card clothings for flat cards, combs and products for ......metallic card clothings 0104 5 / 1.en 0...
TRANSCRIPT
Card Clothings for Flat Cards, Combs and
Products for Short Staple Spinning
Superior Performance
Metallic Card Clothings
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Clo
thin
g ty
pes
for t
he w
ides
t ran
ge o
f req
uire
men
ts fo
r var
ious
raw
mat
eria
ls a
nd c
ard
capa
citie
s ar
e av
aila
ble.
Bel
ow is
a s
elec
tion
from
our
pro
duct
rang
e.
Pro
dukt
ion
C
otto
n M
an-m
ade
fibre
s (M
MF)
Bl
ends
Co
/ MM
F R
egen
erat
es
OE-
yarn
ca
rded
co
mbe
d <
1,0
dtex
1,
5–3,
0 dt
ex
> 3
dtex
or
MM
F 1,
0–1,
4 dt
ex
< 15
kg/
h C
ylin
der
R-2
525
x 0,
6
R
-252
5 x
0,6
R
-253
0 x
0,6
R
-252
0 x
0,6
R
-251
5 x
0,7
O
-321
5 x
0,9
R
-252
0 x
0,6
R-2
525
x 0,
6
R
-253
0 x
0,5
D
o�er
N
-402
5B x
0,9
N
-402
5B x
0,9
N
-402
5B x
0,9
N
-402
5B x
0,9
R N
-402
5B x
0,9
R N
-402
5B x
0,9
R
N-4
025B
x 0
,9R
N
-402
5B x
0,9
R
15–
40 k
g/h
Cyl
inde
r
R
-203
0 x
0,5
R-2
030
x 0,
5
R-2
530
x 0,
5
R-2
525
x 0,
6
R-2
520
x 0,
7
O-2
515
x 0,
9
R-2
525
x 0,
6
R
-252
5 x
0,6
R-2
030
x 0,
6
R-2
030
x 0,
6
R
-203
0 x
0,5
R-2
530
x 0,
6
R-2
530
x 0,
6
R-2
530
x 0,
6
P
-203
0 x
0,4
D
o�er
N
-402
5B x
0,9
N
-402
5B x
0,9
N
-402
5B x
0,9
N
-402
5B x
0,9
R N
-402
5B x
0,9
R N
-402
5B x
0,9
R
N-4
025B
x 0
,9R
N
-403
0B x
0,9
R
> 40
kg/
h C
ylin
der
R
-203
0 x
0,5
R
-203
0 x
0,5
R
-203
0 x
0,5
P
-202
5 x
0,5
R
-252
0 x
0,7
O
-251
5 x
0,9
R
-252
5 x
0,6
R-2
525
x 0,
6
P-1
840S
x 0
,4
P-2
040S
x 0
,4
P-2
030
x 0,
4
P
-202
5 x
0,5
R-2
530
x 0,
5
P-2
040S
x 0
,4
R-2
530
x 0,
6
D
o�er
N
-403
0B x
0,9
N
-403
0B x
0,9
N
-403
0B x
0,9
N
-403
0B x
0,9
R N
-403
0B x
0,9
R N
-403
0B x
0,9
R
N-4
030B
x 0
,9R
N
-403
0B x
0,9
R
L-40
30B
x 1
,0
L-40
30B
x 1
,0
Li
cker
in
E-5
510
x 1…
E-55
10 x
1…
E-55
10 x
1…
E-55
05 x
1…
D
-550
5 x
1…
C
-550
0 x
1…
D-5
505
x 1…
E-5
510
x 1…
V.E-
5010
V--8
V.
E-50
10V-
-8
V.E-
5010
V--8
V.E-
5005
V--8
V.D
-500
5V--
8
V.C
-500
0V--
8
V.D
-500
5V--
8
V.
E-50
10V-
-8
V.E-
5010
V-12
V.
E-50
10V-
12
V.
E-50
05V-
12
V
.E-5
010V
-12
Pro
duc
tion
General Informationon Metallic Card Clothings
CYLINDER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE
1,5 mm MICROTIP Short-toothed clothings for 1,8 mm HIPRO application on modern HP2,0 mm EVERSHARP cards. The improved cross section prevents possible loading with seed-coat fragments and trash.
2,5 mm PRIMASHARP Metallic clothing for universal application on conventional cards and for increased demands on the carding quality, as well as for man- made fibres of up to 3 dtex.
3,2 mm Application for man-made fibres in excess of 3 dtex.
15–20° Chosen for clothings on conventional cards or for the processing of man-made fibres
25–40° For short-toothed clothings on HP cards
LICKERIN CLOTHINGS, BREAST ANGLE
0° For man-made fibres > 3 dtex
5° For fine man-made fibres up to 3 dtex, long
staple cotton and blends of cotton / mmf
10° For cotton
20º Card specific for cotton
STEEL ALLOYS
Depending on the application and demands GRAF is in a positionto offer metallic card clothings made from different alloys.
Alloys for cylinder and lickerin clothingsl CS (CUTTY-SHARP) for highest demands and life time of up to 1000 t for cylinder clothings. Recommended for production rates of 80 kgs/h and above. A Graf TSG (Traversing Resharpening Device) is essential for the activating and resharpening of such
clothings.l HT, steel alloy with special additives. Substantially extended life time in comparison with conventional clothings. Life time of up to 600 t can be achieved without problem. Applied for production rates of up to 80 kgs/h. Clothings from this alloy can be activated with conventional grinding equipment.
DOFFER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE
4,0 mm For universal application
5,0 mm For card-specific application
20° Application on conventional cards with production rates below 15 kgs/h for processing man-made fibres
25° For cards with production rates below 15 kgs/h for processing cotton
25° and 30° Universal application for processing of cotton. Most suitable for very high delivery speeds
Clothing made Used for the processing of man-made from serrated fibres and blends, particularly for fibres profile (R) with low adhesion
Beak-shaped For the processing of very voluminous,clothing (G) siliconized fibres or fibres with insufficient adhesion
Arched tooth Optimum fibre adhesion
shape (B)
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General Informationon Metallic Card Clothings
SURFACE TREATMENT
Depending on the application and fibre materialthere are special surface treatments available.
We distinguish:
Blank Cleaned clothings without
scales on the tooth flanks.
Most suitable for processing
cotton with high trash content
or delicate man-made fibres.
Usually applied for doffer
clothings.
Polidur Improved surface finish achieved
by electrochemical polishing.
This process also results in the
complete deburring of the
clothing. Used in the roller card
range for the processing of
delicate man-made fibres.
Needle-Finish Electrochemical polishing and
NF rounding of all edges on the
clothing teeth. Used for special
applications only (circular
combs, top combs, clothings
for OE-combing rollers).
Specification Base width p.p.s.i.
R-1535 0,4 35° 1080
P-1840S 0,4 40° 965
P-2040S 0,4 40° 965
P-2030 0,4 30° 965
R-2030 0,4 30° 1080
R-2030 0,5 30° 865
R-2030 0,6 30° 720
O-2515 0,7 15° 510
O-2515 0,8 15° 445
O-2515 0,9 15° 395
R-2515 0,7 15° 620
R-2515 0,8 15° 540
R-2520 0,6 20° 720
R-2520 0,7 20° 620
R-2525 0,6 25° 720
R-2530 0,5 30° 865
R-2530 0,6 30° 720
O-3215 0,9 15° 39501
060
/3.e
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Cylinder Clothings
<
Do�er Clothings
Specification Base width p.p.s.i.
N-4025B 0,9 25° 365
N-4030B 0,9 30° 365
L-4030B 1,0 30° 280
N-4030B 0,9R 30° 365
F-4045G 0,85R 45° 180
M-5030 0,9 30° 340
M-5030 0,9R 30° 340
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Lickerin Clothings
Specification Base width p.p.s.i.
C-5500 1,0–1,6 0° variabel
D-5505 1,0–1,6 5° variabel
E-5510 1,0–1,6 10° variabel
GROOVE-WOUND CLOTHINGS
Specification Threads/” p.p.s.i.
V.C-5000V 8G 0° 24
V.D-5005V 8G 5° 32
V.E-5005V 8G 5° 41
V.E-5010V 8G 10° 41
V.E-5010V1 8G 10° 41
V.E-5005V 12G 5° 61
V.J2-5010V 12G 10° 120
V.K-5020G 16G 20° 160
V.N-5020B 16G 20° 210
INTERLINKED CLOTHINGS
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MCC for Feed- and Take-o� Rollers
Specification Base width p.p.s.i.
B-5015 1,5 15° 12
Filling wire 3,5 mm 2,5
J-2500 2,0 0° 114
V.B-5015 6G 15° 12
E2-45-40 3,0 – 40° 47
CLOTHINGS FOR FEED ROLLERS
Specification Base width p.p.s.i.
G2-40-281 1,8 – 28° 107
H-35-30 1,0 – 30° 206
TAKE -OFF ROLLER WIRES
<
<
Flat Clothings
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Pro
duc
tion
C
otto
n M
an-m
ade
fibre
s (M
MF)
Bl
ends
Co
/ MM
F Re
gene
rate
s
OE
-yar
n ca
rded
co
mb
ed
< 1
,0 d
tex
1,5–
3,0
dte
x >
3 d
tex
Ble
nds
MM
F
C
o /
MM
F 1,
0–1,
4 d
tex
< 15
kg/
h P
RIM
ATO
P
PT
40/0
-5
S
PA
CE
TOP
PT
43/0
P
T 43
/0
P
T 43
/0
PT
43/0
PT
43/0
PT
40/0
-5
In
Line
-X-T
op
ILX
T C
-40/
0
C 4
0/0
F-5
0/0
M
-40/
0
M-3
5/0
M
-35/
0
C-4
0/0
M
-40/
0 C
-40/
0-7
S
UP
RA
TOP
ST
35/0
ST
35/0
D
IAM
AN
T/P
ICC
O-D
IAM
AN
T
D
I/P
D 3
3/0
DI/
PD
24/
0
DI/
PD
33/
0
15–4
0 kg
/h
PR
IMA
TOP
P
T 40
/0-5
PT
43/0
P
T 43
/0 S
PA
CE
TOP
P
T 43
/0
P
T 43
/0
P
T 40
/0-5
In
Line
-X-T
op
ILX
T C
-40/
0
C-4
0/0
F-5
0/0
M-4
0/0
M-3
5/0
M
-35/
0
C-4
0/0
M
-40/
0 C
-40/
0-7
S
UP
RA
TOP
ST
35/0
ST
35/0
re
sist
-O-t
op
RS
TO C
-41/
0
M-4
8/0
F-5
5/0
M-4
8/0
D
IAM
AN
T/P
ICC
O-D
IAM
AN
T
D
I/P
D 3
3/0
DI/
PD
24/
0
DI/
PD
33/
0
M
-TO
P
MTM
31/
0 M
TM 3
1/0
> 40
kg/
h P
RIM
ATO
P
PT
40/0
-5
PT
43/0
P
T 43
/0 S
PA
CE
TOP
P
T 43
/0
P
T 43
/0
P
T 40
/0-5
In
Line
-X-T
op
ILX
T C
-40/
0
C-4
0/0
F-5
0/0
M-4
0/0
M-3
5/0
M
-35/
0
C-4
0/0
M
-40/
0 C
-40/
0-7
S
UP
RA
TOP
ST
35/0
ST
35/0
re
sist
-O-t
op
RS
TO C
-41/
0
M-4
8/0
F-5
5/0
M-4
8/0
D
IAM
AN
T/P
ICC
O-D
IAM
AN
T
D
I/P
D 3
3/0
DI/
PD
24/
0
DI/
PD
33/
0
M
-TO
P
MTM
31/
0 M
TM 3
1/0
MTR
42/
0
General informationon Flat Clothings
GRAF strives to continuously improve theproduct range and today is in a position tomanufacture the card wire and the foundationmaterial for the flat clothings in addition to theprofile material for the metallic card clothings.Subsequently the entire production is in thehands of GRAF, i.e. all production stages such
as the manufacturing of foundation materialand wire as well as flat setting and confectioning is subject to the same stringent quality control as-suring our customers of impeccable quality of the finished product. A new surface treatment guar-antees additional resistance to wear and therefore extended life time of the GRAF flat clothings.
resist-O-top
resist-O-top is a flexible flat clothing applied forthe processing of cotton and blends of cottonand man-made fibres. It is a further developmentof the well-known PRIMATOP range of flats pro-gressively set without straight gaps between therows of teeth. This setting pattern favours theextraction of short fibres and trash as well as theelimination of neps. The newly developed settingpattern influences the so-called free passageresulting in a improved distribution of the cardingforces and a positive e�ect on the positioningof the teeth. The resist-O-top is set more denselyin the exit zone in comparison to the PRIMATO-Prange. The wire number for all types is chosenwith a di�erence of 5 numbers.
RSTO C-41/0 410 p.p.s.i. Applied for cotton up to Ne 20 (coarse short staple cotton)
RSTO M-48/0 480 p.p.s.i. Used for cotton or blends of man-made fibres and cotton (Ne 20–40)
RSTO F-55/0 550 p.p.s.i. Used for cotton (Ne 30 and finer )
PRIMATOP
The PRIMATOP is a range of flexible flat clothingsintended for the processing of cotton andman-made fibres. The density is progressive, i.e.the entry side, seen in the direction of the materialflow, is open and becomes continuouslynarrower towards the exit side. PT 43/0 andSPACETOP are set with card wire with a di�e-rence of 4 numbers.
PT 40/0-5 400 p.p.s.i. Applied for regenerated fibres and cotton up to Ne 20 (coarse, short staple cotton)
PT 43/0 430 p.p.s.i. Applied for yarns from Ne 20 – 40 (cotton and fine man-made fibres)
SPACETOP 520 p.p.s.i. Used for yarns Ne 30 and finer (fine, long staple cotton)
SUPRATOP
SUPRATOP is a flexible flat clothing withoutany straight gaps used for the processing ofman-made fibres. The setting pattern positivelyinfluences the parallelism of the fibres and theelimination of melted fibre particles.
ST 35/0 350 p.p.s.i. Used for man-made fibres 1,0–3,0 dtex
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General informationon Flat Clothings
InLine-X-Top
InLine-X-Top is a range of flexible flat clothingsintended for the processing of cotton and man-madefibres. These flat clothings with straight gaps, diagonal setting pattern and a di�erence of 5 numbers in the wire is particularly suitable for application on cards without stationary flats above the lickerin and medium production ranges.
ILXT M-35/0 350 p.p.s.i. For processing medium fine and coarse man-made fibres
ILXT M-40/0 400 p.p.s.i. Applied for man-made fibres (< 1,0 – 1,4 dtex)
ILXT C-40/0 400 p.p.s.i. Used for cotton or blends of man-made fibres with cotton (Ne 20 – 40)
ILXT C-40/0-7 400 p.p.s.i. For the processing of regener- rated fibres, set with a di�erence of 7 numbers in the wire
ILXT F-50/0 500 p.p.s.i. Applied for cotton (Ne 30 and finer)
DIAMANT / PICCO-DIAMANT
DIAMANT and PICCO-DIAMANT are semi-rigidflat clothings for the processing of man-madefibres as well as bleached cotton and rayon. Thespecial tooth position results in only minimalwaste. The tooth points of the PICCO-DIAMANTrange undergo additional side-grinding leadingto increased carding performance as well as extended life time.
METALLIC TOP
The M-TOP is a metallic flat clothing for the processing of man-made fibres and regenerated fibres. Compared to conventional flat clothings itis designed to withstand highest carding strainand is most suitable for high production rates.
MTM 31/0 310 p.p.s.i. For the processing of man-made fibres exceeding 1,5 dtex
MTR 42/0 420 p.p.s.i. Applied for regenerated fibres
DI/PD 24/0 240 p.p.s.i. Applied for man-made fibres exceeding 3 dtex
DI/PD 33/0 330 p.p.s.i. Used for man-made fibres of 1,0– 3,0 dtex, as well as bleached cotton and rayon
IN ACCORDANCE WITH THE ORIGINAL EXECUTIONS THERE ARE DIFFERENT SYSTEMS AVAILABLE
ADVANTAGES
l Long lifetime due to application of CUTTY-SHARP alloy for all stationary flats.l Simple and straightforward replacement of all screw-type stationary flatsl Easy and trouble-free installation on to cast iron bars
The manufacturing program of GRAF comprises
stationary flat clothings for all known pre- and post-
carding systems such as Trützschler TT-system,
Rieter TREX-system and others as well as for the
carding segments of blow room equipment.
Blow Room EquipmentFD 4 40 p.p.s.i.FD 6 60 p.p.s.i.
Lickerin sectionFD 6 und 6A 60 p.p.s.i.FD 9 und 9A 90 p.p.s.i.FD 9B 90 p.p.s.i.
Pre-carding zone (above lickerin)FD 9A 90 p.p.s.i.FD 14A 140 p.p.s.i.FD 24A 240 p.p.s.i.FD 32A 320 p.p.s.i.
Post-carding zone (above do�er)FD 24A 240 p.p.s.i. FD 32A 320 p.p.s.i. FD 42A 420 p.p.s.i.FD 55A 550 p.p.s.i. FD 64A 640 p.p.s.i.FD 86A 860 p.p.s.i.
Stationary Flat Clothings
Stationary Flat Clothingsfor Flat Cardsand Blow Room Equipment
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System 2 Height 16,8 mm
System 1 Height 11 mm
System 3 Height 7 mm
System 5 Height 18,4 mm
System 4 Height 7,5 mm
C-Cleaner II
One of the deciding factors for increased produc-
tion rates with equal quality or else improvements
in quality with equal production rates on today’s
generations of high production cards is the appli-
cation of additional carding elements. Older types
of cards can be easily retrofitted with such carding
elements with a minimum of e�ort.
GRAF has been manufacturing the C-Cleaner II
for years already and at the same keeps improving
its design. The stationary flat clothings,made from
our CUTTY-SHARP alloy guarantee long lifetime
and the straight forward replacement of the cloth-
ing strips.
C-Cleaner II, Systems ofStationary Flats and Pre-OpeningSegments
SPECIAL FEATURES
l Sturdy clothing carrier made from aluminium profile, resistant to deformation.l Utmost straightness of the carding elements allows accurate setting.l Wide range of clothings resistant to wear with 60–860 p.p.s.i.l Clothing strips easy to replace.
ADVANTAGES
l Pre-opening segments below the lickerin favour the opening of the fibre tufts, leading to improved trash elimination.l The C-Cleaner II above the lickerin, with and without trash elimination, results in the additional opening of the fibre material and protects the flat clothings which in turn extends their life time.l Above the do�er, the C-Cleaner II, with or without trash elimination, improves the fibre parallelism and eliminates further neps, leading to a positive e�ect on the yarn values.
PRE-OPENING SEGMENT
Pre-opening segment below lickerin with screen
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C-CLEANER II ABOVE LICKERIN C-CLEANER II ABOVE DOFFER
0100
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C-Cleaner II
SCOPE OF DELIVERY
Depending on the type of card as well as the space available it ispossible to install 3–9 stationary flats, with or without mote knifeon the following cards: Falubaz CZ 690/693; Howa, Toyoda ;Marzoli C20–C300; Platt 600/1000; Rieter C1/1– C4;SSI KB 83–KB 88; Textima 1453/1454; Trützschler DK 700–DK 760.
3 stationary flats
9 stationary flats
6 stationary flatswith 1 mote knife and suction
3 stationary flatswith mote knife and suction
3 stationary flatswith mote knife and suction
6 stationary flatswith 1 mote knife and suction
6 stationary flats 3 stationary flats 6 stationary flats
Hardened mote knife
It is well known, that the edges of the mote knifes of Rieter,
Trützschler and Crosrol high production cards become worn and
blunt relatively quickly. This has a detrimental e�ect on the trash
extraction, the flat clothings are subject to additional strain and
the quality of the card sliver su�ers.
This prompted us to manufacture these mote knives in hardened
execution. The knives are specially laser-hardened (in order to
maintain their straightness). Laser-hardened refers to only the
edge of the mote knife being laser-hardened.
Hardened mote knife for lickerinsand points of trash extraction
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Conversion of existing Systems
Di�erent and varying carding systems and statio-
nary flats can be found particularly on older
types of cards. In most cases customers are not
in a position to replace the worn clothings indepen-
dently but will have to send them to a service
workshop for replacement. For this reason
GRAF has designed a number of di�erent conver-
sion sets, allowing customers the e�cient,
straight-forward and economical replacement
of the clothings in-mill.
ADVANTAGES
l Most precise clothing strips which allow accurate settingl Simple replacement of the clothing stripsl Most economic
CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS
Conversion from clipped toscrew-type fastening forstationary aluminium flat bars
Stationary flat clipped to alu bar
Converted stationary flat
Original version Conversion
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Conversion of existing Systems
Original version Conversion
CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS
Original version Replacement
Original version Conversion
REPLACEMENT FOR EXISTING PRE-OPENINGSEGMENT BARS
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Auxiliary Clothings and Accessoriesfor Flat Cards
Our manufacturing program comprises thevarious auxiliary clothings for all types ofcards. Below you find a selection from ourrespective product range:
SPACED FLAT STRIPPING FILLET
Optimal cleaning e�ciency withless strain on and reduced wearof the flat clothings in the cleaningprocess
CLEANING FILLETS
Required for keeping the takeo�roller clean as well as for thetransfer of overflowing fibresinto the suction system
FLAT STRIPPING SHEETS
Various types for the cleaningof flat clothings as well as theflat cleaning brush
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FLAT STRIPPING FILLETS
In conventional design or inmodified form for individualHP cards
ZICK-ZACK
l Optimal penetration of the flat clothingl Requires only minimal
drive power l Increased capacity to withhold flat waste
FLAT CHAINS MADE FROM SPECIAL ALLOY STEEL
l Platt (106 flats)l Rieter C1 – C1/3 (110 flats) and C4 (112 flats)l SSI KB 40 (108 flats)l Saco-Lowell (110 flats)l Trützschler DK 700/710 (106 flats)l Trützschler DK 715/740 (80 flats)
Auxiliary Items for Flat Cards
SETTING GAUGES FOR FLAT CARDS
The carding quality is determined not only by the card clothingsbut to a large extent by the settings of the various organs andcarding elements. For this purpose GRAF o�ers a range of settinggauges:
SIX-LEAVE GAUGE 300 X 45 MM
Blade thickness 0,075; 0,1;0,125; 0,175; 0,25; 0,3 mm(3, 4, 5, 7, 10, 12/1000”)
FOUR-LEAVE GAUGE 300 X 45 MM
Blade thickness0,125; 0,175; 0,25; 0,3 mm(5, 7, 10, 12/1000”)
SETTING GAUGES FOR C-CLEANER
Blade thickness 0,15; 0,2; 0,25;0,3; 0,35 mm(6, 8, 10, 12, 14/1000”)
FLAT GAUGES
Blade thickness0,125; 0,15; 0,175; 0,2; 0,225;0,25; 0,275; 0,3; 0,35 mm(5, 6, 7, 8, 9, 10, 11, 12, 14/1000”)
POCKET MICROSCOPE
Pocket microscope with illumina-tion and 30-fold magnificationfor the evaluation of the state ofthe card clothings
SIX-LEAVE GAUGE 400 X 32 MM FOR RIETER CARDS
Blade thickness 0,1; 0,125; 0,15;0,175; 0,2; 0,25; 0,3 mm(4, 5, 6, 7, 8, 10, 12/1000”)
SINGLE BLADE GAUGES 300 X 45 MM
Blade thickness 0,075 – 0,3 mm(3 – 12/1000”)
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Auxiliary Items for Flat Cards
POLISHING SPONGE WITH HOLDER
For the cleaning of newlymounted metallic card clothings
HAND STRIPPING CARD WITH HOLDER
For the removal of wood- andseed coat particles from cylinderand do�er wires as well asfor general cleaning purposes
CARBORUNDUM HAND GRINDING STONE WITH HOLDER
For the equalising of newlymounted clothings
MIRACLO HAND GRINDING STONE WITH HOLDER
For the removal of burrs fromfaced metallic card clothingsand to bridge the period upto the replacement of the clothings
BRONZE WIRE BRUSH WITH HOLDER
For the cleaning of newlymounted or resharpenedmetallic card clothings
CLOTHING CLEANER
For the removal of wood particlesembedded in the clothingsthat could not be removed withthe hand stripping card
Metallic Clothings
for Blow Room Openers
Specification Base Width p.p.s.i.
A11010F 2,5 10° variable
A11000F 2,5 0° variable
B21010F 2,5 10° variable
B21000F 2,5 0° variable
F2-3500 3,0 0° 57
Specification Threads/” p.p.s.i.
VB2-8515 5G 15° 13
V.A375101 6G 10° 10
V.C160201 6G 20° 20
V.D-6020 8G 20° 32
V.C-5510F 6G 10° 18
V.D-5530 6G 30° 24
V.E-5530 6G 30° 30
V.E-5540 6G 40° 30
V.E-5520 6G 20° 31
V.D-5540 10G 40° 40
V.B-5015 6G 15° 12
Specification Threads/” p.p.s.i.
V.D255-10 6G – 10° 28
V.D255-35 6G – 35° 28
V.E-55-10 6G – 10° 30
V.E-55-25 6G – 25° 3101
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Pre-Opening Segmentsfor Blow Room Openers
BORDER WIRES
p.p.s.i.
FD4 40
FD6 60
Specification Base Width p.p.s.i.
E-4005 x 2,5 2,5 5° 52
Type a b t h
RL-27 x 1,2 2,5 1,2 1,5 2,7
RL-30 x 1,2 2,5 1,2 1,5 3,0
RL-32 x 1,0 2,5 1,0 1,5 3,2
RL-32 x 1,13 2,5 1,13 1,5 3,2
RL-32/1 x 1,0 4,0 1,0 1,5 3,2
RL-50 x 1,0 4,0 1,0 1,5 5,0
RL-65 x 1,5 4,0 1,5 1,8 6,5
Type a b t n
Profile Z-5,0 x 1,5 5,0 1,5 1,7 1,5
Profile Z-6,0 x 1,5 6,0 1,5 2,0 1,0
Z-Form
L-Form
I-Form
<
Type h b
Profile 3,5 x 1,0 3,5 1,0
Profile 4,0 x 1,0 4,0 1,0
Profile 4,0 x 1,13 4,0 1,13
Profile 4,0 x 1,6 4,0 1,6
Profile 4,5 x 1,5 4,5 1,5
RI-4,5 x 2,0 4,5 2,0
RI-6,0 x 2,0 6,0 2,0
RI-6,5 x 1,5 6,5 1,5
PRIMACOMB
The high performance circular comb was developed
in years of research and in close co-operation with
RIETER. It permits an optimum combing process on
all RIETER combers which, based on the excellent results,
are initially equipped with PRIMACOMB.
PRIMACOMB, High Performance Circular Comb forRIETER Combers
SPECIAL FEATURES
l Ingenious distribution of points established by numerous in-field trials and optimum tooth geometry lead to a substantial reduction in neps as well as thin and thick placesl The alternately slanted arrangement of the individual sections leads to more inten-
sive combingl Special surface treatment eliminates the so-called running-in phase and allows for
remarkably extended cleaning intervals resulting in longer life time of the cleaning brushesl Minimum manufacturing tolerances guarantee fast and safe exchange of the combsl The application of metallic clothings allows life times of 800 –1000 tons/comber to be reached without problems in the short – and medium staple range. Life times of 600 – 800 tons can be expected in the long staple range >11⁄4“l Easy recognition of the di�erent types by the
PRIMACOMB 8015
l for E 75 and E 65l Diameter of circular comb shaft 85 mml Comb with 4 sections with combing
surface of 90°l Yellow side cover l Application for medium and long staple fibres of 11/16“ – 15/8“ (27–41 mm)
ADVANTAGE
Further development of the well proven PC 7015. Im-proved arrangement and distribution of tooth pointsin the four sections. Increased number of points persquare inch in the 3rd and 4th section. Conical in-feed,specially designed under consideration of the newtechnology on the E65 and E75 combers. Subsequentlyit is possible to achieve equal quality at increasedproduction rates or else improved results at equal pro-duction rate with 90° combing surface as with circularcombs with 111° combing surface on older combers.
PRIMACOMB, Comb with 4 sections with combing surface of 90°
PRIMACOMB 8014
l for E 75 and E 65l Diameter of circular comb shaft 85 mml Comb with 4 sections with combing surface of 90°l Anthracite side coversl Application for short and medium staple fibres of 11/32“–17/32“ (26 – 31 mm)
ADVANTAGE
Further development of the well proven PC 5014. Im-proved arrangement and distribution of tooth pointsin the four sections. Conical in-feed, specially designedunder consideration of the new technology on the E65 and E75 combers. Subsequently it is possible to achieve equal quality at increased production rates or else im-proved results at equal production rate with 90° comb-ing surface as with circular combs with 111° combing surface on older combers.
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90°
90°
85
85
1. S
ekt. 2. Sekt. 3. Sekt. 4. Sekt.
1. Sekt.
2. Sekt. 3. Sekt. 4. Sekt.
conical draw-in area
conical draw-in area
85
85
PRIMACOMB 7011
l for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing
surface of 90°l Brown side platesl Application for medium staple fibres of up to
11/8” (28,5 mm)
ADVANTAGE
The improved distribution of points leads to asubstantial reduction in the combing action (upto 2%) compared with the PRIMACOMB 5014with nearly identical yarn values. The intendedapplication is for the area of Upgrading andAirjet-Spinning.
PRIMACOMB
PRIMACOMB, Comb with 5 sections with combing surface of 111°
PRIMACOMB 5015
l for E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5 l Diameter of circular comb shaft: 85 mml Comb with 5 sections with combing surface of 111°l Colourless side platesl Application for medium and long staple fibres of 13/16”–11/2” (30–38 mm)
ADVANTAGE
Intensified combing as a result of the increasedcombing surface (+ 23%)
REMARK
For the initial installation on combers E 7/5manufactured prior to February 1990 and E 7/4two additional fixing holes have to be drilled by askilled mill mechanic.
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PRIMACOMB 7015
l for E 72 and E 62 (E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5)
l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing surface of 90°l Red side coversl Application for medium and long staple fibres of 11/16”–11/2” (27–38 mm)
ADVANTAGE
Modified arrangement and distribution of toothpoints of the 4 sections. Specially developedfor E 61 and E 72 combers. Even with the 90°combing surface equal quality at increasedproduction rate or else improved quality atequal production rate can be achieved in compari-son to older combers and circular combswith 111° combing surface. Application on previ-ous generations of combers in replacement ofthe PRIMACOMB 5015 is possible.
PRIMACOMB 5014
l for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A,E 7/5, E 7/4 l Diameter of circular comb shaft: 85 mml Comb with 4 sections with combing surface of 90°l Colourless side platesl Application for short and medium staple fibres of 11/32”–17/32” (26–31 mm)
ADVANTAGE
The circular combs can also be replaced onE 7/4 without any reworking.
90°
85
85
85
85
1
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2. Sekt. 3. Sekt. 4. Sekt.
1. Sekt.
2. Sekt. 3. Sekt. 4. Sekt.
1. Sekt.
2. Sekt. 3. Sekt. 4. Sekt.
1
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2
. Sekt. 3. Sekt. 4. Sekt. 5. Sekt.
90°
90°
111°
85
85
85
85
Top Comb
Top Comb GRAF Ri-Q-Top®
For today’s generation of high performance comb-
ers the demands have increased on the two key
elements in the combing process, i.e. the circu-
lar- and the top combs. It is only as a result of the
particular configuration, precision and subsequent
finish of these main parts that the known increase
in production rates at equal or improved techno-
logical values could be realised.
For this reason GRAF, in close co-operation with
RIETER, has developed a new top comb with the
aim to substantially increase the cleaning intervals.
This top comb ideally complements the well known
PRIMACOMB circular comb and stands for best
yarn values in the combed range.
SPECIAL FEATURES
l available with 26 and 30 teeth /cml metallic teeth instead of needlesl special surface lapping of the teethl optimised tooth shape and adjusted angle lead to improved retaining of neps, short fibres, trash- and dust particles during the piecing processl wedge-shaped tooth points reduce the possibil-
ity of fibres winding around the clothing teeth resulting in a self-cleaning e�ect
l no soldered connection but connection actuated by clamping between row of teeth and top comb blade (aluminium profile) l reinforced ends of tooth row
ADVANTAGES
l self-cleaning top combl cleaning intervals extended by up to 4 timesl constant values in the combing sliverl nep values improved by up to 30% in the medium staple and by up to 20% in the long staplel invariable %-values in comber noils l more e�cient performance of top comb (elimination of short fibres, neps, trash, seed coat fragments and dustl improved life time due to lateral reinforcement of the teeth on the rim
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RANGE OF APPLICATION OF GRAF RI-Q-TOP®
GRAF RI-Q-TOP®
Top Comb
GRAF Ri-Q-Top®
patents pendingConventional top comb
with round needles
Comparison
The GRAF Ri-Q-Top can be applied on all Rieter combers as from model E 7/4 which are equipped with top comb blades.
Stapele length Type Teeth/cm Colour
Short and medium staple > 60 g/m web weight Ri-Q-Top 2026 26 red
up to 32 mm / 11/4”
Long staple > 32 mm / 11/4” _< 72 g/m web weight Ri-Q-Top 2030 30 blue
Micr. _< 4,3
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Brush to Circular Comb
GRAF is in a position to supplysuitable brushes to circularcombs for all Rieter combers asfrom model E 7/4.
SPECIAL FEATURES
l 2-part circular brushl synthetic corel natural bristles
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Metallic Clothingsfor OE-Combing Rollers
We are the manufacturer of high quality metallic clothings in CUTTY-SHARP (CS)- as well asCUTTY-SHARP / Needle finish (CS/NF)-execution for all known types of Open-End combingrollers.To enable us to provide you with our quotation please indicate: type of machine, type ofcombing roller as well as the raw material processed.
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Premium Swiss Quality
Vers
ion
1215
/ ©
Cop
yrig
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y G
raf
The data and illustrations in this brochure refer to the date of printing. Graf reserves the right to make any necessary changes at any time and without special notice. Graf high-performance clothings, service machines and Graf innovations are protected by patents.
Graf Kratzen GmbHAugsburger Strasse 16D-86368 GersthofenGermanyPhone +49 821 2 49 [email protected]
Graf Metallic of America, LLC104, Belton DriveP.O. Box 1370USA-Spartanburg, S.C. 29304USAPhone +1 864 948 25 [email protected]
Graf Holland B.V.Kratzen- und MaschinenfabrikLonnekerbrugstraat 130Postfach 2201NL-7500 CE EnschedeNetherlandsPhone +31 53 488 95 [email protected]
Graf Cardservice Far East Ltd.20/Fl. Pearl Oriental House60 Stanley Street, CentralHong KongPhone +852 2810 09 55 / [email protected]
Graf Máquinas Têxteis Ind. e Com. Ltda.Alameda Rio Preto, no. 165Centro Empresarial TamboreBR-06460-050 Barueri-SPBrazilPhone +55 11 4166 [email protected]
Gomitex SAZoning Industriel, Haut de Trême4801 Stembert (Verviers) BelgiumPhone +32 873 [email protected]
Graf + Cie AGBildaustrasse 68640 Rapperswil SwitzerlandPhone +41 55 221 71 11Fax +41 55 221 72 [email protected]
www.graf-companies.com
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