BUDGET PROPOSAL Date:   1‐15‐2016    

Expiration:  30 days from above date 

 

Johnson Controls, Inc. 2032 West 4th St. Tempe, AZ 85281 Page 1 of 1

PROJECT: Union High School 2730 N. Trekell Rd. Casa Grande, AZ 85122 ATTN: Mr. Tim Mace / Director of Facilities

YorkYTCentrifugalChiller#1Replacement We are pleased to offer this budget proposal for the equipment listed below: A.) York YK MaxE Centrifugal 400 ton Chiller, Model YK6C6SQ6-EKH (See attached YK

submittal for detailed specifications). Total Less Taxes and Permits …………………………………………………$134,887.00 B.) York YMC2 Mag Bearing Centrifugal 400 ton Chiller, Model YMC2-S1403AB (See attached

YMC2 submittal for detailed specifications). Total Less Taxes and Permits …………………………………………………$159,890.00 A & B Above Includes:

Equipment and options listed in the attached YK or YMC2 submittals. Variable Speed Drive (VFD) BACnet Interface 18 Month (1 year) Parts & Labor Warranty. 18 Month (1 year) Refrigerant Warranty. Startup by factory trained technician. Freight to job site.

A & B Above Excludes:

o Materials, Parts, Options or Equipment not specifically included above or in attached submittal.

o Installation Labor or materials. o Crane, Rigging or Labor for unloading at delivery or for installation. o Demolition of existing chiller, piping or related materials.

Please feel free to call or email me if you have additional questions or any concerns. I look forward to the opportunity to work with you on this project. Thanks, Donald Paunil Sales Account Executive Johnson Controls, Inc. Cell: 520-488-1203 Email: Donald.Edward.Paunil@JCI.com

EQUIPMENT SUBMITTAL FOR APPROVAL

PROJECT: Casa Grande School Chiller

YORK YK MILLENNIUM™ CENTRIFUGAL CHILLER

EQUIPMENT YK Max E ChillerUNIT TAGS 399TQUANTITY 1

PREPARED BY:Bob Alford

DATE:Thursday, December 17, 2015

REVISION:0

BILL OF MATERIAL DATA

EQUIPMENT YK Max E ChillerUNIT TAGS 399T

QTY 1

Items Included by Johnson Controls Motor, 460 volts, 3 phase, 60 Hz

o Motor Enclosure: ODP Variable Speed Drive, factory mounted and wired. Isolation Valves Evaporator:

o Compact Water Boxes, rated for 150 psig water-side pressure.o Victaulic Connection.o Factory Thermal Insulation for Evaporator 3/4" inches.o Flow Sensors, factory mounted and wired.

Condenser:o Compact Water Boxes, rated for 150 psig water-side pressure.o Victaulic Connection.o Flow Sensors, factory mounted and wired.

Unit Warranty: 18 Month (1 Year) Entire Unit Parts and Labor (from date of shipment) Refrigerant Warranty: Optional 18 Month (1 Year) (from date of shipment) Chiller Start up (PCAT)

Items Included but INSTALLED BY OTHERS 1" Thick Neoprene Pad

Items NOT Included Refrigerant monitor or SCBA Rigging, hauling, or providing access for equipment. Valves for vents and drains Pressure gauges for chilled water lines Relief piping to the atmosphere. Disassembly / Reassembly of chiller if required for installation. Coordination drawings of central plant. Occupancy adjustments after completion of York’s chiller start-up Piping and Wiring Evaporator Flow/Differential Pressure Switch Condenser Flow/Differential Pressure Switch

JOHNSON CONTROLS4

FORM 160.76-PW7 ISSUE DATE: 6/15/2015

NOTES1. All field wiring shall be in accordance with the

current edition of the National Electrical Code (N.E.C.) as well as all other applicable codes and specifications.

2. Variable Speed Drive (VSD) shall be grounded in accordance with the 2014 N.E.C. (Paragraph 250-118) for equipment grounding. Flexible con-duit is required for final connection to the VSD. When a separate grounding conductor is required, it must be a copper conductor only and sized per the N.E.C. (Table 250-122). Per the 2014 N.E.C. (Paragraph 250-122(f)(1)), where multiple (paral-lel) conduits are used each must contain a ground-ing conductor. See Table 2.

3. Wiring, electrical conduit, junction boxes, fused disconnect switches (FDS), or circuit breakers, starters (M), pushbutton stations (PB), manual-off-automatic switch (S), flow switch (FLS), and control relays furnished by others unless other-wise specified.

4. Items marked * furnished by Johnson Controls.

5. Items marked ** available from Johnson Controls at additional cost.

6. Control power supply 115V - 50/60Hz, 2.0 KVA capacity for control center only, is sup-plied by a control power transformer(s) (1T)mounted inside the VSD, 380V, 60Hz chiller motor codes EF-EP or 460V, 60Hz chiller motor codes EF-ET or 575V 60Hz chiller motor codes EF-ER or 380-415V 50Hz chiller motor codes 5EC-5E0.

7. Flexible conduit must be used for final connections to VSD. Multiple conduits shall contain an equal number of wires from each phase in each conduit to prevent overheating per the 2014 N.E.C. (Para-graph 300-20(a)). Use copper conductors only; DO NOT USE aluminum conductors. See Note 8, Table 2 for factory furnished VSD terminal lug wire ranges and conduit connection provisions.

8. A removable cover plate with pilot knockouts is supplied for connection of power supply conduits.

TABLE 1 - POWER SUPPLY CONDUITS

INPUT VOLTAGE/ FREQUENCY

CHILLER MOTOR CODE

NUMBER OF CONDUITS

– MAX T 575V/600V/60Hz EF-ER

(2) 2-1/2 in.

440V/460V/480V/60Hz EF-EN

380V/60Hz EF-EK

415V/50Hz 5EC-5EI

380V/400V/50Hz5CC-5CI, 5EC-5EI

440V/460V/480V/60HzCP-CT, EP-ET

(2) 3 in.380V/60Hz EL-EP

415V/50Hz 5EJ-5EM

380V/400V/50Hz 5CJ-5CM, 5EJ-5EM

The following terminal lugs are factory furnished for field wiring supply connections. All lugs are rated AL-9CU.

JOHNSON CONTROLS 5

FORM 160.76-PW7 ISSUE DATE: 6/15/2015

TABLE 2 - TERMINAL LUGS

INPUT VOLTAGE/

FREQUENCY

CHILLER MOTOR CODE AND VSD

CIRCUIT BREAKER RATING

LINE SIDE LUGS BBL

PER TERMINAL

WIRE RANGE

GROUNDING LUG WIRE RANGE, QUANTITY

575V/600V/60HzEF-ER, 400A

2#2 AWG - 500 kcmil.

#6 AWG to 250 kcmil, two bbl.

440V/460V/480V/60HzEF-EN, 400A

380V/60HzEF-EK, 400A

415V/50Hz5EC-5EI,

400A

380V/400V/50Hz5EC-5EI,

400A

440V/460V/480V/60HzEP-ET, 600A

2 3/0-500 kcmil.#6 AWG to 250 kcmil,

two bbl.

380V/60HzEL-EP, 600A

415V/50Hz5EJ-5EM,

600A

380V/400V/50Hz5EJ-5EM,

600A

JOHNSON CONTROLS 7

FORM 160.76-PW7 ISSUE DATE: 6/15/2015

TABLE 4 - CIRCUIT BREAKER

INPUT VOLTAGE/ FREQUENCY

CHILLER MOTOR CODE

VSD CIRCUIT BREAKER RATING (AMPS) @ 600VAC, 60HZ OR 480VAC, 60HZ OR

400VAC, 50/60HZ TRIP

SEMI-CONDUCTOR FUSE RATING

(AMPS) @ 700VAC WITHSTAND

GROUND FAULT

TRIP (AMPS)TRIP WITHSTAND

575V/600V/60Hz EF-ER 400 35,000*+

N/A 120440V/460V/480V/60Hz EF-EN

400 65,000*+380V/60Hz EF-EK415V/50Hz 5EC-5EI

380V/400V/50Hz 5EC-5EI575V/600V/60Hz EF-ER 600 50,000*+

N/A 160440V/460V/480V/60Hz EP-ET

600 100,000*+380V/60Hz EL-EP415V/50Hz 5EJ-5EM

380V/400V/50Hz 5EJ-5EM

* Per U.L. Listing of VSD† RMS Symmetrical Amperes

19. The main power transformer should be ad-equately sized such that the transformer voltage drop does not exceed 10% during unit start-up. The supply voltage, at VSD input terminals, dur-ing start-up must be maintained above 489 volts for 575V/600V, 391 volts for 440V/460V/480V, 323 volts for 380V 60Hz units and 323 volts for 380V/400V, 353 volts for 415V 50Hz units. The allowable supply voltage range during normal operation is 520 to 635VAC, 3-Phase 575V/600V, 60Hz or 414 to 508VAC, 3-Phase, 440V/460V/480V 60Hz or 342 to 423VAC, 3-Phase,380V/400V 50/60Hz, or 374 to 456VAC, 3-Phase, 415 50Hz.

20. Automatic control of the chilled water pump by the control center is shown. Chilled water pump motor starter (5M) holding coil to be furnished for 115V – 50/60Hz. The power requirements for the water pump starter (5M) must be a maximum of 2 Amp holding and 10 Amps inrush. If power requirements exceed this value, furnish coil for line voltage, and control relay with 115V coil (see Note 21).

The pumps operate during oil pump prerun, dur-ing compressor operation and during cycling shutdown.

For manual chilled water pump control, connect a manual start/stop switch as shown in the Field Connections diagram on page 3 or 5 for 115VAC coils only.

21. Each 115VAC field-connected inductive load, i.e. relay coil, motor starter coil, etc. shall have a tran-sient suppressor wired (by others) in parallel with its coil, physically located at the coil. Spare tran-sient suppressors are factory supplied in a bag at-tached to the keypad cable clamp in the OptiView Control Center.

22. The Condenser Flow Switch is optional. If not present, a jumper must be installed between TB4-11 and TB4-1.

23. A jumper is installed between terminals 21 and 24 for normal operation. To check motor rotation on initial start-up, the jumper may be removed as a momentary switch installed between terminals 21 and 24 . Press the start key on the display screen on the control panel. After completion of the pre lube sequence jog the motor with the mo-mentary switch. When proper rotation is obtained, replace the momentary switch with a jumper. The momentary switch must have a minimum contact rating of 1 FLA, 10 LRA at 115 volts AC.

YK MAXE CHILLERPERFORMANCE SPECIFICATION

Project Name: Casa Grande School Chiller York Contract No.: Printed: 12/17/2015 at 15:48 Unit Ver.: 15.04 (LTC Version: v1_147.idd) 399T PerformanceUnit Folder: 399TON YORKworks 15.04 Page 1 of 2

Unit Tag Qty Model No.Net Capacity

(tons)Power Refrigerant

399T 1 YK6C6SQ6-EKH 399 460/3/60 R-134A

PINYK6C6SQ6-EKHXWTMME2VVB0399536326CRARR1CLGXXW00XE1CRGXXW00XXXXXXA3XAUNXXXXXXSMXYXXBBXAXXAXXXXXXXXBXXBXAXXSXXXXX

│Basic Model │Extended Model │Evaporator Heat │Condenser Heat │ │ │Exchanger │Exchanger │ │ │ │ Y K 6 C 6 S Q 6 - E K H X W T M M E 2 V V B 0 3 9 9 5 3 6 3 2 6 C R A R R 1 C L G X X W 0 0 X E 1 C R G X X W

└─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┘ 5 10 15 20 25 30 35 40 45 50 55

Condenser Heat │Unit Options │Motor │Power │Doc & Testing│Ship │Warranty │Misc Exchanger (Cont)│ │Options │Options│Options │Options│Options │Options │ │ │ │ │ │ │ 0 0 X X X X X X A 3 X A U N X X X X X X S M X Y X X B B X A X X A X X X X X X X X B X X B X A X X S X X X X X

└─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┴─┴─┴─┴─┴┬┘ 60 65 70 75 80 85 90 95 100 105 110

Unit Data Evaporator Condenser

EWT (°F): 57.00 85.00

LWT (°F): 45.00 94.16

Flow Rate (gpm): 796 1200

Pressure Drop (ft): 8.1 8.8

Fluid Type (%): WATER WATER

Circuit No. of Passes: 2 2

Fouling Factor (ft² °F hr / Btu): 0.00010 0.00025

Tube No. / Description: 371 - 0.025" Turbo-ESP Copper (3/4") 260 - 0.025" CSL Enhanced Copper

Design Working Pressure (psig): 150 150

Entering Water Nozzle @ Location: L R

Leaving Water Nozzle @ Location: L R

Water Box Weight, ea (lb) : 166 264

Cover Plate Weight , ea (lb): N/A N/A

Return Head Weight (lb): 97 97

Water Weight (lb): 965 1006

Water Volume(gal): 116 121

Performance Data Electrical Data OtherJob KW: 214 Job FLA: 308 Operating Wt. (lb): 27727Motor KW: 210 Motor FLA: 298 Per Isolator (lb): 6932KW/Ton: 0.536 LRA: 1950 Refrigerant Wt. (lb): 1093NPLV: 0.326 Oil Charge (gal): 11Gear Code: WT Min Circuit Ampacity (Amps): 385 Motor Wt. (lb): 4972OptiSound Cntrl: YES Max Fuse/Breaker: 600 Compressor Wt. (lb): 1925Shaft HP: 267 Starter Wt. (lb): 647Isolation Valves: YES Ship Wt (lb): 25756Oil Cooler Type: StandardCondenser Inlet: Standard Type Starter: Variable Speed Drive

VSD Model: VSD351K-46

YK MAXE CHILLERPERFORMANCE SPECIFICATION

Project Name: Casa Grande School Chiller York Contract No.: Printed: 12/17/2015 at 15:48 Unit Ver.: 15.04 (LTC Version: v1_147.idd) 399T PerformanceUnit Folder: 399TON YORKworks 15.04 Page 2 of 2

AHRI Message: Certified in accordance with the AHRI Water-Cooled Water Chilling and Heat Pump Water-Heating Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (IP) and AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.

SALES REPORT

Project:  Casa GrandeEngineer:  

Customer:  

Rating Program:  LTC v1_147.iddSoftware Version:  YW 15.04

Date:  12/16/15 14:48:41

Unit Specifications

Model YK6C6SQ6-EKH Gear Code WT

Rated Net Capacity (Tons) 399 Specified Net Capacity (Tons) 399

NPLV (kW/Ton) 0.326 Refrigerant Type/Charge (lb) R134A/1093

Full Load (kW/Ton) 0.536 A-Weighted SPL (dBA) 79.5

Input Power (kW) 214 Max Motor Load (kW) 210

Voltage / Hz (Input) 460 / 60 Oil Cooler Refrig clr

    Condenser Gas Inlet Type Baffle

Job FLA (Amps) 308 OptiSound Control Y

    Isolation Valve Y

LRA (Amps) 1950 Variable Orifice VALVE:2

Min Circuit Ampacity 385 Starter Type VSD w/o Filter

Max Circuit Breaker Amps 600 Starter Model  VSD351K-46

  Evaporator Condenser

Fluid WATER* WATER*

Tube MTI No. 371* 260* / 260

Passes 2* 2*

Fouling Factor (hr-ft²-°F/Btu) 0.00010* 0.00025*

Entering Fluid Temp (°F) 57.00* 85.00*

Leaving Fluid Temp (°F) 45.00* 94.16

Fluid Flow (gpm) 795.8 1200.0*

Fluid Pressure Drop (ft) 8.1 8.8

(*) Designates User Specified Input

Certified in accordance with the AHRI Water-Cooled Water Chilling and Heat Pump Water-Heating Packages Using Vapor Compression Cycle Certification Program, which

is based on AHRI Standard 550/590 (IP) and AHRI Standard 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.

Compliant with ASHRAE 90.1 - 2004.Compliant with ASHRAE 90.1 - 2007.Compliant with ASHRAE 90.1 - 2010.

Compliant with the requirements of the LEED Energy and Atmosphere Enhanced Refrigerant Management Credit (EAc4).

Materials and construction per mechanical specifications - Form 160.75-EG1.Auxiliary components included in total KW - oil pump & heater, chiller controls.

Page 2 of 2

EQUIPMENT SUBMITTAL FOR APPROVAL

PROJECT: Casa Grande School Chiller

YORK YMC2 MAGNETIC CENTRIFUGAL CHILLER

EQUIPMENT YMC2 ChillerUNIT TAGS 399TYMC2QUANTITY 1

PREPARED BY:Bob Alford

DATE:Thursday, December 17, 2015

REVISION:0

BILL OF MATERIAL DATA

EQUIPMENT YMC2 ChillerUNIT TAGS 399TYMC2

QTY 1

Items Included by Johnson Controls Motor, 460 volts, 3 phase, 60 Hz

o Motor Enclosure: Hermetically Sealed Variable Speed Drive, factory mounted and wired. Isolation Valves Evaporator:

o Compact Water Boxes, rated for 150 psig water-side pressure.o Victaulic Connection.o Factory Thermal Insulation for Evaporator 3/4" inches.o Flow Sensors, factory mounted and wired.

Condenser:o Compact Water Boxes, rated for 150 psig water-side pressure.o Victaulic Connection.o Flow Sensors, factory mounted and wired.

Unit Warranty: 18 Month (1 Year) Entire Unit Parts and Labor (from date of shipment) Refrigerant Warranty: Optional 18 Month (1 Year) (from date of shipment) Chiller Start up (PCAT)

Items Included but INSTALLED BY OTHERS 1" Thick Neoprene Pad

Items NOT Included Refrigerant monitor or SCBA Rigging, hauling, or providing access for equipment. Valves for vents and drains Pressure gauges for chilled water lines Relief piping to the atmosphere. Disassembly / Reassembly of chiller if required for installation. Coordination drawings of central plant. Occupancy adjustments after completion of York’s chiller start-up Piping and Wiring Evaporator Flow/Differential Pressure Switch Condenser Flow/Differential Pressure Switch

YMC² CHILLERPERFORMANCE SPECIFICATION

Project Name: Casa Grande School Chiller York Contract No.: Printed: 12/17/2015 at 15:48 Unit Ver.: 15.04 (LTC Version: 1.0.5814) 399TYMC2 PerformanceUnit Folder: 399TYMC2 YORKworks 15.04 Page 1 of 2

Unit Tag Qty Model No.Net Capacity

(tons)Power Refrigerant

399TYMC2 1YMC2-S1403AB 399 460/3/60 R-134A

Unit Data Evaporator Condenser

Compressor Model: M2C-246FAC Model: EB3310-371-BS1-2GCL Model: CB2910-260-DS1-2GCR

EWT (°F): 57.00 85.00

LWT (°F): 45.00 94.30

Flow Rate (gpm): 796 1200

Pressure Drop (ft): 7.8 8.5

Fluid Type (%): WATER WATER

Circuit No. of Passes: 2 2

Fouling Factor (ft² °F hr / Btu): 0.00010 0.00025

Tube No. / Description: 371 - 0.025" Turbo-ESP Copper (3/4") 260 - 0.025" CSL Enhanced Copper

Design Working Pressure (psig): 150 150

Entering Water Nozzle @ Location: L R

Leaving Water Nozzle @ Location: L R

Water Box Weight, ea (lb) : 245 210

Cover Plate Weight , ea (lb): N/A N/A

Return Head Weight (lb): 176 144

Water Weight (lb): 897 957

Water Volume(gal): 108 115

Performance Data Electrical Data Other

Job KW: 216 Job FLA: 286 Operating Wt. (lb): 17693

KW/Ton: 0.542Min Circuit Ampacity (Amps): 358 Per Isolator (lb): 4423

NPLV: 0.326 Max Fuse/Breaker: 600 Refrigerant Wt. (lb): 925Compressor Wt. (lb): 2989

Isolation Valves: YES Ship Wt (lb): 15873

Type Starter: VSD w/ filterVSD Model: HYP0490XHC30B-46

Notes:

YMC² CHILLERPERFORMANCE SPECIFICATION

Project Name: Casa Grande School Chiller York Contract No.: Printed: 12/17/2015 at 15:48 Unit Ver.: 15.04 (LTC Version: 1.0.5814) 399TYMC2 PerformanceUnit Folder: 399TYMC2 YORKworks 15.04 Page 2 of 2

AHRI Message: Certified in accordance with the AHRI Water-Cooled Water Chilling and Heat Pump Water-Heating Packages Using Vapor Compressor Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI 551/591 (SI). Certified units may be found in the AHRI Directory at www.ahridirectory.org.

SALES REPORT

Project:  Engineer:  

Customer:  

Rating Program:  LTS 1.0.5814Software Version:  YW 15.04

Date:  12/17/2015 15:43:15

Unit Specifications

Model YMC2-S1403AB Refrigerant R134a

Specified Net Capacity (Tons) 399.0 Refrigerant Charge (lb) 925

Rated Net Capacity (Tons) 399.0 Variable Orifice V2

Full Load (kW/Ton) 0.542 Isolation Valve Y

NPLV 550/590 (kW/Ton) 0.326 OptiSound Control Y

Input Power (kW) 216.4 Voltage / Hz 460 / 60

Starter Type HYP0490XHC***-46 FLA (Amps) 286

Compressor M2C-246FAC A-Weighted SPL (dBA) 73

Evaporator EB3310-371-BS*-2*** Min Circuit Ampacity 358

Condenser CB2910-260-DS*-2*** Max Circuit Breaker Amps 600

  Evaporator Condenser

Fluid Water* Water*

Tube MTI No. 371* 260* / 260

Passes 2* 2*

Fouling Factor (hr-ft²-°F/Btu) 0.00010* 0.00025*

Entering Fluid Temp (°F) 57.00* 85.00*

Leaving Fluid Temp (°F) 45.00* 94.30

Fluid Flow (gpm) 795.9 1200.0*

Fluid Pressure Drop (ft) 7.8 8.5

(*) Designates User Specified Input

Certified in accordance with the AHRI Water-Cooled Water Chilling and Heat Pump Water-Heating Packages Using Vapor Compressor Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P) and AHRI 551/591 (SI). Certified units may

be found in the AHRI Directory at www.ahridirectory.org. Auxiliary components included in total kW: Chiller Controls.Compliant with ASHRAE 90.1-2004.Compliant with ASHRAE 90.1-2007.Compliant with ASHRAE 90.1-2010.

Compliant with the requirements of the LEED Energy and Atmosphere Enhanced Refrigerant Management Credit (EAc4).

Materials and construction per mechanical specifications - Form 160.78-EG1.

Auxiliary components included in total kW - Chiller controls.

Page 1 of 1