case study car seat frame en

1

Click here to load reader

Upload: eric-massebeuf

Post on 23-Jun-2015

81 views

Category:

Automotive


1 download

DESCRIPTION

Leankeasy - the 3rd generation assembly process fastener

TRANSCRIPT

Page 1: Case study car seat frame en

Benefits

www.leankeasy.com

CLUFIX, the LEANK Company – ZI des grands Prés , 313 rue Louis Armand – F74300 CLUSES – +33 (0)4 50 98 13 13 – www.clufix.com

Case study: Seat frame for passenger vehicle

€ 1,320,000 /year

€ 980,000 /year

1

2

3

4

5

Pas d'investissement dans les équipements de mise en place des écrous (sertisseuse / presse de soudage)

Garantie fonctionnelle intrinsèque à LEANKEASY

-26%

-40%

-50%

0 .

100% -50%

0 .

€ 340,000

7,280,000 fasteners/year 2 parts

Application data: - 4 attachment points / seat - 910,000 seats / year - 3,640,000 fasteners

3,640,000 fasteners/year 1 part

1

2

3

Cutting and drawing of primary parts of the frame

Storage and transfer to assembly line

Seat frame final assembly with Leankeasy

Cutting and drawing of primary parts of the frame

Storage

Nut welding

Storage and transfer to assembly line

Seat frame final assembly with screws

Total cost of previous solution Total cost using Leankeasy

on product process total cost

on number of steps of manufacturing process

on part numbers

nut setting equipment investment (welding)

on number of components per attachment point

yearly saving

maintenance of equipment

functional, (intrinsic to LEANKEASY)