrosion Protection for a Single Bottom Storage Tank on Bitsand Foundation via Chime Ring Dry IDS for Shell Aviation (UK) at the London Luton Airport

For More Zerust Oil & Gas Case Studies Visitwww.zerust-oilgas.com/casestudies