cartridge valves / in-line valves - bfpbrevinifluidpower.com/preview/9/vcar-e_doc00044.pdf ·...

Technical Catalogue

CARTRIDGE VALVES / IN-LINE VALVES

July

2015

web edition

The companyBrevini Fluid Power was established in 2003 in Reggio Emilia where it has its head office.Brevini Fluid Power manufactures hydraulic components and application packages: a very large range suited to several operational requirements and applications thanks to a strict interaction between mechanical, hydraulic and electronic components.Brevini Fluid Power is among the top manufacturers in Italy and a major player in Europe and in the world.

International presenceBrevini Fluid Power operates internationally with 15 branches all over the world placed in major industrialized countries: Italy, France, Germany, English, Romania, Holland, Finland, China, India, Singapore and the United States. The network is constantly expanding by opening new branches in just a few years.The branches are guided by managers that have an excellent knowledge of their own country. The advantages this brings are evident:

The production facilities are located throughout Reggio Emilia, Ozzano Emilia (BO), Noceto (PR), Novellara (RE), Yancheng (province of Jiangsu, China) which was inaugurated in 2009 and became operative since 2010.

Competitive StrategyInnovation combined with the focus on customers is the strength of the Brevini Fluid Power “brand”, born from the forty-year-long

Brevini Fluid Power proposes itself as a “local hub”, as it happened to BPE Electronics in 2008 and OT Oiltechnology in 2009, in order

The purpose is still the development of a very large range of products forming together integrated packages able to meet various ap-plication needs. Our ten-year-long partnership relations with hundreds of customers all over the world are the best synthesis of Brevini

Sharing of know-how and several experiences have made Brevini Fluid Power a more global company, more incisive in international markets and closer to its customers.

Product lines The product lines are numerous and well-structured aimed to cover every needs: a strong basis on which to develop the engineering of application packages and complete systems. The offer is improving in the direction of a solution supplier often developed in co-design with the customer, both for the mobile and industrial sector.

Hydr-App Product Line: Hydraulic power packs and mini hydraulic packs (whether standard or customised), cartridge valves and solenoid valves, gear boxes and transmission components.S.A.M. Hydraulik Product LineAron Product Linevalves, subplates and blocks, bankable valves.Brevini Hydraulics Product Line: Proportional directional valves, joysticks and electronic modules.BPE Electronics Product LineVPS Brevini Product LineOT Oiltechnology Product Line

CAT: BFP/VCAR 0SHEET: 1/8IE/NDX/002/2012 INDEX

Cartridge valves / In-line valves

Section index

Index and technical information ................................................................................0

Pressure relief valves .................................................................................................1

Sequence, pressure reducing and unloading valves ...............................................2

Double cross relief valves ..........................................................................................3

One-way check valves................................................................................................4

Pilot check valves .......................................................................................................5

Manual and pneumatic operated valves ...................................................................6

End-off stroke valves..................................................................................................7

Solenoid valves - 2-way .............................................................................................8

Solenoid valves - 3-4 way .........................................................................................9

Diverter valves .........................................................................................................10

Soft start valves .......................................................................................................11

Flow control valves ..................................................................................................12

Hand pumps .............................................................................................................13

Valve housings ........................................................................................................14

Cavities.....................................................................................................................15

Standard plugs .........................................................................................................16

Coils..........................................................................................................................17

Connectors ...............................................................................................................18

© 2015 Brevini Fluid Power S.p.A. All rights reserved. Hydr-App, SAM Hydraulik, Aron, Brevini Hydraulics, BPE Electronics, VPS Brevini, OT Oiltechnology, logos are trademarks or are registered trademarks of Brevini Fluid Power S.p.A. or other companies of the Brevini Group in Italy and other countries.

The technical features supplied in this catalogue are non binding and no legal action can be taken against such material. Brevini Fluid Power will not be held responsible for information and specifications which may lead to error or incorrect interpretations. Given the continuous technical research aimed at improved technical features of our products, Brevini Fluid Power reserves the right to make change that are considered appropriate without any prior notice. This catalo-gue cannot be reproduced (in while or in part) without the prior written consent of Brevini Fluid Power. This catalogue supersedes all previous ones.

Use of the products in this catalogue must comply with the operating limits given in the technical specifications. The type of application and operating condi-tions must be assessed as normal or in malfunction in order to avoid endangering the safety of people and/or items.

General terms and conditions of sale: see website www.brevinifluidpower.com.

The products shown on this catalog are parts of line.

Page: 1

HOME INFO VALVES INDEX

CAT: BFP/VCAR 0SHEET: 2/8IE/NDX/002/2012

CMP-HPV M14x1.5 5 12

CMP-MR/MW M15x1 6 13

CMP02 M16x1 20 14

CMP04 3/4-16UNF 30 15

CMPR04 3/4-16UNF 20 16

CMPHR04 3/4-16UNF 15 17

CMP-MC/MS M18x1.5 20 18

CMP06 M20x1.5 30 19

CP06 7/8-14UNF 50 20

CMP20 M33x2 80 21

CMP30 M22x1.5 100 22

VMP02 1/4” BSP 30 23

VMP06 3/8” BSP 50 24

VMP10 3/8” BSP 40 25

VMP20 1/2” BSP 80 26

VMP30 3/4” BSP 100 27

VMP12 BSP: 3/4” - 1” 150 28

T

P

T

P

T

P

T

P

U1

U

P

T

U1

U

P

T

T

P

T

P

T

P

T

P

T

P

P P

T

P P

T

P

M

T

P

M

T

P

M

T

P

M

T

INDEX


DIRECT ACTING PRESSURE RELIEF VALVES (FOR HPV VALVES)

DIRECT ACTING PRESSURE RELIEF VALVES (FOR POWER PACKS SERIES MR/MW)

DIRECT ACTING PRESSURE RELIEF VALVES


DIRECT ACTING PRESSURE RELIEF VALVES WITH ONE-WAY CHECK VALVE

DIRECT ACTING HIGH PRESSURE RELIEF VALVES WITH ONE-WAY CHECK VALVE

DIRECT ACTING PRESSURE RELIEF VALVES (FOR POWER PACKS SERIES MC/MS)




PILOT OPERATED PRESSURE RELIEF VALVES

DIRECT ACTING PRESSURE RELIEF VALVESIN-LINE MOUNTING




PILOT OPERATED PRESSURE RELIEF VALVESIN-LINE MOUNTING

PILOT OPERATED PRESSURE RELIEF VALVESIN-LINE MOUNTING

1 PRESSURE RELIEF VALVES (page 11)

Code Thread Flow (l/min) Symbol Description Page

Page: 2



2

1

P(in) P(out)

T

Y

PRPP

T

Y

PRPP

T

Y

PR

T P

M

PR T

P

M

A

A1

B

B1

CSQ04 3/4-16UNF 30 30

CSMK04 3/4-16UNF 10 31

CVS20 M22x1.5 90 32

CVR06 7/8-14UNF 20 33

CVR20 M22x1.5 150 34

CVE06 7/8-14UNF 30 35

CRC1 1/2” BSP 90 36

VADIL BSP: 1/4” - 3/8” 30 38

1 3

2

3 2

1 1

32A B

INDEX

Cartridge valves / In-line valves2 SEQUENCE, PRESSURE REDUCING AND UNLOADING VALVES (page 29)

3 DOUBLE CROSS RELIEF VALVES (page 37)



SEQUENCE VALVES - DIRECTLY OPERATED

SEQUENCE VALVES - DIRECTLY OPERATED(FOR MK3 SERIES POWER PACKS)

SEQUENCE VALVES - PILOT OPERATED

PRESSURE REDUCING VALVES WITH RELIEVING - DIRECT OPERATED

PRESSURE REDUCING VALVES WITH RELIEVING - PILOT OPERATED

SEQUENCE VALVES

PRESSURE REDUCING AND SEQUENCE VALVESIN-LINE MOUNTING

DOUBLE CROSS RELIEF VALVES DIRECT ACTINGIN-LINE MOUNTING

Page: 3



12

X

12

12

X

12

12

12

U1

U

P

T

12

12

AA1

A A1

1

2

3

1

2

3

A

X

A1

A1

A

B1

B

A1

A

B1

B

A1

A

B1

B

A1

A

B1

B

1

2

X

3

2

1

CRU-MR M15x1 10 40

CRU-MC/MS M16x1.5 20 41

CRU04 3/4-16UNF 40 42

CRU06 7/8-14UNF 60 43

CRI04 3/4-16UNF 20 44

VR06 3/8” BSP 30 45

VUI BSP: 1/4” - 3/8” - 1/2” 20 - 50 - 80 46

VRUBSP: 1/4” - 3/8”

1/2” - 3/4 - 1” 1” 1/4 - 1” 1/2

20 - 35 - 50 80 - 140

200 - 31047

VUBA BSP: 1/4” - 3/8” 1/2” - 3/4

4 - 6.3 16 - 25 48

SH02 1/8” BSP 8 50

SH03 1/4” BSP 5 51

RVLV0 M16x1.5 7 52

RVLV1 M27x1.5 140 53

VRS1/4” BSP

BSP: 1/4”-3/8”-1/2”-3/4”

12 - 3045 - 85 56

VBPSA-VBPDABSP: 1/4” - 3/8”

1/2” - 3/4” 9/16-18 UNF

20 - 25 45 - 85 57

VBPSA-VBPDA DIN BSP: 1/4” - 3/8” 20 - 25 59

INDEX

Cartridge valves / In-line valves4 ONE-WAY CHECK VALVES (page 39)

5 PILOT CHECK VALVES (page 55)



ONE-WAY CHECK VALVES




ONE-WAY CHECK VALVES (FOR POWER PACKS SERIES FP)



ONE-WAY CHECK VALVESIN-LINE MOUNTING

CHECK VALVES FOR PIPES

SHUTTLE VALVES

SHUTTLE VALVES

SHUTTLE VALVES

PUMP UNLOADING VALVES

SINGLE ACTING PILOTED CHECK VALVES

SINGLE AND DOUBLE ACTING PILOT CHECK VALVES

SINGLE AND DOUBLE ACTING PILOT CHECK VALVES-DIN 2353 PORTS

Page: 4



CMF04 3/4-16UNF 15 62

CPE04 3/4-16UNF 30 63

CRD04P 3/4-16UNF 30 64

VFC 3/8” BSP 40 66

VD40 1/2” BSP 40 67

CRB04 3/4-16UNF 40 70

CRP04 3/4-16UNF 40 70

CRP04HP 3/4-16UNF 30 72

CRP04X 3/4-16UNF 20 74

CRD04 3/4-16UNF 15 - 30 76

C2V04 3/4-16UNF 15 78

2

1

2

1

2

1

2

1

X

B

A

P

Y

A

1

2 2

1

1

2

1

2

1

2

1

2

1

2

1

2

1

2

1

2 2

1

INDEX

Cartridge valves / In-line valves6 MANUAL AND PNEUMATIC OPERATED VALVES (page 61)

7 END-OFF STROKE VALVES (page 65)

8 SOLENOID VALVES - 2-WAY (page 69)

LEVER OPERATED VALVES

BUTTON OPERATED VALVES

PNEUMATIC OPERATED VALVES

END-OFF STROKE VALVESIN-LINE MOUNTING

DECELERATION VALVESIN-LINE MOUNTING

PILOTED OPERATED CARTRIDGE SOLENOID VALVE BIDIRECTIONAL

PILOTED OPERATED CARTRIDGE SOLENOID VALVE UNIDIRECTIONAL

HIGH PRESSURE PILOTED OPERATED CARTRIDGE SOLENOID VALVE

VALVES IN ACCORDANCE WITH ATEX 94/9/CE DIRECTIVE

DIRECT OPERATED CARTRIDGE SOLENOID VALVE

CARTRIDGE SOLENOID VALVES 2 WAY 2 POSITIONS




Page: 5



1 3

2

1 3

2

13

2 4

13

2 4

13

2 4

13

2 4

13

2 4

1 2

A B

P

AB

P

1 2

A B

P

AB

P

P

BA

1 2 P

BA

1 2

P

T

P

T

0.4

0.2-0.5 bar

1 3

2

C3V0422 3/4-16UNF 12 80

C3V0427 3/4-16UNF 20 81

C3V03 7/8-14UNF 20 82

C4V0422*2 3/4-16UNF 18 83

C4V0422*3 3/4-16UNF 18 84

MR 1/4” BSP1/4”BSPT — 86

RBSBSP: 1/8” - 1/4” 3/8”- 1/2” - 3/4” 1” - 1”1/4 - 1”1/2

5 - 10 - 25 40 - 100 - 150 87

BK3BSP: 1/8” - 1/4” 3/8” - 1/2” - 3/4” 1” - 1”1/4 - 1”1/2

5 - 10 - 25 70 - 100 - 150 88

DDF BSP: 1/4” - 3/8” 1/2” - 3/4 - 1”

60 - 90120 - 200 89

VAM04 1/4” BSP 20 92

VAMS04 1/4” BSP 8 93

1 3

2

13S2 S1

2 4

S2 S113

2 4

S2 S113

2 4

S2 S113

2 4

INDEX





9 SOLENOID VALVES - 3-4 WAY (page 79)

10 DIVERTER VALVES (page 85)

11 SOFT START VALVES (page 91)

SOLENOID VALVES 3-WAY/2-POSITION


SOLENOID VALVES 3 WAY 2 POSITIONS



PRESSURE GAUGE SHUT-OFFIN-LINE MOUNTING

HIGH PRESSURE - 2 WAY BALL VALVESIN-LINE MOUNTING

HIGH PRESSURE - 3 WAY BALL VALVESIN-LINE MOUNTING

DIVERTER VALVESIN-LINE MOUNTING

SINGLE-PHASE MOTOR START VALVEIN-LINE MOUNTING

SOFT START VALVEIN-LINE MOUNTING

Page: 6



1 212

1 2

21

1 2

1 2

31

2

PI PU

X

PI PU

X

A A1A A1

A A1A A1

A A1

2

1

SU/SB M10x1 15 96

VSU 1/4” BSP 20 97

CSB04 3/4-16UNF 40 98

CSC04 3/4-16UNF 29 99

VSC04 1/4” BSP 11,7 100

VSC06 3/8” BSP 18,5 101

CRF06 7/8-14UNF 50 102

CCP20 M22x1.5 50 103

VSR/VSB BSP: 1/4” - 3/8” 1/2” - 3/4” - 1”

15 - 30 45 - 85 - 100 104

STU/STB BSP: 1/4” - 3/8” 1/2” - 3/4” - 1”

20 - 30 50 - 85 - 150 105

STC 3/8” BSP 29 106

CPM04 3/4-16UNF 1cc - 2cc 108

12

INDEX




12 FLOW CONTROL VALVES (page 95)

13 HAND PUMPS (page 107)

UNIDIRECTIONAL AND BIDIRECTIONAL FLOW REGULATOR VALVES

FIXED UNIDIRECTIONAL FLOW CONTROL VALVE

BIDIRECTIONAL NOT COMPENSATED FLOW CONTROL VALVE

UNIDIRECTIONAL COMPENSATED FLOW CONTROL VALVE

FIXED PRESSURE COMPENSATED FLOW CONTROL VALVE

PRESSURE COMPENSATED FLOW CONTROL VALVES

PRIORITARY FLOW CONTROL VALVE

TWO-WAY PRESSURE COMPENSATOR VALVE

SLEEVE FLOW CONTROL VALVES UNIDIRECTIONAL AND BIDIRECTIONAL - IN-LINE MOUNTING

UNIDIRECTIONAL AND BIDIRECTIONAL FLOW REGULATOR VALVES - IN-LINE MOUNTING

PRESSURE COMPENSATED FLOW UNIDIRECTIONAL FLOW REGULATOR VALVES - IN-LINE MOUNTING

HAND PUMP

Page: 7



BK3 .......................................................................... 88C2V04 ...................................................................... 78C3V03 ...................................................................... 82C3V0422 .................................................................. 80C3V0427 .................................................................. 81C4V0422*2 .............................................................. 83C4V0422*3 .............................................................. 84CCP20 .................................................................... 103CMF04 ..................................................................... 62CMP02 ..................................................................... 14CMP04 ..................................................................... 15CMP06 ..................................................................... 19CMP20 ..................................................................... 21CMP30 ..................................................................... 22CMP-HPV ................................................................. 12CMPHR04 ................................................................ 17CMP-MC/MS ........................................................... 18CMP-MR/MW .......................................................... 13CMPR04 .................................................................. 16CP06 ........................................................................ 20CPE04 ...................................................................... 63CPM04 ................................................................... 108CRB04 / CRP04 ....................................................... 70CRC1 ....................................................................... 36CRD04 ..................................................................... 76CRD04P ................................................................... 64CRF06 .................................................................... 102CRI04 ....................................................................... 44CRP04HP ................................................................. 72CRP04X ....................................................................74CRU04 ..................................................................... 42CRU06 ..................................................................... 43CRU-MC/MS ............................................................ 41CRU-MR .................................................................. 40CSB04 ...................................................................... 98CSC04 ...................................................................... 99CSMK04 .................................................................. 31CSQ04 ..................................................................... 30CVE06 ...................................................................... 35CVR06 ...................................................................... 33CVR20 ...................................................................... 34CVS20 ...................................................................... 32DDF ......................................................................... 89MR ........................................................................... 86RBS .......................................................................... 87RVLV0 ...................................................................... 52

RVLV1 ...................................................................... 53SH02 ........................................................................ 50SH03 ........................................................................ 51STC ........................................................................ 106STU/STB ................................................................ 105SU/SB ...................................................................... 96VADIL ....................................................................... 38VAM04 ..................................................................... 92VAMS04 ................................................................... 93VBPSA-VBPDA ......................................................... 58VBPSA-VBPDA DIN ................................................. 59VD40 ........................................................................ 67VFC .......................................................................... 66VMP02 ..................................................................... 23VMP06 ..................................................................... 24VMP10 ..................................................................... 25VMP12 ..................................................................... 28VMP20 ..................................................................... 26VMP30 ..................................................................... 27VR06 ........................................................................ 45VRS .......................................................................... 56VRU ......................................................................... 47VSC04 .................................................................... 100VSC06 .....................................................................101VSR/VSB ................................................................ 104VSU .......................................................................... 97VUBA ....................................................................... 49VUI ........................................................................... 46

INDEX

VALVE PAGE VALVE PAGE


INDEX ........................................................................ 1TECHNICAL INFORMATION ..................................... 9VALVE HOUSINGS ..................................................110CAVITIES ................................................................114STANDARD PLUGS ............................................... 120COILS .................................................................... 124CONNECTORS ...................................................... 130

Page: 8


CAT: BFP/VCAR

min. max.

ISO VG 10 10 9.00 11.0

ISO VG 15 15 13.5 16.5

ISO VG 22 22 19.8 24.2

ISO VG 32 32 28.8 35.2

ISO VG 46 46 41.4 50.6

ISO VG 68 68 61.2 74.8

ISO VG 100 100 90.0 110

0SHEET: 1/2IE/INFO/002/2013

15000

600

4000400

2000

5000

200

1000

1500

100

400

500

40

200

300

20

50

1505 30

50

SSU °E mm²/s

310

20000500

5000

10000 300 3000

2000

150

1500

1000

50

500

400

30

300

200

10

100

100

4

40

2

20

0 1 0

mm²/s°E

°C

°F

ISO

VG

100

ISO

VG

68

ISO

VG

32

ISO

VG

22

ISO

VG

46

-20

2.80

3

3.5

4

4.5

5

6

7

8

9

10

12

11

13

15

17

20

25

30

40

50

60

70

100

150

200

300

400

600

800

1000

1500

2000

3000

5000

7000

10000

2000

1000

500

300

200

100

70

40

20

10

8

6

4

3

2

1.8

1.6

1.4

1.3

1.2

-5-15 0-10 5 10 15 20 40 60 9025 30 50 8070 100

210140 200130100700

110

TECHNICAL INFORMATION

Read this instructions carefully before installation. All operations must be carried out by qualified personnel following the instructions.

The user must periodically inspect, based on the conditions of use and the substances used, the presence of corrosion, dirt, the state of wear and correct function of the valves.

Always observe first the operating conditions given in datasheet of the valve.

INTRODUCTION

VISCOSITY

Observe the recommendations given in the data sheet of the valve.The oil viscosity must be in the range of 10 mm²/s to 500 mm²/s.Recommended oil viscosity 46 mm2/s (32 mm2/s for Cartridge valves)

Table 1: ISO viscosity grades

Kinematic-viscosity limits

mm²/s @ 40°C

Averagekinematicviscosity

mm²/s @ 40°C

Viscositygrade

= Values used in the chart “Oil viscosity according to temperature”

OIL VISCOSITY ACCORDING TO TEMPERATURE

CONVERSION TABLE SSU / °E / mm²/s


HYDRAULIC FLUID

Observe the recommendations given in the data sheet of the valve. Use only mineral oil (HL, HLP) according to DIN 51524. Use of other different fluids may damage the good operation of the valve.

CONTAMINATION

Oil contamination is the main cause of faults and malfunction in hydraulic systems. Abrasive particles in the fluid erode or block moving parts, leading to system malfunction.The valves we are offering do not require filtering characteristics any higher than those needed for usual hydraulic components such as pumps, motors, etc.

However, accurate filtering does guarantee reliability and a long life to all the system’s hydraulic parts. Reliable performance and long working life for all oil-pressure parts is assured by maintaining the level of fluid contamination within the limits specified in the data sheet of the valve.

Hydraulic fluid must also be cleaned properly before filling the hydraulic cir-cuit, especially when commissioning a new system, as this is when the oil contamination generally peaks due to its flushing effect on the components, and the running-in of the pump.Maximum contamination level is required on datasheet of the valve accord-ing to ISO 4406:1999.

In the following table there is the correspondence between ISO 4406:1999 and old standard NAS 1638 for information purpose:The standard ISO 4406:1999 defines the contamination level with three num-bers that relate with the number of particles of average dimension equal or greater than 4 µm, 6 µm e 14 µm, in 1 ml of fliuid.

In following table there is a reference to reccomended contamination level and correspondence with old NAS 1638 standard.

Page: 9


CAT: BFP/VCAR 0SHEET: 2/2IE/INFO/002/2013 TECHNICAL INFORMATION

Type of systemType of valve

Oil filtration recommendationsCleanliness class

recommendedAbsolute filtration

micron rating ( ** )

ISO 4406 : 1999 NAS 1638 ( * )

Systems or components operating at HIGH PRESSURE > 250 bar (3600 psi)HIGH DUTY CYCLE APPLICATIONSSystems or components with LOW dirt tolerance

18 / 16 / 13 7 - 8 5

Systems or components operating at MEDIUM / HIGH PRESSURESystems and components with moderate dirt tolerance

19 / 17 / 14 9 10

Systems or components operating at LOW PRESSURE < 100 bar (1500 psi)LOW DUTY CYCLE APPLICATIONSSystems and components with GOOD dirt tolerance

20 / 18 / 15 10 - 11 20


Type SI units Alternative units Conversion factor

Force Newton (N) [kgm/s²]Kilogram force (kgf) 1 kgf = 9.807 Npound force (lbf) [lbf/s²] 1 lgf = 4.448 N

Lengthmillimeter (mm) [10 m] inch (in) 1 in = 25.4 mmmeter (km) [1000 m] yard (yd) [3ft] 1 m = 1.0936 ydkilometer (km) [1000 m] mile (mile) [1760 yd] 1 mile = 1.609 km

Torque Newton meter (Nm) pound force.feet (lbf.ft) 1 lbf.ft = 1.356 Nm

Power kiloWatt (kW) [1000 Nm/s]horsepower (hp) 1 kW = 1.341 hpmetric horsepower (CV) 1 kW = 1.36 CV

Pressure MegaPascal (MPa) [ N/mm²]bar 1 MPa = 10 barpsi (lbf/ln²) 1 MPa = 145 psiton/f/ln² 1 ton/f/ln² = 15.45 MPa

Flow rate liter/min (l/min)UK gal/min 1 UK gal/min = 4.546 l/minUS gal/min 1 US gal/min = 3.785 l/min

Temperature Degrees Celsius (°C) Farenheit (°F) 1°F = 1.8 °C+32

Ambient temperature range: -25°C to +60°CFluid temperature range (NBR seals): -25°C to +75°CThermal shocks can affect the performance and the expected life of the prod-uct, hence it is necessary to protect the product from these conditions.

WORKING TEMPERATURES

SEALS

O-rings made in Acrylonitrile Butadiene (NBR) are normally fitted on the valves. The backup rings that protect the O-rings are also made in NBR, or sometimes PTFE. Both the O-rings and the backup rings are suitable for the working temperatures mentioned above.In the case of fluid temperatures > 75°C, FKM seals must be used (identified with “V1” variant).

CONVERSION CHART

* Contamination class NAS 1638: it is determined by counting the total particles of different size ranges contained in 100 ml of fluid.

** Absolute filtration: it is a characteristic of each filter, it refers the size (in micron) of the largest sperical particle wich may pass through the filter.

Table 2: Reccomanded contamination level.

Solenoid valves coils are designed to operate safely in the voltage range of ±10% of nominal voltage at max. 60°C ambient temperature. The combination of permanent overvoltage and very hot temperatures can stress the solenoid. Therefore always a good heat dissipation and voltage level has to be assured.Faulty coils may only be replaced by new, interchangeable, tested compo-

ELECTRICAL POWER SUPPLY

The mounting surface must feature surface quality specified in data sheet of the valve: for example for Cetop valves generally is required Ra ≤ 1.6µm and flatness ≤ 0.03 mm over 100 mm length. Normally in cartridge valve for sea-ling diameters of the cavities, is required roughness Ra ≤ 1.6µm. The surfaces and openings in the assembly plate must be free from impurity or dirt.Make sure the O-Rings fit correctly in their seats.Fixing screws must comply with the dimensions and the strength class spe-cified in the data sheet and must be tightened at the specified tightening torque.Complete the electrical wiring. For circuit examples and pin assignments, see the relevant datasheet.

INSTALLATION

nents in original-equipment quality.Before removing a coil, voltage must be disconnected.When replacing the coil, be aware to insert O-Rings in order to avoid the entrance of water.

Observe the functional limits indicated in the technical catalogueOn a periodic basis and based on the conditions of use, check for cleanliness, state of wear or fractures and correct performance of the valve.If the O-rings are damaged, replace them with those supplied by the manu-facturer.To assure the best working conditions at all time, check the oiland replace it periodically (after the first 100 working hours and then after every 2000 working hours or at least once every year).Attention: all installation and maintenance intervention must be performed by qualified staff.

USE AND MAINTENANCE

TRANSPORT AND STORAGE

The valve must be handled with care to avoid damage caused by impact, which could compromise its efficiency.In the case of storage, keep the valves in a dry place and protect against dust and corrosive substances.When storing for periods of more than 6 months, fill the valve with preserving oils and seal it.

For the general warranty and supply conditions, please consult the specific sales contract or the “General terms and conditions of sale” document IOP 7-2-05. Downloaded from the website: www.brevinifluidpower.com

WARRANTY AND SUPPLY CONDITIONS

Page: 10


CAT: BFP/VCAR 1SHEET: 1/1IE/C1/001/2011 PRESSURE RELIEF VALVES

1

PRESSURE RELIEF VALVES

Page: 11


CAT: BFP/VCAR

CMP-HPV

T

P

IE/CMP-HPV/001/2011 1SHEET: 1/1

0 1 2 3 4 50

50

100

150

200

250

300

350

400

Q (l/min)

P(b

ar)

0 1 2 3 4 50

5

10

15

20

25

30

35

40

45

50

Q (l/min)

P(b

ar)

39

Ø17

21.8 max

M10x1

M14x1.5

5÷6 Nmmax 5 Nm16÷18 Nm

10

6

7

3

P

T

DIRECT ACTING PRESSURE RELIEF VALVES (FOR HPV VALVES)

HYDRAULIC FEATURES

HYDRAULIC SYMBOL

Max. working pressure 400 bar

Max. Flow 5 l/min

Hydraulic fluid DIN 51524 Mineral oils

Fluid viscosity 10 ÷ 500 mm2/s

Fluid temperature -25°C ÷ 75°C

Ambient temperature -25°C ÷ 60°C

Max. contamin. level class with filter ISO 4406:1999 - class 19/17/14

Weight 0.038 kg

Tightening torque see draw

Cavity (M14x1.5) CN032005 (See section 15)


ORDERING CODE

Code Description

RKVL1130002 Direct acting relief valve

Fluid used: mineral based oil with viscosity 46 mm²/s at 40°C.

MIN.SETTING PRESSUREPRESSURE-FLOW RATE

The direct acting relief valve limits the pressure in a hydraulic circuit to within the specified calibration range.It has a galvanised steel body. The tapered poppet is in tempered steel.

00012001 Spare seals kit

Page: 12


CAT: BFP/VCAR

CMP-MR/MW

T

P

IE/CMP_MR-MW/001/2011 1SHEET: 1/1

Q (l/min)

P(b

ar)

0

15

30

45

60

75

90

0 1 2 3 4 5 6

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

0 1 2 3 4 5 6

Q (l/min)

P(b

ar)

0

6

12

18

24

30

36

0 1 2 3 4 5 6

25 ÷ 80 bar 75 ÷ 220 bar 5 ÷ 30 bar

1934 max

Ø12

M15

x1

1

16÷19 Nm

10 17

14

3

AP

T

max 5 Nm

DIRECT ACTING PRESSURE RELIEF VALVES (FOR POWER PACKS SERIES MR/MW)

HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


Max. working pressure 220 barSetting range:Spring ASpring CSpring C

25 ÷ 80 bar75 ÷ 220 bar5 ÷ 30 bar

Max. Flow 6 l/min






Weight 0.05 kg


Cavity (M15x1) CN033001 (See section 15)The minimum permissible setting pressure depending on the spring: see curves below


ORDERING CODE

Code Identification (see draw)

Setting range

Pressure increasing at each turn of screw

21000010.000 A 25 ÷ 80 bar 17 bar ± 10%

21000011.000 B 75 ÷ 220 bar 45 bar ± 10%

21000009.000 C 5 ÷ 30 bar 7 bar ± 10%

Pressureidentification

The direct acting relief valve limits the pressure in a hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop. It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 13


CAT: BFP/VCAR

CMP02

1 = CMP02C1.. - 2 = CMP02C2.. - 3 = CMP02C3.. - 4 = CMP02C4..

T

P

IE/CMP02/002/2012 1SHEET: 1/1

CMP 02 * * ** 1

1

2

3

4

Q (l/min)

P(b

ar)

0

20

220

120

40

240

140

60

260

160

80

280

180

100

200

0 2 4 6 8 10 12 14 16 18 20

4

1

2

3

Q (l/min)

P(b

ar)

0

10

20

30

40

50

60

70

80

90

100

0 2 4 6 8 10 12 14 16 18 20

M1

6 x

1

Ø 3

4.5

M1

0 x

1

Ø6

.6

5

10

19

Ø 2

2

49.5 max

48.5 max

30.8

14.8

13÷18 Nm 5÷6 Nm

P

T

M

C

max 5 Nm


The direct acting relief valve limits the pressure in a hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. This is limited by a pack spring with a mechanical stop (only standard screw and nut), which prevents temporary P closures caused by pressure peaks.It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.

HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


CMP = Pressure relief valve

02 = M16 x 1

ORDERING CODE

1 = Serial No.

00 = No variantsV1 = Viton

1 = Max 30 bar (white spring)2 = Max 90 bar (yellow spring)3 = Max 180 bar (green spring)4 = Max 250 bar (orange spring)

Series

Size

Settingranges

Max. working pressure 250 barSetting range:Spring 1 (white)Spring 2 (yellow)Spring 3 (green)Spring 4 (orange)

max 30 barmax 90 barmax 180 barmax 250 bar

Max. Flow 20 l/min






Weight 0.1 kg


Cavity (M16x1) CN036001 (See section 15)

Adjustment

MIN.SETTING PRESSUREThe minimum permissible setting pressure depending on the spring: see curves below


Variants

Q25830021 O-ring spare part

C = ScrewM = Plastic knob

Page: 14


CAT: BFP/VCAR

CMP04

1 = CMP04*1.. - 2 = CMP04*2.. - 3 = CMP04*3..

T

P

IE/CMP04/002/2014 SHEET: 1/1

CMP 04 * * 00 1

1

3

2

1

Q (l/min)

P(b

ar)

0

20

40

140

240

60

160

260

80

180

280

100

200

300

120

220

0 5 10 15 20 25 30

3

2

1

Q (l/min)

P(b

ar)

0

10

15

5

20

25

30

35

40

45

50

55

70

60

65

0 5 10 15 20 25 30

2

3/4

- 1

6 U

NF

P

T

5

17

22

10

E

P

V

C

1.5

26.550.3 max

34.5

61.3

52.8 max

max 5 Nm

max 0.5 Nm

14÷16 Nm


HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL



ORDERING CODE

1 = Serial No.

00 = No variants

Series

Size

Settingranges

Max. working pressure 330 barSetting range:Spring 1 (white)Spring 2 (yellow)Spring 3 (green)

max 70 barmax 160 barmax 330 bar

Max. Flow 30 l/min






Weight 0.092 kg

Tightening torque 25 ÷ 30 Nm

Cavity (3/4 - 16 UNF) CD018006 (See section 15)

1 = Max 70 bar (white spring)2 = Max 160 bar (yellow spring)3 = Max 330 bar (green spring)

AdjustmentC = Screw E = Short screwP = C + Sealed capV = Plastic knob

04 = 3/4 - 16 UNF

MIN.SETTING PRESSURE

The minimum permissible setting pressure depending on the spring: see curves below


Variants

The direct acting relief valve limits the pressure in a hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop (only standard screw and nut). It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 15


CAT: BFP/VCAR

CMPR04

U1

U

P

T

CMP R 04 * * * 00 1

1SHEET: 1/1IE/CMPR04/002/2012

1

2

3

4

5 10 15 200

Q (l/min)

P(b

ar)

2 4 6 8 10 12 14 16 18 20

3

2

1

0

200

150

100

50

0

250

300

350

400

Q (l/min)

P(b

ar)

2 4 6 8 10 12 14 16 18 20

3

1

2

0

80

60

40

20

10

30

50

70

90

110

130

0

100

120

140

Q (l/min)

P(b

ar)

max 5 Nm

max 5 Nm

Ø 4

0

Ø 2

6Ø

26

C

P

S

V

3/4

- 1

6

UN

F

67.7

34.5

50.5

max 81.7

118.1

14

.50

15

.80P

T

U

U13

10

10

22 24

54.5

54.5

DIRECT ACTING PRESSURE RELIEF VALVES WITH ONE-WAY CHECK VALVE

HYDRAULIC FEATURES


Max. Flow 20 l/min

Setting ranges (spring)1 = 10 ÷ 60 bar (green)2 = > 60 ÷ 180 bar (yellow)3 = > 180 ÷ 320 bar (blue)

One-way check 0,5 bar (standard)

Check valve leakage (0 ÷ 5 drops/min) 0 ÷ 0.25 cm3/min






Weight 0.18 kg



HYDRAULIC SYMBOL

C = ScrewP = C + Plug no detachable closing (unremovable version)S = C + Plug detachable closingV = Handwheel


R = With check valve

04 = 3/4 - 16 UNF

ORDERING CODE

0 = With standard check-valveS = Without standard check-valve

1 = Serial No.

00 = No variants

1 = 10 ÷ 60 bar (green spring)2 = > 60 ÷ 180 bar (yellow spring)3 = > 180 ÷ 320 bar (blue spring)

Series

Size Settingranges

Check valve

PRESSURE DROPS (P → U) PRESSURE - FLOW (P → T)Relief valve



MIN. SETTING PRESSURE (P → T)Relief valve

Variants

The valve has a combined function in a single cartridge. It consists of a direct acting maximum pressure valve and a unidirectional check valve.The relief valve raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.The spring in the check valve enables the cartridge to be mounted in any position.It has a galvanised steel body. The tapered poppet of the relief valve and the guided ball poppet are made from tempered and ground steel.

Setting


Page: 16


CAT: BFP/VCAR

CMPHR04

U1

U

P

T

IE/CMPHR04/002/2012 1SHEET: 1/1

CMPH R 04 * * 1 00 1

1

2

3

4

5 10 15 200

Q (l/min)

P(b

ar)

150 5 10310

320

330

340

350

Q (l/min)

P(b

ar)

max 5 Nm

max 5 Nm

Ø 4

0

Ø 2

6Ø

26

C

P

S

V

3/4

- 1

6

UN

F

67.7

34.5

50.5

max 81.7

118.1

14

.50

15

.80P

T

U

U13

10

10

22 24

54.5

54.5

DIRECT ACTING HIGH PRESSURE RELIEF VALVES WITH ONE-WAY CHECK VALVE

HYDRAULIC FEATURES


Max. Flow 15 l/min

Setting ranges (spring) 1 = > 320 ÷ 360 bar (blue)

One-way check 0.5 bar (standard)

Check valve leakage (0 ÷ 5 drops/min) 0 ÷ 0.25 cm3/min






Weight 0.18 kg



PRESSURE - FLOW (P → T)

HYDRAULIC SYMBOL


CMPH = High pressure relief valve

R = With check valve

04 = 3/4 - 16 UNF

ORDERING CODE

0 = With standard check-valveS = Without standard check-valve

1 = Serial No.

00 = No variants

1 = > 320 ÷ 360 bar (blue spring)

Series

Size Settingranges

Check valve Relief valve

PRESSURE DROPS (P → U)

Setting



Variants

The valve has a combined function in a single cartridge. It consists of a direct acting maximum pressure valve and a unidirectional check valve.The relief valve raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.The spring in the check valve enables the cartridge to be mounted in any position.It has a galvanised steel body. The tapered poppet of the relief valve and the guided ball poppet are made from tempered and ground steel.


C = ScrewP = C + Plug no detachable closing (unremovable version)S = C + Plug detachable closingV = Handwheel

Page: 17


CAT: BFP/VCAR

CMP-MC/MS

0 = 0 ÷ 50 bar - 1 = 35 ÷ 90 bar - 2 = 75 ÷ 190 bar - 3 = 160 ÷ 290 bar

IE/CMP_MC-MS/002/2012 SHEET: 1/1 1

T

P

0

1

2

3

Q (l/min)

P(b

ar)

00 2 4 6 8 10 12 14 16 18 20

50

100

150

200

250

300

3503

2

1

0

Q (l/min)

P(b

ar)

0 2 4 6 8 10 12 14 16 18 200

5

10

15

20

25

30

35

40

45

55

50

Ø 2

6

max 53.5

Ø 2

6

max 53.5

10

10

24

PT

3

14.5

Ø 4

0

Ø1

4

M1

8x1

.5

Ø8

24.5max 49.5

max 83.5

C

V

max 5 Nm

max 5 Nm

DIRECT ACTING PRESSURE RELIEF VALVES (FOR POWER PACKS SERIES MC/MS)

HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


ORDERING CODE

Max. working pressure 290 barSetting range:Spring 0 (white)Spring 1 (green)Spring 2 (yellow)Spring 3 (red)


Max. Flow 20 l/min






Weight 0,12 kg






Adjustment Setting ranges Code

CScrew

0 ÷ 50 bar (white spring) 21000016.000

35 ÷ 90 bar (green spring) 21000000.000

75 ÷ 190 bar (yellow spring) 21000001.000

160 ÷ 290 bar (red spring) 21000002.000

Adjustment Setting ranges Code

V Handwheel

0 ÷ 50 bar (white spring) 21000017.000

35 ÷ 90 bar (green spring) 210000 03.000

75 ÷ 190 bar (yellow spring) 21000004.000

160 ÷ 290 bar (red spring) 21000005.000

The direct acting relief valve limits the pressure in a hydraulic circuit. It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop. It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


ACCESSORIES

Detachable plug Code

Unremovable version

60309200

Removable version

60309100

Page: 18


CAT: BFP/VCAR

CMP06

1 = CMP06.1.. - 2 = CMP06.2.. - 3 = CMP06.3..

T

P

IE/CMP06/001/2011 SHEET: 1/1

CMP 06 * * ** 4

1

1

2

3

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 300

25

50

75

100

125

150

175

200

225

250

275

300

325

350

Q (l/min)

P(b

ar)

2

1

3

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 300

10

20

30

40

50

60

Q (l/min)

P(b

ar)

M2

0x1

.55

17

17

21

Ø 5

0

Ø 3

4.5

Ø 2

4

100.5 max

67 max

58.5 max

Ø 1

5

29

P

T

V

M

C

max 15 Nm

max 15 Nm


HYDRAULIC FEATURES

PRESSURE-FLOW RATEHYDRAULIC SYMBOL


C = ScrewM = Plastic knobV = Handwheel


06 = M20 x 1.5

ORDERING CODE

4 = Serial No.



Series

Size

Settingranges



Max. Flow 30 l/min






Weight 0.17 kg



Adjustment




Variants

USE TO TIGHTEN THE VALVE

DO NOT USE TO TIGHTEN THE VALVE

The direct acting relief valve limits the pressure in a hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. This is limited by a pack spring with a mechanical stop, which prevents temporary P closures caused by pressure peaks.It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 19


CAT: BFP/VCAR

CP06

0 = CP06.0.. - 1 = CP06.1.. - 2 = CP06.2.. - 3 = CP06.3..

T

P

IE/CMP10/002/2013 SHEET: 1/1

CP 06 * * ** 1

1

T

P34,5

69,4 max

T

P

35÷40Nm

max 15 Nm

10

15,8

7

7/8-1

4U

NF

12 31,3

44,360,9 max

T

P

102,7 max

50

T

P

72,3

P

V

M

C

5

17

27

1

0

2

3

0 5 10 15 20 25 30 35 4540 500

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

00

20

40

60

80

100

120

Q (l/min)

P(b

ar)

5 10 15 20 25 30 35 4540 50

3

2

0

1


HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


C = ScrewM = Plastic knobP = C + Sealed capV = Handwheel

CP = Pressure relief valve

06 = 7/8 - 14 UNF

ORDERING CODE

1 = Serial No.


0 = Max 15 bar (orange spring) 1 = Max 50 bar (white spring)2 = Max 170 bar (yellow spring)3 = 70÷350 bar (neutral spring)

Series

Size

Settingranges

Max. working pressure 350 barSetting range:Spring 1 (orange)Spring 1 (white)Spring 2 (yellow)Spring 3 (neutral)

max 15 barmax 50 barmax 170 bar70 ÷ 350 bar

Max. Flow 50 l/min






Weight 0.22 kg



Adjustment




Variants

The direct acting relief valve limits the pressure in a hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. This is limited by a pack spring with a mechanical stop.It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 20


CAT: BFP/VCAR

CMP20

1 = CMP20.1.. - 2 = CMP20.2.. - 3 = CMP20.3..

T

P

IE/CMP20/001/2011 SHEET: 1/1

CMP 20 * * ** 2

1

Ø 1

1

Ø 3

0

M3

3x26

22

10

22

Ø 5

0

Ø 4

3

Ø 3

0

110.5 max

91 max

78 max

max 15 Nm

max 5 Nm

max 15 Nm

73.5

P

T

V

M

C

1

2

3

0 10 20 30 40 50 60 70 800

20

40

60

80

100

120

140

160

180

200

220

240

260

280

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 30 35 400

10

20

30

40

50

60

Q (l/min)

P(b

ar)


HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


C = ScrewM = KnobV = Handwheel


20 = M33 x 2

ORDERING CODE

2 = Serial No.



Series

Size

Settingranges



Max. Flow 80 l/min






Weight 0.5 kg



Adjustment




Variants

The direct acting relief valve limits the pressure in the hydraulic circuit to the calibration levels specified in the catalogue.It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 21


CAT: BFP/VCAR

CMP30

1 = CMP30.1.. - 2 = CMP30.2.. - 3 = CMP30.3..

T

P

IE/CMP30/001/2011 SHEET: 1/1

CMP 30 * * ** 1

1

17 max 15 Nm

max 15 Nm

Ø 1

7.5

M2

2x1

.55

17

27

Ø 5

0

Ø 3

4.5

89 max

55.5 max

47 max 38.5

P

T

V

M

C

1

2

3

0 10 20 30 40 50 60 70 80 90 1000

50

100

150

200

250

300

350

400

Q (l/min)

P(b

ar)

1-2-3

0 10 20 30 40 50 60 70 80 90 1000

2

4

6

8

10

12

14

16

18

20

Q (l/min)

P(b

ar)

PILOT OPERATED PRESSURE RELIEF VALVES

HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


C = ScrewM = Plastic knobV = Handwheel

CMP = Pilot operated relief valve

30 = M22 x 1.5

ORDERING CODE

1 = Serial No.



Series

Size

Settingranges



Max. Flow 100 l/min






Weight 0.18 kg



Adjustment




Variants

The pilot-operated relief valve limits the pressure in the hydraulic circuit.Slight leakage is tolerated for this type of valve. It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.It has a galvanised steel body. The tapered pilot poppet and cylindrical main plunger are made from tempered and ground steel.


Page: 22


CAT: BFP/VCAR

VMP02

P P

T

IE/VMP02/002/2014 SHEET: 1/1 1

1 = VMP02*B.. - 2 = VMP02*G.. - 3 = VMP02*V..

VMP 02 * 04 *

24.5

12.5

25.9

50

10 1530

45 30

17.6

Ø6.5n. 2

1/4" BSPn.3

0

P

VC

52.3

ma

x

49.8

ma

x

60.8

34

P

T

P

10

17

max 5 Nm14÷16 Nm

25 max 0.5 Nm

V

G

B

Q (l/min)

P(b

ar)

0

20

40

140

240

60

160

260

80

180

280

100

200

300

120

220

0 5 10 15 20 25 30

V

G

B

Q (l/min)

P(b

ar)

0

10

20

70

30

80

40

90

50

100

60

0 5 10 15 20 25 30

DIRECT ACTING PRESSURE RELIEF VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOL



Max. working pressure 330 barSetting range:Spring B (white)Spring G (yellow)Spring V (green)


Max. Flow 30 l/min






Weight (0 version) 0.235 kg

MIN.SETTING PRESSUREPRESSURE-FLOW RATE


VMP = Pressure relief valve

ORDERING CODE

04 = 1/4 BSP

Series

Size

Settingranges

B = Max 70 bar (white spring)G = Max 160 bar (yellow spring)V = Max 330 bar (green spring)Adjustment

0 = Short screwC = Screw P = C + Sealed capV = Plastic knob

02 Series

The direct acting relief valve with CMP04 cartridge limits the pressure in the hydraulic circuitIt raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop (only standard screw and nut).It has a high-resistance aluminium body. The cartridge is in galvanised steel.

Page: 23


CAT: BFP/VCAR

VMP06

0 = VMP06.0.. - 1 = VMP06.1.. - 2 = VMP06.2.. - 3 = VMP06.3..

IE/VMP06/002/2015 SHEET: 1/1

VMP 06 * * ** 1

1

1

0

2

3

0 5 10 15 20 25 30 35 4540 500

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

00

20

40

60

80

100

120

Q (l/min)

P(b

ar)

5 10 15 20 25 30 35 4540 50

3

2

0

1P

M

T

New!

5

8

17

17

M

C

P

V

max 15 Nm

max15 Nm

max 5 Nm

Ø 51.7

M

18.5

23

18

20

1/4

"BS

P

72

ma

x 1

02.2

ma

x 7

4

T

P

max 20 Nm

3/8"BSP

3/8

"BS

P

63

46

306

7

7.5

ma

x 6

0.4

M30x1.5

Ø 45

T


HYDRAULIC FEATURES

PRESSURE-FLOW RATE

HYDRAULIC SYMBOL


C = ScrewM = Plastic knobP = C + Sealed capV = Handwheel


06 = Connector size: 3/8” BSP

ORDERING CODE

1 = Serial No.


0 = Max 15 bar (orange spring) 1 = Max 50 bar (white spring)2 = Max 170 bar (yellow spring)3 = 70÷350 bar (neutral spring)

Series

Size

Settingranges

Max. working pressure 350 barSetting range:Spring 1 (orange)Spring 1 (white)Spring 2 (yellow)Spring 3 (neutral)

max 15 barmax 50 barmax 170 bar70 ÷ 350 bar

Max. Flow 50 l/min






Weight 0.8 kg

Adjustment




Variants

The direct acting relief valve with CP06 cartridge limits the pressure in the hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. This is limited by a pack spring with a mechanical stop.

It has a manganese phosphate coated cast iron body. The cartridge is in gal-vanised steel.

Page: 24


CAT: BFP/VCAR

VMP10

P

M

T

IE/VMP10/001/2011 SHEET: 1/1 1

0 = VMP10.0.. - 1 = VMP10.1.. - 2 = VMP10.2.. - 3 = VMP10.3..

VMP 10 * * ** 2

5

8

36

17

17

Ø 21.5Ø 32

Ø 50

70

26

24

35

M24X2

60 3/8" BSP

3/8

" B

SP

1/4

" B

SP

ma

x.

58

.5

ma

x.

69

ma

x.

93

P

T

M

C M V

max 15 Nm

max15 Nm

max 5 Nm

max20 Nm

1

0

2

3

0 5 10 15 20 25 30 35 400

40

80

120

160

200

240

280

320

360

Q (l/min)

P(b

ar)

3

2

1

0

0 5 10 15 20 25 30 35 400

20

40

60

80

100

Q (l/min)

P(b

ar)


HYDRAULIC FEATURES

HYDRAULIC SYMBOL

Max. working pressure 320 barSetting range:Spring 1 (orange)Spring 1 (white)Spring 2 (yellow)Spring 3 (green)


Max. Flow 40 l/min






Weight 0.8 kgThe minimum permissible setting pressure depending on the spring: see curves.


PRESSURE-FLOW RATE



C = ScrewM = Steel KnobV = Handwheel



ORDERING CODE

2 = Serial No.


0 = Max 15 bar (orange spring) 1 = Max 50 bar (white spring)2 = Max 150 bar (yellow spring)3 = Max 320 bar (green spring)

Series

Size

Settingranges

Adjustment

Variants

The direct acting relief valve with CMP10 cartridge limits the pressure in the hydraulic circuit.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. This is limited by a pack spring with a mechanical stop, which prevents temporary P closures caused by pressure peaks.It has a manganese phosphate coated cast iron body. The cartridge is in gal-vanised steel.

phase-out

Page: 25


CAT: BFP/VCAR

VMP20

IE/VMP20/001/2011 SHEET: 1/1 1

1 = VMP20.1.. - 2 = VMP20.2.. - 3 = VMP20.3..

VMP 20 * * ** 2

P

M

T

22 10

24

6

41 9

9.5

ma

x 9

1

ma

x 1

10

.5

45

½” BSP

½” BSP81

Ø 44

M33x2

Ø 50

34

ma

x 7

7.5

C M V

T

P

M

max 15 Nm

max 15 Nm

max 20 Nm

max 5 Nm

1

2

3

Q (l/min)

P(b

ar)

00 10 20 30 40 50 60 70 80

20

40

60

80

100

120

140

160

180

200

220

240

260

280

3

2

1

Q (l/min)

P(b

ar)

00 10 20 30 40 50 60 70 80

10

20

30

40

50

60


HYDRAULIC FEATURES

HYDRAULIC SYMBOL



Max. Flow 80 l/min






Weight 1.7 kgThe minimum permissible setting pressure depending on the spring: see curves.


PRESSURE-FLOW RATE



C = ScrewM = Steel knobV = Handwheel



ORDERING CODE

2 = Serial No.



Series

Size

Settingranges

Adjustment

Variants

The direct acting relief valve with CMP20 cartridge limits the pressure in the hydraulic circuit to the calibration field specified in the catalogue.It has a manganese phosphate coated cast iron body. The cartridge is in gal-vanised steel.

Page: 26


CAT: BFP/VCAR

VMP30

P

M

T

IE/VMP30/001/2011 SHEET: 1/1 1

1 = VMP30.1.. - 2 = VMP30.2.. - 3 = VMP30.3..

VMP 30 * * ** 2

36

5

17

17

ma

x 5

7

ma

x 6

6

ma

x 9

0

28

92

45 81

T T

P P

M

M24x2

Ø32

Ø50

3/4" BSP

3/4

" BS

P

39

.5

C M V

17 8max 15 Nm

max 15 Nm

max20 Nm

max 5 Nm

1

2

3

0 10 20 30 40 50 60 70 80 90 1000

50

100

150

200

250

300

350

400

Q (l/min)

P(b

ar)

1-2-3

0 10 20 30 40 50 60 70 80 90 1000

2

4

6

8

10

12

14

16

18

20

Q (l/min)

P(b

ar)

PILOT OPERATED PRESSURE RELIEF VALVES - IN-LINE MOUNTING

HYDRAULIC FEATURES

HYDRAULIC SYMBOL



Max. Flow 100 l/min






Weight 1.4 kg

The minimum permissible setting pressure depending on the spring: see curves.


PRESSURE-FLOW RATE



C = ScrewM = Steel knobV = Handwheel

VMP = Pilot operated relief valve


ORDERING CODE

2 = Serial No.



Series

Size

Settingranges

Adjustment

Variants

The direct acting relief valve with CMP30 cartridge limits the pressure in the hydraulic circuit.Slight leakage is tolerated for this type of valve.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.It has a manganese phosphate coated cast iron body. The cartridge is in gal-vanised steel.

Page: 27


CAT: BFP/VCAR

VMP12

CODE P - T Attacchi/Ports A B C D E F G H I L M

VMP12012 3/4” BSP 92 50 38 6 12.5 31 71.5 35 25 31 145.4

VMP12016 1” BSP 100 77 60 8.5 19 25 76 32 38 17 154

P P

T

IE/VMP12/001/2011 SHEET: 1/1

VMP12 0 ** * 1

1

F

P

T T

P P

50

G

A

L

CD

B

H

E

M (

ma

x)

I

Ø 8.5n.2

4 17

28.5

max 15 Nm

20

40

Q (l/min)

P(b

ar)

0

100

150

350

50

250

200

300

400

0 25 50 75 100 125 150

PILOT OPERATED PRESSURE RELIEF VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOL

PRESSURE-FLOW RATE


VMP12 = Pilot operated relief valve

0 = Screw

ORDERING CODE

1 = Serial No.

G = 10 ÷ 200 barV = 20 ÷ 350 bar

Series

Size12 = 3/4 BSP16 = 1 BSP

HYDRAULIC FEATURES


Max. Flow 150 l/min






Weight 0.65 kg (3/4 BSP) 0.91 kg (1 BSP)

Cavity (1” - 14 UNS) - Ø 19.05 mm

Settingranges


Adjustment

The pilot-operated relief valve limits the pressure in the hydraulic circuit.Slight leakage is tolerated for this type of valve.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.It has a high-resistance aluminium body. The cartridge is in galvanised steel.

Page: 28


CAT: BFP/VCAR 2SHEET: 1/1IE/C2/001/2011 SEQUENCE, PRESS.REDUCING AND UNLOADING

2

SEQUENCE, PRESSURE REDUCING AND

UNLOADING VALVES

Page: 29


CAT: BFP/VCAR

CSQ04

2

1

IE/CSQ04/002/2014 SHEET: 1/1

2

C

V

10

22

86.1 max

80 max

26.53

3/4

-16

UN

F

�1

2.7

2

1

max 5 Nm

max 0.5 Nm

CSQ 04 * * 00 1

1 = CSQ04.1.. - 2 = CSQ04.2.. - 3 = CSQ04.3..

2

1

2

3

0 5 10 15 20 25 300

20

40

60

80

100

120

140

160

180

200

220

240

260

280

300

Q (l/min)

P(b

ar)

3

2

1

0 5 10 15 20 25 300

10

20

30

40

50

60

70

80

90

100

Q (l/min)

P(b

ar)

SEQUENCE VALVES - DIRECTLY OPERATED

HYDRAULIC SYMBOLHYDRAULIC FEATURES

CSQ = Sequence valve

ORDERING CODE

Series

Size

Adjustment

04 = 3/4 - 16 UNF

C = ScrewV = Plastic knob

1 = Serial No.

00 = No variants



Max. Flow 30 l/min






Weight CSQ04C: 0.115 kg CSQ04V: 0.150 kg



SEQUENCE, PRESS.REDUCING AND UNLOADING

PRESSURE-FLOW RATE MIN.SETTING PRESSURE

Settingranges




Variants

The direct acting sequence valve feeds a secondary branch of a circuit when a set pressure value is reached and suppresses the primary pressure. It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop (only standard screw and nut).It has a galvanised steel body. The guided ball poppet is in tempered and ground steel.


Page: 30


CAT: BFP/VCAR

CSMK04

Q (l/min)

P(b

ar)

0

5

2.5

10

15

20

0 1 2 3 4 5 6 7 8 9 10

Q (l/min)

P(b

ar)

100

140

120

160

200

220

180

210

0 1 2 3 4 5 6 7 8 9 10

1

2

Q (l/min)

P(b

ar)

0

10

5

15

25

35

20

30

40

45

50

0 1 2 3 4 5 6 7 8 9 10

1

2

1

23 Ø 1

2.7

Ø 1

4.2

7

3/4

-16

UN

F

Ø 2

2

54

2

34.5

103.3

49.3 max

max 5 Nm

Ø 2

6

53.25

10

3

24

S

C

IE/CSMK04/001/2012 SHEET: 1/1

CSMK 04 * * 00 1

1 = CSMK04.1.. 2 = CSMK04.2..

2

1 3

2

SEQUENCE VALVES - DIRECTLY OPERATED (FOR MK3 SERIES POWER PACKS)

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

ORDERING CODE

Series

Size

Adjustment


PRESSURE-FLOW RATE (1 → 2) MIN.SETTING PRESSURE (1 → 2)

Settingranges

Fluid used: mineral based oil with viscos-ity 46 mm²/s at 40°C.

PRESSURE DROPS (2 → 3)

Max. pressure 210 barSetting range:Spring 1 (neutral)Spring 2 (red)

max 125 barmax 175 bar

Max. Flow 10 l/minLeakage at 70% of the spring calibration(flow 1 l/min)Spring 1: 0 ÷ 30 drops/minSpring 2: 0 ÷ 60 drops/min

Spring 1: 0 ÷ 1.5 cm3/minSpring 2: 0 ÷ 3 cm3/min

Hydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14

Weight CSMK04C.. : 0.145 kgCSMK04S.. : 0.152 kg

Tightening torque 25 ÷ 30 Nm Cavity (3/4 - 16 UNF) CD018001 (See section 15)


Variants


C = ScrewS = C +Removable cap lock

CSMK = Sequence valve

04 = 3/4 - 16 UNF

1 = Serial No.

00 = No variants

1 = max 125 bar (neutral spring)2 = max 175 bar (red spring)

3 way direct acting sequence valve feeds with 1 → 2 flow, a secondary branch of a circuit when a set pressure value is reached.While the port 3 is normaly connected to tank. When the port 1 is at a lower pressure than the setting pressure, the ports 2 and 3 are connected to tank.Back pressure on port 3 adds to the valve setting.Back pressure on port 2 does not effect the valve setting when there is flow from port 1 to 2. It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop (only standard screw and nut).The body is made of steel with nitrocarburizing treatment while the spool is made of tempered and ground steel.

Page: 31


CAT: BFP/VCAR

CVS20

P(in) P(out)

T

Y

IE/CVS20/001/2011 SHEET: 1/1

CVS 20 * * ** 1

1 = CVS20.1.. - 2 = CVS20.2.. - 3 = CVS20.3..

2

3

2

1

Q (l/min)

P(b

ar)

00 15 30 45 60 75 90

5

10

15

20

25

3

2

1

Q (l/min)

P(b

ar)

00 15 30 45 60 75 90

50

100

150

200

250

300

17

5

24

Ø 3

4.5

Ø 2

6

Ø 1

7

Ø 1

9

M2

2 x

1.5

61.5 max

70 max

58.5

T P(out)

P(in)

M

C

max 15 Nm

SEQUENCE VALVES - PILOT OPERATED

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

CVS = Sequence valve

ORDERING CODE

Series

Size

Adjustment

20 = M22 x 1,5


1 = Serial No.



Settingranges

1 = 60 bar (white spring)2 = 120bar (yellow spring)3 = 250 bar (green spring)

Max. pressure 350 barSetting range:Spring 1 (white)Spring 2 (yellow)Spring 3 (green)


Max. Flow 90 l/minMax. draining on port T 0.5 ÷ 0.7 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.25 kgTightening torque 30 ÷ 40 Nm Cavity (M22 x 1.5) CN047002 (See section 15)


MIN.SETTING PRESSURE PRESSURE-FLOW RATE


Variants

The pilot-operated sequence valve feeds a secondary branch of a circuit when a set pressure value is reached, guaranteeing minimum variation of the set pressure with flow alterations of up to 90 l/min. Slight leakage is tolerated for this type of valve.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop.It has a galvanised steel body. The guided ball pilot poppet and cylindrical main plunger are made from tempered and ground steel.


Page: 32


CAT: BFP/VCAR

CVR06

PRPP

T

Y

IE/CVR06/001/2011 SHEET: 1/1

CVR 06 * * ** 1

1 = CVR06.1.. 2 = CVR06.2.. 3 = CVR06.3..4 = CVR06.4..

2

Ø 3

5

17

5

27

Ø 3

0

Ø 1

5.9

Ø 1

7.5

7/8

" -

14

UN

F

80 max

91 max

47.4

T PP

PR

V

C

max 15 Nm

1

2

3

4

0 2.5 5 7.5 10 12.5 15 17.5 200

25

50

75

100

125

150

175

200

225

250

Q (l/min)

P(b

ar)

3

4

2

1

0 2.5 5 7.5 10 12.5 15 17.5 200

10

20

30

40

50

60

70

Q (l/min)

P(b

ar)

0 2.5 5 7.5 10 12.5 15 17.5 20

3

4

2

1

0

25

50

75

100

125

150

175

200

225

250

Q (l/min)

P(b

ar)

PRESSURE REDUCING VALVES WITH RELIEVING - DIRECT OPERATED

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

CVR = Pressure reducing valve with relieving

ORDERING CODE

Series

Size

Adjustment

06 = 7/8 - 14 UNF

C = ScrewV = Hand wheel

1 = Serial No.



PRESSURE-FLOW OF RELIEVING MIN.SETTING PRESSURE

Settingranges

1 = 2 ÷ 30 bar (white spring)2 = 6 ÷ 70 bar (yellow spring)3 = 35 ÷ 130 bar (green spring)4 = 65 ÷ 230 bar (blue spring)


PRESSURE-FLOW RATE

Max. pressure 320 barSetting range:Spring 1 (white)Spring 2 (yellow)Spring 3 (green)Spring 4 (blue)

max 2 ÷ 30 barmax 6 ÷ 70 barmax 35 ÷ 130 barmax 65 ÷ 230 bar

Max. Flow 20 l/minMax. draining on port T 0.2 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.3 kgTightening torque 35 ÷ 40 NmCavity (7/8 - 14 UNF) CD019006 (See section 15)


Variants

The direct acting pressure reducing valve feeds a secondary branch of a circuit at a lower pressure than the main branch, guaranteeing minimum variation of the set pressure with flow alterations of up to 20 l/min. Slight leakage is tolerated for this type of valve.It raises the safety level with the RELIEVING system that enables fluid to pass through the valve from PR to T, preventing pressure increases in the controlled branch and protecting the load, and by making it impossible for plant operators to set a higher pressure rating than that specified in the catalogue. It has a pack spring with mechanical stop. It has a galvanised steel body. The plunger is in tempered and ground steel.


Page: 33


CAT: BFP/VCAR

CVR20

PRPP

T

Y

IE/CVR20/001/2011 SHEET: 1/1

CVR 20 * * ** 1

1 = CVR20.1.. 2 = CVR20.2.. 3 = CVR20.3..

2

1

2

3

0 15 30 45 60 75 900

25

50

75

100

125

150

175

200

225

250

275

300

Q (l/min)

P(b

ar)

3

2

1

0 15 30 45 60 75 900

5

10

15

20

25

30

35

40

Q (l/min)

P(b

ar)

0 15 30 45 60 75 90

3

2

1

0

25

50

75

100

125

150

175

200

225

250

275

300

Q (l/min)

P(b

ar)

17

5

24

Ø 3

4.5

Ø 2

6

Ø 1

7

Ø 1

9

M2

2 x

1.5

61.5 max

70 max

58.5

T PP

PR

M

C

max 15 Nm

PRESSURE REDUCING VALVES WITH RELIEVING - PILOT OPERATED

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

CVR = Pressure reducing valve with relieving

ORDERING CODE

Series

Size

Adjustment

20 = M22 x 1,5


1 = Serial No.



PRESSURE-FLOW OF RELIEVING MIN.SETTING PRESSURE

Settingranges

1 = 60 bar (white spring)2 = 120 bar (yellow spring)3 = 250 bar (green spring)


PRESSURE-FLOW RATE



Maximum allowed ∆p pressure between the inlet an outlet pressure 150 bar

Max. Flow 90 l/minMax. draining on port T 0.5 ÷ 0.7 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.25 kgTightening torque 30 ÷ 40 Nm Cavity (M22 x 1.5) CN047002 (See section 15)


Variants

The pilot-operated pressure reducing valve feeds a secondary branch of a circuit at a lower pressure, guaranteeing minimum variation of the set pressure with flow altera-tions of up to 90 l/min.Slight leakage is tolerated for this type of valve.It raises the safety level with the RELIEVING system that enables fluid to pass through the valve from PR to T, preventing pressure increases in the controlled branch and pro-tecting the load, and by making it impossible for plant operators to set a higher pressure rating than that specified in the catalogue. It has a pack spring with mechanical stop.It has a galvanised steel body. The plunger is in tempered and ground steel.


Page: 34


CAT: BFP/VCAR

CVE06

IE/CVE06/002/2015 SHEET: 1/1 2

B

A

0 5 10 15 20 25 300

5

10

15

20

25

Q (l/min)

P(b

ar)

3 2

1 1

32

A B

CVE 06 * * * 00 1

P

C

Ø 1

5,8

7

Ø 1

7,4

7

81,5 max

7/8

"-1

4 U

NF

47,4

65,1

45,1

Ø 2

4

10

1

23

93,1

3 2

1

17

27

5

max 15 Nm

SEQUENCE VALVES

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

CVE = Sequence valve

ORDERING CODE

Series

Size

Adjustment

06 = 7/8 - 14UNF

1 = Serial No.


Settingranges

Max. pressure 400 barMax. Flow 30 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.3 kgTightening torque 30 ÷ 40 Nm Cavity (7/8 - 14 UNF) CD019006 (See section 15)


00 = No variants

PRESSURE DROPS

Variants

The 3-way sequence valves valve connects a pressurised branch to drain line when the pilot branch calibration setting is reached (port 1). Slight leakage is tolerated for this type of valve.It has a galvanised steel body. The plunger is in tempered and ground steel.


SchemeScheme

Spoolscheme Connections Flow max

l/min

A 3 → 2 30B 2 → 3 25

Spool

C = ScrewP = C + Sealed cap

3 = 20 ÷ 200 bar (only scheme “A”)4 = 130 ÷ 400 bar (only scheme “B”)

A = Scheme “A”B = Scheme “B”

Page: 35


CAT: BFP/VCAR

CRC1

PR

T P

M

IE/CRC1/001/2011 SHEET: 1/1 2

PR T

P

M

CRC 1 * * * ** 1

Q (l/min)

P(b

ar)

00

10

1

2

3

4

5

6

60 80 907020 30 40 50

175

max 15 NmCM

1/2" BSP

67.2

5

max 7

090

80

45.7

5

40

66

9

max 6

1.5

20

40

10

10

110

72.5

T

T

M

M

P

PR

1/4" BSP

PRESSURE REDUCING AND SEQUENCE VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOLS

HYDRAULIC FEATURES

ORDERING CODE

Series

Size

1 = Serial No.



Settingranges



Max. Flow 90 l/minMax. draining on port T 0.5 ÷ 0.7 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 1.224 kg

FREE FLOW TROUGHT THE CHECK VALVE


Adjustment

R = Pressure reducing cartridge valveS = Sequence cartridge valve

CRC = Sequence and pressure reducing cartridge valve Size 20 (seat M22x1,5)

1 = Size connection 1/2” BSP

M = Plastic knobC = Screw0 = Without cartridge valve

1 = 60 bar (white spring)2 = 120bar (yellow spring)3 = 250 bar (green spring)0 = Without cartridge valve

Reducing valve version Sequence valve version

Variants

The CRC.1 aluminium body allows the in-line mounting connections for CVS.20 sequence and CVR.20 pressure reducing valves. In the version with pressure reducing valve the pump supply is connected to the port P, while in the version sequence valve is connected to the mouth PR.For pressure reducing version the body is provided with a one-way check valve, which allows free flow to opposite direction (PR toward P)For the sequence version a blind grub screw has been placed instead of a check valve.• Mounting the blind grub screw , code M78100013, it is possible to trans-

form the body from reducing valve to sequence valve.• Mounting the blind grub screw , code V70052204, it is possible to trans-

form the body from sequence valve to reducing valve.

Page: 36


CAT: BFP/VCAR 3SHEET: 1/1IE/C3/001/2011 DOUBLE CROSS RELIEF VALVES

3

DOUBLE CROSS RELIEF VALVES

Page: 37


CAT: BFP/VCAR 3

VADIL

IE/VADIL/001/2011 SHEET: 1/1

A

A1

B

B1

VADIL ** 00 * 0 0 2

U

AB

Ø6.5

C

F F

O

HG

T

N

Q

PL

I

D

R

E

S

M

17

14÷16 Nm

DOUBLE CROSS RELIEF VALVES

HYDRAULIC FEATURES

Max. pressureSize 1/4 BSPSize 3/8 BSP

250 bar250 bar

Max. FlowSize 1/4 BSPSize 3/8 BSP

30 l/min30 l/min






Size PortsA-B

Valve features see:

C(mm)

D(mm)

E (mm)

F(mm)

G (mm)

H (mm)

I (mm)

L (mm)

M (mm)

N (mm)

O(mm)

P (mm)

Q (mm)

R (mm)

S (mm)

T (mm)

U (mm)

Weight (kg)

04 1/4 BSP CMP04 70 50 30 17.5 22 28 28 22 32 6.5 5 15 35 15 15 37 60 0.394

06 3/8 BSP CMP04 70 50 30 18 20 30 30 20 32 6.5 5 15 35 15 15 37 60 0.400

HYDRAULIC SYMBOL

Series

SizeAdjustment

Settingranges

ORDERING CODE

DOUBLE CROSS RELIEF VALVES DIRECT ACTING - IN-LINE MOUNTING

04 = 1/4 BSP06 = 3/8 BSP

00 = Free field

VADIL = Double cross valve

0 = No variants

0 = Screw

1 = 70 bar (max)2 = 160 bar (max)3 = 250 bar (max - size 04-06)

2 = Serial No.

Variants

The direct acting compensator valves with CMP04 type cartridge protects the hydraulic components from impact or peaks in pressure.It raises the safety level by making it impossible for the plant operators to set a higher pressure rating, than that specified in the catalogue. It has a pack spring with a mechanical stop (only standard screw and nut).The body is in high-resistance aluminium and the cartridge is in galvanised steel.

Page: 38


CAT: BFP/VCAR 4SHEET: 1/1IE/C4/001/2011 ONE-WAY CHECK VALVES

4


Page: 39


CAT: BFP/VCAR

CRU-MR

IE/CRU-MR/001/2011 SHEET: 1/1 4

Q (l/min)

P(b

ar)

0

2

4

6

8

10

0 2 4 6 8 10

12

X

12

cod. 20022200 cod. 20024600

cod. 200 222 00

cod. 200 246 00

17

17

19

19

11

20.5

12Ø

12.5

Ø 1

2.5

1/4

" B

SP

0.7

0.7

M15 x

1M

15 x

1

1X

1

2

2



HYDRAULIC FEATURES

PRESSURE DROPS

HYDRAULIC SYMBOLS


ORDERING CODE


Max. Flow 10 l/min

Max. Leakage (0 ÷ 5 drops/min) 0 ÷ 0.25 cm3/min

Crack pressure 1 bar








Code Type Weight

20022200 2 way 0.035 kg

20024600 3 way 0.042 kg

The unidirectional check valve allows oil to flow in only one direction. The guided ball seal is made of tempered and ground steel.The spring allows the valve to be mounted in any position. Also available with 1/4”BSP auxiliary pressure outlet.It has a galvanised steel body.


Page: 40


CAT: BFP/VCAR

CRU-MC/MS

IE/CRU_MC-MS/002/2014 SHEET: 1/1 4

Q (l/min)

P(b

ar)

0

0.5

10

1.5

2.0

2.5

3.0

0 4 8 12 16 20 24

12

X

12

cod. 20020400 cod. 20023900

cod. 200 204 00

cod. 200 239 00

19

19

X

1

1

2

2

36

Ø 1

3Ø

13

M16

x1

.5M

16

x1

.5

7.5

3/8

"B

SP

3620

12


HYDRAULIC SYMBOLS


HYDRAULIC FEATURES

PRESSURE DROPS


ORDERING CODE


Max. Flow 20 l/min


Crack pressure 0.5 bar








Code Type Weight

20020400 2 way 0.041 kg

20023900 3 way 0.070 kg

The unidirectional check valve allows oil to flow in only one direction. The guided ball seal is made of tempered and ground steel.The spring allows the valve to be mounted in any position.Also available with 1/4”BSP auxiliary pressure outlet.It has a galvanised steel body.


Page: 41


CAT: BFP/VCAR

CRU04

12

IE/CRU04/ 001/2011 SHEET: 1/1

CRU 04 ** 00 2

4

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25 30 35 40

X

2

1P

2

A2 A1 B1 B2

1

P

C

C

A2

A1

B2

B1

3/4

- 1

6

UN

F

1

2

22


HYDRAULIC FEATURES

PRESSURE DROPS

HYDRAULIC SYMBOL


CRU = Check valve

ORDERING CODE

Series

Size


Max. Flow 40 l/min







Weight 0.08 kg



Opening pressure

04 = 3/4 - 16 UNF

01 = 0.3 bar00 = 0.7 bar (standard)04 = 4.5 bar07 = 7.5 bar10 = 10 bar

2 = Serial No.

00 = No variants


PILOT SPOOL

Single

Double

Variants

The check-valves permit one-directional oil flow only. On the opposite side the sealing is guaranteed by a hardened and ground taper steel poppet. The spring permits an easy valve installation in any position. External steel body protected on surface by zinc plating.

Type Spool (P)code

Cavity (C)(See section 15)

Pilotratio

Single F63400002 CD018015 1 : 2.9

Double F63400003 CD018016 1 : 2.9


Page: 42


CAT: BFP/VCAR

CRU06

12

IE/CRU06/001/2011 SHEET: 1/1

CRU 06 ** 00 1

4

1

2

3

Q (l/min)

P(b

ar)

00 10 20 30 40 50 60

5

10

15

20

25

1 = CRU06.01.. 2 = CRU06.03.. 3 = CRU06.05..

27

17

4.5

32

49

7/8

-14 U

NF

15

.9

1

2


The check-valves permit one-directional oil flow only. On the opposite side the sealing is guaranteed by a hardened and ground taper steel poppet. The spring permits an easy valve installation in any position. External steel body protected on surface by zinc plating.

HYDRAULIC FEATURES

PRESSURE DROPS

HYDRAULIC SYMBOL


CRU = Check valve

ORDERING CODE

Series

Size


Max. Flow 60 l/min







Weight 0.10 kg



Opening pressure

06 = 7/8 - 14 UNF

01 = Standard - 0.5 bar03 = 3 bar05 = 5 bar

1 = Serial No.

00 = No variants


Variants


Page: 43


CAT: BFP/VCAR

CRI04

U1

U

P

T

IE/CRI04/001/2011 SHEET: 1/1

CRI 04 00 00 1

4

1

2

3

4

5 10 15 200

Q (l/min)

P(b

ar)

3/4

- 1

6 U

NF

75.2

67.77.5

TP

Ø 1

5.8

Ø 1

4.5

U1

U

24

ONE-WAY CHECK VALVES (FOR POWER PACKS SERIES FP)

The check-valves permit one-directional oil flow only. On the opposite side the sealing is guaranteed by a ball steel poppet. The spring permits an easy valve installation in any position. External steel body protected on surface by zinc plating.

HYDRAULIC FEATURES


Max. Flow 20 l/min







Weight 0.09 kg



PRESSURE DROPS (P → U)

HYDRAULIC SYMBOL


CRI = Check valve

04 = 3/4 - 16 UNF

ORDERING CODE

1 = Serial No.

00 = No variants

Series

Size

Opening pressure00 = Standard - 0.5 bar


Variants


Page: 44


CAT: BFP/VCAR

VR06

IE/VR06/001/2011 SHEET: 1/1

VR 06 0 0 0

4

18.5

6.5 12

3/8

BS

P

Ø1

4

5

21

12

1

2

3

4

5 10 15 20 25 300

Q (l/min)

P(b

ar)


HYDRAULIC FEATURES


Max. Flow 30 l/min







Weight 0.09 kg


Cavity (3/8 BSP) CG03004 (See section 15)

PRESSURE DROPS


VR = Check valve

06 = 3/8 BSP

ORDERING CODE

0 = Serial No.

0 = No variants

Series

Size

Opening pressure0 = Standard - 0.5 bar


HYDRAULIC SYMBOL

Variants

The unidirectional check valve allows oil to flow in only one direction. The guided ball seal is made of tempered and ground steel.The spring allows the valve to be mounted in any position.Steel body.


Page: 45


CAT: BFP/VCAR

M

R

E

C 2 1

D

Q (l/min)

P(b

ar)

0

1

2

3

4

5

0 10 20 30 40 50 60 70 80

400

600

800

VUI

IE/VUI/003/2015 SHEET: 1/1

VUI ** 00

4

12

C F (mm) L (mm)

1/4 BSP 7 33/8 BSP 9 3.51/2 BSP 12 4.5

ØD

L

L1

L2

Lm

ax

Ø C

Ø F max

118°

1.6


HYDRAULIC FEATURES







PRESSURE DROPS


VUI = Check valve

ORDERING CODE

Series

Size Opening pressure00 = Standard - 0.5 bar


HYDRAULIC SYMBOL SEAL

KEY FOR TIGHTENING VALVE

Code key

For valve

D(mm)

L(mm)

L1(mm)

L2(mm)

AVA174 VUI0400 11.4 120 105.5 100AVA176 VUI0600 14.9 120 105.5 100AVA178 VUI0800 18.6 120 105.5 100

04 = 1/4 BSP 06 = 3/8 BSP08 = 1/2 BSP

CFlow max

(l/min)

Pressure max (bar)

M(mm)

R(mm)

D(mm)

E(mm)

Tightening torque

(Nm)

Weight(kg)

1/4 BSP 20 350 8.5 2.2 8.5 4,4 6 0.005

3/8 BSP 50 350 10.8 3 11.3 6 6 0.011

1/2 BSP 80 350 14.2 3.8 12.7 6.5 10 0.019

The unidirectional check valve allows oil to flow in only one direction. The guided half-ball seal is made of tempered and ground steel.The spring allows the valve to be mounted in any position.Steel body.

Page: 46


CAT: BFP/VCAR

VRU

AA1

IE/VRU/002/2012 SHEET: 1/1

VRU ** **

4

L

Ch

C CAA1

Q (l/min)

P(b

ar)

00 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315

1

2

3

4

5

6

0400

0600

0800

1200

1600

2000

2400

ONE-WAY CHECK VALVES - IN-LINE MOUNTING

The check-valves permit one-directional oil flow only. On the opposite side the sealing is guaranteed by a hardened and ground taper steel poppet. The spring permits an easy valve installation in any position.Exsternal steel body protected on surface by a zinc plating.

HYDRAULIC FEATURES







PRESSURE DROPS

HYDRAULIC SYMBOL


VRU = Check valve

ORDERING CODE

Series

Size

Setting pressure

CHECK VALVES

Code C Flow max (l/min)

Pressure max (bar)

L(mm)

Ch(mm)

Weight(kg)

VRU0400 1/4 BSP 20 350 59 19 0.10

VRU0600 3/8 BSP 35 350 66 24 0.17

VRU0800 1/2 BSP 50 350 78 27 0.24

VRU1200 3/4 BSP 85 300 90 36 0.49

VRU1600 1 BSP 140 250 112 40 0.67

VRU2000 1- 1/4 BSP 200 250 142 55 1.68

VRU2400 1- 1/2 BSP 310 210 155 60 2.10

04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP16 = 1 BSP20 = 1- 1/4 BSP24 = 1- 1/2 BSP

Standard* Pressure - bar

CODEVRU

04 06 08 12 16 20 2400 0.7* 0.5* 0.5* 0.5* 0.5* 0.5* 0.5*

02 2* 2*

03 4.5* 3* 3* 3*

05 7.5* 5* 5*

10 10* 10*

Page: 47


CAT: BFP/VCAR

VUBA

IE/VUBA/002/2012 SHEET: 1/2 4

A A1

A A1 VUBA08... VUBA12... A A1 VUBA04... VUBA06...

0

0.5

1.0

1.5

2.0

2.5

3.0

0 5 10 15 20 25 30 35 40 45 50

04

06

06

0

0.5

1.0

1.5

2.0

2.5

3.0

0 25 50 75 100 125 150

08 12

Ch

Ch I

G

A

VUBA..11..

VUBA..00..

C C

L

A

VUBA..12..

A1

A1

C C

ØM

ØF

ØN

A A1

E T

Q

H

C P

CHECK VALVES FOR PIPES

HYDRAULIC SYMBOL

HYDRAULIC FEATURES







DIAGRAMS FOR “T” ADJUSTEMENT

Code CFlow min

(l/min)

Flow max

(l/min)

Pressure max (bar)

E(mm)

F(mm)

G(mm)

H(mm)

I(mm)

L(mm)

M(mm)

N(mm)

P(mm)

Q(mm)

T *(mm)

Ch(mm)

Tightening torque

(Nm)

Weight (kg)

VUBA..00. VUBA..11. VUBA..12.

VUBA0400.. 1/4 BSP 4 25 350 8 0.5 - 0.60.8 - 1.01.2 - 1.31.5 - 1.9

2.0

11 17.5 61 61 2.4 8.5 9.5 5.5 0.2 ÷ 1.0 19 2 0.007 0.07 0.09

VUBA0600 .. 3/8 BSP 6 50 350 10.5 13 23 63 63 3.5 10.5 12.5 5.5 0.2 ÷ 2.0 22 3 0.012 0.10 0.11

VUBA0800 .. 1/2 BSP 16 80 350 12 14 25 72 65 4.5 13 15 7 0.4 ÷ 2.6 27 4 0.023 0.17 0.16

VUBA1200 .. 3/4 BSP 25 150 350 17 17 30.5 104 72 6 16 18 7 0.3 ÷ 2.8 32 10 0.047 0.25 0.21

Distance “T” must correspond to a flow rate of at least 50% top than the set flow.The flow of checking flow may be ±10% on given curve.Fluid used: mineral based oil with viscosity 46 mm²/s at 40°C.

Setti

ng T

(mm

)

Setti

ng T

(mm

)

CHECK VALVES

Checking flow Q (l/min)Checking flow Q (l/min)

The pipe-pressure check valve is fitted directly on cylinder connections to pre-vent uncontrolled drops due to system faults.Supplied on request with a flow reducer hole F on the plate to enable leakage from A1 to A and allow the load to drop slowly.Steel body and plate. Seal surfaces lapped.

* Specify distance “T” with decimal progression. Standard distance “T” is 0.5 mm (for 1/4 and 3/8 BSP valves) and 0.7 mm (for 1/2 and 3/4 BSP valves). Response flow depends on distance “T” see “T adjustment curves”.

Page: 48


CAT: BFP/VCAR

VUBA

IE/VUBA/002/2012 SHEET: 2/2 4

ØD

L

L1

L2

SEDE

C H (mm)

1/4 BSP 113/8 BSP 111/2 BSP 153/4 BSP 16

VUBA04... VUBA06... VUBA08... VUBA12...

A

A1

A A1 A A1A A1A A1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

7

8

0 12 24 36 48 60 72 84

T=

0.5

T=

1

T= 1

.2

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

7

8

0 5 10 15 20 25 30 35

T=

0.5

T=

1

T=

0.2

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

7

8

0 8 16 24 32 40 48 56T

= 0

.5

T= 1

T=

1.2

T=

2.0

T=

0.2

Q (l/min)

P(b

ar)

0

1

2

3

4

5

7

6

8

0 25 50 75 100 125 150 175

T=

0.5

T=

1

T= 2

.5

T=

1.5

C

H m

in

VUBA ** ** T*** F**

KEY FOR TIGHTENING VALVE

SEAL

CHECK VALVES

FLOW PRESSURE DROP ACCORDING ADJUSTEMENT “T”

Code key

For valve

D(mm)

L(mm)

L1(mm)

L2(mm)

AVA184 VUBA04.. 11.3 120 110 60AVA186 VUBA06.. 15 120 110 80AVA188 VUBA08.. 18.8 120 108 80

AVA1812 VUBA12.. 24 120 108 80

Diagrams flow pressure drop according adjustement length of “T”

ORDERING CODE

SERVICE EXAMPLE

Series

Size

Versions

Setting T

Hole on the plate

VUBA = Check valve

04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP

00 = Cartridge only11 = Complete valve M/F12 = Complete valve F/F01 = Only column M/F02 = Only column F/F

Standard, without hole (omit code)

Special holes (1)

05 = 0.5 (mm)06 = 0.6 (mm)08 = 0.8 (mm)10 = 1.0 (mm)12 = 1.2 (mm)

13 = 1.3 (mm)15 = 1.5 (mm)19 = 1.9 (mm)20 = 2.0 (mm)

Standard settings (omit code)0.5 mm for dimensions 04-060.7 mm for dimensions 08-12

Special settings (2)

020 ÷100 = 0.2 ÷ 1.0 mm for dimension 04020 ÷200 = 0.2 ÷ 2.0 mm for dimension 06040 ÷260 = 0.4 ÷ 2.6 mm for dimension 08030 ÷280 = 0.3 ÷ 2.8 mm for dimension 12

NOTE:(1-2) Special, minimum 100 pieces.(2) Specify distance “T” with decimal progression (e.g. T020 = 0.20 mm).

Page: 49


CAT: BFP/VCAR

SH02

IE/SH02/002/2013 SHEET: 1/1 4

1

2

3

SH 02 00 2

Q (l/min)

0

1

2

3

7

4

8

5

9

6

10

0 1 2 3 4 5 6 7 8 9 10

P(b

ar)

3 2

1 2

2

13

1/8

"B

SP

P

4

5

Ø 7

.6

Ø 8

18

SHUTTLE VALVES

The shuttle type cartridge valves allow taking of the highest pressure signal to the external port via displacement of tempered and ground steel ball. There are usually employed to signal the actuator load to a load sensing pump pres-sure compensator. External steel body.

HYDRAULIC FEATURES


Max. Flow 8 l/min






Weight 0.006 kg


Cavity (G 1/8) CG001002 (See section 15)

HYDRAULIC SYMBOL

CRI = Shuttle valve

02 = 1/8 BSP

ORDERING CODE

2 = Serial No.Series

Size


00 = No variants


PRESSURE DROPS

Variants

Q25880009 Polyurethane spare seals kit -35°C ÷ 100°C

Page: 50


CAT: BFP/VCAR

SH03

1

2

3

IE/SH03/001/2011 SHEET: 1/1

SH 03 ** 2

4

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

7

8

0 1 2 3 4 5

1 2

3 2

Ø 1

0

1/4

" B

SP

21

3

1.7

14

2

37

19.7

SHUTTLE VALVES

The shuttle type cartridge valves allow taking of the highest pressure signal to the external port via displacement of ball in tempered and ground steel. There are usually employed to signal the actuator load to a load sensing pump pressure compensator. External steel body protected on surface by zinc plat-ing.

HYDRAULIC FEATURES


Max. Flow 5 l/min







Weight 0.023 kg


Cavity (1/4 BSP) CA012001 (See section 15)

PRESSURE DROPS

HYDRAULIC SYMBOL

CRI = Shuttle valve

03 = 1/4 BSP

ORDERING CODE


Size




Variants


Page: 51


CAT: BFP/VCAR

RVLV0

IE/RVLV0/001/2011 SHEET: 1/1 4

3

2

1

Q (l/min)

P(b

ar)

0

5

10

15

20

25

30

35

0 2 4 6 8 10 12 14 16 18 20

3 2

1 2

1

23

6

12

x1

.5

16

.5

35.5

22

M1

6

12

.5

SHUTTLE VALVES

The shuttle type cartridge valves allow taking of the highest pressure signal to the external port via displacement of ball in tempered and ground steel. There are usually employed to signal the actuator load to a load sensing pump pressure compensator. External steel body protected on surface by zinc plat-ing.

HYDRAULIC FEATURES


Max. Flow 10 l/min







Weight 0.029 kg



HYDRAULIC SYMBOL


ORDERING CODE

Code Type

RVLV0101160 Shuttle valve

PRESSURE DROPS



Page: 52


CAT: BFP/VCAR

RVLV1

IE/RVLV1/001/2011 SHEET: 1/1 4

Q (l/min)

P(b

ar)

0

2

4

6

8

0 20 40 60 80 100 120 140

2 1

1

2

X

30

1

2

X 21

.5

40.5

52

M2

7 x

1.5

A

A = 1/4 BSP (RVLV1..2270)SAE 7/16 20UNF (RVLV1..2150)

PUMP UNLOADING VALVES

HYDRAULIC FEATURES


Max. Flow 140 l/min







Weight 0.1422 kg



HYDRAULIC SYMBOL

ORDERING CODE

Code Type

RVLV1202270 Pump unloading valve (A = 1/4 BSP)

RVLV12021S0 Pump unloading valve (A = SAE 7/16 20UNF)

PRESSURE DROPS



The normally-closed 2-way 2-position valve is used to connect a normally pressurised branch to the outlet in order to allow fluid to flow through the valve from 2 to 1.Tapered poppet in tempered and ground steel, released when the pilot branch X is connected to the outlet. It has a galvanised steel body.


Page: 53


CAT: BFP/VCAR 4ONE-WAY CHECK VALVESPage: 54


CAT: BFP/VCAR 5SHEET: 1/1IE/C5/001/2011 PILOT CHECK VALVES

5

PILOT CHECK VALVES

Page: 55


CAT: BFP/VCAR

VRS

A

X

A1

IE/VRS/001/2011 SHEET: 1/1 5

Q (l/min)

0

1

2

3

0 10 20 30 40 50 9060 8070

VRS 7

VRS 10

VRS 13VRS 19

P(b

ar)

Q (l/min)

0

1

2

3

0 10 20 30 40 50 9060 8070

VRS 7 VRS 19

VRS 10 VRS 13

P(b

ar)

VRS ** 1 00 1

A A1A A1

AD D

x

d

L CH

A1

SINGLE ACTING PILOTED CHECK VALVES - IN-LINE MOUNTING

HYDRAULIC FEATURES


Standard opening pressure 0.5 bar

Max. Leakage (0 ÷ 20 drops/min) 0 ÷ 1 cm3/min

Piloting ratio See table

Max. Flow 85 l/min


Fluid viscosity 2.8 ÷ 380 mm2/s




Weight See table

PRESSURE DROPS - FLOWHYDRAULIC SYMBOL

VRS = Simple acting piloted check valves

07 = 1/4 BSP - 1/4 BSP10 = 1/4 BSP - 3/8 BSP13 = 1/4 BSP - 1/2 BSP19 = 1/4 BSP - 3/4 BSP

ORDERING CODE


Size

PILOT CHECK VALVES

00 = No variants


Code Flow max (l/min)

Pressure max (bar)

L(mm)

Ch(mm)

Pilotingratio d D Weight

(kg)

VRS07 12 350 103 36 1:9 1/4 BSP 1/4 BSP 0.65

VRS10 30 310 109 40 1:6 1/4 BSP 3/8 BSP 0.82

VRS13 45 310 120 42 1:4.5 1/4 BSP 1/2 BSP 0.96

VRS19 85 300 131 55 1:3.7 1/4 BSP 3/4 BSP 1.95

1 = Opening pressure 0.5 bar (standard)

Variants

The pilot-operated check valve blocks a single-acting actuator in any position. Tapered poppet in tempered and ground steel, released by feeding the piloted opening X.Can be mounted in any position; galvanised.

Page: 56


CAT: BFP/VCAR

VBPSA-VBPDA

IE/VBPSA-VBPDA/001/2011 SHEET: 1/2

A1

A

B1

B

A1

A

B1

B

VBPSA VBPDA

A1

A

B1

B

P

R

A1

A

C C

D

E

B

B1

CM

EL

H

C

NGF

5

Code CFlow max

(l/min)

Pressure max (bar)

D(mm)

E (mm)

F (mm)

G (mm)

H (mm)

L (mm)

M(mm)

N (mm)

P(mm)

R (mm)

Weight (kg)

Pilotratio

VBPSA0400 1/4 BSP 20 350 30 60 20 27 45 6.5 9 30 117 70 0.76 1:4

VBPSA0600 3/8 BSP 25 350 30 60 20 27 45 6.5 9 30 117 70 0.72 1:4

VBPSA0918 9/16-18 UNF 20 350 30 60 30.5 30.5 45 6.5 9 30 131 70 0.72 1:4

VBPSA0800 1/2 BSP 45 300 40 75 35 42 60 8 17 40 170 90 1.65 1:4

VBPSA1200 3/4 BSP 85 280 60 104 46 46 70 9 16 50 212 120 3.10 1:3.6

VBPDA0400 1/4 BSP 20 350 30 60 27 27 45 6.5 9 30 124 70 0.80 1:4

VBPDA0600 3/8 BSP 25 350 30 60 27 27 45 6.5 9 30 124 70 0.75 1:4

VBPDA0918 9/16-18 UNF 20 350 30 60 30.5 30.5 45 6.5 9 30 131 70 0.75 1:4

VBPDA0800 1/2 BSP 45 300 40 75 42 42 60 8 17 40 174 90 1.78 1:4

VBPDA1200 3/4 BSP 85 280 60 104 46 46 70 9 16 50 212 120 3.25 1:3.6

SINGLE AND DOUBLE ACTING PILOT CHECK VALVES - IN-LINE MOUNTING

With the acting pilot check valves, a single or double acting actuator can be locked in any position. Sealing is guaranteed by tempered, ground, tapered steel poppets, releasing is by venting the piloted openings “A” and “B” according to the valve pilot ratio. The valves can be mounted in any position and are protected externally by a zinc plating.

HYDRAULIC FEATURES







HYDRAULIC SYMBOLS SERVICE EXAMPLE

PILOT CHECK VALVESPage: 57


CAT: BFP/VCAR

VBPSA-VBPDA

IE/VBPSA-VBPDA/001/2011 SHEET: 2/2

VBP ** ** **

VBPSA 0400-0918

VBPDA 0400-0918

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

A A1

B B1

(1)

VBPSA 0400-0918

VBPDA 0400-0918

A1 A

B1 B

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

(1)

VBPSA 0600

VBPDA 0600

A A1

B B1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

(1)

VBPSA 0600

VBPDA 0600

A1 A

B1 B

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

(1)

VBPSA 0800

VBPDA 0800

A A1

B B1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 10 20 30 40 50

(1)

P(b

ar)

VBPSA 0800

VBPDA 0800

A1 A

B1 B

Q (l/min)

0

1

2

3

4

5

6

0 10 20 30 40 50

(1)

VBPSA 1200

VBPDA 1200

A A1

B B1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 10 20 6030 7040 8050 90

(2)

VBPSA 1200

VBPDA 1200

A1 A

B1 B

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 10 20 30 6040 7050 80 90

(2)

5

PRESSURE DROPS

VBP = Acting pilot check valve..

ORDERING CODE

Series

Type

(1) Fluid used: mineral based oil with viscosity 15 mm²/s at 40°C.(2) Fluid used: mineral based oil with viscosity 24 mm²/s at 50°C.

SA = ..one user portDA = ..port A and B

Size

04 00 = 1/4 BSP06 00 = 3/8 BSP08 00 = 1/2 BSP12 00 = 3/4 BSP09 18 = 9/16 18UNF



CAT: BFP/VCAR

VBPSA-VBPDA DIN

IE/VBPSA-VBPDA-DIN/001/2011 SHEET: 1/2

A1

A

B1

B

A1

A

B1

B

VBPSA VBPDA

A1

A

B1

B

5

C C

D

E

M

24° H

N

M18x1.5 EL

Ste

el pip

e -

Tubo Ø

12

R

A

A1 B1

B

P

G

DIN 2353

SINGLE AND DOUBLE ACTING PILOT CHECK VALVES-DIN 2353 PORTS - IN-LINE MOUNTING

With the acting pilot check valves, a single or double acting actuator can be locked in any position. Sealing is guaranteed by tempered, ground, tapered steel poppets, releasing is by venting the piloted openings “A” and “B” according to the valve pilot ratio. The valves can be mounted in any position and are protected externally by a zinc plating.

HYDRAULIC FEATURES







HYDRAULIC SYMBOLS SERVICE EXAMPLE

Code CFlow max

(l/min)

Pressure max (bar)

D(mm)

E (mm)

G (mm)

H (mm)

L (mm)

M(mm)

N (mm)

P(mm)

R (mm)

Weight(kg)

Pilotratio

VBPSA0412 1/4 BSP 20 350 30 60 22.5 45 6.5 9 30 115 70 0.83 1:4

VBPSA0612 3/8 BSP 25 350 30 60 22.5 45 6.5 9 30 115 70 0.75 1:4

VBPDA0412 1/4 BSP 20 350 30 60 22.5 45 6.5 9 30 115 70 0.83 1:4

VBPDA0612 3/8 BSP 25 350 30 60 22.5 45 6.5 9 30 115 70 0.75 1:4



CAT: BFP/VCARIE/VBPSA-VBPDA-DIN/001/2011 SHEET: 2/2

VBP ** ** 12

VBPSA-VBPDA DIN

VBPSA 0412

VBPDA 0412

A A1

B B1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

VBPSA 0412

VBPDA 0412

A1 A

B1 B

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

VBPSA 0612

VBPDA 0612

A A1

B B1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

VBPSA 0612

VBPDA 0612

A1 A

B1 B

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 5 10 15 20 25

Ø12

DIN 2353

17x22x1.5

Ø28

Ø12

40

Ø 3

/8

DIN 2353

24°

Ø28

M18

30

Ø 3

/8

31

3/8 BSP

2 1

Q51435044

RF05060000

OT0506T12

OD050612L

1: E341L122: E342L12

5

PRESSURE DROPS

VBP = Acting pilot check valve..

ORDERING CODE

Series

Type


SA = ..one user portDA = ..port A and B

Size 04 12 = 1/4 BSP - Steel pipe E1206 12 = 3/8 BSP - Steel pipe E12

ACCESSORIES AND SPARE PARTS

Nut (spare)Cutting ring (spare)

Copper Washer

Banjo

DIN Banjo

Hollow screw

Assembly example with steel pipe Ø 12 mm



CAT: BFP/VCAR 6SHEET: 1/1IE/C6/001/2011 MANUAL PNEUMATIC VALVES

6

MANUAL AND PNEUMATIC OPERATED VALVES

Page: 61


CAT: BFP/VCAR

CMF04

2

1

2

1

IE/CMF04/ 002/2014 SHEET: 1/1

CMF 04 * 0 0 1

6

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

7

8

9

10

0 5 15 20 2510

3/4 - 16 UNF

2

1

46/51

25° 27°

Ø 12.7

25

27

18

9.5

3 (N°2)

4 Nm

Mic

roin

terr

uttore

/ M

icro

sw

itch

25-30 Nm

13

24

10÷12 Nm

LEVER OPERATED VALVES

HYDRAULIC FEATURES

HYDRAULIC SYMBOLS

L = Without microswitchM = With microswitch

CMF = Lever operated valve

04 = 3/4 - 16 UNF

ORDERING CODE

Series

Size

1 = Serial No.

0 = No variants

0 = Vertical positioning (Standard) See drawing

CMF04LWithout microswitch

CMF04MWith microswitch

Version

Max. working pressure 300 barMax. Flow 25 l/minMax. Leakage (0 ÷ 5 drops/min) 0 ÷ 0.25 cm3/minWorking Temperature -25°C ÷ 60°CHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Tightening torque 25 ÷ 30 NmWeight 0.25 kgCavity (3/4 - 16 UNF) CD018014 (See section 15)

MANUAL PNEUMATIC VALVES


PRESSURE DROPS (With valve completely open)

Variants

The direct acting, normally closed 2-way 2 position directional valve with manual control releases (load sensitive) pressure enabling fluid to flow through the valve from 2 to 1.Tapered poppet is in tempered and ground steel. Micro switch controlling a motor-driven pump relay supplied on request.The lever body is in die-cast aluminium and the valve body in galvanised steel.


Microswitch versionMechanical life endurance at 250 Vac 10A (1E4) - 5A (5E4)Protection degree with connector IP40

Page: 62


CAT: BFP/VCAR

CPE04

2

1

IE/CPE04/002/2012 SHEET: 1/1

CPE 04 P0 00 • 1

6

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

18

20

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

2 1

1 2

0

10

20

30

40

50

60

0 100 200 300 400

F (

daN

)

P(bar)

2 1

1 2

3/4

- 1

6 U

NF

1

2

70.1

42

Ø 1

2.7

Ø 2

2

27.8 0.3

3

22

BUTTON OPERATED VALVES

HYDRAULIC SYMBOL

PRESSURE DROPS


HYDRAULIC FEATURES

CPE = Button operated valve

ORDERING CODE

Series

Size

Version

04 = 3/4 - 16 UNF

P0 = Starting by push button

1 = Serial No.


Max. Flow 30 l/min







Weight 0.107 kg



OPERAT. FORCE ON THE PUSH BUTTON



Variants

The direct acting, normally closed 2-way 2 position directional valve with manual control is used for emergencies. It is opened by pressing the button. The bi-directional tapered poppet is in tempered and ground steel. The valve body is in galvanised steel.


00 = No variantsFH = Mesh filter

Page: 63


CAT: BFP/VCAR 6

CRD04P

IE/CRD04P/002/2012 SHEET: 1/1

P(b

ar)

Q (l/min)

0

2

4

6

8

10

12

14

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

2 1

1 2

2

1

X

CRD 04 P NC A ** 2

2 → 1 1 → 2

36

1

2

49,4

14.49.5

3/4-16 UNF

Ø 1

2.7

27.4

Ø 2

3

76.8

X

1/8

"BS

P

P(b

ar)

Q (l/min)

0

25

50

75

100

125

150

175

200

225

250

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

HYDRAULIC SYMBOL


HYDRAULIC FEATURES

Max. working pressure 250 barMin. piloting pressure 1 → 2Min. piloting pressure 2 → 1Max. piloting pressure

5.5 bar3.5 bar20 bar

Max. Flow 30 l/min







Weight 0.107 kg



PRESSURE DROPS LIMITS OF USE

PNEUMATIC OPERATED VALVES


CRD = Pneumatic operated valve

ORDERING CODE

Series

Size

Control

04 = 3/4 - 16 UNF

P = Pneumatic

2 = Serial No.

00 = No variantsFH = Mesh filter

Variants

The direct acting, bi-directional way normally closed 2-way 2 position valve with pneumatic control releases the pressure enabling fluid to flow through the valve in both directions.The bi-directional tapered poppet is in tempered and ground steel, released when the pilot branch X is connected to a pneumatic pressure signal.The valve body is in galvanised steel.


A = Standard - Ø12.7mm

NC = Normally closed

Page: 64


CAT: BFP/VCAR 7SHEET: 1/1IE/C7/001/2011 END-OFF STROKE VALVES

7

END-OFF STROKE VALVES

Page: 65


CAT: BFP/VCAR

VFC

B

A

IE/VFC/002/2012 SHEET: 1/1 7

Q (l/min)

P(b

ar)

0

2

4

6

8

0 10 30 4020

VFC 06 OR

B

F

A

93/8 BSP

Ø8

.5

50

30

89

49

65

24

915

6 corsa

stroke

35

Ø1

0

END-OFF STROKE VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

ORDERING CODE


Max. Flow 40 l/min

Max. Leakage (0 ÷ 5 drops/min) 0 ÷ 0.25 cm3/minMax. mechanical push force (F)required at 300 bar 240 daN






Weight 0.68 kg

PRESSURE DROPS



Series

06 = 3/8 BSPSize

OR = Type

VFC = End-off stroke valves

The direct acting normally closed 2-way 2-position directional valve with manual control is fitted on a branch to release the pressure; a pusher enables the fluid to pass through the valve from A to B.Tapered poppet is in tempered and ground steel.The valve body is in galvanised steel.

Page: 66


CAT: BFP/VCAR

VD40

P

Y

A

IE/VD40/001/2011 SHEET: 1/1

VD 40 A ** 3

7

Q (l/min)

L(m

m)

104

106

108

110

112

114

116

118

120

0 10 20 30 40

180 bar

80 bar

Ø 1

4

Ø 8

.5

59

.5

8.5

14

8.5

Lm

in1

03

Lm

ax

12

3.5

11

5

38

62

18

23

59.5

95

45

45

14.5 8.5

P

½" BSP

1/8" BSP

½" BSP

½" BSP

A

Y

P

A

F

DECELERATION VALVES - IN-LINE MOUNTING

These valves are used as cam controlled unidirectional flow regulators.Normally mounted in line between actuator and directional valve for the dis-placement of carriages or slides, they enable cam controlled acceleration or deceleration of the moving mass.A special internal check valve allows free flow the opposite direction.To ensure correct functionning, connect “Y” to draining line.

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

VD = Deceleration valve

ORDERING CODE

Series

Thread

40 = Flow rate 40 l/min

A = 1/2” BSP

3 = Serial No.

00 = No variantsV1 = VitonFA = Not complete closing to avoid the “jump” in the controlled actuator


Max. Flow 40 l/min

Max. Leakage 0.06 l/min

Cam travel See diagram

Max. mechanical push force (F) 100 N






Weight 2.8 kg

FLOW RATE / Lmin-Lmax


Fixing screws UNI 5931 M8x50, material specifications 12.9Tightening torque 8 Nm / 0.8 Kgm

Variants

Page: 67


CAT: BFP/VCAR 7END-OFF STROKE VALVESPage: 68


CAT: BFP/VCAR 8SHEET: 1/1IE/C8/001/2011 SOLENOID VALVES - 2-WAY

8

SOLENOID VALVES 2-WAY

Page: 69


CAT: BFP/VCAR

3.3 Corsa

(Stroke)

2.3 Corsa

2.3 Corsa

(Stroke)

(Stroke)

max 7 Nm

max 7 Nm

max 7 Nm

38.2 max

29.5

27

Ø10

82.3 Corsa(Stroke)

3/4 - 16 UNF

2

1

93.6 (NA)

38.6 (*)

Ø12.7

Ø20

Ø20.3

Ø21

Ø10

Ø10

Ø10

2.5

27 30

66.6 (NA)

59 (NC)

86 (NC)

P4

E9

P3

42

20.5

19

24

Emergenza (NA)Emergency (NA)

(*) 13.3 (NA)13 (NC)

CRB04 / CRP04

1

2 2

1

IE/CRP04/006/2015 SHEET: 1/2 8

Ø 1

2.7

Ø 1

5.8

7

1

2 2

1

PILOTED OPERATED SOLENOID VALVE

FEATURES

HYDRAULIC SYMBOLS

Max. pressure 300 bar

Max. Flow 40 l/min


Max. excitation frequency 2 Hz

Duty cycle 100% ED

Hydraulic fluids DIN 51524 Mineral oils

Fluid viscosity 10 ÷ 500 mm²/s




Cartridge filter 280µmType of protection (in relation to the connection used) IP65

Weight (with coil) 0.27 kg

Cartridge tightening torque 25 ÷ 30 Nm

Coil ring nut tightening torqueEmergency tightening torque 7 Nm

Cavity standard “A”(3/4 - 16 UNF)

CD018006 (See section 15)

Cavity standard “A”+ seat VSCOA**01


Cavity with reduction “B”(3/4 - 16 UNF)


CRP - Normally open CRP - Normally closed

CRP 04 18.. Cavity type “A”

Emergency (NC)

Variants (NA)

SOLENOID VALVES - 2-WAY

Connector to be ordered separately, see sect. 18

Reduction for cavity type “B”

V89B30000 Spare code

The pilot-operated electric 2-way 2-position directional valve is controlled electrically.The tapered poppet is in tempered and ground steel.Available in normally open (NA) or normally closed (NC) versions.


Removable cup

CRB - Normally open CRB - Normally closed

Valve Free passage Coil Type

CRP..NA 2 → 1 DE-ENERGISED

UnidirectionalCRP..NC

2 → 1 ENERGISED

1 → 2 DE-ENERGISED

CRB..NA1 → 2

DE-ENERGISED

Bidirectional2 → 1

CRB..NC1 → 2 ENERGISED / DE-ENERGISED

2 → 1 ENERGISED

Normally closed valves can work with DC or AC coils.Normally open valves work with DC coils whereas RAC coils with a connector and incorporated rectifier must be used for AC applications. The NC valve sleeve is in galvanised steel and the NA valve sleeve with nikel coated.

Page: 70


CAT: BFP/VCAR

CRB..NA (1 → 2 2 → 1)CRP..NA (2 → 1)

CRB..NC ( 2 → 1)CRP..NC ( 2 → 1)

CRB..NC (1 → 2)CRP..NC (1 → 2)

CRB04 / CRP04

IE/CRP04/006/2015 SHEET: 2/2

CR* 04 18 ** * * * ** *

8

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

0 10 20 30 40

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

0 10 20 30 40

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

16

18

20

22

0 10 20 30 40

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

0 10 20 30 40

CRB..NC / CRP..NC

CRB..NC

CRB / CRP..NACRB / CRP..NC

ORDERING CODE

PRESSURE DROPS

Series

Size

Version

Coil

Version

Seat size

LIMITS OF USE

The tests were carried out with the solenoids at operating temperature, with a supply voltage 10% below nominal value and with a 40°C fluid temperature. The fluid used is a mineral oil with viscosity of 46 mm²/s at 40°C.

Voltage

Variants



(1) Only voltages 12 VDC - 24 VDC(2) Only voltages 12 VDC - 24 VDC(3) With rectifier: 24 VAC/50-60Hz(4) With rectifier: 115 VAC/50Hz - 120VAC/60Hz

(5) With rectifier: 230 VAC/50Hz - 240VAC/60Hz(6) Performance are guaranteed only using valves completed with BFP coil(7) Only for NC valves

04 = 3/4 - 16 UNF

NA = Normally open (solo con bobine DC o RAC)


18 = 18W dc (NA-NC) - C30

A = Standard - Ø 12.7 mmB = With reduction - Ø 15.9 mm

S = Without emergency (NC)E = With emergency (NA-NC)

1 = CRB - Serial No.3 = CRP - Serial No.

DC 18W (C30) AC 18W (C30) (7)

L = 12 VDCM = 24 VDCN = 48 VDC2 = 21.6 VDC RAC (3)Z = 102 VDC RAC (4)X = 205 VDC RAC (5)W = Without coil (6)

A = 24 VAC 50 HzJ = 115 VAC 50 HzI = 230 VAC 50 HzF = 24 VAC 60 HzC = 110 VAC 60 HzD = 220 VAC 60 Hz

Coils technical data, see sect. 17

00 = No variants P4 = Push button Emergency with removable protection (..NA)P3 = Rotary Emergency (..NA)E9 = Push button Emergency direct control (..NA)SF = Without cartridge filterFK = With flying leads 600 mm (1)CX = Deutsch connection with bidirectional diode (2)

CRB = Piloted solenoid valve bidirectional

CRP = Piloted solenoid valve unidirectional

de-energised

energised

Page: 71


CAT: BFP/VCAR

CRP04HP

1

2

1

2

CRP 04 HP NA ..

CRP 04 HP NC ..

IE/CRP04HP/002/2012 SHEET: 1/2 8

10

3 Corsa(Stroke)

P3 38.2 max

2

1

3/4-16 UNF

20

12.7

61.8

2.5

88.8

278.838.5

47.8

23.5

36

19

24

8

4 corsa(stroke)

36

47

.8

23

.5

2

1

85.2

27

12

.7

38.5 11.8

3/4-16 UNF

3

20

8

93.2

24

HIGH PRESSURE PILOTED OPERATED SOLENOID VALVE

FEATURES

HYDRAULIC SYMBOLS


Max. Flow 30 l/min



Duty cycle 100% ED






Cartridge filter 280µmType of protection (in relation to the connection used) IP65



Coil ring nut tightening torque 7 Nm


Normally open Normally closed

Emergency P3



The pilot-operated electric 2-way 2-position directional valve is controlled electrically. For high pressures.The tapered poppet is in tempered and ground steel.Available in normally open (NA) or normally closed (NC) versions.- NA, free passage from 2 to 1 with de-energised coil.- NC, free passage from 2 to 1 with energised coil or from 1 to 2 with de-

energised coil.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications. The sleeve is in galvanised steel.


Page: 72


CAT: BFP/VCAR

CRP 04 HP NC. CRP 04 HP NA.

CRP04HP

IE/CRP04HP/002/2012 SHEET: 2/2

CRP 04 HP ** A E * ** 1

8

1 2

2 1

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

0 5 10 15 20 25 30

2 1

Q (l/min)

P(b

ar)

0

2

4

6

8

10

0 5 10 15 20 25 30

CRP04HPNA

CRP04HPNC

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

350

400

0 5 10 15 20 25 30

ORDERING CODE

PRESSURE DROPS

Series

Size

Version

Version

Seat size

00 = No variants P3 = Rotary emerg. (..NA) SF = Without cartridge filter

FK = With flying leads 600 mm (1)AJ = AMP Junior connection (1)

1 → 2 Only with coil not energised

LIMITS OF USE


Voltage

Variants

(1) Only voltages 12 VDC - 24 VDC(2) With rectifier: 24 VAC/50-60Hz(3) With rectifier: 115 VAC/50Hz - 120 VAC/60Hz

(4) With rectifier: 230 VAC/50Hz - 240 VAC/60Hz(5) Performance are guaranteed only using valves completed with BFP coil



1 = Serial No.

04 = 3/4 - 16 UNF

NA = Normally openNC = Normally closed

HP = High pressure

CRP = High pressure piloted operated solenoid valve

A = Standard - Ø 12.7 mm

E = With emergency


DC 22W (C36)

L = 12 VDCM = 24 VDCN = 48 VDCV = 28 V DC4 = 14 VDC

2 = 21.6 VDC RAC (2)Z = 102 VDC RAC (3)X = 205 VDC RAC (4)W = Without coil (5)

Page: 73


CAT: BFP/VCAR

CRP04X ATEX

1

2

1

2

IE/CRP04X/004/2012 P35160014 SHEET: 1/2 8

50

2

4

6

8

10

10 15 20

Q (l/min)

2 1

1 2P(b

ar)

50

1

2

3

4

5

6

10 15 20

2 1

Q (l/min)

P(b

ar)

1

2

34

30

24

24

14 (NC) 9,2 (NC)

17 (NA)

108.2 (NC) 111 (NA)135.2 (NC) 138 (NA)

9.0 (NA)

CRP04XNA

CRP04XNC

Q (l/min)

P(b

ar)

0

50

100

150

200

250

300

0 5 10 15 20

FEATURES


Max. Flow 20 l/min



Duty cycle 100% ED



Fluid temperature -20 ÷ +40 °C

Ambient temperature -20 ÷ +40 °C


Cartridge filter 280µm

Coil power 7 W

Supply tolerance -5 ÷ +10 %Type of protection (in relation to the connection used) IP67


Cartridge tightening torque 25 ÷ 30 Nm (2.5 ÷ 3 kgm)

Coil ring nut tightening torque 6 Nm (0.6 kgm)

Cavity (3/4 - 16 UNF) CD018006

VALVES IN ACCORDANCE WITH ATEX 94/9/CE DIRECTIVE

HYDRAULIC SYMBOLS

PRESSURE DROPS

The CRP04X series of valves are electrically-controlled, 2-way / 2-position directional valves, available in 12V and 24V versions. The “2” to “1” seal is guaranteed by a tapered shutter.

Available in normally open (NA) or normally closed (NC) versions.- NA, free passage (from “2” to “1”) with de-energised coil- NC, free passage (from “2” to “1”) with energised coil or “1” to “2” with

de-energised coil

The valves work with the coils in DC.

These coils have separate certification marking II 2 GD Ex d IIC T6/T85°C. The coils are supplied with a three-pole lead whose wires have a section of at least 1.5 mm² , lenght 10 mt.

Operating intermittence: ED100% if the room temperature does not exceed 40 ° C. Degree of protection: IP67 according to EN 60529.Supply voltage: must not exceed +5% / -10% of the nominal value. The sleeves are made of steel with galvanised surface protection (NC) or burnishing and nichel-plating (NA).

The CRP04X series of valves are Group II equipment, for use in areas classed for the presence of gas (category 2 G) and combustible dust (category 2 D). They are designed and manufactured according to the ATEX 94/9/EC directive, according to European standards: EN 1127-1, EN 13463-1, EN 13463-5.The fluids used are hydraulic fluids for oil-pressure applications, such as: mineral oils, water-glycol solutions, biocompatible oils, etc.. whose viscosity ranges between 10 and 500 mm ² / s.

The coil used for the CRP04X series is certified for a room temperature range of -20 ° C / + 40 ° C; it is used with fluid temperatures up to +40 ° C.

1 → 2 Only with coil not energised


Normally closed Normally open



LIMITS OF USE

Em

erge

ncy

(NA

)Cable lenght 10 mt

Page: 74


CAT: BFP/VCAR

CRP04X ATEX

2

8

9

4

5

1

3

6

7

IE/CRP04X/004/2012 P35160014 SHEET: 2/2

CRP 04 X ** A * * ** 2

8

ORDERING CODE

REGISTRED MARK AND IDENTIFICATION PLATE

Every moduls are supply with its “Identification Plate” and with the “Declara-tion of Conformity” in accordance with the 94/4/CE Atex Directive.

The identification plate shows the most important technical perfomance and constructive specifications so it has to be always integral and visible.

1 In accordance with Europe Directive

2 In accordance with Atex 94/9/CE Directive

3 II 2 GD c T6/T85°C Explosive atmosphere which is comprised of gas, vapours or mist

4 Tamb = -20°C ÷ +40°C Operating ambient temperature5 Tmax fluid = -20°C ÷ +40°C Operating fluid temperature

6 CRP04X/ATX/08 Reference of the Technical issue put down at the Notifying Body

7 P max = 300 bar Max. operating pressure

8 Code Orediering code (10 characters printed)

9 O.T. Technical ordering code (printed)

Series

Size

CRP = Piloted cartridge solenoid valve

04 = 3/4 - 16 UNF

X = In accordance with Atex 94/9/CE Directive

L = 12V dcM = 24V dc

2 = N° di serie

S = Without emergency (only NC)E = With emergency (only NA)

Variants

Voltage

Variants00 = No variants

A = Standard - Ø 12.7 mm

NA = Normally opened NC = Normally closed

Version

Seat size

SAFETY INSTRUCTIONSCarefully read everything reported in the instruction sheet attached to the valves, befo-re installation. All maintenance operations must be performed according to the manual.

The CRP04X series valves must be installed and maintained in compliance with plant and maintenance regulations for environments classified against the risk of explosion because of presence of gas (for example: EN 60079-14, EN 60079-17 or other national regulations/standards).

The valves must be connected to earth using the special anti-loosening and anti-rota-tion connection element.

For all safety aspects tied to the use of the coil see the relative use and maintenance instructions. The electrical appliances/components must not be opened when live.

The user must periodically control, depending on the conditions of use and the sub-stances used, the presence of deposits, cleaning, wear and correct functioning of the valves..

All installation and maintenance interventions must be performed by qualified staff.

INSTRUCTIONS FOR A CORRECT INSTALLATIONCarry out wiring of the solenoids according to the user instructions of the relative coils (a copy is always supplied with each solenoid).

• The valves must be connected to earth using the special anti-loosening and anti-

rotation connection element.• When mounting the valve onto the base (manifold) ensure not to damage the OR

sealing rings on the surface.• For the aspects tied to the installation of the solenoids, see the relative safety

instructions. The electrical components must not be opened when live.• If it is necessary to loosen the ring nuts on the external ends of the coil to oppor-

tunely position the cable-holders, they must be tightened again to the respective tightening torques.

INSTRUCTIONS FOR A CORRECT USE AND MAINTENANCEUSE • Respect functional limits indicated in the technical features section and those,

where restrictive, indicated in the solenoid safety instructions.• The oil used must be within the types envisioned by the manufacturer and its con-

tamination level must be maintained within the indicated limits.

MAINTENANCE• The user must periodically control, depending on the conditions of use and the

substances used, the presence of deposits, cleaning, wear and correct functioning of the valves.

• If the OR sealing rings are damaged, only replace them with those specifically sup-plied by the manufacturer.

SOLENOID VALVES - 2-WAYPage: 75


CAT: BFP/VCAR

CRD04

1

2

IE/CRD04/003/2014 SHEET: 1/2 8

Ø 1

2.7

Ø 1

5.8

7

P4

2

1

E1

P1 63 max

F F

F

54

38 max

116.335

27.961

Ø 3

2Ø

33

Ø 3

4.5

45.5

56

.5

Ø2

7

45

.5

24

30

24

3/4 - 16 UNF

Emergenza standardStandard emergency

Ø1

2.7

Ø12.7

Ø20

2

1

94

38.6

2.5

66.6

13.3 27.430

42

20.5

3/4 - 16 UNF

24


3.5 Corsa

(Stroke)

2.5 Corsa

2.5 Corsa

(Stroke)

(Stroke)

max 7 Nm

max 7 Nm

max 7 Nm

38.2 max

29.5

30.2

Ø20

Ø21

Ø10

Ø10

Ø10

P4

E9

P3

19

Ø12.7

Ø20

47.8

36

23.5

2

1

66.6

38.5 13.3 27.4

2.5

94

3/4 - 16 UNF

24


3.5 Corsa

(Stroke)

2.5 Corsa

2.5 Corsa

(Stroke)

(Stroke)

max 7 Nm

max 7 Nm

max 7 Nm

38.2 max

29.5

30.2

Ø2

0Ø

21

Ø10

Ø10

Ø10

P4

E9

P3

19

CRD 04 18 NC ... 18W coil version

CRD 04 22 NC ...22W coil version

CRD 04 NC ...30W coil version

Variants

Variants

Variants

DIRECT OPERATED SOLENOID VALVE

FEATURES

Max. pressure - see note (*)CRD 04 22 NC = 300 barCRD 04 18 NC = 210 barCRD 04 NC = 250 bar

Max. Flow CRD 04 22 NC /18 NC = 15 l/minCRD 04 NC = 30 l/min


Duty cycle 100% ED







Cartridge filter 280µm

Type of protection (in relation to the connection used) IP65

Weight (with coil)CRD 04 18 NC = 0.27 kg CRD 04 22 NC = 0.35 kgCRD 04 NC = 0.63 kg


Coil ring nut tightening torqueEmergency tightening torque 7 Nm

Cavity standard “A”(3/4 - 16 UNF)


Cavity with reduction “B”(3/4 - 16 UNF)




HYDRAULIC SYMBOLS

Reduction for cavity type “B”

V89B30000 Spare code

* Max. pressure with reduction:Unidirectional 2 → 1 = 300 bar

Bidirectional 2 → 1 and 1 → 2 = 210 bar

Flux Emercency Force (F)2 → 1 10N1 → 2 10 + (2,5 x p) N

p = used pressure (bar)

The direct acting, normally closed 2-way 2 position bi-directional electric control valve releases pressure and enables fluid to flow through the valve in both directions.The bi-directional tapered poppet is in tempered and ground steel.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications.CRD0418NC - CRD0422NC: nickel-plated steel sleeve. CRD04NC: phosphate-coateing steel sleeve.


Removable cup

Removable cup

Page: 76


CAT: BFP/VCAR

18W / 22WA = 2 → 1B = 1 → 2

30WG = 2 → 1H = 1 → 2

30WI = 2 → 1L = 1 → 2

22WC = 2 → 1D = 1 → 2

18WE = 2 → 1F = 1 → 2

CRD04

IE/CRD04/003/2014 SHEET: 2/2

CRD 04 ** NC * * * ** *

8

A

B

P(b

ar)

Q (l/min)

0

2

4

6

8

10

12

14

16

0 2 4 6 8 10 12 14 16

G

H

P(b

ar)

Q (l/min)

0

2

4

6

8

10

12

14

16

18

20

22

24

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

C

E

D

F

P(b

ar)

Q (l/min)

0

40

20

60

80

100

120

140

160

260

180

280

200

300

220

320

240

340

0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

P(b

ar)

L

I

Q (l/min)

0

25

50

75

100

125

150

175

200

225

250

0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

PRESSURE DROPS LIMITS OF USE

Series

Size

Version

Coil

Version

Seat size

Voltage

Variants


04 = 3/4 - 16 UNF

CRD = Direct operated solenoid valve

ORDERING CODE

18 = 18W (C30)22 = 22W (C36)00= Without coil (7)

Omit for 30W version (D12)




A = Standard - Ø 12.7 mmB = With reduction - Ø 15.9 mm

(1) Only voltages 12 VDC - 24 VDC and coils 18W/22W(2) Only voltages 12 VDC - 24 VDC and coil 22W(3) Only voltages 12 VDC - 24 VDC and coil 18W(4) With rectifier: 24 VAC/50-60Hz

(5) With rectifier: 115 VAC/50Hz - 120 VAC/60Hz(6) With rectifier: 230 VAC/50Hz - 240 VAC/60Hz(7) Performance are guaranteed only using valves completed with BFP coil

2 = Serial No. CRD 04 18 NC..CRD 04 22 NC..CRD 04 00 NC..

1 = Serial No. CRD 04 NC..

DC 18W/22W (C30-C36) DC 30W (D12)

L = 12 VDCM = 24 VDCN = 48 VDC2 = 21.6 VDC RAC (4)Z = 102 VDC RAC (5)X = 205 VDC RAC (6)W = Without coil (7)

L = 12 VDCM = 24 VDCW = Without coil (7)


E = With emergency

Omit for 30W version (D12)

00 = No variants E1 = Manual emergency (30W)P1 = Rotary emergency (30W)P3 = Rotary emergency (18W/22W)P4 = Push button Emergency with removable protectionE9 = Push button Emergency direct controlFY = Emergency P3 + FH (18W/22W)FH = Cartridge filterPJ = FH + P4 emergencyFK = With flying leads 600 mm (1)

AJ = AMP Junior connection (2)

CX = Deutsch connection with bidirectional diode (3)

Page: 77


CAT: BFP/VCAR

C2V04

IE/C2V04/003/2014 SHEET: 1/1 8

C2V 04 22 ** A * * 00 2

1

2

1

2

Q (l/min)

P(b

ar)

0

1

2

3

4

0 2 4 6 8 10 12

Q (l/min)

P(b

ar)

0

50

100

150

200

250

0 2 4 6 8 10 12

1

2

NA/NC 1 → 2 2 → 1

3/4" - 16 UNF

24

Ø12.7

Ø20

47.8

36

23.5

2

1

59 (NC)

86(NC)

66.6 (NA)

93.6 (NA)

38.5 27( )*

( )*

2.5

Ø10

8

2 Corsa(Stroke)

3.5 Corsa

(Stroke)

2.5 Corsa 2.5 Corsa

(Stroke) (Stroke)

max 7 Nmmax 7 Nm max 7 Nm

38.2 max 29.5 30.2

Ø2

0

Ø21

Ø10

Ø10

Ø10

P4 E9P3

19

13.3 (NA)13 (NC)


FEATURES

HYDRAULIC SYMBOLS


Max. Flow 12 l/min


Duty cycle 100% ED





Max. contamin. level class with filter ISO 4406:1999 - class 19/17/14Type of protection (in relation to the connection used) IP65



Coil ring nut tightening torque 7 Nm





PRESSURE DROPS LIMIT OF USE

ORDERING CODE


Coil

Voltage

VariantsC2V = Solenoid valve 3 way / 2 positions

The tests were carried out with the 22W solenoids at operating temperature, with a supply voltage 10% below nominal val-ue and with a 40°C fluid temperature.

The fluid used is a mineral oil with viscosity of 46 mm²‘/s at 40°C.

Version

Flow C2V04 NA C2V04 NC

1 → 2 Curve 2 Curve 12 → 1 Curve 1 Curve 1

A = Ø 12.7 mm (standard)Seat


DC 22W (C36)L = 12 VDCM = 24 VDCN = 48 VDC


The electric valve is a 2-way 2-position bidirectional electrically controlled valve. Slight leakage is tolerated for this type of valve.Available in normally open (NA) or normally closed (NC) versions.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications.The sleeve is in galvanised steel (C2V0422NC..) or nickel-plated (C2V0422NA..). The plunger is in tempered and ground steel.


22 = 22W (C36)

Size04 = 3/4 - 16 UNF

NC = Normally closedNA = Normally open

S = Without emergency (NC)E = With emergency (NA - NC)

Emergency

00 = No variants P3 = Rotary emerg.(..NA) P4 = Push butt. emerg.(..NA)

E9 = Push butt. emerg.(..NA)FK = With flying leads 600 mm (1)AJ = AMP Junior connection (1)




Limits of use

Emergency (NA)

Variants

Emergency (NC)

Removable cup

Page: 78


CAT: BFP/VCAR 9SHEET: 1/1IE/C9/001/2011 SOLENOID VALVES - 3-4 WAY

9 SOLENOID VALVES 3-4 WAY

Page: 79


CAT: BFP/VCAR

C3V0422

1 3

2

IE/C3V0422/003/2012 SHEET: 1/1 9

C3V 04 22 1C C * * ** 2

A

B

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

14

0 2 4 6 8 10 12

A

B

Q (l/min)

P(b

ar)

0

30

60

90

120

150

180

210

0 2 4 6 8 10 12

24

1

23 14.2

7

20

3/4-16 UNF

90.2

31.2

15.8

7

1338.5

47.8

3 6

23.5Ø

10

82 Corsa

(Stroke)


HYDRAULIC FEATURES

PRESSURE DROPS

HYDRAULIC SYMBOL

Max. working pressure 210 barMax. Flow 12 l/minMax. excitation frequency 2 HzDuty cycle 100% EDHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Type of protection (in relation to the connector used) IP 65

Weight 0.30 kgCartridge tightening torque 25 ÷ 30 NmCoil ring nut tightening torque 7 NmCavity (3/4 - 16 UNF) CD018005 (See section 15)

LIMIT OF USE

ORDERING CODE

C = Seat

1C = Hydraulic schema

22 = 22W (C36)

04 = 3/4 - 16 UNF


Size

Schema

Coil

Seat type

Voltage

Variants



C3V = Solenoid valve 3 way / 2 positions

The tests were carried out with the 22W solenoids at operating temperature, with a supply voltage 10% below nominal val-ue and with a 40°C fluid temperature.


Flow Pressure drops

Limit of use

1 → 2 A A2 → 1 A A2 → 3 B B3 → 2 B B

Curve

SOLENOID VALVES - 3-4 WAY

Emergency

S = Without emergency E = With emergency

Version


00 = No variantsFK = With flying leads 600 mm (1)AJ = AMP Junior connection (1)





The electric valve is a 3-way 2-position directional electrically controlled valve.Slight leakage is tolerated for this type of valve.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications.The sleeve is in galvanised steel. The plunger is in tempered and ground steel.


Page: 80


CAT: BFP/VCAR

C3V0427

Ø1

4.2

7

Ø1

5.8

7

2

1

3

99

2.5

8.139 39.5

46

24

3/4" - 16UNF

36

Ø 2

0

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 2 4 6 8 10 12 14 16 18 20

B

A

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

225

150

250

0 2 4 6 8 10 12 14 16 18 20

A

B

IE/C3V0427/002/2012 SHEET: 1/1 9

C3V 04 27 1D D S * ** 2

1 3

2


HYDRAULIC FEATURES

PRESSURE DROPS

HYDRAULIC SYMBOL


Weight 0.30 kgCartridge tightening torque 25 ÷ 30 NmCoil ring nut tightening torque 4.5 NmCavity (3/4 - 16 UNF) CD018003 (See section 15)

LIMIT OF USE

ORDERING CODE

D = Seat

1D = Hydraulic schema

27 = 27W (A09)

04 = 3/4 - 16 UNF


Size

Schema

Coil

Seat typeVoltage

Variants

(1) Only voltages 12 VDC - 24 VDC(2) With rectifier: 115 VAC/50Hz - 120 VAC/60Hz



The tests were carried out with the 27W solenoids at operating temperature, with a supply voltage 10% below nominal value and with a 40°C fluid temperature.


Flow Pressure drops

Limit of use

2 → 1 A A2 → 3 B A3 → 2 B B

Curve


S = Without emergency Version




DC 27W (A09)L = 12 VDCM = 24 VDCN = 48 VDCP = 110 VDC

Z = 102 VDC RAC (2)X = 205 VDC RAC (3)W = Without coil (4)

The electric valve is a 3-way 2-position directional electrically controlled valve.Slight leakage is tolerated for this type of valve.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications.The sleeve is in phosphate steel. The plunger is in tempered and ground steel.


00 = No variantsFL = Coil with flying leads (250 mm) (1)LD = Coil with flying leads (130 mm) and integrated diode (1)AJ = AMP Junior coil (1) CX = Deutsch coil and integrated diode (1)

Page: 81


CAT: BFP/VCAR

C3V03

IE/C3V03/001/2011 SHEET: 1/1 9

C3V 03 ** E * * ** 1

1 3

2

1D 1E

1 3

2

Q (l/min)

P(b

ar)

0

2

4

6

8

10

12

0 2 4 6 8 10 12 14 16 18 20

1

2

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

225

150

250

0 2 4 6 8 10 12 14 16 18 20

A

B

E1

P1 max 56.5

28

Ø 2

4

22

Ø15

.9Ø

17.5

2

1

3

109.7

2

63962.3 47.4

46

18

27

7/8" - 14 UNF

36


HYDRAULIC FEATURES

PRESSURE DROPS


Weight 0.37 kgCartridge tightening torque 45 ÷ 50 NmEmergency P1 tightening torque 6 ÷ 9 NmCoil ring nut tightening torque 4.5 NmCavity (7/8 - 14 UNF) CD019006 (See section 15)

LIMIT OF USE

ORDERING CODE

00 = No variantsE1 = Emergency button

P1 = Rotary emergency button

Series

Coil

Seat type

Spool

Connection type

Voltage

Variants

The tests were carried out with the solenoids at operating temperature, with a supply voltage 10% below nominal value and with a 40°C fluid temperature.The fluid used is a mineral oil with viscosity of 46 mm²‘/s at 40°C.


Emergency


SPOOL HYDRAULIC SCHEME

Spooltype

Connections (pressure drops)2→1 2→3 1→2 1→3 3→1 3→2

1D 2 1 — — — 11E 2 — 2 1 1 —

Curve No.

Spooltype

Connections (limits of use)2→1 2→3 1→2 1→3 3→1 3→2

1D A A — — — B1E A — B B A —

Curve No.

E = Seat

** = See “Spool scheme”

03 = 27W Coil (A09)


H = Hirschmann coilA = AMP Junior coil (1)F = Coil with flying leads (250 mm) (1)I = Coil with flying leads (130 mm) and integrated diode (1)D = Deutsch coil and integrated diode (1)

1 = Serial No.

(1) Only voltages 12 VDC - 24 VDC(2) With rectifier: 115 VAC/50Hz - 120 VAC/60Hz(3) With rectifier: 230 VAC/50Hz - 240 VAC/60Hz

(4) Performance are guaranteed only using valves completed with BFP coil


DC 27W (A09)L = 12 VDCM = 24 VDCN = 48 VDCP = 110 VDC

Z = 102 VDC RAC (2)X = 205 VDC RAC (3)W = Without coil (4)


The electric valve is a 3-way 2-position directional electrically controlled valve.Slight leakage is tolerated for this type of valve.Available in 2 layouts.The valves work with DC coils whereas RAC coils with a connector with incor-porated rectifier must be used for AC applications.The sleeve is in galvanised steel. The plunger is in tempered and ground steel.


Page: 82


CAT: BFP/VCAR

C4V0422*2

IE/C4V0422*2/003/2012 SHEET: 1/1 9

13

2 4

D* C* A* H* Y*13

2 4

13

2 4

13

2 4

13

2 4

C4V 04 22 * 2 F * * ** 1

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

225

150

250

0 2 4 6 8 10 12 14 16 18

B AC

1

2

3

4

5

6

0 2 104 126 148 16 180

2

4

6

8

10

12

14

16

18

20

Q (l/min)

P(b

ar)

Ø20

Ø12.7

Ø14.2

7

Ø15.8

7

34 2

1

24

53.838.5 13

3/4-1

6U

NF

2.5

112.8

47

.8

36

23

.5

Ø10

82 Corsa

(Stroke)


HYDRAULIC FEATURES

PRESSURE DROPS


Weight 0.34 kgCartridge tightening torque 25 ÷ 30 NmEmergency P1 tightening torque 7 NmCavity (3/4 - 16 UNF) CD018001 (See section 15)

LIMIT OF USE

ORDERING CODE

The tests were carried out with the solenoids 22W at operating temperature, with a supply voltage 10% below nominal value and with a 40°C fluid temperature.The fluid used is a mineral oil with viscosity of 46 mm²‘/s at 40°C.


Emergency


Spooltype

Connections (pressure drops)3→1 3→2 3→4 2→1 4→1

D — 5 5 3 3C — — 4 3 —A 2 6 — — 3H 2 — 4 1 —Y — — 5 3 3

Curve No.

Spooltype

Limits of use - inlet flow port 3Pressure in 2 Pressure in 4

D A AC A AA B CH — AY — A

Curve No.

SPOOL SCHEME

F = Seat

* = See “Spool scheme”

04 = 3/4 - 16 UNF

Voltage


S = Without emergencyE = With emergency

1 = Serial No.

22 = 22 W (C36)

2 = Position number


00 = No variantsFK = Flying 600 mm (1)


Series

Size

Spool

Coil

Seat type

(1) Only voltages 12 VDC - 24 VDC(2) With rectifier: 24VAC/50-60Hz(3) With rectifier: 115Vac/50Hz - 120Vac/60Hz

(4) With rectifier: 230Vac/50Hz - 240Vac/60Hz(5) Performance are guaranteed only using valves completed with BFP coil






Page: 83


CAT: BFP/VCAR 9

C4V0422*3

IE/C4V0422*3/001/2012 SHEET: 1/1

C* A* H* Y*

C4V 04 22 * 3 F E * ** 1

S1

Ø20

Ø12.7

Ø14.2

7

Ø15.8

7

34 2

1

24

53.838.5 13

3/4-1

6U

NF

2.5

97.52

153.3

47.8

36

23.5

S2

1

2

3

4

5

0 2 104 126 148 16 180

2

4

6

8

10

12

14

16

18

20

Q (l/min)

P(b

ar)

6

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

225

150

250

0 2 4 6 8 10 12 14 16 18

B AC

13S2 S1

2 4

S2 S113

2 4

S2 S113

2 4

S2 S113

2 4



HYDRAULIC FEATURES

PRESSURE DROPS


Weight 0.34 kgCartridge tightening torque 25 ÷ 30 NmEmergency P1 tightening torque 7 NmCavity (3/4 - 16 UNF) CD018001 (See section 15)

LIMIT OF USE

ORDERING CODE

The tests were carried out with the solenoids 22W at operating temperature, with a supply voltage 10% below nominal value and with a 40°C fluid temperature.The fluid used is a mineral oil with viscosity of 46 mm²‘/s at 40°C.

Emergency


Spooltype

Connections (pressure drops)3→1 3→2 3→4 2→1 4→1

C — 4 4 3 4A 2 6 6 4 4H 2 2 2 1 1Y — 5 5 3 4

Curve

SPOOL SCHEME

F = Seat

* = See “Spool scheme”

04 = 3/4 - 16 UNF

Voltage


E = With push emergency

1 = Serial No.

22 = 22 W (C36)

3 = Position number


00 = No variantsFK = Flying 600 mm (1)


Series

Size

Spool

Coil

Seat type

(1) Only voltages 12 VDC - 24 VDC(2) With rectifier: 24VAC/50-60Hz(3) With rectifier: 115Vac/50Hz - 120Vac/60Hz

(4) With rectifier: 230Vac/50Hz - 240Vac/60Hz(5) Performance are guaranteed only using valves completed with BFP coil






Spooltype

Connections (limits of use)3→1 3→2 3→4 2→1 4→1

C — A A A BA B B B B CH A A A A AY — A A A A

Curve

Page: 84


CAT: BFP/VCAR 10SHEET: 1/1IE/C10/001/2011 DIVERTER VALVES

10

DIVERTER VALVES

Page: 85


CAT: BFP/VCAR

MR

IE/MR/001/2011 SHEET: 1/1 10

1

2

3

4

20

14

65

50

1/4

BS

PT

1/4

BS

P

20

14

40

65

1/4

BT

SP

1/4 BSP

20

17

14

60

50

1/4

BS

PT

1/4

BS

P

17

20

68

14

40

1/4

BS

PT

1/4 BSP

DIVERTER VALVES

PRESSURE GAUGE SHUT-OFF - IN-LINE MOUNTING

MR.7... in line - MRA.7... at 90° This in-line mounting shut-off is completely steel made and allows for operat-ing pressure of up to 400 bar. Its uses is essential to protect measuring gauge in the eventuality of fluid hammer.

MRG.7... in line with revolving nut MRAG.7... at 90° with revolving nut This in-line mounting shut-off is completely steel made and allows for operat-ing pressure of up to 400 bar. It has been designed to allow for independent mounting of the measuring gauge aver a 360° angle, obviating in this way any problem relative to the gauge dimensions and mounting position. Its uses is essential to protect measuring gauge in the eventuality of fluid hammer.

ORDERING CODE

HYDRAULIC SYMBOL

Ref Code Description Pressure max (bar)

Weight (kg)

1 MR7002 In line 400 0.115

2 MRA7002 At 90° 400 0.130

3 MRG7002 In line with revolving nut 400 0.120

4 MRAG7002 At 90° with revolving nut 400 0.135

Page: 86


CAT: BFP/VCAR

RBS

IE/RBS/001/2011 SHEET: 1/1 10

RBS 5 **

A B

E

D

C

G

H

I

Ch.

DIVERTER VALVES

ORDERING CODE

Series SizeRBS5 = High pressure - 2 way ball valves

Code ThreadA

Flow max

(l/min)

Pressure max (bar)

B(mm)

C (mm)

D (mm)

E (mm)

G (mm)

H(mm)

I (mm)

Ch(mm)

Weight (kg)

RBS502 1/8 BSP 5 500 4 42 71 35 110 49 30 9 0.50

RBS504 1/4 BSP 10 500 6 42 71 35 110 49 30 9 0.50

RBS506 3/8 BSP 25 500 10 44 73 40 110 54 35 9 0.65

RBS508 1/2 BSP 40 500 13 48 83 43 110 57 37 9 0.75

RBS512 3/4 BSP 100 400 20 62 95 55 180 73 45 14 1.40

RBS516 1 BSP 150 350 25 66 113 65 180 83 55 14 2.15

RBS520 1-1/4 BSP 150 350 25 66 121 65 180 83 55 14 2.25

RBS524 1-1/2 BSP 150 350 25 66 124 65 180 83 55 14 2.35

HIGH PRESSURE - 2 WAY BALL VALVES - IN-LINE MOUNTING

HYDRAULIC FEATURESHYDRAULIC SYMBOL


High pressure 2 way ball valves for in line mounting.Steel body with external zinc plating. Cromed steel ball, aluminium lever.

02 = 1/8 BSP 04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP16 = 1 BSP20 = 1 - 1/4 BSP24 = 1 - 1/2 BSP

Page: 87


CAT: BFP/VCAR

BK3

IE/BK3/001/2011 SHEET: 1/1 10

BK3 * **

1 2

A B

P

AB

P

1 2

A B

P

AB

P

N

E

H

D

C

G

M

L 1

2

AB

P

Ch.

DIVERTER VALVES

ORDERING CODE

Series

Size

02 = 1/8 BSP 04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP16 = 1 BSP20 = 1 - 1/4 BSP24 = 1 - 1/2 BSP

BK3 = High pressure - 3 way ball valves

HIGH PRESSURE - 3 WAY BALL VALVES - IN-LINE MOUNTING

HYDRAULIC FEATURES


High pressure 3 way ball valves for in line mounting.Steel body with external zinc plating. Cromed steel ball, aluminium lever.

HYDRAULIC SYMBOLS

SCHEME “A” SCHEME “B”

A = Scheme “A”B = Scheme “B”

Code Thread A-B-P

Flow max

(l/min)

Pressure max (bar)

C (mm)

D (mm)

E (mm)

G (mm)

H(mm)

L (mm)

M (mm)

N(mm)

Ch(mm)

Weight (kg)

BK3 A/B 02 1/8 BSP 5 400 42 71 35 110 49 30 33.5 4 9 0.50

BK3 A/B 04 1/4 BSP 10 400 42 71 35 110 49 30 33.5 6 9 0.50

BK3 A/B 06 3/8 BSP 25 400 44 73 40 110 54 35 37.0 10 9 0.70

BK3 A/B 08 1/2 BSP 70 350 48 83 43 110 57 37 40.0 13 9 0.80

BK3 A/B 12 3/4 BSP 100 350 62 95 55 180 73 45 52.0 20 14 1.50

BK3 A/B 16 1 BSP 150 350 66 113 65 180 83 55 60.0 25 14 2.35

BK3 A/B 20 1-1/4 BSP 150 350 66 121 65 180 83 55 61.5 25 14 2.50

BK3 A/B 24 1-1/2 BSP 150 350 66 124 65 180 83 55 61.5 25 14 2.70

Page: 88


CAT: BFP/VCAR

DDF

IE/DDF/002/2015 SHEET: 1/1 10

P

BA

1 2

P

BA

1 2

P P

B BA A

1 2

P P

B BA A

1 2

P

B

DE

C

ON

F

A BG

P

45°45°

HH H

M M

L L

A

DDF ** * * 2

DIVERTER VALVES

ORDERING CODE

Series

Size

DDF = Diverter valves

DIVERTER VALVES - IN-LINE MOUNTING

HYDRAULIC FEATURES


These valves allow the flow to be diverted to user points A or B by turning the control lever cursor to the left or right.They can be the 3- or 6-way type, with closed or open centre. Iron cast boby black colour, white zinc plated external parts.

HYDRAULIC SCHEME

Model

Scheme F = Open centreB = Closed centre

0 = 3 way1 = 6 way

SchemeModel

0 (3 Way) 1 (6 Way)

Fopen

centre

Bclosed centre

Type DDF..0. Type DDF..1.

2 = Serial No.

04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP16 = 1 BSP

Code ThreadP-A-B

Flow max

(l/min)

Pressure max (bar)

C(mm)

D (mm)

E (mm)

F (mm)

G (mm)

H(mm)

L (mm)

M (mm)

N(mm)

O(mm)

Weight DDF..0..

(kg)

Weight DDF..1..

(kg)DDF 04 .. 1/4 BSP 60 350 70 25 8.5 32 75.5 21 155.5 115 57 112 0.8 1.5

DDF 06 .. 3/8 BSP 60 350 70 25 8.5 32 75.5 21 155.5 115 57 112 0.8 1.5

DDF 08 .. 1/2 BSP 90 350 80 32 8.5 36 86 24 161 115 63 124 1.2 2.3

DDF 12 .. 3/4 BSP 120 350 90 32 10.5 42 98.5 26 168.5 115 67 132 1.8 3.5

DDF 16 .. 1 BSP 200 350 98 32 10.5 50 110 31 176.5 115 77 152 2.7 5.3

Page: 89


CAT: BFP/VCAR 10DIVERTER VALVESPage: 90


CAT: BFP/VCAR 11SHEET: 1/1IE/C11/001/2011 SOFT START VALVES

11

SOFT START VALVES

Page: 91


CAT: BFP/VCAR

VAM04

P

T

IE/VAM04/001/2011 SHEET: 1/1

VAM 04 00 *

11

1/4

BS

P

Ø 2

4

P T

60.5

18.81124

SINGLE-PHASE MOTOR START VALVE - IN-LINE MOUNTING

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

VAM = Start valve

ORDERING CODE

Series

Size04 = 1/4 BSP

00 = No variants

L = 0.8 ÷ 2.5 l/minM = > 2.5 ÷ 8.0 l/minH = > 8.0 ÷ 14 l/min


Max. Flow 20 l/min

Min. working pressure 15 barMax operating frequency (with manual operated) 1 Hz

Working Temperature -25°C ÷ 60°C





Weight 0.14 kg


Nominal flow

SOFT START VALVES

Variants

Valve used on power units to delay system pressurisation to allow a single-phase motor to reach the required speed.Fitted directly on the auxiliary pressure delivery line of unit 1 pumps or on the delivery branch between pump and unidirectional valve.The body is in steel and the tapered poppet in tempered and ground steel.

Page: 92


CAT: BFP/VCAR

VAMS04

P

T

0.4

0.2-0.5 bar

patent pending

IE/VAMS04/001/2011 SHEET: 1/1

VAM S 04 04 00 1

11

Q (l/min)

P(b

ar)

0

1

2

3

4

5

0 2 4 6 8 10 12

P T

1/4

BS

P

Ø 5

.5

12.5 69

9.5

11

P

27

T

Ø 3

4.5

Ø 2

2

SOFT START VALVE - IN-LINE MOUNTING

HYDRAULIC SYMBOL

PRESSURE DROPS


VAM = Soft start valve

ORDERING CODE

Series

Version

Closing speed

S = Soft start

04 = Ø 0,4 mm (orifice)

1 = Serial No.

00 = No variants

Size04 = 1/4 BSP

HYDRAULIC FEATURES


Max. Flow 8 l/minRump up time (at 100 bar of working pressure) 600 ms

Max. Leakage at 100 bar 0.8 l/min

Operating frequency 0.7 Hz






Weight 0.4 kg


SOFT START VALVES

Variants

Valve used on power units to generat a flow rate ramp on the actuator to delay system pressurisation and allow the single phase motor to reach the required speed.Fitted directly on the auxiliary pressure delivery line of unit 1 pumps or on the delivery branch between pump and unidirectional valve.The body is in steel and the tapered poppet in tempered and ground steel.

Page: 93


CAT: BFP/VCAR 11SOFT START VALVESPage: 94


CAT: BFP/VCAR 12SHEET: 1/1IE/C12/001/2011 FLOW CONTROL VALVES

12

FLOW CONTROL VALVES

Page: 95


CAT: BFP/VCAR

SUSB

SU

SU/SB

IE/SU-SB/001/2011 SHEET: 1/1 12

SB

1 22 1

1 2

1 2

SU

12

2

1

Q (l/min)

P(b

ar)

0

5

10

15

20

0 5 15 2010Q (l/min)

P(b

ar)

0

5

10

15

20

0 5 15 2010

S* 1010 0 * 1

15 32.5

47.5

Ø25

17

5

40

M10x1

Ø 8

2

1

V

O

4.5 max regulation stroke

UNIDIRECTIONAL AND BIDIRECTIONAL FLOW CONTROL VALVES

HYDRAULIC SYMBOLS

Series

Size

ORDERING CODE

FLOW CONTROL VALVES

PRESSURE DROPS

SU = Unidirectional flow control valve SB = Bidirectional flow control valve


Completely open valve Completely closed valve

Service example

HYDRAULIC FEATURES


Max. Flow 15 l/min






Weight 0.022 kg

Nut tightening torque 15 Nm


1010 = M10x1

Pressure0 = Standard opening pressure 0.4 bar Variants O = ScrewV = Handwheel

1 = Serial No.

Flow control valve using non compensated throttling.The flow is reduced in one direction only, from 2 to 1, for SU valves and in both directions for SB valves.Guarantees excellent mechanical seal with negligible leakage.It has a galvanised steel body. The check valve guided ball poppet is in tem-pered and ground steel.

Q25831009 O-ring spare part

Page: 96


CAT: BFP/VCAR

VSU

2

1

Q (l/min)

P(b

ar)

0

1

2

3

4

5

6

0 2 4 6 8 10 12 14 16 18 20

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

150

0 0.5 1.0 1.5 2.0 2.5 3.0

IE/VSU/001/2012 SHEET: 1/1 12

12

VSU 04 ** 00 1

1 2

2

4

Ø 1

0.7

1/4

" B

SP

Ø X

11.5

1/4 BSP

Ø 8 max.

118° - 120°

10 m

in.

0 2 4 6 8 10 12 14 16 18 20

Q (l/min)

P(b

ar)

0

25

50

75

175

100

200

125

150

FLOW CONTROL VALVES


PRESSURE DROPS

Controlled flow 2 → 1(VSU 04 06...)Free flow 1 → 2

ORDERING CODE

FIXED UNIDIRECTIONAL FLOW CONTROL VALVE

HYDRAULIC FEATURES


Max. Flow 20 l/min






Weight 0.022 kg


SEAL

The valves control the flow in a single direction (2 to 1, the flow in opposite direction in free.The flow is reduced by the control hole X which determines the flow rate (not compensated). Valves made steel.

HYDRAULIC SYMBOL

SERVICE EXAMPLE

VSU = Fixed unidirectional flow control valve Series

Size

Hole Variants

04 = 1/4” BSP

06 = Hole 0.6 mm (Ø X)

1 = N° di serie

00 = No variants16 = Hole 1.6 mm (Ø X)

Controlled flow 2 → 1(VSU 04 16...)

Page: 97


CAT: BFP/VCAR

CSB04

1 2

IE/CSB04/003/2014 SHEET: 1/1

CSB 04 * 0 ** 0

12

Q (l/min)

P(b

ar)

0

2

4

6

8

10

0 5 10 15 20 25 30 35 40 45

2

3/4

- 1

6

UN

F

1

2

22

13

C

V

max 10 Nm

max 0.5 Nm

BIDIRECTIONAL FLOW CONTROL VALVE

HYDRAULIC SYMBOL

PRESSURE DROPS


HYDRAULIC FEATURES

CSB = Bidirectional flow control valve

ORDERING CODE

Series

Size

Adjustment

04 = 3/4 - 16 UNF


0 = Serial No.


Max. Flow 40 l/min






Weight 0.11 kg



FLOW CONTROL VALVES

Variants

Flow control valve using non compensated throttling.The flow is reduced in both directions, turning the screw or wheel right or left.Guarantees excellent mechanical seal with negligible leakage.It has a galvanised steel body.


00 = No variants01 = ON/OFF regulation

Page: 98


CAT: BFP/VCAR

CSC04

21

IE/CSC04/004/2014 SHEET: 1/1

CSC 04 * 0 00 0

12

2

3/4

- 1

6 U

NF

1

2

24

13

C

V

max 10 Nm

max 0.5 Nm

0

5

10

15

20

25

30

0 25 50 75 100 125 150 175 200 225 250

Q (

l/m

in)

P(bar)

UNIDIRECTIONAL COMPENSATED FLOW CONTROL VALVES

HYDRAULIC SYMBOL

PRESSURE DROPS


HYDRAULIC FEATURES

CSC = Unidirectional compensated flow control valve

ORDERING CODE

Series

Size

Adjustment

04 = 3/4 - 16 UNF


0 = Serial No.

00 = No variants


∆P of regulation 12.6 bar

Max. Flow 29 l/min






Weight 0.2 kg



Controlled flow 1 → 2

FLOW CONTROL VALVES

Variants

The flow control valve maintains a steady flow in a single direction (1 to 2) regardless of oil pressure.The flow is reduced by turning the screw or wheel right or left.Slight leakage is tolerated when the control screw or wheel is screwed down completely.It has a galvanised steel body. The compensator plunger is in tempered and ground steel.


Page: 99


CAT: BFP/VCAR

VSC04

1 2

VSC04..00

VSC04..01

IE/VSC04/003/2012 SHEET: 1/1 12

VSC04..M

VSC04..F

2

2

2

1

1

1

26.5

27

8.5

3.6

18.5

1/4

BS

P

Ø X

Ø X

Ø 1

2.7

Ø 1

0.5

Ø 1

0.5

1.5

9 14.53

Flusso libero

Free flow

Flusso controllato

Controlled flow

61

BS

P1

/4

BS

P1

/4

50

6119

19

BS

P1

/4

BS

P1

/4

1.5

0.1

00

A

A

1/4 BSP

Ø 8 max.

118° - 120°

2.5

max

3.2

Q (l/min)

P(b

ar)

0

2

1

4

3

6

5

8

7

10

9

11

0 1 112 123 134 145 15 166 7 8 9 10

2000 01 0302 04 06 08 11 16 18

Q (

l/m

in)

P(bar)

0

2

1

4

3

6

5

8

7

10

9

12

13

14

15

11

50 1000 150 200 250

1816

11

080604

0302012000

VSC 04 ** ** **

FIXED COMPENSATED FLOW CONTROL VALVE

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

Max. working pressure 250 bar∆P of regulation 5.4 ÷ 6.3 barMax. Flow 11.7 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.014 kgTightening torque 6 ÷ 8 NmCavity (for VSC04..01) CD018009 (See section 15)


VSC = Fixed flow control valveSeries

Size04 = 1/4 BSP

** = Code (see table 1)

PRESSURE DROPS FLOW CONTROLLED BY “X” PORT

Controlled flow 1 → 2Free flow 2 → 1

Versions


ORDERING CODE

SEAL (FOR VSC04..00)

FLOW CONTROL VALVES

00 = Thread body 1/4 BSP01 = Body with O-ring (9.25x1.78)M = With column M/FF = With column F/F

Table 1

The flow control valve maintains a steady flow in a single direction (1 to 2) regardless of oil pressure.The flow is reduced by the control hole X which determines the flow rate.Steel body. Compensator plunger in ground steel.

Code Ø X (mm)

Nominal flow at 120 bar (l/min)

00 0.50 0.301 1.00 1.402 1.25 2.303 1.50 2.804 1.75 4.306 2.00 5.208 2.25 6.511 2.50 8.016 3.00 11.118 3.20 11.720 0.80 1.1

VariantsOmit if not required 04 = ∆P of regulation 2.9 bar (only for controlled flow code 00, see table 1)

Page: 100


CAT: BFP/VCAR

VSC06

IE/VSC06/001/2012 SHEET: 1/1 12

VSC06..00

VSC06..M

VSC06..F

0.1

00

A

A

3/8 BSP

Ø 11 max.

118° - 120°

6.5

max

3.2

1 2

VSC 06 ** * 00 2

Q (l/min)

P(b

ar)

0

2

1

4

3

6

5

8

7

10

9

11

0 2 224 6 8 10 12 14 16 18 20

10 1312

1915 22 24 28 33 35 40

Q (

l/m

in)

P(bar)

0

2

6

4

10

8

14

12

18

16

20

22

40

35

33

28

24221915131210

5025 100750 150125 200175 250225

2

2

2

1

1

1

Flusso libero

Free flow

Flusso controllato

Controlled flow

63

BS

P3

/8

BS

P3

/8

50

6322

22

BS

P3

/8

BS

P3

/8

2

1

7.5 12.57.5

Ø 1

4.8

3/8

BS

P

Ø 1

0.41

.5

27.5

Ø 1

4

1.5

Ø X

FIXED COMPENSATED FLOW CONTROL VALVE

HYDRAULIC SYMBOL

HYDRAULIC FEATURES


∆P of regulation 6.0 ÷ 6.8 bar 2,2 bar (code 10-12 tab. 1)

Max. Flow 18.5 l/minHydraulic fluid DIN 51524 Mineral oilsFluid viscosity 10 ÷ 500 mm2/sFluid temperature -25°C ÷ 75°CAmbient temperature -25°C ÷ 60°CMax. contamin. level class with filter ISO 4406:1999 - class 19/17/14Weight 0.026 kgTightening torque 6 ÷ 8 Nm


VSC = Fixed flow control valveSeries

Size06 = 3/8 BSP


PRESSURE DROPS FLOW CONTROLLED BY “X” PORT

Controlled flow 1 → 2Free flow 2 → 1

Versions


ORDERING CODE

SEAL (FOR VSC06..00)

FLOW CONTROL VALVES

0 = Thread body 3/8 BSPM = With column M/FF = With column F/F

Table 1

The flow control valve maintains a steady flow in a single direction (1 to 2) regardless of oil pressure.The flow is reduced by the control hole X which determines the flow rate.Steel body. Compensator plunger in ground steel.

Code Ø X (mm)

Nominal flow at 120 bar (l/min)

10 1.00 0.712 1.25 1.113 1.25 2.115 1.50 3.219 1.90 4.722 2.20 6.324 2.40 7.528 2.75 10.033 3.25 13.235 3.50 15.740 4.00 18.5

Variants00 = No variants

2 = Serial No.

Page: 101


CAT: BFP/VCAR

CRF06

IE/CRF06/003/2012 SHEET: 1/1 12

31

2

05

10

07

12

15

18

20

25

30

0

2

4

6

8

10

12

14

16

18

20

0 20 22040 60 80 100 120 140 160 180 200

05

10

07

12

15

18

20

25

30

0

2

4

6

8

10

12

14

16

18

0 20 22040 60 80 100 120 140 160 180 200

CRF 06 ** 00 1

18.7

34.7

7/8

"-14

UN

F

Ø1

7.4

7

Ø1

5.8

7

45.714.8

60.5

Ø2

5.7

4.8

1

3

ØX

27

2

FLOW CONTROL VALVES

PRIORITARY FLOW CONTROL VALVE

HYDRAULIC SYMBOL

HYDRAULIC FEATURES


∆P of regulation 6.1 ÷ 6.7 bar

Input max. Flow 50 l/min

Control max. Flow 17 l/min






Weight 0.2 kg



CRF = Prioritary flow control valveSeries

Size06 = 7/8 - 14 UNF

00 = No variants

FLOW CONTROLLED

Variants

Flow

ORDERING CODE

With P2 > P3With P3 > P2

Fluid used: mineral based oil with viscosity 46 mm²/s at 40°C.The regulated flow rate depends on the inlet flow rate and the oil viscosity.

Flow

con

trolle

d 1

→ 3

(l/m

in)

Flow

con

trolle

d 1

→ 3

(l/m

in)

Pressure port 3 (bar) Pressure port 2 (bar)* Flow rate tolerance: ±15% up to 5 l/

min, ±10% over 5 l/min** Tolerance on hole ±0.02 mm


Table 1

Code Ø X (mm) **

Nominal flow

(l/min) *05 0.5 0.307 0.7 0.710 1.0 1.712 1.2 2.515 1.5 4.018 1.8 5.620 2.0 7.025 2.5 12.230 3.0 17.0

The priority flow control valve sends a constant flow from branch 1, first to priority branch 3 and then the remaining flow to overflow branch 2, regardless of the downstream oil pressure.Both branches 2 and 3 can be pressurised.The flow is reduced by the control hole X which determines the flow rate.It has a galvanised steel body. The compensator plunger is in tempered and ground steel.


1 = Serial No.

Page: 102


CAT: BFP/VCAR

CCP20

IE/CCP20/001/2011 SHEET: 1/1 12

PI PU

X

PI PU

X

Q (l/min)

P(b

ar)

0

1

2

3

4

6

5

7

9

8

10

0 5 10 15 20 25 30 35 40 45 50

Q (

l/m

in)

P(bar)

0

10

20

30

40

50

60

0 20 40 60 80 100 120 140 160 180

CCP 20 S * ** 1

24

24

Ø17

Ø19

X PI

M22 x 1.5

PU

34.1 58.5

TWO-WAY PRESSURE COMPENSATOR VALVE

Pressure compensator type CCP maintains a constant pressure drop (∆p) re-gardless of downstream and up stream set pressure variation.

• Connecting a choke regulator between Pu port and Pil - piloting port - (see hydraulic scheme) it is possible to get a load independent flow regula-tion.

• This kind of compensator, named “meter in” (check in entrance), is suit-able for application on special manifold or in line mounting bodies.

HYDRAULIC FEATURES


∆P of regulation (standard) 8 bar

Max. Flow 50 l/min






Weight 0.2 kg




∆P BETWEEN PU AND X - FLOW PRESSURE - FLOW RATE

ORDERING CODE

FLOW CONTROL VALVES

HYDRAULIC SYMBOLS

S = Without regulation ∆p

CCP = Two-way compensator valves

20 = M22 x 1.5

1 = Serial No.


8 = 8 bar (standard)4 = 4 bar

Series

Size

Differential pressure (∆p)

Adjustment

Variants

SIMPLIFIED SCHEME APPLICATION SCHEME


Page: 103


CAT: BFP/VCAR

VSRVSRVSB

VSR/VSB

IE/VSR-VSB/001/2011 SHEET: 1/1

VS* ** 00

12

VSR

A A1A A1

A A1

A1 A

VSB

A A1

A

A1

Q (l/min)

P(b

ar)

0

2

3

1

4

6

5

7

0 105 35 40 4520 25 3015

0400

0600

0800

Q (l/min)

P(b

ar)

0

2

3

1

4

6

5

7

0 4020 14080 100 12060

1200

1600

P(b

ar)

Q (l/min)

0

2

3

1

4

0 105 4520 25 3530 4015

04000600

0800

Q (l/min)

P(b

ar)

0

2

3

1

4

0 4020 14080 100 12060

1200

1600

C

Ch

L

D

C ØEA A1

Regulation stroke

SLEEVE FLOW CONTROL VALVES UNIDIRECTIONAL AND BIDIRECTIONAL - IN-LINE MOUNTING

HYDRAULIC SYMBOLS

HYDRAULIC FEATURES






Series

Size

ORDERING CODE

FLOW CONTROL VALVES

PRESSURE DROPS

VSR = Unidirectional flow control valve VSB = Bidirectional flow control valve

00 = Serial N.o.


Service example


04 = BSPP 1/4 06 = BSPP 3/808 = BSPP 1/212 = BSPP 3/416 = BSPP 1

Code CFlow max

(l/min)

Pressure max (bar)

L(mm)

E (mm)

D (mm) Ch Weight

(kg)

VSR-VSB 0400 1/4 BSP 15 350 62 31 4.2 19 0.23

VSR-VSB 0600 3/8 BSP 30 350 73 38 4 24 0.42

VSR-VSB 0800 1/2 BSP 45 350 83 45 7.5 30 0.66

VSR-VSB 1200 3/4 BSP 85 300 102 54 10.5 36 1.12

VSR-VSB 1600 1 BSP 130 250 122 65 10 41 1.94

Flow control valve using non compensated throttling.The flow is reduced in only one direction (A to A1) for VSR valves and in both directions for VSB valves, by turning the outer casing of the valve right or left.Slight leakage is tolerated when the control screw or wheel is completely unscrewed.It has a galvanised steel body. The check valve ball poppet is in tempered and ground steel.

Page: 104


CAT: BFP/VCAR

STUSTUSTB

STU/STB

IE/STU-STB/002/2014 SHEET: 1/1

ST* ** 00 *

12

MAX 20 Nm (*)

CC

M

L

ØD

A1 A

N(m

ax)

HF

E

G

2 max 0.5 Nm

STU

Q (l/min)

P(b

ar)

00 5 10 15 20 25 30 35 40 45 50

5

6

7

8

9

1

2

3

4

10

11

12

13

14

15

0600

08000400

Q (l/min)

P(b

ar)

00 20 40 60 80 100 120 140 160

2

4

6

8

10

14

12

1200

1600

Q (l/min)

P(b

ar)

00 5 10 15 20 25 30 35 40 45 50

0.5

1.0

1.5

2.0

2.5

3.0

3.5

4.0

4.5

0600

0800

0400

Q (l/min)

P(b

ar)

00 20 40 60 80 100 120 140 160

0.25

0.50

0.75

1.00

1.25

1.50

1.75

2.00

2.25

2.50

16001200

A A1A A1

A A1

A1 A

STB

A A1

A

A1

UNIDIRECTIONAL AND BIDIRECTIONAL FLOW CONTROL VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOLS

HYDRAULIC FEATURES






Series

Size

ORDERING CODE

FLOW CONTROL VALVES

* Performance pressure are guaranteed if you do not exceed the maximum tightening torque

PRESSURE DROPS

STU = Unidirectional flow control valve STB = Bidirectional flow control valve

00 = Serial N.o.

G = with nut (If not required omit)


Code C Flow max (l/min)

Pressure max (bar)

L - STU(mm)

L - STB(mm)

H(mm)

D (mm)

E (mm)

F(mm)

G(mm)

M (mm)

N max (mm)

Weight - STU(kg)

Weight - STB(kg)

Weight screw(kg)

STU-STB 0400 1/4 BSP 20 400 73 54 68.5 31.5 20 M20x1 6 27 7 0.26 0.21 0.020

STU-STB 0600 3/8 BSP 30 400 82 62 80.5 35.5 25 M25x1.5 9.5 31 7 0.44 0.37 0.031

STU-STB 0800 1/2 BSP 50 350 98 73 93 41 30 M30x1.5 8 36.5 9 0.73 0.59 0.043

STU-STB 1200 3/4 BSP 85 320 112 84 110 47 40 M35x1.5 13 42 11 1.36 1.10 0.067

STU-STB 1600 1 BSP 150 300 142 100 121.5 47 45 M40x1.5 11.5 50 15 2 1.52 0.090

Service example

Fluid used: mineral based oil with viscosity 15 mm²/s (for STU0400 mm²/s) 32 at 40°C.

Regulation stroke

04 = 1/4 BSP06 = 3/8 BSP08 = 1/2 BSP12 = 3/4 BSP16 = 1 BSP

Flow control valve using non compensated throttling.The flow is reduced in only one direction (A to A1) for STU valves and in both directions for STB valves, turning the wheel with locking screw right or left.Guarantees excellent mechanical seal with negligible leakage.It has a galvanised steel body. The check valve tapered poppet is in tempered and ground steel.

Page: 105


CAT: BFP/VCAR

STC

IE/STC/003/2014 SHEET: 1/1

STC 06 00

12

A A1

A A1

A

A1

A1 A

94.3

6.2

40

3/8

BS

P

3/8

BS

P

A1 A

40

Ø31.5

28.5

86

2 max 0.5 Nm

P(b

ar)

Q (l/min)

0

2

3

1

4

0 105 20 25 3015

0600

P(bar)

Q (

l/m

in)

0

10

15

20

25

5

30

0 10050 200 250150

Regulation stroke

PRESSURE COMPENSATED FLOW UNIDIRECTIONAL FLOW CONTROL VALVES - IN-LINE MOUNTING

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

Series

Size

ORDERING CODE

FLOW CONTROL VALVES

PRESSURE DROPS

STC = Unidirectional flow control valve

00 = Operating pressure 1 bar

Setting examples

Service example



∆P of regulation 12.6 bar

Max. Flow 29 l/min






Weight 0.95 kg

Completely closed valve

06 = 3/8 BSP

The valve maintains the flow rate in one direction (A to A1) regardless of oil pressure; the oil flows freely in the opposite direction.The flow is reduced by turning the wheel right or left.Slight leakage is tolerated when the control screw or wheel is screwed down completely.It has a galvanised steel body. The compensator plunger and check valve ball poppet are in tempered and ground steel.

Page: 106


CAT: BFP/VCAR 13SHEET: 1/1IE/C13/001/2011 HAND PUMPS

13

HAND PUMPS

Page: 107


CAT: BFP/VCAR

CPM04

2

1

IE/CPM04/001/2011 SHEET: 1/1

CPM 04 * 0 00 1

13

01

02

F (

daN

)

P(bar)

0

10

15

20

25

30

35

0 50 100 150 200 250 300 350

3/4

- 1

6 U

NF

1

2

23

24

42

27

3.243.2

23.3°22.7°

66.5

12.7

170.5

16.4

57.5

59.7(5-6 Nm)

R12.5

209

MandataIn line pressure

AspirazioneSuction line

max. 32.85

4

10-12 Nm

16

HAND PUMPS

HYDRAULIC SYMBOL

HYDRAULIC FEATURES

Max. working pressure CPM041 = 300 barCPM042 = 160 bar

Displacement CPM041 = 1 cc strokeCP0M42 = 2 cc stroke







Weight 0.41 kg



OPERATION FORCE ON THE LEVER


CPM = Hand pumpSeries

Size

Version

04 = 3/4 - 16 UNF

1 = Displacement 1 cc2 = Displacement 2 cc

1 = Serial No.

00 = No variants

0 = Standard positioning (90° to the valve axis) - See drawing

ORDERING CODE

HAND PUMPS

With 200 mm lever

Variants

This hand pump handles emergencies manually in small systems.Available in 1cc/pump stroke and 1cc/pump stroke displacement versions.The lever body is in diecast aluminium. The cartridge is steel with tempered and ground steel ball check valves.


Page: 108


CAT: BFP/VCAR 14SHEET: 1/1IE/C14/001/2011 VALVE HOUSINGS

14

VALVE HOUSINGS

Page: 109


CAT: BFP/VCAR 14IE/MANIFOLDS/003/2015 SHEET: 1/2

2

1

M

E

Ø 6.5D

G

IL

F

C

C

H

3/4-16 UNF

NM

D

F

L

O

G

E

C

C

H

2

I

1

3/4-16 UNF

VALVE HOUSINGS

VALVE HOUSINGS

Code C D(mm)

E(mm)

F(mm)

G(mm)

H(mm)

I(mm)

L(mm)

M(mm)

N(mm)

O(mm) Material Cavity

17030532 3/8 BSP 50 50 16 32 35 51 22 9 30 34.5 Alluminium EN AW 2011 CD018006

V10500034 1/4 BSP 40 46 11 31 26 49 19 8 30 26

Code C D(mm)

E(mm)

F(mm)

G(mm)

H(mm)

I(mm)

L(mm)

M(mm) Material Cavity

F07100013 1/4 BSP 46 50 30,5 33 18 38 6 30Alluminio

EN AW 2011 CD018006M18400061 3/8 BSP 55 60 38 41,25 25 45 7,5 30

M18400071 1/2 BSP 60 60 35 41 6 48 6 40

Page: 110


CAT: BFP/VCAR 14IE/MANIFOLDS/002/2012 SHEET: 1/2

26

14,5

44

84

4

3/8

BS

P

60

3/4

-16

UN

F

3/8 BSP

8

3/8 BSP

30

30

60

15

3

2

1

Ø 6.5 No 2

3

2

1

30

7/8

- 1

4 U

NF

7.5

45

60

17.5

53

18

35 Ø 6.5 No 2

3/8 BSP

3/8 BSP

3/8

BS

P

35

70

VALVE HOUSINGS

VALVE HOUSINGS

Code Material Cavity

M10850319 Alluminium - EN AW 2011 CD019006

Code Material Cavity

M10850206 Alluminium - EN AW 2011 CD018005

Page: 111


CAT: BFP/VCAR 14VALVE HOUSINGSPage: 112


CAT: BFP/VCAR 15SHEET: 1/1IE/C15/001/2011 CAVITIES

15

CAVITIES

Page: 113


CAT: BFP/VCARIE/CAVITIES/005/2014 SHEET: 1/5 15

R78150114 R78150109 R78150111

20001900 20001700 20003800 20009400 20018000 20001900 20001700 20003800 20009400 20018000

20001700 20001900

CD018001CA012001 3/4 16UNF1/4 BSP

CD018005CD018003 3/4 16UNF3/4 16UNF

CD018009CD018006 3/4 16UNF3/4 16UNF

Ø 10 H7+0.015

0

Ø14 H7+0.018

0

30°

1.5

10.5

37

+0.1

5-0

.05 3

0°

35.5

Min

.A

lesa

toM

in. bore

d

9-0

.05

-0

.15

60°

1/4 BSP

7.2

5 m

in

11.7

5 m

ax

25 m

in17.5

33.5

max

Max. Ø 6.5

1.6

1.6

Ø 0.05 A

A

30°

30°

30°

45°

15°

2.7

19.1

33.3

47.6

56

Ø 12.72 ±0.02

Ø 14.3 ±0.02

Ø15.9±0.02

Ø20.65 ±0.05

Ø27

R0.25

11.5

3/4" 16UNF

Max. Ø 11.5

9.5

min

17.5

max

25.7

5 m

in

31.7

5 m

ax

40 m

in

46 m

ax

1.6

1.6

1.6

1.6

3.2

0.05 A

Ø 0.02 B-C-D

A

B

C

D

13

15°

1.6

1.6

3.2

1.6

A

Ø0.05 A

AØ0.05

B0.05

Ø0.05 A

B

41

.3

3/4"/16UNF

25.7

5m

ax

33.3

Ø13 max

19

.1

2.5

±0.02Ø14.3

Ø27

±0.02

R0.2±0.05

30°

+0.10

+0.4

0

30°45°

120°

ma

x9

.5

ma

x1

7.5

Ø15.9

Ø20.6

31.7

5m

ax

2.7

15

25.7

Ø13 max

Ø30

Ø20.65 ±0.05

±0.03

Ø15.9

Ø14.3 ±0.03

31.7

515°

45°

30°

30°

60°

R 0.25

9.7

7.6

min

19.8

min

13.6

max

24.3

max

3/4''-16UNF

1.6

1.6

1.6

0.05 X

0.05 Y

0.05 X

0.05 Y

0.05 J

0.05 X

X

Y

J

R0.2

Ø11.5 max

9.5

min

17.5

max

Ø12.7

15°

60°

45°

30°

Ø28

Ø20.6

19.5 1

7.5 13

2.5

29

±0.05

+0.050

+0.10

+0.4

0

±0.1

3/4''-16UNF

1.6

3.2

1.6

0.05 A

A

B

B

B

Ø0.05

Ø0.02 R0.2

Ø10.5 max

9.5

min

50 m

in

17.5

max

65.5

max

Ø12.7

Ø11.5

15°

45°

30°

30°

Ø26

Ø20.6

19.5

41

66.5

17.5 13

2.5 ±0.05

+0.050

+0.10

+0.10

+0.2

0

+0.4

0

±0.1

±0.1

3/4''-16UNF

1.6

3.2

1.6

0.05 A

A

B

B

B

Ø0.05

Ø0.02

60°

CAVITIES

CAVITIES

Plugs compatibility: Plugs compatibility:



Page: 114



R78200A19 20001700 20001900 R78150100

20018000 20001700 20001900 20003800 20009400

20001900 20001700 20003800 20009400 20018000 20018000 20001700 20001900 20003800 20009400

CD018013CD018012 3/4 16UNF3/4 16UNF

CD018015CD018014 3/4 16UNF3/4 16UNF

CD019006CD018016 7/8 14UNF3/4 16UNF

1.6

1.6

3.2

120°

45°

30°

19

.5

15°

30

2.5

Ø15.87

13

3/4'' 16UNF

9.5

m

in

Ø20.6

17

.5 m

ax

Ø 28

Ø14 max

R0.2 ±0.05

+0.050

+0.4

0

+0.10

0 -0.2

0 -0.1

0.05 B

A

B

A

A

Ø0.05

Ø0.05R0.2

±0.05

+0.10

+0.050

+0.050

0.05 A

A

B

B

B

B

Ø0.05

Ø0.02

Ø0.05

3/4" 16UNF

Ø26

Ø 9 max

R 0.4

Ø 14.5

Ø 15.8

15°Ø20.6

+0.2

0

+0.2

0

+0.4

0

62.5

Min

.A

lesato

Min

. bore

d

67.5

17.5

2.5

9.5

min

34.5

min

56 m

in

17 m

ax

42.5

max

64 m

ax

42.5

12

65°

45°

70°

3.2

1.6

1.6

1.6

±0.1

1.6

1.6

0.8

3.2

0.015

17

.5

19

.53/4'' 16UNF

R0.5 max

+0.050Ø12.7

+0.10

13

Ø20.6

Ø28

R0.2 ±0.05

0 -0.1

+0.0180

0.05 B

A

B

A

A

Ø0.05

Ø0.05

Ø 8 max

Ø 12 H7

+0.2

0

+0.4

0

52.2

Min

.A

lesato

Min

. bore

d

53.5

2.5

9.5

min

27 m

in

17.5

max

34 m

ax

34

45°

15°

30°

30°

30°±

0.1

2.8

23.1

39.6

47.6

Ø24

Ø17.5

Ø15.9

Ø30

max Ø 14.5

R 0.25

16

7/8" 14UNF

21.5

max.

30.7

min

.

37.7

max.1.6

3.2

1.6

1.6

0.05 A

B

C

A

B-CØ0.02

15°

30°

30°

60°

45°

±0.05

±0.02

±0.02

R0.2

±0.05

+0.10

+0.050

0.05 A

A

B

B

B

Ø0.05

Ø0.02

3/4" 16UNF

Ø26

Ø 11.5 max

Ø 12.7

15°Ø20.6

+0.4

02.5

9.5

min

17.5

max3

0.5 19.5

13

17.5 60

°

30°

45°

3.2

1.6

1.6

±0.1 ±

0.1

1.6

1.6

0.8

3.2

3.2

0.015

29 19

.5

32

.4

+0.050Ø12.7

Ø20.6

Ø28

R0.2 ±0.05

0 -0.1

0 -0.2

+0.0180

0.05 B

A

B

A

A

A

Ø0.05

Ø0.05

Ø 0.1

Ø 12 H7

+0.4

0

+0.10

2.5

9.5

min

27 m

in

17.5

max

32 m

ax

Ø12.4

79

45°

15°

30°

30°

±0.1

±0.1

==

17

.5

3/4'' 16UNF

13

120°120°

±0.05

CAVITIES

CAVITIES




Page: 115



CG001002

CD019007

1/8 BSP

7/8 14UNF

CN019002

CG003004

M10X1

3/8 BSP

CN032005 M14X1.5

Ø24

Ø15.9

Ø30

max Ø 14.5

3.2

1.6

1.6

R0.2±0.05

0.05 A

33.3

23.7

1

60°

30°

16

12.5

min

23.5

max

7/8'' 14UNF

B

A

B

B

Ø0.05

Ø0.05+

0.4

0

+0.4

0+

0.2

0

2.5

15°45°

±0.05

±0.02

3/8 BSP

1x4

5°

15°

32

21

.5

Ø 14 H8

Ø 13 max2

0

Ø 25

+0.0270

+0.5

0 0-0

.1

+0.2

0

0.1 BB

A

AØ0.05

1.6

1.6

2.5

14.5

Ø18

M14x1.5

29

8 m

in

M10x1

39

18 m

in

28 m

ax

15°

45°

Ø15.8

Ø 3.5 max

R0.20

-0.1

A

A

A

Ø0.03

Ø0.03

+0.20

+0.2

0

+0.10

1.6

1.6

1.6

(Ø 7.8 Preforo/Prefinish)

R 0.2 max

M 10 x 1

Ø 4.5

Ø 4 max

31

.5

27

.5 m

ax

22

.5 m

in

0.7

x 4

5°

12

.5

Ø 8 H8

10

28

30°

25 M

in.

Ale

sa

toM

in. bore

d

0.02

0.03

A

B

B

A

A

0.01

Ø0.05

+0.5

0

+0.0220

1.6

1.6

1.6

1.6

±0.1

±0.1

±0.05

2,5

0

+0

,4

33

,3

23

,70

+0,4

10

+0,2

30°

R0,2±0,05

16

24 ±0,05

30

120°

12 max

46

13

45°

7/8''-14UNF

120°

12

,5m

in 23,5

ma

x

15°

R0,2

15,9 ±0,02

1.6

1.6

3.2

0.05 A

0.05 B

0.05 A

B

A

CD019011 7/8 14UNF

0.5

x4

5°

30

17

19

8.5

min

12

max

23

.5 m

in

28

.5 m

ax

Ø 8 H8

Ø 8.8

Ø 5 max

R 0.2 m

ax

Ø 17

G1/8"-H

+0.0220

0-0.1

0-0

.2

+0.2

0

+0.2

0

0.05

0.05

A

A

A

AØ0.05

1.6

1.6

1.6

30°

CAVITIES

CAVITIES

Plugs compatibility:






Page: 116



R78260072

R78300562

20006100

20001600

CN037003

CN036001

M16X1.5

M16X1

CN041009

CN037004

M18X1.5

M16X1.5

CN044001 M20X1.5

9

Ø23

Ø 17.3

Ø15

2.5

14

.8

32

R 0.2

R 0.4

0.5

x4

5°

M16x1

Ø9

6.5

min

14

ma

x

10

23

.8 m

in

M10x1

Ø8.5 max

120°

45°

15°

0-0.1

0-0.1

0.05

0.05

B

C

A

C

B

AØ0.05

+0.10

1.6

1.6

3.2

±0.0

5

0.05 A

Ø13

Ø12 max

Ø14.5

3.7

15

min

28

ma

x

Ø18

25°45°

45°

29

37

M16x1.5

16

.5

Ø29

R0.2

A

A

A

Ø0.02

Ø0.05

+0.2

0

+0.05+0.01

0-0.1

3.2

1.6

1.6

±0.1

±0.1

±0.0

5

1.6

3

14.5

28

60°

30°

Ø15 H8

Ø21.4

Ø25

15°

45°

M20x1.5

max Ø 14

11

10 m

in

16 m

ax

R 0.2

0.1 A

A

B

C

B-C0.05+0.0270

3.2

1.6

±0.1

±0.2

Ø16.5

M16x1.5

Ø12.5 H8

30°

30°

23

1.5

9.5

Ø5 max

39

.5

1.2

5

16

.5 m

in

21

.5 m

ax

31

min

39

ma

x

A

A

A

Ø0.03

Ø0.03

+0.0270

+0.030

1.6

1.6

1.6

1.6

±0.1

±0

.2

±0.1

45°

0.05 A

Ø13.5

Ø14

Ø18.4

26

39

.5

0.7

5x4

5°

2.5

16

1

Ø16.5

13

8.2

5 m

in

15

.75

ma

x

M18x1.5

Ø34

R0.7-0.8

30°

A

A

A

Ø0.02

Ø0.05

+0.2

0

+0.2

0

+0.1

0

+0.05+0.01

+0.20

+0.050

3.2

1.6

1.6

±0.1

20019700 20021300

CN033001 M15X1

Max. Ø 7 mm

Ø23

Ø16

Ø8

M15 x 1

4

13

19

0.8

29

.5

30°

0.6

x4

5°

10

min

18

ma

x

R 0

.5

Ø14 foro per filettatura

threaded hole

0.03

0.03

A

A

A

A

A

Ø0.05

Ø0.05

+0.20

+0.2

0

+0.2

0

+0.3

0

+0.10

+0.07+0.02

1.6

1.6

1.6

3.2

±0.1

CAVITIES

CAVITIES







Page: 117



R78400A17

R78400568

R78300564

CN047003 M22X1.5

CN059001CN051001 M27X1.5M24X2

.. ..CN070001 M33X2

Ø23.8

2.4

30.6

40

Max Ø16.5

Ø17.5 H8

Ø34

15°45°

30°

20

R 0.2

60°

13.2

5 m

in

28.2

5 m

ax

M22x1.50.05 A

B

A

BØ0.02

+0.4

0

+0.5

0

+0.4

0

+0.10

+0.0270

3.2

1.6

1.6

33

14

Ø22 H9

56

min

.

11

M24x2

19 m

in

32 m

ax

13

Ø22.3

1x45°

R0.

5

Max. Ø13

0.05 A

A

B

BØ0.02+0.0520

+0.2

0

2.5

2.5

Ø33.5

Ø28

30°

45° Ø25.5

Ø12 max

0.6

37.5

17 m

in

36.5

max19

M27x1.56

A

AØ0.03

+0.04-0.01

+0.2

0

+0.1

50

3.2

1.6

1.6

1.6

R78050014

CN047002 M22X1.5

2.4

49.5

60.5

28

Ø17 H8

Ø19 H8

Ø34

Ø23.8

30°

30°

15°

45°

R 0.2

17

M22x1.5

17.5

min

28 m

ax

39 m

in

49.5

max

Max. Ø 10.5

0.05 A

A

B

C

B-CØ0.02

+0.4

0

+0.4

0

+0.10

+0.0270

+0.0330

0 -0.1

3.2

1.6

1.6

1.6

45

0

+0

,2

22

30,75 H8 0

+0,04

77

31

15

17

M33x2

43

27

MAX. 20

33

1x45°

R0,5

1

30°

1.6

1.6

0.01 A

A

B

Ø 0.02 B

CAVITIES

CAVITIES





Page: 118


CAT: BFP/VCAR 16SHEET: 1/1IE/C16/001/2011 STANDARD PLUGS

16

STANDARD PLUGS

Page: 119


CAT: BFP/VCAR 16

20001600M18X1.5

200017003/4 16UNF

200180003/4 16UNF

200019003/4 16UNF

200038003/4 16UNF

20006100M16X1.5

200094003/4 16UNF

20019700M15X1

20021300M15X1

R78050014M22X1.5

R781501093/4 16UNF

R781501113/4 16UNF

R781501143/4 16UNF

R78200A193/4 16UNF

R78260072M16x1.5

IE/PLUG/004/2015 SHEET: 1/2

22

1

22

1

X

22

1

X

22

1

22

1

22

1

22

1

X

22

1

22

1

22

1

22

1

2 4

13

2 4

13

2 4

13

10

.5

16

.5

1/4 BSP

3/4-16 UNF

24

25 - 30 Nm

1-2

X

M16 x 1.5

19

28 - 32 Nm

14

.5

19

1-2

M15 x1

17

16 - 19 Nm

11

4

20

1-2Ø 15.8

3/4-16UNF

24

28 - 32 Nm

1

2

26

33.5

3/4-16 UNF

10

.516

.5

24

25 - 30 Nm

1-2

2733

.5

Ø 12.7

3/4-16 UNF

24

25 - 30 Nm

1

2

Ø 12.7

12

3/4-16 UNF

1/4 BSP24

25 - 30 Nm

27 33

.51

X

2

Ø 12.7

12

3/4-16 UNF

1/4 BSP24

25 - 30 Nm

27

33

.5

1

X

2

2

1Ø 12 1

M15 x 1

17

16 - 19 Nm

20

26

Ø 15.9

3/4-16 UNF

24

25 - 30 Nm

28 36

2

1

Ø 12.7

Ø 14.3

Ø 15.9

53.8 60.3

3/4-16UNF

24

28 - 32 Nm

1

3

2

4

Ø 12.7

Ø 14.3

53

.8 60.3

3/4-16UNF

24

28 - 32 Nm

1

3

2

4

Ø 12.7

Ø 15.9

53

.8 60.3

3/4-16UNF

24

28 - 32 Nm

1

3

2

4

M18 x 1.5

Ø 14

24

28 - 32 Nm

1

2 24

.5 34

.5

23

116 - 18 Nm

Ø16.5

2

13.5

35.5

Ø10

M16x1.5

Ø4.5

Ch. 6

1

2

3

R781501003/4 16UNF

2

1 3

24

30 - 40 Nm

36.9

64

Ø 26

M22x1.5

Ø 19

Ø 20

STANDARD PLUGS

STANDARD PLUGS

Page: 120


CAT: BFP/VCAR 16IE/PLUG/004/2015 SHEET: 2/2

R78300564M24X2

R78400568M33X2

R78400A17M22X1.5

.. ..

22

1

22

1

Ø 30.8

M33 x 2

M8

36

80 - 90 Nm

46

.5 56

.5

2

1

2

1Ø 17.5

M22x1.5

27

30 - 40 Nm

38 45

.5

22

1

2

1

Ø 22

M8

M24 x 2

27

60 - 70 Nm

35

.3

40

.3

R78300562M20X1.5

2

1

Ø 15

M20 x 1.5

24

30 - 35 Nm

28 3

4

22

1

STANDARD PLUGS

STANDARD PLUGS

Page: 121


CAT: BFP/VCAR 16STANDARD PLUGSPage: 122


CAT: BFP/VCAR 17SHEET: 1/1IE/C17/001/2011 COILS

17

COILS

Page: 123


CAT: BFP/VCAR 17IE/COILS/004/2014 SHEET: 1/4

17

21.5

20.5

Ø13.25

30 38.6

42

12

28ISO 4400

(DIN 43650)

28

30 38.6

1 min

9.5

60

04

2

20

.5

16.7

5

41

37

4

39

27

261

.5

30

19

,7

24,3

COILS

COILSC30 - COILS 18W

(1) Ambient temperature 25 °C - (2) Ambient temperature 20 °C(3) The european low voltage directive is applied to electronical equipments used at a nominal voltages

between 50 and 1000 VAC or 75 and 1500 VDC. In conformity with the low directive each part of the manifold or the subplate on which the valve is mounted should be connected to a protective earth with a resistence less than 0.1 ohms.

Standard (Hirschmann ISO 4400 DIN43650)

With wires (variant FK)

DEUTSCH and bidirectional integrated diode (variant CX)

(1) Ambient temperature 25 °C - (2) Ambient temperature 20 °C


Type of protection IP 65Number of cycle 18000/hSupply tolerance ±10%Ambient temperature -30°C ÷ 60°C

Coil Max windingtemperature (1)

Ratedpower

Resistance±7% (2)

SparecodeCode Voltage

L 12 VDC 135 °C 18 W 7.7 W M14000001M 24 VDC 135 °C 18 W 31 W M14000002N 48 VDC 135 °C 18 W 116 W M140000032 21.6 VDC 135 °C 18 W 27 W M14000009Z 102 VDC (3) 120 °C 18 W 578 W M14000006X 205 VDC (3) 120 °C 18 W 2627 W M14000007A 24 VAC/50 Hz 125 °C 35 VA 5.3 W M14001002J 115 VAC/50 Hz (3) 125 °C 35 VA 108 W M14001004I 230 VAC/50 Hz (3) 125 °C 35 VA 438 W M14001005F 24 VAC/60 Hz 125 °C 35 VA 3.8 W M14001012C 110 VAC/60 Hz (3) 125 °C 35 VA 92 W M14001014D 220 VAC/60 Hz (3) 125 °C 35 VA 375 W M14001015


Ratedpower

Resistance±7% (2)


L 12 VDC 135 °C 18 W 7.7 W M14000101M 24 VDC 135 °C 18 W 31 W M14000102


Ratedpower

Resistance±7% (2)


L 12 VDC 135 °C 18 W 7.7 W M14760001M 24 VDC 135 °C 18 W 31 W M14760002

Duty cycle 100% EDInsulation class wire HWeight 0.141 kg

Page: 124



47.8

19.8

24.3

23.5

Ø13.2

36 38.5

12

28 ISO 4400

(DIN 43650)

28

36 38.5

5

600

47.8

23.5

9.5

1 min21.5

36 38.5

60.8

47.8

23.5

19.1

COILS

COILSC36 - COILS 22W




With wires (variant FK)

AMP Junior (variant AJ)






Ratedpower

Resistance±7% (2)


L 12 VDC 135 °C 22 W 6.3 W M140400014 14 VDC 135 °C 22 W 8.9 W M14040009M 24 VDC 135 °C 22 W 25.6 W M14040002V 28 VDC 135 °C 22 W 32.8 W M14040008N 48 VDC 135 °C 22 W 102 W M140400032 21.6 VDC 135 °C 22 W 20.2 W M14040000Z 102 VDC (3) 135 °C 22 W 467.85 W M14040006X 205 VDC (3) 135 °C 22 W 1954 W M14040007


Ratedpower

Resistance±7% (2)


L 12 VDC 135 °C 22 W 6.3 W M140401014 14 VDC 135 °C 22 W 8.9 W M14040109M 24 VDC 135 °C 22 W 25.6 W M14040102V 28 VDC 135 °C 22 W 32.8 W M14040108


Ratedpower

Resistance±7% (2)


L 12 VDC 135 °C 22 W 6.3 W M14730001M 24 VDC 135 °C 22 W 25.6 W M14730002

Page: 125



18

12

46

Ø14.1 min

36 39

2828

ISO 4400

(DIN 43650)

18

46

59

17

36 39

19.9

18

65.9

36 38.5

18

16.5

46

5

F / F

L

I / L

D

= 2

50

= 1

30

36 39

COILS

COILSA09 - COILS 27W



Hirschmann ISO 4400 DIN43650 (connection H)

With wires and integrated bidirectional diode (connection F-I / variants FL-LD)

AMP Junior (connection A / variant AJ)





Deutsch + bidirectional diode - DT04-2P (connection D / variant CX)



Ratedpower

Resistance±7% (2)


L 12 VDC 123 °C 27 W 5.3 W M14310001M 24 VDC 123 °C 27 W 21.3 W M14310002N 48 VDC 123 °C 27 W 85.3 W M14310003Z 102 VDC (3) 123 °C 27 W 392 W M14310008P 110 VDC (3) 123 °C 27 W 448 W M14310005X 205 VDC (3) 123 °C 27 W 1577 W M14310009

Bobina Wires(mm)

Max windingtemperature (1)

Ratedpower

Resistance±7% (2)

SparecodeCodice Tensione

L 12 VDC F = 250 123 °C 27 W 5.3 W M14070011M 24 VDC F = 250 123 °C 27 W 21.3 W M14070012L 12 VDC I = 130 123 °C 27 W 5.3 W M14330001M 24 VDC I = 130 123 °C 27 W 21.3 W M14330002


Ratedpower

Resistance±7% (2)




Ratedpower

Resistance±7% (2)



Page: 126



ISO 4400

(DIN 43650)

Ø19

45.5 61.01

45

.5

33

.71

2

30 30

COILS

COILSD12 - COILS 30W






Ratedpower

Resistance±7% (2)



Page: 127


CAT: BFP/VCAR 17COILSPage: 128


CAT: BFP/VCAR 18SHEET: 1/1IE/C18/001/2011 CONNECTORS

18

CONNECTORS

Page: 129


CAT: BFP/VCARIE/CONN/003/2015 SHEET: 1/1 18

81.5

Ø 2 ÷ 3 mm

20

23

.5

Ø 6÷8 mm (PG09)

Ø 8÷10 mm (PG11)

IP65

Ø 4÷7 mm19

IP67

M3

4.5

42

28.5 29.5

Ø 6÷8 mm (PG09)

Ø 8÷10 mm (PG11)

34.54.5

M3

42

29.5

Ø 6÷8 mm (PG09)

4.5

M3

32

62

29.5

Ø 4÷7 mm

1

2

1

2

1

2

1

2

CONNECTORS

CONNECTORS FOR CONTROL VALVES IN ACCORDANCE WITH DIN 43650 / ISO 4400

AMP JUNIOR CONNECTORS

Connector Type Cable section Pin conctatmax current Code

AMP Junior connector Timer 2 conctat Black color 0,5 ÷ 1,5 mm2 10A RKRC0808000

Connector Protection level Type Cable gland Code

Standard IP65

Black color PG09 V86 05 0002Grey color PG09 V86 05 0004Black color PG11 V86 05 0006Grey color PG11 V86 05 0008

Lens cover with pilot light (1) IP65

12 VAC/VDC PG09 V86 10 001824 VAC/VDC PG09 V86 10 0012115 VAC/VDC PG09 V86 10 0020230 VAC/VDC PG09 V86 10 0022


With rectifier (1)Inlet voltage 12÷230 VACOutlet voltage 9÷205 VDC

IP65Black color PG09 V86 20 0002

Grey color PG09 V86 20 0004

Lens cover with pilot light and rectifier (1)Inlet voltage 12÷230 VACOutlet voltage 9÷205 VDC

IP65

12 VAC PG09 V86 25 001824 VAC PG09 V86 25 001948 VAC PG09 V86 25 0020115 VAC PG09 V86 25 0021230 VAC PG09 V86 25 0022


With protection level IP67 IP67Black color — V86 28 0001Grey color — V86 28 0002

Seal

Cable gland

Seal

Seal

Cable gland

Description IP65 IP67

AC rated voltageDC rated voltage

Max. 250 VMax. 300 V

Max. 250 VMax. 300 V

Pin conctat nominal currentPin conctat max. current

10A 16A

10A 16A

Max. section cable 1.5 mm² 1.5 mm²

Cable gland PG09 - M16x1,5Cable gland PG11 - G 1/2” - M20x1,5

Ø cable 6 ÷ 8 mmØ cable 8 ÷ 10 mm

Ø cable 4 ÷ 7 mm—

Protection levelInsulation classOperating temperature

IP65 EN60529VDE 0110-1/89-40°C ÷ 90 C°

IP67 EN60529VDE 0110-1/89-20°C ÷ 80 C°

The degrees of protection indicate is guaranteed only if the connectors were properly mounted with his original seals.

Electrical features of connectors

Screw tightening torque: 0.60 Nm

Screw tightening torque: 0.60 Nm

(1) do not use for proportional versions

(1) do not use for proportional versions

Standard Bipolar led Rectifier andVDR protection

Bipolar led, rectifier andVDR protection

Electrical circuits

CONNECTORS

Page: 130


Brevini Fluid Power S.p.A.Via Moscova, 642124 Reggio Emilia - ItalyTel. +39 0522 270711Fax +39 0522 270660www.brevinifl uidpower.cominfo@brevinifl uidpower.com

Code DOC00044 - Rev. 05

cartridge valves / in-line valves - bfpbrevinifluidpower.com/preview/9/vcar-e_doc00044.pdf ·...

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