carbon nanotube reinforced cement composites preparation, characterization and testing

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  • 7/25/2019 Carbon Nanotube Reinforced Cement Composites Preparation, Characterization and Testing

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    Carbon Nanotube Reinforced Cement Composites:

    Preparation, Characterization and TestingYizheng Cao, Jason Weiss, Carol Handwerker

    A study of the effects of carbon nanotubes (CNTs) concentration, superplasticizer content, ultrasonication and

    undispersed silica fume (UDSF) on CNT dispersion and mechanical properties is performed. Dispersion of CNTs is

    characterized by optical microscopy and scanning electron microscopy. AC-impedance spectroscopy (IS) is used to

    investigate the fiber-reinforced composites dual arc behavior. The CNT-reinforced matrix shows a different IS behavior

    than traditional macro conductive fibers, such as steel. Mechanical tests show an improvement in compressive strength

    for UDSF-facilitated CNT-reinforced cement pastes. The ball on three ball (B3B) test was used to measure the flexural

    strength of small disc samples of cement composites. CNT-reinforced cement pastes show an improvement of 25~45%.

    Carbon Nanotubes

    Youngs

    modulus (GPa)

    Tensile

    Strength (GPa)

    Density

    (g/cm3)

    CNT 1200 ~150 2.6

    Steel 208 0.4 7.8

    Image from S.V. Rotkin, S.

    Subramoney, Applied Physics

    of Carbon Nanotubes,

    Springer, 2005

    CNTs have extraordinary

    mechanical properties shown

    below. Data from Carbon

    Nanotubes Science and

    Applications, M. Meyyappan,

    CRC Press LLC, 2005, p15

    ue to van der Waals force, CNTs are tangled as bundles in

    ature and are not ready to be used as a reinforcement.

    ertain processing needs to be done to separate the bundles

    nto single tubes. Ultrasonication and superplasticizer as

    urfactant are used to achieve this goal.

    Ultrasonication

    1

    2

    4

    3

    After 3 hours ultrasonication with superplasticizer,

    bundle 1 and 2 are close to a perfect dispersion, while 3

    and 4 are still agglomerated, only part of which are

    dispersed into single tubes.

    Ball on Three Ball Flexural TestThe B3B device used in

    this work for 2 inch

    (diameter) disc samples.

    Loading speed is set as

    0.2 mm/min.

    Left is a stress distribution of this

    test.

    Compared with traditional three

    or four point bending, this B3B

    test has several advantages: (1)

    The ease to prepare testing

    samples. (2) The complicated

    stress distribution during test is

    beneficial for detecting defects in

    most directions. (3) The sample

    surface and edge do not require

    very good condition.

    2( , , )

    Ff

    t

    t

    R a

    R

    R

    F: applied force;

    t: sample thickness;

    v: Poissons ratio of the materialR: radius of the slice

    Ra: support radius

    Dispersion of CNTs

    Undensified Silica Fume (SF)

    7

    7.5

    8

    8.5

    9

    9.5

    10

    0.00% 0.01% 0.10% 1.00% 10.0

    CNT vol fraction

    B3B

    flexural

    strength(MPa)

    Group a

    Group c

    Group a

    Group c

    UDSF-Facilitated CNT-

    Reinforced Cement Pastes

    B3B flexural strength of Group a and Group c at the age

    of 7 days

    w /c Superplasticizer

    Group a 0.365 0

    Group b 0.3 0

    Group c 0.25 0.3%

    Both

    SuperplasticizerDispersion mechanism of chemical

    sufactants. Image from Pegel S,

    Potschke P, Petzold G, Alig I, Dudkin

    SM, Lellinger D, Polymer 49 (2008)

    974-984

    Due to their small size, SF

    particles have the potential

    to enter the CNT budles and

    help the dispersion during

    mixing [1].

    [1]Florence Sanchez, Chantal Ince,Composites Science and

    Technology 69 (2009) 13101318

    AC-Impedance Spectroscopy (IS)

    With varying frequency, the IS of composites is measured.

    The IS conductive fiber reinforced cement composites has

    two arcs rather than one due to insulating coating on the

    fibers, which is explained with a switching model [1].

    CNT-Reinforced Paste Results

    9

    10

    11

    12

    13

    14

    15

    16

    17

    0.00% 0.10% 0.20% 0.30% 0.40% 0.50% 0.60% 0.70%

    B3Bflexuralstrength(Mpa)

    CNTs volume fraction

    Sonication of 2 m in

    Sonication of 40 m in

    Plain

    The B3B flexural strength of 7-day cements pastes withdifferent volume fractions of dispersed CNTs

    0

    5

    10

    15

    20

    25

    30

    35

    40

    45

    50

    0 10 20 30 40 50

    Re(Z) (ohmm)

    -Im(Z)(ohmm)

    plain

    0.78 volume %

    1.56 volume %

    3.12 volume %

    4.68 volume %

    0

    10

    20

    30

    40

    50

    0 10 20 30 40 50

    Z' (ohm*m)

    -Z''(oh

    m*m)

    0 min

    10 min

    1 h

    3 h

    15 h

    With different volume

    fractions of steel

    fibers, the cement

    pastes resistivity

    decreases

    With longer

    ultrasonication, the

    CNT-reinforced paste

    IS curves shift to

    lower resistivity. This

    is because of a better

    dispersion.

    Compressive strength

    of the three groups at

    the age of 28 days

    ConclusionWith ultrasonication and superplasticizer, the CNTs a

    effectively dispersed. The fiber volume fraction a

    dispersion can be characterized by AC-IS. The CN

    reinforced pastes and SF-facilitated CNT-reinforced past(SCP) B3B flexural strengths are improved compared wi

    plain pastes. The 28-day compressive strengths of SCP a

    also effectively improved.

    [1] Torrents JM, Mason

    TO, Peled A. J Mater Sci

    2001;36 (16): 400312.

    The strength calculation

    for this test [1].

    [1] Brger A, Supancic P,

    Danzer R, Journal of the

    European Ceramic Society

    22 (2002) 1425-1436