case study car seat frame en
DESCRIPTION
Leankeasy - the 3rd generation assembly process fastenerTRANSCRIPT
Benefits
www.leankeasy.com
CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com
Case study: Seat frame for passenger vehicle
€ 1,320,000 /year
€ 980,000 /year
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Pas d'investissement dans les équipements de mise en place des écrous (sertisseuse / presse de soudage)
Garantie fonctionnelle intrinsèque à LEANKEASY
-26%
-40%
-50%
0 .
100% -50%
0 .
€ 340,000
7,280,000 fasteners/year 2 parts
Application data: - 4 attachment points / seat - 910,000 seats / year - 3,640,000 fasteners
3,640,000 fasteners/year 1 part
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Cutting and drawing of primary parts of the frame
Storage and transfer to assembly line
Seat frame final assembly with Leankeasy
Cutting and drawing of primary parts of the frame
Storage
Nut welding
Storage and transfer to assembly line
Seat frame final assembly with screws
Total cost of previous solution Total cost using Leankeasy
on product process total cost
on number of steps of manufacturing process
on part numbers
nut setting equipment investment (welding)
on number of components per attachment point
yearly saving
maintenance of equipment
functional, (intrinsic to LEANKEASY)